Form : ISP-3002 No.

Transfer Label / Job Ti

Rev.3 I N S P E C T I O N R E C O R D S H E E T Page 1 of 2
DateNovember 01, 2016
Type TCC-34 Supplier Start Date Start Qty IRS TCC-34
Part Number TCC-34 Heat No. Finish Date Finish Qty Draft 0
Product OrderToyota Fortuner Diesel P.O/ L / C No. Prod Type OEM / EXP / RA Prod Conditi Trial / Initial / Run Date 3/16/2023
FOR TRIAL Comments :
Note:
Accepted by QC

ONLY
Kolom verification (QC) diisi Engineering selama fase
For Trial Only
Lingkari kolom yang bertanda bintang (*)
Toleransi spring rate +10% digunakan untuk circuit.

A UPPER B LO W E R
2

Name :
V E R I F I C A T I ON Copies to :
CHECKED APPROVED
Notes :
R&D Green paper for initial inspection.
Blue paper for re-inspection
G R IN D IN G

ENG
White paper for regular inspection
Date Draft Remark Yellow paper for nitriding proccess inspection
15 16
25z

N1 - N3 diisi oleh Produksi Accepted by Prod.

17 32 17 (Quantity periodik 1 pcs/200 pcs)
(V1 diverifikasi oleh QC)

Revision Record
1 QC verification column additions
2 Reg No. column additions & V2 column changes into Reg. No.
3 Sample No. N4 & No. N5 column eliminations.
Name :
Measuring Tool M/C Msr Criteria Samples No. Verification (QC)
No Inspection Items Cls Qty. Remark
Instrument No. No. No. Min Std Max N1 N2 N3 No. Reg VI No. Reg
1 Material Grade [U] Mill Sheet SHI-200
2 Wire Diameter [U] Caliper 13.42 13.5 13.58
3 Coiling Direction Visual RH
4 Total Coil as Coiling Visual 11.25 11.3 11.35
5 Active Coil as Coiling Visual ( 9.81 )
6 Inside Diameter A Side as Coiling Caliper / Plug Gauge 89 90.5 92
7 Inside Diameter B Side as Coiling Caliper / Plug Gauge 89 90.5 92
8 Outside Diameter as Coiling Caliper/Bushing 116 117.5 119
9 End Gap A Side as Coiling Taper Gauge / Caliper ( 0 )
10 End Gap B Side as Coiling Taper Gauge / Caliper ( 10 )
11 Free Height as Coiling Height Gauge 428 432 436
12 Appearance Visual No Scracth,No Flaws,No Dent&No Burry
 Form : ISP-3002 No. Transfer Label / Job Ti
Rev.3 I N S P E C T I O N R E C O R D S H E E T Page 2 of 2
DateNovember 01, 2016
Measuring Tool M/C Msr Criteria Samples No. Verification (QC)
No Inspection Items Cls Qty. Remark
Instrument No. No. No. Min Std Max N1 N2 N3 No. Reg VI No. Reg
* Machine Tempering I [U] - A/B/C/D/E/F/G/H/I/J/K/L/M/N/O
13 Total Coil as Tempering 1 Visual 11.40 11.45 11.50
14 Active Coil as Tempering 1 Visual ( 9.96 )
15 Inside Diameter A Side as Tempering Caliper / Plug Gauge 88.50 90.00 91.50
16 Inside Diameter B Side as Tempering Caliper / Plug Gauge 88.50 90.00 91.50
17 Outside Diameter C Side as Tempering Caliper/Bushing ( 117.00 )
Shift Leader Coiling : Date : Shift Leader Grinding : Date :
19 Ground Range A Side Right Angle SQ - - 1/4
20 End Thickness A Side Caliper ( 5.00 )
Shift Leader Grinding : Date : Shift Leader Shotpeening : Date :
21 Speed c/v of Shot Peening [U] Display 28 Hz / Liner
22 Shot Ball [U] Packing List RCW 1.0 x1.2
23 Arc Height of Shot Peening mm [U] Almen Strip 0.4 - -
24 Coverage of Shot Peening % [U] Microscope 85 - -
Shift Leader Shotpeening : Date : Shift Leader Finishing : Date :
25 Hanger Mark Position Visual 0.75 Turn A Side
26 Pre Treatment Line Visual Grey & No Rust
27 Temperature Bake Oven Temp. Control 230.0 240.0 250.0
28 Time Conveyor Time. Control - 40.0 -
29 Surface Color ( Powder Coating ) Visual Orange Jotun Ral 2008
30 Coating Thickness Delta Scope 80.0 - -
31 Setting Height Linear Scale - 180.4 -
32 Free Height as Setting Height Gauge 419.5 423.5 427.5
33 Spring Load at H1 318.0 mm (kg) Load Testing ( 317.7 )
34 Spring Load at H2 230.2 mm (kg) Load Testing ( 720.4 )
35 Spring Rate a 391.80 ~ 349.60 mm Load Testing 2.8 3.1 3.4 eko_eng:
Toleransi diperketat
36 Spring Rate a 291.60 ~ 256.50 mm Load Testing ( 4.6 )
37 Squareness A Side as Setting Max. 3o Taper Gauge - - 22.2
38 Squareness B Side as Setting Max. 3o Taper Gauge - - 22.2
39 Solid Height Load Testing ( 170.40 )
Logo i-SPRING [U] Visual at 5,5 Turn from A Side
White
40 MADE IN INDONESI [U] Visual at 6,5 Turn from A Side
Marking Printing
TCC-34 [U] Visual at 8,5 Turn from A Side
[U] Visual at ( 1,75 - 2,75 ) Turn from A Side
41 Tube Position ( CSR1141312 ) Color Blu [U] Visual at ( 3,75 - 4,75 ) Turn from A Side
[U] Visual at ( 10,4 - 11,4 ) Turn from A Side
No Peel Off, No Orange Peel, No Bubble, No Bintik
42 Appearance Visual
& No
Box Thin
I-Spring
43 Packing Visual
Qty : 2 Pcs/Box

Shift Leader Finishing : Date : Shift Leader QC : Date :