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R07-HC3C05-FET-MTS-ME-0012 - C1 Method Statement For Installation of DX Units
R07-HC3C05-FET-MTS-ME-0012 - C1 Method Statement For Installation of DX Units
TRS-CN-FRM-0019
General Information
Wet & Dry (MEP) Services for Shura Central
Project Name Project Code R07
Hotel 3
Submittal No. R07-HC3C05-FET-MTS-ME-0012 Date 2-Feb-23
Contract No. R07-HC3C05-5020
Contract Description Wet & Dry (MEP) Services
Contractor
Al Futtaim Engineering & Method Statement for
Contractor Name Subject
Technologies Ltd. Installation of DX Units
Specification No. 23 8126 Drawing Ref.
Other (please
Discipline Mechanical
specify)
Engineer’s - Comments
Comments:
Status Code
From Mr Hanna Meouchi - Dar Al-Handasah (Shair and Partners) - Saudi Arabia
Status N/A
(0 selected)
ATTRIBUTES
MESSAGE
The attached documents have completed the "CP_R07HC3C05_Contractor_MS.ITP - R07HC3C05_Contractor Method Statement for
Installation of DX Units" workflow with the following results :
https://ksa1.aconex.com/hub/index.html 1/2
2/2/23, 2:09 PM Aconex
R07-HC3C05-FET-MTS-
SC_DCQC_CHK K Abouelnaga Accepted
ME-0012
R07-HC3C05-FET-MTS-
SC_DCQC_CHK K Abouelnaga Accepted
ME-0012_DRF
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METHOD STATEMENT
Program: R07
Project: Wet & Dry (MEP) Services for
Shura Central Hotel 3
Package: R07-HC3C05
Activity Installation of DX Unit
Revision C1
Discipline Mechanical
Sign
Stamp
Method Statement
Installation of DX Unit
Table of Contents
1 Project Brief............................................................................................................................................................................... 2
2 Purpose ..................................................................................................................................................................................... 3
3 Scope.......................................................................................................................................................................................... 4
1 Project Brief
The Project HOTEL CENTRAL-3 (HC3) is located within the Shaura Island in Red Sea (Saudi Arabia), wherein the
Hotel overlooks golf course with an open view to the Red Sea. The project constitutes 150 Guest Rooms of 5 Start
quality FOH, utilities, BOH, Reception, SPA, Restaurants and amenities
The Building designs will be unique, iconic and draw inspiration from the surrounding environment, constructed to
leverage modern technologies and efficiencies, orienting the building to maximize the sunset views over the dunes
and provide a variety of unique and memorable experiences for the guests
2 Purpose
The Method Statement Installation of DX Unit is to establish and describe a proper and safe sequence of work
to be followed and implemented by Al Futtaim Engineering & Technologies and its Sub-Contractors on the RED
SEA DEVELOPMENT HOTEL CENTRAL-3 (HC3) PROJECT
This document aims to provide enough means to ensure that the personnel can carry out the work in a structured
and controlled manner, understand the hazards and risk associated with each sequence of the work and use the
controls specified to reduce the risk of injury, ill health or damage
3 Scope
This Method statement is applicable for Installation of DX Unit employing Approved materials:
The preparation and application of this method statement shall comply with the Project Requirements,
Specifications and associated Codes / Standards, any other involved contract documents, as well as the product
manufacturer's recommendation
4.1 Definitions
Term Definitions
Activity Smallest identified object of work in a project
Corrective Action Action to eliminate the cause of a nonconformity and to prevent recurrence
Efficiency Relationship between the result achieved and the resources used
4.2 Abbreviations
Term Description
TRSDC The Red Sea Development Company
MS Method Statement
RA Risk Assessment
QA Quality Assurance
QC Quality Control
9 Manpower Requirement
• Construction Manager
• MEP Engineer
• Site Engineer
• HSE Officer
• Quality Engineer
• Site Supervisor
• Foremen
• Helpers
11 Sequence of Work
This section mainly deals with the logical sequence of how the job is to be executed in a safe manner without risks
Following are the procedural steps Involved in the Installation of DX Units where in the same is elaborated under
Section 12
• Enabling Works
• Pre-Installation Procedure
• Installation Procedure
• Prior to the commencement of installation work for DX unit coordination will be done with other services
• It will be ensured that adequate access is available for maintenance of the unit
• DX unit shall be installed at locations as per approved shop drawing
• Ensure the vibration isolator is installed in accordance to Manufacturer recommendation
• Units will be shifted from the store using forklift or pallet trolley
• Flat and stable access will be ensured for shifting the competent
• Ensure the location of DX unit, mounting height is properly coordinated prior to installation
• For Working at height, adequate and appropriate access shall be provided
• Place the DX unit base on floor for markings of supports and penetration of condenser and drainpipes
• Drill for supports using drill bit to fix anchor bolts as specified by the manufacturer
• Lift the DX unit base on floor and fix using anchor bolts and ensure the same is properly tightened
• Check all piping (i.e.) connected to Outdoor unit is in accordance to approved shop drawing
• Check for the installation & insulation of condensate drain piping as per the approved shop drawing.
• Check for proper electrical power, control panel, BMS and earthing connections as per manufacturer
recommendation
• Ensure that location of Outdoor unit, mounting height is coordinated prior to installation
• For Working at Height, adequate and appropriate access will be provided
• Ensure the foundation intended for mounting the unit is in level
• Ensure the vibration pad is installed in accordance to Manufacturer recommendation
• Place the Outdoor unit base on floor for marking of supports and penetration of condenser and drainpipes
• Drill for supports using drill bit to fix anchor bolts or as specified by the manufacturer
• Lift the unit base on floor and fix using anchor bolts and ensure the same is properly tightened
• Connect the refrigerant piping and condensate drainpipe as well as the Electrical and control wires connection
to the unit
• Fix the face cover and make sure that the internal parts and filters are properly cleaned
• Ground Mounting Condenser unit must be installed on plinth of 4” Concrete base and 4” larger on each side of
the unit or as indicated on approved shop drawing
• Roof Mounting Condenser unit must be installed on supports as per approved detail drawings.
• Penetration of refrigerant pipe, condensate drainpipe and control wires must be properly sealed
• Ensure proper access is available around the Outdoor unit for maintenance after installation of refrigerant tube.
• Condenser unit must be kept covered until the system will be handed over
The purpose of an Inspection and Test Plan is to put together a single document that records all inspection and
testing requirements relevant to a specific process.
An Inspection and Test Plan (ITP) set out the responsibilities, inspection and testing methods, frequencies,
acceptance criteria and records for defined work elements
14 Quality Control
Drawings, MS and ITP shall be approved prior starting the work.
When the Foreman / Supervisor considers that the work is ready to be inspected, he informs the Site Engineer.
The Site Engineer then comes to control the works on site and reviews all the items mentioned in the Inspection
and Test Plan (ITP).
At this point, if the Site Engineer spots any deviation, he requests the production team to rectify the work. As soon
as he ensured that the work is satisfactory, he makes Inspection witness request including the check sheets,
drawings etc. and gives it to the QA/QC team. The ITR and check sheets shall be submitted in advance, which will
facilitate the Quality Team to inform the Engineer.
The Senior Quality personnel organizes its team and assigns the proper Personnel to carry out the inspection. If
necessary, the Senior Quality personnel highlights the sensitive points of the inspection to his subordinates before
inspection.
The inspection on site is implemented by the QA/QC Engineer together with Engineer’s Representative. At the end
of the inspection, the QA/QC Engineer checks that all the persons concerned have signed the Inspection Check List
The In-charge (Supervisor / Foreman / Charge hand) for the job must launch the activity with the appropriate TBT
and make sure that the activity starts properly
The Supervisor / Foreman is the person responsible for the direct supervision of the works on site and the full
implementation of safety measures
The Safety Officer is responsible for monitoring safety conditions, alerting the management in case of deviation
and advising technically in terms of safety
All plant equipment and power tools shall be checked on quarterly basis and on daily basis by the worker before
starting work
• Surface encumbrances
• Excavation collapse / Loose rock or soil
• Contact with underground services
• Falling loads - Materials falling onto people working in the excavation
• Mobile equipment - People and vehicles falling into the excavation
• Vehicular traffic - People being struck by plant
• Undermining of nearby structures
• Access/egress
• Hazardous atmospheres
• Accidents to members of the public
It is the responsibility of supervisors to make sure that those carrying out the work are instructed and trained to
do so using the control measures identified in the risk assessment. They should directly supervise those with the
least experience until they are deemed to be competent to carry out the work unsupervised. Those carrying out
the work must co-operate with their supervisor by following the instructions they have been given
Inexperienced workers shall work under the direct supervision of a competent person.
Trained and competent operators, staff and supervision/management will be deployed in the activity to be
performed
Toolbox talks will be recorded in traceable forms, which will include information on date, time, duration, details of
the topic, and signed attendance
TRAININGS
INDUCTION TRAINING
All staff and workers including subcontractors to be deployed to this project shall undergo safety training and
induction before deploying to work to site
HEAT STRESS
• Continued exposure to high temperature and humidity resulting in loss of water and minerals from the body
may lead to heat cramps, heat exhaustion and heat stroke and all cases shall be reported.
• A risk assessment is performed to determine where heat stress hazards exist and who is at risk of developing a
heat-related illness and engineering control measures are implemented to eliminate the risks as far as
reasonably practicable.
• Heat awareness sessions shall be conducted for all employees in understandable language shall include:
• Climate change shall monitor hot winter and rainy
• Information on importance of maintaining good hydration and eating a well-balanced diet.
• Recognizing the signs of heat illness
• Information and awareness campaigns to raise and maintain awareness amongst the workforce exposed to
extreme heat conditions.
• The importance of drinking water (at least 2 liters every 2-3 hours)
• How to self-monitor urine color to determine hydration levels
• The importance of acclimatization, work pacing, rest breaks and effects of clothing on heat stress
• Supervisor shall look for early signs of heat stress, report to first aid and provide appropriate treatment.
• Adequate cool drinking water and isotonic solutions shall be provided regular basis.
• Effective work schedules, emergency plans, and awareness training help employees adapt to the heat for better
acclimatization.
• Adequate medication shall be followed by a male nurse.
COVID-19
Suspicious Case:
Any person presenting with upper or lower respiratory symptoms, with or without temperature or those with
temperature over 37.5 or other symptoms.
Suspected Case:
Any person presenting with upper or lower respiratory symptoms “With or Without Fever”
Authority Notification:
If you are worried about symptoms, please call the MOH Hotline: 937. Do not go directly to your Medical Centre
or other healthcare environment, Stay at home. Project Emergency contact Number-(EOC) 0112127111
Follow on Action:
Instruct employees who worked within the immediate vicinity or directly interacted with the employee (e.g.
meetings, bus travel, room share) to work from home and monitor their health, or to be isolated in camp if labor,
or returned to subcontractor, until confirmed that the person is clear or not. • If not clear the persons sent home,
isolated etc. must stay isolated working from home, or isolated in camp or home as per latest guidelines protocol
& to confirm not infected.
FIRE
The Person finding the fire shall raise the alarm by shouting “FIRE FIRE FIRE” and calling from assistance from the
supervisor and fire wardens, any person when required.
Fight the fire: Only trained people may attempt to fight the fire. Should the attempt fail, a fire warden shall sound
the closest manual alarm (Sound for 1-2 Min)
16 Risk Assessment
Note - Refer to the Appendix-1 for Risk Assessment
17 Emergency Arrangements
The response to a possible emergency is herewith detailed below:
• Assess the situation by determining what happened and if there’s risk for further damage
• Take command by calling for help and clearly explaining the situation
• Provide protection by safeguarding the area
• Aid and manage the situation from deteriorating while external help is on the way
• Guide the emergency services to the incident area
• 24/7 Emergency Operation Centre Number – EOC-0112127111
• Construction Manager
• MEP Engineer
• Site Engineer
• Site Supervisor
• Foreman
• Quality Engineer
• HSE Officer
• Helpers
18.2 Responsibilities
18.2.5 Foremen
Foreman shall be responsible for the direct execution of works involved in the Installation process according to
the plan and shall directly control and give instruction to the working personnel. He shall also ensure that works
are performed with proper tools/equipment, PPE and good housekeeping around the working area and that all
equipment has been safety checked and registered in the log
18.2.8 Helpers
Helpers shall be responsible for assisting the team during the Installation work
Appendix – 1
Risk Assessment
Section I -Enter general information about the site and job task.
Section II - Determine whether any of these operations apply to the job task to be performed. Make note of any special training, permit, certification, and risk assessment
requirements.
Section III - Identify any human/organizational factors that could impact the ability to perform the work safely.
1. Break the job down into steps - Be as specific as possible. Write each job step in a new row of column A (Activity/Step). It’s a good idea to leave an extra row between
steps in case you need them later. Add additional rows to the table as needed, or if completing the JSA on paper, print additional copies of the sheet to accommodate
all job steps.
2. Determine the hazards associated with each job step and write them in column B (Hazards). Use the examples of hazards provided below to trigger your thinking about
different types of hazards and energy sources.
3. List any control measures that will be taken to ensure that step is done safely in column C (Control Measures). Use the control measure examples and hierarchy provided
to trigger your thinking about different types of controls and their effectiveness at reducing risk. Controls toward the top of the table tend to be more effective at
minimizing the severity and/or likelihood of an event than the controls toward the bottom of the table. If this job involves a Life Crucial Operation, continue to step 4.
Otherwise, repeat steps 2-3 for each of the job steps identified, then proceed to step 8.
4. Considering the hazards involved and the control measures that will be in place, determine the worst credible severity of an incident that could result from this job step.
Use the severity table provided. Write the severity number in column D (Severity).
5. Considering the hazards involved and the control measures that will be in place, determine the likelihood that an incident will result from this job step. Use the likelihood
table provided. Write the likelihood number in column E (Likelihood).
6. Multiply the severity number by the likelihood number and enter the product in column F (Risk).
7. Consider the risk rating against the thresholds provided in the Overall Risk Ratings.
i. Very low and low risk ratings of 1-2. This level is generally considered acceptable provided that all control measures are applied.
ii. Medium risk ratings of 3-9. Medium risk requires a planned approach to control the hazard and applies additional controls if required. Action taken must be
documented on the risk assessment form.
iii. High and Very High-Risk ratings of 10-25. For all high and very high risk, Column G (Additional control measures) must be implemented to further reduce the risk
to a medium or low level. Such activities shall not be proceeded until applying additional control measures. The Construction Director/Manager or facility Manager
must personally review the activities with a High or Very High residual risk score and approve additional control measures by signing off the JSA.
8. Repeat steps 2-7 for each of the job steps identified.
Section IV - Provide the name, company, and title of those who prepared and reviewed/approved this form in the signature box provided. The Construction Director/Manager or
facility Manager must review and approve the additional control measures that have a High or Very High-Risk rating before proceeding the task. Additional space is also provided
for crew members to sign the JSA if desired.
Reference Table in completing Section III – Job Safety Analysis (Column B – Hazard)
Biological & Environmental Electrical Chemical Gravity/Height Mechanical & Motion
Altitude Arc Flash Air Emissions Equipment Tipping/Collapsing Being Thrown Off/Under
Animal Bite/Sting Buried Utilities Chemical Products Excavation/Trench Equipment
Blood-Borne Pathogens Damage to Leads/Cables • Carcinogenic Falling Objects Disintegration of Moving
Contaminated Food/Water Damage to Switches • Combustible/Flammable Floor Openings/Edges Components
Insect-Borne Disease Energized Circuits/Conductors • Explosive Grating Removed Driving/Vehicle Traffic
Pests Inadvertent Energization • Toxic Inadequate Support Ejection of Workpiece/Debris
Poisonous Plants Lack of Isolation/Grounding • Corrosive Lack of Access Ladders/Stairs Entanglement
Precipitation Missing/Damaged Insulation • Reactive Suspended Load Friction
Temperature/Humidity Overhead Lines Client/Process Chemicals Unstable/Insecure Materials Movement/Shifting
Unsanitary Conditions Overload of Circuits Lack of Containment Work Above/Below Others Moving Parts
Weather Stored Energy Leakage/Spills Work at Height/Fall Hazards Pinch/Crush Points
Wind/Turbulence (Batteries/Capacitors) Material Incompatibility Walking/Working Surface Projectiles
Pressure Water Near Electrical Conductors Produced/Disturbed by Work • Slippery Rotating Equipment
Abrasive Blasting Work Environment • Asbestos • Uneven Sharp Edges, Corners, or Points
Compressed Gases Cluttered • Lead • Obstructed Shearing
High Pressure Fluid Confined Space • Silica • Steep Stored Energy
Pressure Testing Damaged Tools/Equipment • Welding Fumes • Moving/Swaying/Pitching (Springs/Accumulators)
Pressure Washing/Blasting Entrapment • Dust • Insufficient/Unstable Striking
Radiation Erosion Water Discharges Ergonomic Trapped Between Equipment and
Intense Light Hazardous Atmosphere Wastes Generated Awkward Postures/Movement Fixed Structures
Lasers • Oxygen Rich/Deficient • Hazardous Excessive Force/ Exertion Unexpected/Uncontrolled
Microwaves • Contaminants • Non-Hazardous Heavy/Awkward Load Movement
Naturally Occurring Ignition Sources Sound Repetitive Motion
Radioactivity Radioactive Inadequate Ventilation Continuous Noise Same Position
Material Poor Lighting/Glare Intermittent Noise Vibration
X-Rays Restricted Access/Egress Extreme Noise
Runoff Impact Noise
Reference Table in completing Section III – Job Safety Analysis (Column C – Control Measure)
Most Effective Controls Examples
Elimination ➢ Make connections at ground level before erecting ➢ Remove a dangerous machine from service
(Remove the hazard altogether) a structure to eliminate work at height ➢ Provide power outlets to avoid trailing cords
Substitution ➢ Use latex rather than oil-based paints
(Replace the material/process ➢ Reduce energy, such as speed, force, amperage, pressure, and temperature
with a less hazardous one) ➢ Use water-based detergents instead of organic solvents
Engineering/Isolation ➢ Ventilation ➢ Isolate hazardous energy sources
➢ Secondary containment
(Design effective control ➢ Machine guarding ➢ Interlocks
➢ Barriers
measures to protect people and ➢ Enclosures ➢ Platforms and guardrails
➢ Improve lighting
the environment) ➢ Circuit breakers ➢ Exclusion zones
Warning ➢ Signs ➢ Horns ➢ Labels
➢ High visibility paint
(Alert people to the hazards) ➢ Backup alarms ➢ Beepers ➢ Tags
Administrative ➢ Work rotation to minimize exposure
(Provide training, procedures, ➢ Inspect safety equipment ➢ Training and supervision
etc.) ➢ Good housekeeping practices
PPE ➢ Safety glasses ➢ Fall harness and lanyards ➢ Respiratory protection
Least Effective
(Personal protective equipment) ➢ Hearing protection ➢ Gloves ➢ High visibility vests
Reference Table in completing Section III – Job Safety Analysis (Column F – Risk)
Section III – Job Safety Analysis Risk Assessment (Post Control Measures)
(A) (B) (C) (D) (E) (F) (G) (H) (I) (J)
Activity/Step Hazards Control Measures Severity Likelihood Risk Additional Control measures Severity Likelihood Risk
• All persons involved in the task shall
receive site safety induction with all
mandatory trainings in matrix prior to
conducting works.
• Risk Assessment shall be briefed to all
employees involved in the task
• Visitor must report to AFET for visitor
induction accompany with Full Inducted
Supervisor full time till exit.
• Appropriate standard PPE must be worn
adequate for the job in addition to 5-
point PPE-eye protection-(ANSI-z 87.1)
safety Hat-EN397, ((GREEN HAT-HSE,
• Ergonomic hazard White Hat-Managers, Engineers
• Security Breach Supervisors, Foreman, Blue Hat- All unauthorized entry & visitors must
• Tripping & falling competent Technicians, Yellow – be accompanied by an Escort at all
• Pinch Points/ Caught In- Technicians Helpers), suitable Hand times during tours on the way portion
between gloves -EN149, safety shoes-EN20345 of the project.
• Man-machine Interface Safety vest-
Mobilization & • Exposure to traffic and road • Light color cotton Cover all must be work Vehicles are not allowed to enter the
Delivery of materials hazards full sleeves by all staff and with reflective operational area unless otherwise
to site laydown • Falling objects jacket specified by authorized personnel with
offloading of • Incorrect manual handling/ • Daily task Briefing /4C shall be conducted valid pass for vehicle and personal
3 4 12 3 1 3
Material using – posture before each activity by foreman or
manually from • Inexperienced operator supervisors. All equipment’s must be in good in
pickup truck to • Overloading • Driver or delivery vehicles must have condition and free from oil leakage
Laydown store • Soft & unlevelled ground gate pass and valid ID when required.
• Poor communication • Traffic rules & Speed limit shall be All logistic team shall be trained for
• Lack of barrier between followed inside and outside road of Man machine interference and manual
pedestrian and vehicle Project handling
access. • Relevant Permit shall be obtained and
• Equipment collision job performer to strictly follow the
conditions mentioned in the permit.
• Operators and drivers must have KSA
registered license and third-party
certificate to operate/drive the
equipment/vehicle under their control
(Ensure closed supervision).
• Operators/Drivers to be briefed of the
site traffic requirements during at the
entry points.
• Maintain 4 Meter safe distance from all
machines and equipment’s.
• Ensure the vehicle must be equipped
with a Flashing beacon and the loud and
clear reverse alarm
Note: Insert additional rows or print additional sheets as necessary to accommodate all job steps.
Appendix – 2
Inspection & Test Plan
Project : Wet & Dry (MEP) Services for Shura Central Hotel 3 Prepared By : Mohammed Waheed
Client : The Red Sea Development Company (TRSDC) Reviewed By : Shyamsundar Muralidharan
Consultant : Dar Al Handasah Discipline : Mechanical Approved By : Mahmoud Osman
MEP Contractor : Al Futtaim Engineering & Technologies Ltd. Date : 02-02-2023 Page : 1 of 1
Activity No.
Responsibility
Activity Description Reference Documents (Drawing / Spec /
Acceptance Criteria Control Data / Forms Frequency of Test / Inspection
(Inspection / Test to be carried out) MS / Standard) MEPC CONS
1 PRELIMINARY WORKS
2 MATERIAL INSPECTION
3 EXECUTION OF WORKS
Page 1 of 1
Method Statement
Installation of DX Unit
Appendix – 3
Installation Checklist
Inspection Details
DX Unit Installation
Acceptance
SN Description of Checking to be Carried Out / Results Reference Document Remarks / Criteria
YES NO N/A
DX Unit Installation
Designation
Date