The minutes summarize a meeting to discuss the dismantling and overhaul of a 15MW STG turbine and generator. Key points include issues found like thread pitting on turbine foundation bolts and heavy corrosion on actuators. The turbine and gearbox were dismantled and components like rotor, blades, and journals were inspected. Missing and damaged parts were noted along with required repairs, replacements, and testing of components like actuators and pads. Piping and pumps were also inspected and issues like incomplete piping and heavy corrosion in pumps were documented.
The minutes summarize a meeting to discuss the dismantling and overhaul of a 15MW STG turbine and generator. Key points include issues found like thread pitting on turbine foundation bolts and heavy corrosion on actuators. The turbine and gearbox were dismantled and components like rotor, blades, and journals were inspected. Missing and damaged parts were noted along with required repairs, replacements, and testing of components like actuators and pads. Piping and pumps were also inspected and issues like incomplete piping and heavy corrosion in pumps were documented.
The minutes summarize a meeting to discuss the dismantling and overhaul of a 15MW STG turbine and generator. Key points include issues found like thread pitting on turbine foundation bolts and heavy corrosion on actuators. The turbine and gearbox were dismantled and components like rotor, blades, and journals were inspected. Missing and damaged parts were noted along with required repairs, replacements, and testing of components like actuators and pads. Piping and pumps were also inspected and issues like incomplete piping and heavy corrosion in pumps were documented.
PROJECT WORK Dismantling and Overhaul and Erection of 15MW STG CAPACITY 15 MW STG MAKE SIEMENS W.O NO. SSPL/Proj/PP/23-24/01 SITE LOCATION Jamshedpur Participants. M/s Supratheek Turbo Engineering M/s Shah Sponge Power & Ltd Services Name Signature Name Signature Mr.P. Pavan Mr. Satish kumar Mr.Masthan Reddy
S.no Description/Action of Points Remarks
1. Turbine Foundation Bolt dismantled. Found thread pitting and damage. 2. Turbine Lube oil Piping dismantled. 3. Turbine Lube oil supply piping not done complete, only half part completed. 4. ESV hydraulic dismantled. 5. ESV Hydraulic cylinder and sliding piston dismantled. 6. ESV hydraulic sliding piston DP-test checked found ok. 7. Control valve cones dismantled. Found ok. 8. Actuator dismantled found housing heavy corrosion. 9. Actuator I-H converter mounting box should be donefo testing. 10. Safety block should be done testing. 11. Actuator Cylinder O-ring compressed. New one replacement should be done. 12. Turbine front pedestal top cover dismantled. 13. Turbine Rear pedestal top cover dismantled.
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Document no.: MINUTES OF MEETING Date:20/12/2023
14. Turbine top casing bolt dismantled. (68No.s)
15. Turbine rotor GBC-1,2,3,4 dismantled. Found ok. 16. Turbine steam chamber and BP-gland dismantled. Found ok. 17. Turbine rotor front and rear steam gland dismantled. Found ok. 18. Turbine rotor front and rear oil gland dismantled. Found ok. 19. Turbine top casing dismantled. Found exhaust nozzles missing 20. Turbine rotor dismantled. 21. Turbine rotor 19 stages found. 22. Turbine rotor front and rear journal shaft, steam gland fins slightly found scale. 23. Turbine rotor front and rear journal shaft burnishing should be done. 24. Turbine rotor blades physically inspection found ok. 25. Turbine rotor internal fins physically inspected. Found ok. 26. Turbine rotor GBC’s blades and fins Physically inspected Found ok. 27. Turbine rotor front and rear journal pads blackness found. 28. Turbine rotor front and rear journal pads cleaning and DP-test checked. Found ok. 29. Turbine rotor thrust bearing pads DP-test checked and found ok. 30. Turbine rotor bottom casing dismantled. Found exhaust nozzles missing. 31. Gear box foundation bolt dismantled. 32. Gear box dismantled from position. 33. Gear box top cover dismantled. 34. Gear wheel with bearing found. 35. Pinion gear with bearings missing found. 36. Gear box casing physically inspected found heavy corrosion. 37. Baring Gear Motor missing. 38. High Speed Coupling, bolts with guard missing. 39. Gear box Leveling plate found heavy corrosion. 40. Gear box foundation bolt thread pitting found. 41. Gear box Taper wedges found heavy corrosion. 42. Gear box soleplate found bend. 43. Gear box DVL-2 replacing with DVL-1 Gear box. 44. DVL-1 MOP hydax-65 coupling damage found. 45. High Speed coupling and guard replacing with DVL-1. 46. Turbine Leveling taper wedge found heavy corrosion. 47. DVL-2 MOP found heavy corrosion and coupling missing.
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Document no.: MINUTES OF MEETING Date:20/12/2023
48. Gland Steam Vent Condenser missing.
49. Gland sealing piping not done completely. 50. Gear box Lube oil return pipeline only completed. 51. Generator front and rear bearing oil inlet piping done. 52. Generator front and rear bearing oil outlet pipeline done 53. Lube oil supply header completed but no tapping for temperatures and pressure gauges and sight glass. 54. Lube Oil return header completed. (MS Pipe) 55. Lube Oil Supply and Return Pipeline should be use SS Sch40s for good strength. 56. ESV steam side strainer with servo motor replacing with DVL-1. 57. Oil Centrifuge. 58. MOT tank inspected. Found heavy corrosion and scale. 59. MOT skid found AOP,EOP,COP-1,COP-2,VEM without motor. 60. All pumps manually inspected found seized due heavy corrosion. 61. Lube Oil Coolers tubes replacement. 62. Control oil coolers inspected found slightly scale. 63. Lube oil filters inspected found slightly scale. 64. Control oil filters inspected found heavy junk.
Gas-Engines and Producer-Gas Plants
A Practice Treatise Setting Forth the Principles of Gas-Engines and Producer Design, the Selection and Installation of an Engine, Conditions of Perfect Operation, Producer-Gas Engines and Their Possibilities, the Care of Gas-Engines and Producer-Gas Plants, with a Chapter on Volatile Hydrocarbon and Oil Engines