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  • Removal of The Countershaft Brake Valve

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    James Trott
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    The document provides instructions for removing the countershaft brake valve from a vehicle. It involves first parking and securing the vehicle, disconnecting the batteries, and removing the transmission. Then it instructs to disconnect the air line from the brake housing, remove a snap ring, and use low-pressure compressed air to remove the brake valve cap and valve. Safety warnings are included to avoid injury when removing engine components and using compressed air.

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    Removal of the Countershaft Brake Valve

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    The document provides instructions for removing the countershaft brake valve from a vehicle. It involves first parking and securing the vehicle, disconnecting the batteries, and removing the transmission. Then it instructs to disconnect the air line from the brake housing, remove a snap ring, and use low-pressure compressed air to remove the brake valve cap and valve. Safety warnings are included to avoid injury when removing engine components and using compressed air.

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    © All Rights Reserved
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    2 views3 pages

    Removal of The Countershaft Brake Valve

    Uploaded by

    James Trott
    The document provides instructions for removing the countershaft brake valve from a vehicle. It involves first parking and securing the vehicle, disconnecting the batteries, and removing the transmission. Then it instructs to disconnect the air line from the brake housing, remove a snap ring, and use low-pressure compressed air to remove the brake valve cap and valve. Safety warnings are included to avoid injury when removing engine components and using compressed air.

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    5.3.1 Removal of the Countershaft Brake


    Valve
    Remove as follows:
    Show/Hide Checkboxes

    1. Park the vehicle on a level surface, shut down the engine, and set the parking brake.
    Chock the tires.

    PERSONAL INJURY

    To avoid injury, never remove any engine component while the engine is running.

    2. Disconnect the batteries at the negative post, including the batteries for the auxiliary
    Heating, Ventilation and Air Conditioning (HVAC), if equipped.
    3. Remove the transmission. For instructions, Refer to section "Removal of the
    Transmission"
    4. Disconnect the air line from the countershaft brake housing.
    5. Remove the snap ring (1).
    EYE INJURY

    To avoid injury from flying debris when using compressed air, wear adequate eye
    protection (face shield or safety goggles) and do not exceed 276 kPa (40 psi) air pressure.

    6. Use very low-pressure compressed air (as low pressure as possible), applied to the
    clutch brake supply inlet, to remove brake valve cap (2) and valve (4). See figure above.

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