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METHOD STATEMENT FOR MCC/EMCC AND

SB/SBE PANELS DELIVERY AND


POSITIONING

Document Number Revision No. -


Effective Date

METHOD STATEMENT FOR MCC/EMCC AND SB/SBE PANELS


DELIVERY AND POSITIONING
METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

REVISION STATUS SHEET

Summary of Prepared Approved


Revision Effective Revision
No Date By Date By Date
METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

CONTENTS

METHOD STATEMENT FOR MCC/EMCC AND SB/SBE PANELS DELIVERY AND POSITIONING.

1. Purpose
2. Scope
3. Delivery schedule.
4. Responsibility
5. Personal Protective Equipment
6. Transportation and delivery of materials
7. Method of delivery
8. Safe Work Procedure

9. Appendixes
Appendix A – MCC/EMCC & SB/SBE Panels Delivery Schedule
Appendix B – Internal Contact List
Appendix C – Room Details
Appendix D – Risk Assessment
METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

1. Purpose: To define procedure to delivery of MCC/EMCC and SB/SBE Panels Positioning over plinth.

2. Scope: Delivery of MCC/EMCC and SB/SBE Panels.

3. Delivery Schedule: MSRA for Delivery of MCC/EMCC and SB/SBE panels (Refer to Appendix-A)

4. Responsibility: The Project manager, WSH Personal, Supervisor & Foreman shall be
responsible for ensuring that all workmen are briefed on the work scope of each individual.

5. Personal Protective Equipment: All workers to equip with appropriate PPE, such are
safety helmet with chin strap, safety boots, reflective vest and safety glove. Where
necessary to use fall arrester.

6. Transportation and delivery of materials:


• Delivery to adhere to the traffic rules
• Deployment of banks men/traffic controller at site entrance
• Delivery route and the entrance gate details communicated to driver well in
advance.
• Site personal to assist to lead and direct transporter.

7. Method of delivery

7.1 Unloading MCC/EMCC and SB/SBE Panels

a. 3-ton forklift and required trolleys/pallet jacks/castor wheels will be made available
at site, prior MCC/EMCC and SB/SBE panels delivery reach to site.
b. Once MCC/EMCC and SB/SBE panels with lorry reaches to site, all the road access
will be closed for short duration.
c. Site Supervisor to ensure the MCC/EMCC and SB/SBE panels unloading and
shifting route are clear and not obstruction.
d. 3-ton Fork lift to be used to off load the MCC/EMCC and SB/SBE panels and shifted
up to ECS control, MCC and EAF rooms main door, where the trollies, heavy duty
wheels and wooden blocks will made available for MCC/EMCC and SB/SBE panels
to position over the plinth.
e. After off load from trailer/lorry first MCC/EMCC and SB/SBE panels will be shifted
over to plinth further to continue with next MCC/EMCC and SB/SBE panels.
METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

Refer to the image below

MCC/EMCC and SB/SBE panels Unloading on Forklift

7.2 Preparing the Plinth

a. Ensure the plinth's foundation is sturdy and properly cured to support the MCC/EMCC,
SB/SBE and LMCP panels unit's weight.
b. Clean the plinth's surface of any debris, dirt, or obstacles.

7.3 Positioning Rollers and Wooden Blocks

a. Place wooden blocks of appropriate height and size around the plinth's edges to create a
clear path for the MCC/EMCC, SB/SBE and LMCP panels unit.
b. Position heavy-duty rollers or skates at strategic points along the path between the
delivery point and the plinth.
METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

7.4 Placing MCC/EMCC and SB/SBE Panels Unit onto the Plinth

a. Gently maneuver the MCC/EMCC and SB/SBE panels unit using the rollers until it is
aligned with the plinth.
b. Gradually lower the MCC/EMCC and SB/SBE panels unit onto the wooden blocks
placed on the plinth's edges. Ensure that the MCC/EMCC and SB/SBE panels unit is
evenly supported and level.
c. Check the MCC/EMCC and SB/SBE panels unit's levelness using leveling tools and
adjust the wooden blocks as needed to achieve proper alignment.

7.5 Removal of Rollers and Completion

a. Once the MCC/EMCC and SB/SBE panels unit is securely on the plinth, carefully
remove the rollers or skates from underneath.
b. Double-check the MCC/EMCC and SB/SBE panels unit's alignment and levelness.
c. o) Conduct a visual inspection of the MCC/EMCC and SB/SBE panels unit for any
signs of damage that may have occurred during the installation process.

7.6 Reference Equipment Images as below

Trolly Pallet Jack


METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

Heavy Duty caster Wheels MCC/EMCC and SB/SBE Panels on Wood

Moving MCC/EMCC and SB/SBE Panels on Plinth


METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

8. Safe work procedure


SAFE WORK PROCEDURES FOR MOBILIZATION OF PERSONAL /EQUIPMENT
ON SITE

1) Pre-job Meeting.
2) Safety induction and train personnel for the work activities includingstatutory
requirements (trained, qualified and authorized).
3) To verify PPE issuance.
4) Pre inspection of machinery, equipment and electrical tools
5) Supervisors are to familiarize themselves with KOYO permit to work systemand its
requirement
6) All personnel to attend the in-house training e.g., body harness training, safeuse of ladders
7) Deployment of banks mans to assist operator when moving machinery
8) Workers are to be briefed on risk assessment and have daily toolboxmeeting before work
commences.

SAFE WORK PROCEDURE FOR DELIVERIE OF MATERIALS AND


EQUIPMENTS TO SITE

1) Banks man to be deployed when delivery lorry is on site to give directions tothe driver in
congested area.
2) Banks man is to keep an eye out for passer-by walking behind the lorrywhen reversing.
3) Deluge to notify KOYO one day in advance of delivery
4) Lorry drivers to observe a speed limit of 15km/hr or less.
5) Trained traffic controller to deployed to control traffic

SAFE WORK PROCEDURES FOR STORAGE OF MATERIALS ON SITE


1) All ducts are to be stacked not taller than 1 meter.
2) Blocks of wood to be placed under the pipes to lift at least 300mm abovethe ground.
3) Storage area is to be barricaded up to keep-unauthorized entry out.
4) Pipe to be wedge to prevent falling off
5) All loose materials to be stored in boxes and covered.
6) Workers are to be reminded in daily tool box meeting of storage materials.
7) All materials are to be stacked at least 1.5 m away from any edge of the building.
8) All floor openings are to be barricaded and covered to prevent any materialsfrom falling
thru.
9) Workers are to be reminded in daily tool box meeting of storage materials.
10) Strictly no smoking at material storage area
11) Signs “no smoking “to be put up at the store.
12) Fire extinguisher to be provided at the store
13) All flammable /combustible materials (paint) to be store away in different area.
14) Workers are to be reminded in daily tool box meeting of storage materials.
METHOD STATEMENT FOR MCC/EMCC AND
SB/SBE PANELS DELIVERY AND
POSITIONING

Document Number Revision No. -


Effective Date

SAFE WORK PROCEDURES FOR WORKING AT HEIGHT USING PLATFORM


LADDER

1) Flat ladders are to be used for light duty activities and only at locations wherescaffolding,
scissor lift / boom lift and any other mode of working platform cannot be used.
Adequate handhold shall be provided to height of 1 m above the place of the landing ofthe
heights runs to be reached by the feet of any person on the ladder.
2) Ladder is to be placed on firm and even ground.
3) No work at height of more than 2m is allowed to be carried out on ladders.
4) Ladders are to be inspected daily to ensure its hinges are in good conditionand there are no
defective parts
5) Flat ladder cannot be used along any open sides of the buildings at all times
6) Top three rungs will be covered up to prevent use of them
7) Maintain 3 points of body contact with the ladder at all times
8) Body harness are to be worn and anchored.
9) “Buddy System” is to be in place when using the ladder where there isanother worker
holding the ladder firm when the other is climbing on it.
10) Supervisors to brief workers on 3 points of contact.
11) Permit to work at heights to be applied with KOYO and approved.

SAFE WORK PROCEDURES FOR HOUSEKEEPING

1) Briefing workers on the proper housing keeping during task briefing


2) Barricade the area with warning signs
3) Training will be given to workers on the proper housekeeping techniques.

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