OML58 Upgrade Phase 1 Project

TRANSMITTAL SHEET

FROM : CPY ~~ Company Contract n° : TO : SPD ~ SAIPEM PONTICELLI DESICON

Name : Transmittal N° : TNO-CPY-SPD-000033 Attn :

Address : Total E&P Nigeria Limited Issue Date : 2-Sep-10 Address : 1/7 Avenue San Fernando
Plein Jour, 12 bis rue Jean Jaurès Montigny le Bretonneux
PUTEAUX 92800 Remarks : 78 884 SAINT QUENTIN EN YVELINES Cedex
Tél. : 01 47 44 84 17 Tél. : 01 61 37 69 36
CD Acknowledgement of receipt :
E-mail Date :
Courier Signature : 03/09/2010
DMZ X

We are pleased to deliver to your Company the following documents. For CPY ~ Company
Prior to be sent, these documents have been checked as per contract requirements.
Information included in this transmittal for each document is in accordance with the document itself.

Name & signature

Approval Class
CONTRACTOR

Return Code

Remarks
DocNber
Document Number Rev Stat. Rev. Date Title Disc. Type

NG22-282-CST-PSL-100017 C0 IFR 9-Jul-10 PROCEDURE FOR VISUAL EXAMINATINO AND WELDING/ NDT CST PRC 2 2
NG22-282-CST-PSL-100018 C0 IFR 13-May-10 WPS / PQR QUALIFICATION PROCEDURE FOR OBITE TC STORAGE TANK CST PRC 2
NG22-282-CST-PSL-100020 C0 IFR 10-Jul-10 PROCEDURE FOR MANAGEMENT OF WELDING CONSUMABLES FOR CST PRC 2 2
NG22-282-CST-PSL-100019 C0 IFR 12-Aug-10 Procedure For Welder Qualification For Obite TC Storage Tanks Erection CST PRC 2 2
NG22-282-CST-PSL-100011 C0 IFR 29-Jun-10 WELDING BOOK FOR OBITE TC TANK ERECTION CST BOK 2
NG22-282-CST-PSL-100014 C0 IFR 7/72010 INSPECTION AND TEST PLAN FOR BASE MATERIAL RECEIVING FOR CST PLN 2 2
NG22-282-CST-PSL-100033 C0 IFR 12-Aug-10 Mobilization Plan For Obite TC Storage Tanks Erection CST PRC 2 2
NG22-282-CST-PSL-100007 C0 IFR 12-Aug-10 Project Quality Plan For Obite TC Storage Tanks Erection QUA PLN 2 2
 Comments Summary for document
NG22-282-CST-PSL-100018 Rev. C0
Date of comments : Aug. 27 2010
Comments performed / validated by: QC Head
Return Code is 2 ~ Proceed with comments

There are 10 annotations following

 OML 58 Upgrade Phase 1 Document Number :
WPS / PQR QUALIFICATION PROCEDURE FOR OBITE TC NG22-282-CST-PSL-100018
STORAGE TANK ERECTION Revision : C0 Status : IFR Approval Class :2
Document Type : PRC System / Subsystem : Zone : 0 Rev. Date : 13-May-2010
Page 1 of 22

RC326229
PETRA SERVICES LIMITED

WPS / PQR QUALIFICATION PROCEDURE FOR OBITE TC

STORAGE TANK ERECTION

Rev. Status Rev. Date Revision Memo Issued by Checked by Approved by

C0 IFR 13-July-2010 Issued For review O. IYO L. OBOH N. AZIKE

This document has been generated by an Electronic Document System. When printed it is considered as a for information only copy. The” controlled copy” is the
screen version and it is the holder’s responsibility that he/she holds the latest valid version.

“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
NG22-280-CST-PSL-100018_C0
 OML 58 Upgrade Phase 1 Document Number :
WPS / PQR QUALIFICATION PROCEDURE FOR OBITE TC NG22-282-CST-PSL-100018
STORAGE TANK ERECTION Revision : C0 Status : IFR Approval Class :2
Document Type : PRC System / Subsystem : Zone : 0 Rev. Date : 13-May-2010
Page 5 of 22

3. DEFINITIONS
COMPANY: TOTAL E & P Nigeria Ltd.
CPY: Company
CONTRACTOR: The Consortium of SAIPON snc, SCNL, PNL & DESICOM
SUB-CONTRACTOR: Any company or person, to whom CONTRACTOR has subcontracted
directly at any level the performance of any part of the work. I.e. Petra Services Limited
THIRD PARTY: The independent body designated to independently endorse the work (Can be
the” Mudiame Intl. Ltd “)
TPY: Third Party
APPROVAL: Authorization in Writing by the COMPANY to CONTRACTOR to proceed to use the
Documents to Perform the Work (Within the Limit and Variable of same Approved Document)
WPS: Welding Procedure Specification (can be Qualified or Pre-qualified)
PQR: Procedure Qualification Record (This is used to Qualify a WPS)
NDT: Non Destructive Testing
SMAW: Shielded Metal Arc Welding
BW: Butt Weld
FW: Fillet Weld
FILLER METAL: the metal or alloy used to fill the joint during welding, in relation to each welding
process applied
Pipe Roller: A device used to roll the pipe in a circular direction during weld
Test Coupon: A weld assembly for welder or procedure qualification performance testing. The
coupon may be any product from plate, pipe etc.
Mechanical Test Requirements: A document stating all applicable mechanical tests
Specimen: A sample of a test coupon for a specific test

“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
NG22-280-CST-PSL-100018_C0
 OML 58 Upgrade Phase 1 Document Number :
WPS / PQR QUALIFICATION PROCEDURE FOR OBITE TC NG22-282-CST-PSL-100018
STORAGE TANK ERECTION Revision : C0 Status : IFR Approval Class :2
Document Type : PRC System / Subsystem : Zone : 0 Rev. Date : 13-May-2010
Page 6 of 22

4. RESPONSIBILITIES
• Project Manager: will be responsible to ensure this Procedure is well implemented
and will be responsible to make sure the planned equipment, material, personnel are
available.

• QA/QC Coordinator will be responsible for the identification of all the ranges (Base
Metals and filler metals), to issue the comprehensive list of each material and filler
metal to be used, to issue the List of mechanical test type and ranges (Mechanical test
Requisition form), to issue the WPS to be Qualified, to issue the PQR, and to issue the
WPS qualified by the PQR.

• QC Supervisor : Will be responsible to Monitor and Record all activity during the WPS
/ PQR Qualification, to issue the Daily welding report, to issue the Visual test Report, to
issue the NDT Request, To collect the test Coupon Base material certificate, to collect
the Filler metal certificate, he shall be assisted by the Welding Inspector.

• Welding Inspector: will be responsible to Assist the QC Supervisor and to Monitor

and record the welding parameters, the preheating, the inter-pass temp, the Amp, the
Volt, The travel speed, the Filler Metal size, the run Length, the Welder ID, the
handling of Filler metals, ( during the welding of the test coupon ), to inspect and
accept visually the weld.

• Third Party : will be responsible to endorse all PQR Document , and to witness each
PQR activity

• QC Inspector: will assist the QC Supervisor and the Welding Inspector, to monitor,
verify any parameters, collect any necessary information or document, in any case the
welding inspector will be responsible for any final verification and acceptance of welds.

• NDT Coordinator : will be responsible to perform the NDT and to issue the NDT
report

• Material Coordinator: Will be responsible to supervise the reception, storage and

distribution of all materials (base metals, filler materials) received on site.

“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
NG22-280-CST-PSL-100018_C0
 OML 58 Upgrade Phase 1 Document Number :
NG22-282-CST-PSL-100011
PETRA SERVICES LTD VBW -01
Status : IFR
Revision: C0 Approval Class : 2
Document Type : BOK System / Subsystem: Zone Rev Date : 3-July-2010
CONTRACTOR: SAIPEM CONTRACTING Nigeria Ltd SUB-CONTRACTOR: PETRA Services Ltd.
CONSTRUCTION OF FIRE WATER TANK 82 TA 951 B AND TURBOGENERATOR
COMPANY : TOTAL E&P Nigeria Ltd Project: BUFFER TANK 82 TA 904 AT OBITE
Applicable Code : ASME IX, API 650 Applicable Specifications : NG22-282-QUA-SPD-009623
WPS to be Applied at : Plate to Plate

Welding Process ( es ) : SMAW

GTAW Type: ( s ) Manual Supporting PQR: TO BE QUALIFIED
TypeManual
JOINTS Class : FULL PENETRATION

A 50° +0° -10° 7mm - 10 mm Max Offset 1.6mm

B 5mm - 6.5 mm

3 ±1mm Max Offset

3 ±1mm 2 ±1mm

Side 1 Cap Fill Side 1 Cap Fill

Side 2 ≥20% Thk ≥ 20% Thk

Side 2
Back Weld on Side 2 after Root/ Hot Back Weld on Side 2 after Root/ Hot
Removal by Grinding Gouge to Sound Removal by Grinding Gouge to Sound

Joint Information Remarks

Joint Design : Single V Groove / Square Butt
Backing : N/A
Backing Metal ( Type ) N/A
Other : Detail A for 7mm to 10mm Thick, B for 5mm to 6.5mm
BASE METALS
P-No 1 Group No 1
Specification Type and Grade : ASTM 283C.

Diameter Range ( Inches ): N/A Thickness Range ( mm ) : 5mm to 10mm

Remarks : MATERIALS. ASTM 283 C.
FILLER METALS
SMAW Remarks
Spec. No. ( SFA ) A 5.1
AWS No. ( Class ) E 7018
F-No 4
A-No 1
Brand LINCOLN
Brand name JETWELD
Size of Filler Metal 2.5mm, 3.2mm, 4,0mm
Weld Metal Thickness Range UP TO 10,0mm Max
Electrode -Flux ( Class ) N/A
Flux Trade Name N/A
Consumable Insert N/A
Other
Remarks :

POSITION POST WELD HEAT TREATMENT

Position(s) of Groove 3G Temperature Range N/A
Position(s) of Fillet N/A Time Range N/A
Welding Progression Uphill
Remarks :
Remarks :
PREHEAT GAS
Preheat Temp. Min. °C To Dryness
Interpass Temp. Max. °C 250 Shielding N/A
Preheat Maintenance Through all the Weld Trailing N/A
Backing N/A
Remarks : Preheat By Propane Torch , Temperature Can be Check By
Digital Thermometer or Temp. Crayons Remarks :

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 OML 58 Upgrade Phase 1 Document Number :
NG22-282-CST-PSL-100011
PETRA SERVICES LTD VBW -01
Status : IFR
Revision: C0 Approval Class : 2
Document Type : BOK System / Subsystem: Zone Rev Date : 3-July-2010
CONTRACTOR: SAIPEM CONTRACTING Nigeria Ltd SUB-CONTRACTOR: PETRA Services Ltd.
CONSTRUCTION OF FIRE WATER TANK 82 TA 951 B AND TURBOGENERATOR
COMPANY : TOTAL E&P Nigeria Ltd Project: BUFFER TANK 82 TA 904 AT OBITE
Applicable Code : ASME IX, API 650 Applicable Specifications : NG22-282-QUA-SPD-009623
WPS to be Applied at : Plate to Plate

Welding Process ( es ) : SMAW

GTAW Type: ( s ) Manual Supporting PQR: TO BE QUALIFIED
TypeManual
ELECTRICAL CHARACTERISTICS
Current AC or DC DC/ Reverse
Amps ( Range ) 50 - 140
Volt ( Range ) 18 - 28
Electrode Size 2.5mm /3.2mm/4.0mm
Mode of Metal Transfer for GMAW N/A
Electrode Wire Feed Speed Range N/A
TECHNIQUE
SMAW
String or Weave Beads Both Max Weave 2 Time Electrode
Orifice , Nozzle or Gas Cup Size N/A Diam.
Initial and Interpass Cleaning
By Grinding / Brushing
( Brushing , Grinding , Other )
Method of Back-Gouging N/A
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass ( per side ) Multiple
Multiple or Single Electrode Single
Travel Speed ( Range ) 65mm to 150mm / Min
Peening N/A
Other
Remarks :
Welding Parameters
Weld Layers Filler Metal Current Travel Speed
Volt Heat Input
Root - Hot - Process Size Range
Brand Name Class Type Polarity Amp. Range Range KJ / mm
Fill - Cap ( mm ) ( mm / Min )
Root SMAW Lincoln Jetweld E7018 2.5 DCEP 50 - 100 18 - 25 65 - 120 TBQ

Root SMAW Lincoln Jetweld E7019 3.2 DCEP 50 - 100 18 - 25 65 - 120 TBQ

Hot SMAW Lincoln Jetweld E7021 2.5 DCEP 75 - 130 20 - 26 85-140 TBQ

Hot SMAW Lincoln Jetweld E7022 3.2 DCEP 75 - 130 20 - 26 85-140 TBQ

Hot SMAW Lincoln Jetweld E7023 4.0 DCEP 75 - 130 20 - 26 85-140 TBQ

Fill SMAW Lincoln Jetweld E7024 2.5 DCEP 75 - 130 20 - 26 85-140 TBQ

Fill SMAW Lincoln Jetweld E7025 3.2 DCEP 75 - 130 20 - 26 85-140 TBQ

Fill SMAW Lincoln Jetweld E7026 4.0 DCEP 75 - 130 20 - 26 85-140 TBQ

Cap SMAW Lincoln Jetweld E7027 2.5 DCEP 75 - 130 20 - 26 85-140 TBQ

Cap SMAW Lincoln Jetweld E7028 3.2 DCEP 75 - 130 20 - 26 85-140 TBQ

Cap SMAW Lincoln Jetweld E7029 4.0 DCEP 75 - 130 20 - 26 85-140 TBQ

Backweld SMAW Lincoln Jetweld E7030 2.5 DCEP 110 - 140 22 - 28 100-150 TBQ

Backweld SMAW Lincoln Jetweld E7031 3.2 DCEP 110- 140 22 - 28 100-150 TBQ

Backweld SMAW Lincoln Jetweld E7032 4.0 DCEP 110 - 140 22 - 28 100-150 TBQ

Remarks

APPROVALS
Petra : Lucky Oboh Saipem : Fortunato Solari Client :

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