PNR 000068 - Job Safety Analysis JSA No.

: INDU_NOV2023_0059_Rev01 SWP n°*: Work Order n°*:

Task description: JSA pan conveyor sprockets replacement Rev01 Date
QR CODE _ RIGHT TO REFUSAL ___/___/___
Execution team: (Name/ Area/ ID/ Signature)

Name Area/ Company ID Signature

Task Location:

Issuer Company/ ID

* not mandatory field Generated on 12/25/2023_7:45:33 PM

Page: 1 out 7
 VERY HIGH AND HIGH RATED RISKS

Job task description: INDU_NOV2023_0059_Rev01 - JSA pan conveyor sprockets replacement Rev01 Generated on 12/25/2023_7:45:33 PM

VERY HIGH AND HIGH RISKS OF THE TASK

Risk Task Step Risk Situation Causes Control measures

Ground condition shall be checked and should be leveled.out rIgger pad must be twice as large as pad area.Outrigger shall be fully extended and at least 1
meter away from manholes and trenches.Do not overload, always lift up to SWL (safe working load).Do not operate crane in high wind and raining
conditions.Barricade the swinging radius of crane and don’t allow unauthorized persons except for trained and certified rigger.Rigger should wear a jacket, only
rigger can give signal to the crane operators. Minimum two tag lines shall be used to control the swinging of load.Man entry is not allowable under the suspended
HIT BY FALLING PARTS / STRUCTURES /
HIGH Shifting of spare Sprockets and tools shifting of sprockets by crane load even if he is a rigger. Crane third party certificate must be valid.Operator third party & license must be valid.Rigger third party and CAR 5 training must be
EQUIPMENT / TOOLS
valid .Anti tube block/limit switch (it will stop the function of crane hook once it touches and it will prevent from hook from hitting to top boom pulley. Lifting
appliance like (wire rope sling, webbing sling, D shackle, chain block) third party certificate must be valid. Damaged and expired lifting tools and tackles shall not
be used. Safety latch must be available on main and auxiliary hook. Use tag line to control the load. Use push pull stick. the rail segment to be positioned and to
be tranfered to the lever block / chain block then release the rail from crane.

Page: 2 out 7
 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0059_Rev01 - JSA pan conveyor sprockets replacement Rev01 12/25/2023_7:45:33
PM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk
Events that result in
Performing activities with defective/ Use heavy duty impact gloves cut resistent level. .Clear the walk way to reach
injuries/illnesses with absence
Risk situation present during all or in a large PINCH POINTS OF THE over or undersized hand tools, rotating designated area .Maintain clear communication between co workers while handling
1 from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task BODY OR BODY PARTS parts congested with other parts and place it gently on the floor. Remove parts in sequence. Set the swing radius
treatment or restriction to work by
equipments/ parts. of the spanners to avoid pinching. Use right size spannaers to remove the bolts
Own Employees or Third Parties

Risk situation present during all or in a large
4 FIRE
part of the job task
Cover the combustible material with fire blanket. Wetdown the fire blanket. Scaffolding
boards must be laminated and covered with fire blanket.Cover non removable
combustabile material with fire blanket when perfoming hot work.Cover all openings/
Events that result in provide fire blanket curtain to avoid sparks going to below floors.keep the area free
using oxy cutting without area injuries/illnesses with absence from combustible material like grease etc. keep water bucket and fire extinguisher on
isolation and lack of preparation of from work or with medical site.Use PPE leather heavy duty welding gloves , apron, leg sleeve, hand sleeve, POSSIBLE MODERATE MEDIUM
hotwok treatment or restriction to work by welding face shield and safety glass. Barricade the working area to avoid unauthorized
Own Employees or Third Parties entry. Provide firewatch through out the activity. Check the gas hoses free from cracks,
damage, insulation damage, joints. Provide flash back arrester on both ends. Torch
nozzle to be cleaned at regular intervels. keep the area free from combustible material
like oil container , WD40,CRC -Contact Cleaner.

Use only outdoors or in a well-ventilated area. wear Eye protection.wear Hand

Events that result
injuries/illnesses with absence
Risk situation present during all or in a large
5 FIRE Exposing to WD 40 while spraying from work or with medical
part of the job task
treatment or restriction to work by
Own Employees or Third Parties
protection. Use FFP2 masks . Use only with adequate ventilation. Keep away from
in
heat, sparks, pilot lights, hot surfaces and open flames. Unplug electrical tools, motors
and appliances before spraying or bringing the can near any source of electricity.
POSSIBLE MODERATE MEDIUM
Electricity can burn a hole in the can and cause contents to burst into flames. To avoid
serious burn injury, do not let the can touch battery terminals, electrical connections on
motors or appliances or any other source of electricity. . Do not puncture, crush or
incinerate containers, even when empty.

Select the sling and lifting accessories ( Chain Block, Lever Block, Web Sling, Shackles
etc) as per the load.All selected accessories should have valid third party cerificate and
Events that result in with colour code of the month. All selected Rigging accessories must be inspected prior
HIT BY FALLING PARTS / injuries/illnesses with absence to use.Rigging equipment must not be loaded in excess of its safe working load. Chain
Risk situation present during all or in a large Load lifting with defective or under
5 STRUCTURES / from work or with medical Block hooks must be provided with safety latches.Determine the center of gravity of the POSSIBLE MODERATE MEDIUM
part of the job task rated accessories
EQUIPMENT / TOOLS treatment or restriction to work by load.Protect sling from sharp surfaces. Equalize load on multiple leg slings.Maintain
Own Employees or Third Parties load control. Keep personnel clear of lift area. Rigger third party and CAR 5 training
must be valid. Area to be isolated with hard barrication. Rigging accessories must be
fixed only to approved anchor points.

Apply LOTO through Zero energy system following LOTO matrix.

CONTACT WITH - MOBILE
Confirm Zero energy on field and in Zero energy system together by operator and
OR ROTARY PARTS OF Events resulting in life-changing
Risk situation present during all or in a large requestor.
3 STRUCTURES, removal of safety guard injury/disease or 1 fatality of Own REMOTE SIGNIFICANT MEDIUM
part of the job task All persons working must apply their pad lock on the field LOTO box with identification
MACHINES OR Employees or Third Parties
tag. pan conveyor drive M1
EQUIPMENT
3)The emergency stop must be engaged
Hammer must not be with a loose or damaged handle.Clean the hammer prior to use.
Glove must be free of Grease and lubricants to avoid Slippery
Events that result in Must have a firm grip on the hammer handle when used.Inspect the hammer for
HIT BY PROJECTION OF
injuries/illnesses with absence handles that are rough, cracked, broken, splintered, sharp-edged, loosely attached to
Risk situation present during all or in a large MATERIALS (TOOLS, Performing activity with defective/
7 from work or with medical head, head with dents, cracks, chips, mushrooming, or excessive wear. Donot use the POSSIBLE MODERATE MEDIUM
part of the job task PARTS, FRAGMENTS, unapproved hammers
treatment or restriction to work by hammer if found any defectWear apron, leg guard , hand sleeves along with mandatory
SPARKS)
Own Employees or Third Parties PPE during hammer usage. Do not redress, grind, weld or reheat-treat a hammer
head.Do not strike with the side or cheek of the hammer. Use only Vale approved
hammer (Wilton).
Do not use wheels that are cracked or those that excessively vibrate.Wear safety
glasses or goggles, face shield to protect against flying particles, Gloves, aprons,
Events that result in safety boots, hearing protection, and respiratory protection. Grinding machine must be
HIT BY PROJECTION OF
injuries/illnesses with absence with deadman switch. Clean and inspect grinders before use, check the manufacturer's
Risk situation present during all or in a large MATERIALS (TOOLS, Working with defective/ underated
10 from work or with medical stated running speeds, or markings on the grinder, and grinder wheel for the maximum POSSIBLE MODERATE MEDIUM
part of the job task PARTS, FRAGMENTS, Grinding machine/ wheels
treatment or restriction to work by speed that it can be used. Guards must be provided and adjusted properly as per the
SPARKS)
Own Employees or Third Parties activity and replace damaged guards. Never operate grinding wheels at speeds in
excess of the recommended speed.Use metabo or similar specification grinding
machine.

Events that result
injuries/illnesses with absence
Risk situation present during all or in a large CONTACT WITH
9 Defective Electric power tools from work or with medical
part of the job task ENERGIZED SURFACE
treatment or restriction to work by
Own Employees or Third Parties
Check the power cables free from cracks, damage, insulation damage poor connection
.Never carry a power tool by its cord. Eliminate octopus connections
Plugging or unplugging of electrical hand tools shall be carried out only after switching
in
off the power socket switches. Power cord shall not be pulled to unplug the tools from
the power. check insulation of tools and cord before and after each use. Do not use
REMOTE MODERATE LOW
electric tools in wet conditions and route the power cables above from the ground level
by avoiding wet surfaces. Keep the power cord away from the sharp surfaces. Connect
to approved power sockets with ELCBs. Never wear jewelery. Use PPE as per the
activity. Keep work areas well lighted when using electric.Industrial plugs and extension
cords only to be used. Switch off the power supply when not in use. Page: 3 out 7
 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0059_Rev01 - JSA pan conveyor sprockets replacement Rev01 12/25/2023_7:45:33
PM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk

Use trolleys to keep cylinders.Keep the cylinders vertically and secure with chains or
belts anchored to the trolley or to the transporting vehicle. Don't use oil or greese hand
Events resulting in life-changing glove to handle hose or cylinder it will cause explosion. safety caps must be fitted at all
Risk situation present during all or in a large Improper handling of compressed gas
13 EXPLOSION injury/disease or 1 fatality of Own times. Donot keep the cylinders inside the vehicle movement/ lifting zone. Flash back REMOTE SIGNIFICANT MEDIUM
part of the job task cylinders
Employees or Third Parties arrestor should be fitted in both lines.Inspect the hoses for cracks and damages. Route
the gas hose seperately don't mix with power cables. always keep gas cylinders away
from hot work area. Cylinders inspection must be valid. Cutting torch must have NRV

All cables must be in good condition with no bare insulation or frayed wires to minimize
the extent of live parts.Protect cables from sharp edges to avoid the cables damaged,
cut, or pinched.welding rod holder must be insulated. Do not replace the welding
electrode with a bare hand, or with a wet welding glove. Always keep the hands and the
Events that result in
body dry during a welding operation. Do not stand in water, on wet surfaces, or working
injuries/illnesses with absence
Risk situation present during all or in a large CONTACT WITH with wet hands or wearing sweaty garments. Ground the work peice or metal to be
15 Defective welding machine from work or with medical REMOTE MODERATE LOW
part of the job task ENERGIZED SURFACE welded to a good electrical ground. Wear proper protective equipment, such as rubber
treatment or restriction to work by
boots, Apron Leg and Hand sleeves, helemt earmuff, mask and welding gloves. Place
Own Employees or Third Parties
the welding transformer in the close vicinity. (the transformer can be switched off
quickly to cut off the power source). Turn off the welding transformer during breaks or
not in use. Detach the remaining welding electrode on the electrode holder before
leaving the welding area. Donot use welding transformers without VRD.

Events that result in Scaffolding tag must be green with valid inspection. Scaffolding must be with toe board,
injuries/illnesses with absence mid rail and handrail ( any deviation must be approved by Safety department).Backside
Risk situation present during all or in a large FALL / SLIDE (DIFFERENT working on incomplete scaffolding to
17 from work or with medical of scaffold provide back protection by plank to avoid any slip and fall. Maintain good POSSIBLE MODERATE MEDIUM
part of the job task LEVEL) replace tail sprockets
treatment or restriction to work by house keeping. Check Platform access is protected. Donot overreach out of the
Own Employees or Third Parties scaffolding platform. Donot pull heavy loads when on scaffold platforms

Events that result in

keep walking areas clear from clutter or obstructions. Keep flooring in good condition.
injuries/illnesses with absence
Risk situation present during all or in a large FALL / SLIDE (SAME keep working areas and walkways well lit. Remove obstacles from walkways and
19 Poor house keeping from work or with medical POSSIBLE MODERATE MEDIUM
part of the job task LEVEL) always keeping walkways free of clutter. Arrange tools and spares in the work area.
treatment or restriction to work by
Keep floors dry and clean. Remove all slippery material.
Own Employees or Third Parties

Events that result in

injuries/illnesses with absence 1)Avoid working in direct sunlight and plan break intervals .
Risk situation present during all or in a large DYNAMIC MUSCLE working in direct sunlight for long time,
20 from work or with medical 2)Have sufficient water in proper intevals. POSSIBLE MODERATE MEDIUM
part of the job task OVERLOAD less intake of water
treatment or restriction to work by 3) keep changing the team members in cycle
Own Employees or Third Parties

Events that result in

injuries/illnesses with absence
Risk situation present during all or in a large EXPOSURE TO DUST / use water to clean isolate the area with fire blanket to avoid flying particles exposure.
21 working in dusty process environment from work or with medical LIKELY MODERATE MEDIUM
part of the job task PARTICULATE Use FFP2 Mask
treatment or restriction to work by
Own Employees or Third Parties

Events that result in
HIT BY FALLING PARTS / injuries/illnesses with absence
Risk situation present during all or in a large
22 STRUCTURES / Lifting of loads and failure of cranes from work or with medical
part of the job task
EQUIPMENT / TOOLS treatment or restriction to work by
Own Employees or Third Parties
Ground condition shall be checked and should be leveled.out rIgger pad must be twice
as large as pad area.Outrigger shall be fully extended and at least 1 meter away from
manholes and trenches.Do not overload, always lift up to SWL (safe working load).Do
not operate crane in high wind and raining conditions.Barricade the swinging radius of
crane and don’t allow unauthorized persons except for trained and certified
rigger.Rigger should wear a jacket, only rigger can give signal to the crane operators.
Minimum two tag lines shall be used to control the swinging of load.Man entry is not
allowable under the suspended load even if he is a rigger. Crane third party certificate POSSIBLE MODERATE MEDIUM
must be valid.Operator third party & license must be valid.Rigger third party and CAR 5
training must be valid .Anti tube block/limit switch (it will stop the function of crane hook
once it touches and it will prevent from hook from hitting to top boom pulley. Lifting
appliance like (wire rope sling, webbing sling, D shackle, chain block) third party
certificate must be valid. Damaged and expired lifting tools and tackles shall not be
used. Safety latch must be available on main and auxiliary hook. Use tag line to control
the load. Use push pull stick.

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 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0059_Rev01 - JSA pan conveyor sprockets replacement Rev01 12/25/2023_7:45:33
PM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk

1 Shifting of spare Sprockets and tools
Ground condition shall be checked and should be leveled.out rIgger pad must be twice
as large as pad area.Outrigger shall be fully extended and at least 1 meter away from
manholes and trenches.Do not overload, always lift up to SWL (safe working load).Do
not operate crane in high wind and raining conditions.Barricade the swinging radius of
crane and don’t allow unauthorized persons except for trained and certified
rigger.Rigger should wear a jacket, only rigger can give signal to the crane operators.
Minimum two tag lines shall be used to control the swinging of load.Man entry is not
HIT BY FALLING PARTS / Events resulting in life-changing
allowable under the suspended load even if he is a rigger. Crane third party certificate
STRUCTURES / shifting of sprockets by crane injury/disease or 1 fatality of Own POSSIBLE SIGNIFICANT HIGH
must be valid.Operator third party & license must be valid.Rigger third party and CAR 5
EQUIPMENT / TOOLS Employees or Third Parties
training must be valid .Anti tube block/limit switch (it will stop the function of crane hook
once it touches and it will prevent from hook from hitting to top boom pulley. Lifting
appliance like (wire rope sling, webbing sling, D shackle, chain block) third party
certificate must be valid. Damaged and expired lifting tools and tackles shall not be
used. Safety latch must be available on main and auxiliary hook. Use tag line to control
the load. Use push pull stick. the rail segment to be positioned and to be tranfered to
the lever block / chain block then release the rail from crane.

Events that result in

1)Avoid working in direct sunlight for long time and plan break intervals .
injuries/illnesses with absence
DYNAMIC MUSCLE working in direct sunlight for long time, 2)Have sufficient water in proper intevals.
1 Shifting of spare Sprockets and tools from work or with medical POSSIBLE MODERATE MEDIUM
OVERLOAD less intake of water 3) keep changing the team members in cycle
treatment or restriction to work by
4) summer mid day break must be followed 12:30 to 15:30hrs
Own Employees or Third Parties

Events that result in

HIT BY PROJECTION OF
manual loading unloading on trolley injuries/illnesses with absence 1)don’t drop or throw the tool tackles on each other / metal surface. Always place the
MATERIALS (TOOLS,
1 Shifting of spare Sprockets and tools and loading /unloading of tools and from work or with medical tools tackles in segregated way.2) Don’t drop or hit on the segments surface may lead POSSIBLE MODERATE MEDIUM
PARTS, FRAGMENTS,
sprockets treatment or restriction to work by flying metal objects .
SPARKS)
Own Employees or Third Parties

Events that result in

1) Always use handrails while walking on the staris.
carrying sprockets segments and injuries/illnesses with absence
FALL / SLIDE (SAME 2) keep the walk way free from depries and unwated materials
1 Shifting of spare Sprockets and tools tools power packs to different levels from work or with medical POSSIBLE MODERATE MEDIUM
LEVEL) 3) Take one stair step at a time and stabilize then proceed for next step
panconveyor stairs treatment or restriction to work by
4) For any reason don’t run or hurry on the stairs
Own Employees or Third Parties

2 Shifting of spare Sprockets and tools
2 Removal installation of safety guard
2 Removal installation of safety guard
1)Use heavy duty impact glove cut resistant level - 2 while involving in material shifting
Events that result in
Make sure the object has no sharp edges. nails, metal burr.
injuries/illnesses with absence
PINCH POINTS OF THE carrying sprockets segments to 2) Clear the walk way to reach designated area .
from work or with medical POSSIBLE MODERATE MEDIUM
BODY OR BODY PARTS different levels 3) before proceeding the lifting activity communicate each other about holding point
treatment or restriction to work by
position as well as who will lift first and who will place first.
Own Employees or Third Parties
4)Segregate the parts and make a sequence of loading and unloading .
Apply LOTO through Zero energy system following LOTO matrix.
CONTACT WITH - MOBILE
Confirm Zero energy on field and in Zero energy system together by operator and
OR ROTARY PARTS OF Events resulting in life-changing
requestor.
STRUCTURES, removal of safety guard injury/disease or 1 fatality of Own REMOTE SIGNIFICANT MEDIUM
All persons working must apply their pad lock on the field LOTO box with identification
MACHINES OR Employees or Third Parties
tag. pan conveyor drive M1
EQUIPMENT
3)The emergency stop must be engaged
1)Use heavy duty impact glove cut resistant level - 2
2) Clear the walk way to reach designated area .
Events that result in
3) before proceeding the lifting activity communicate each other about holding point
ramoval installation of mounting bolts injuries/illnesses with absence
PINCH POINTS OF THE position as well as who will lift first and who will place first.
carrying safety guard to different from work or with medical POSSIBLE MODERATE MEDIUM
BODY OR BODY PARTS 4)The safety guard must be shifted to panconveyor stairs and tie with hand rails to
levels treatment or restriction to work by
prevent sliding and falling.
Own Employees or Third Parties
5) while removal and installation of safety guard mounting bolts reduce the spanner
swing radius by identifying pinch points.

Events that result in

1) Always use handrails while walking on the staris.
injuries/illnesses with absence
FALL / SLIDE (SAME carrying safety guard to different 2) keep the walk way free from depries and unwated materials
2 Removal installation of safety guard from work or with medical REMOTE MODERATE LOW
LEVEL) levels 3) Take one stair step at a time and stabilize then proceed for next step
treatment or restriction to work by
4) For any reason don’t run or hurry on the stairs
Own Employees or Third Parties

2 Removal installation of safety guard
Events that result
HIT BY FALLING PARTS / injuries/illnesses with absence
STRUCTURES / Bolts can fall through Grated Floor from work or with medical
EQUIPMENT / TOOLS treatment or restriction to work by
Own Employees or Third Parties
1) Barricade below panconveyor area along with walking distance and working area.
cover the grated floor with fire blankets to prevent falling materials.
2) To avoid safty guard slip from hand Clean the safety guard throughly and holding
in
area should be free from grease / oil
3) keep the walk way free from unwated materials
POSSIBLE MODERATE MEDIUM
4) use trays to store the tools
5) While claiming the stairs carry one segmentsat a time dont stack one stairs
6) Use hand rails while walking on stairs
7) Dont keep loose material which can fall through the grating slots on the stairs or
grating area Page: 5 out 7
 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0059_Rev01 - JSA pan conveyor sprockets replacement Rev01 12/25/2023_7:45:33
PM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk
Events that result in
injuries/illnesses with absence
CONTACT / EXPOSURE using WD40 - cleaning of sprockets Use only outdoors or in a well-ventilated area. wear Eye protection.wear Hand
3 Removal installation of sprocket segments from work or with medical POSSIBLE MODERATE MEDIUM
TO CHEMICALS and mounting bolts protection.
treatment or restriction to work by
Own Employees or Third Parties

1)Use heavy duty impact glove cut resistant level - 2 while involving in material shifting
Make sure the object has no sharp edges. metal burr.
2) Clear the walk way to reach designated area .
Events that result in 3) before proceeding the lifting activity communicate each other about holding point
removal and installation of sprocket injuries/illnesses with absence position as well as who will lift first and who will place first.
PINCH POINTS OF THE
3 Removal installation of sprocket segments mounting bolts and sprocket from work or with medical 4)while using hydraulic rachet to remove and install the sprockect mounting bolts. POSSIBLE MODERATE MEDIUM
BODY OR BODY PARTS
segments treatment or restriction to work by hands and fingers must be away from the hydraulic rachet load area.
Own Employees or Third Parties 5) while removing and positioning the sprocket segments must be hold manually then
remove the bolts then manually lift sprocket segment from the position and place in
scaffolding platform.
6) shift the sprocket segments to the designated area.
1) hydraulic power pack should be tested and certified. take test trial before use
2) the pump must have clear pressure gauge indicator
3)hydraulic hose must be in good condition , Free from cracks and damages and
Events that result in should be laying on porper route
HIT BY BREAKING OF
injuries/illnesses with absence 4) Communication between the operator and wrench positioner should be clear. after
CABLES / HOSES /
3 Removal installation of sprocket segments using hydraulic wrench from work or with medical fixing the wrench to the bolt remove hands from the wrench then give clearance to POSSIBLE MODERATE MEDIUM
FLUIDS UNDER
treatment or restriction to work by operate the power pack. while removal and installation of wrench the power pack must
PRESSURE
Own Employees or Third Parties be switched off
5)Make sure the voltage rating of the panel and Machine both must be same rating,
Don’t connect the machine in higher voltage or unknown panel.
6) make sure the cable routing through dry surface, also free from sharp edges

Events that result in 1) during using of hammering spanner, should wear hammering job related PPE
HIT BY PROJECTION OF
while using hammering spanner to injuries/illnesses with absence 2) inspect the hammer for cracks on the handle / face of the hammer.
MATERIALS (TOOLS,
3 Removal installation of sprocket segments remove and install the sprocket from work or with medical 3) the hammer must be free from oil / grease. POSSIBLE MODERATE MEDIUM
PARTS, FRAGMENTS,
mounting bolts treatment or restriction to work by 4) reduce the hammer swing radius by identifying pichpoints as well as dont allow any
SPARKS)
Own Employees or Third Parties one stay close to hammering activity.

Events that result
injuries/illnesses with absence
CONTACT WITH
3 Removal installation of sprocket segments using defective grinding machine from work or with medical
ENERGIZED SURFACE
treatment or restriction to work by
Own Employees or Third Parties
Check the power cables free from cracks, damage, insulation damage poor connection
.Never carry a power tool by its cord. Eliminate octopus connections
Plugging or unplugging of electrical hand tools shall be carried out only after switching
in
off the power socket switches. Power cord shall not be pulled to unplug the tools from
the power. check insulation of tools and cord before and after each use. Do not use
REMOTE MODERATE LOW
electric tools in wet conditions and route the power cables above from the ground level
by avoiding wet surfaces. Keep the power cord away from the sharp surfaces. Connect
to approved power sockets with ELCBs. Never wear jewelery. Use PPE as per the
activity. Keep work areas well lighted when using electric.Industrial plugs and extension
cords only to be used. Switch off the power supply when not in use.

Events that result
injuries/illnesses with absence
CONTACT WITH
3 Removal installation of sprocket segments Defective welding machine from work or with medical
ENERGIZED SURFACE
treatment or restriction to work by
Own Employees or Third Parties
All cables must be in good condition with no bare insulation or frayed wires to minimize
the extent of live parts.Protect cables from sharp edges to avoid the cables damaged,
cut, or pinched.welding rod holder must be insulated. Do not replace the welding
electrode with a bare hand, or with a wet welding glove. Always keep the hands and the
in
body dry during a welding operation. Do not stand in water, on wet surfaces, or working
with wet hands or wearing sweaty garments. Ground the work peice or metal to be
REMOTE MODERATE LOW
welded to a good electrical ground. Wear proper protective equipment, such as rubber
boots, Apron Leg and Hand sleeves, helemt earmuff, mask and welding gloves. Place
the welding transformer in the close vicinity. (the transformer can be switched off
quickly to cut off the power source). Turn off the welding transformer during breaks or
not in use. Detach the remaining welding electrode on the electrode holder before
leaving the welding area. Donot use welding transformers without VRD.

3 Removal installation of sprocket segments
1) Cover the gratings / openings with fire blanket when perfoming hot work .
2) Don’t carry the gas cylinder manually always use cylinder carry trolley
Events that result in
3) keep the cylinders vertically and tie securely and cylinder safety cap must be fitted.
injuries/illnesses with absence
4) The area should free from combustible material, if presence remove ,
FIRE using oxy cutting from work or with medical POSSIBLE MODERATE MEDIUM
5) Don’t use oxygen to clean your body, keep water bucket and fire extinguisher on
treatment or restriction to work by
site Check the gas hoses free from cracks, damage, insulation damage, joints. Carry
Own Employees or Third Parties
soup solution test every replacement of parts or cylinder
6)Use PPE leather heavy duty gloves , apron, leg sleeve, hand sleeve, face shield.
7) keep water bucket and fire extinguisher on site

Page: 6 out 7
 PNR 000068 - Job Safety Analysis
Generated on
Job task description: INDU_NOV2023_0059_Rev01 - JSA pan conveyor sprockets replacement Rev01 12/25/2023_7:45:33
PM
Item Task Step Risk Situation Causes Effects Control measures Probability Severity Risk
1)Use heavy duty impact glove cut resistant level - 2 while involving in material shifting
Events that result in
Make sure the object has no sharp edges. metal burr.
injuries/illnesses with absence
Manually positioning sprocket by rotating PINCH POINTS OF THE removal and installation of safety 2) Clear the walk way to reach designated area .
4 from work or with medical POSSIBLE MODERATE MEDIUM
input coupling BODY OR BODY PARTS guard 3) before proceeding the lifting activity communicate each other about holding point
treatment or restriction to work by
position as well as who will lift first and who will place first.
Own Employees or Third Parties
3) the spanner swing radius must be reduced by identifying pinch points

Events that result in

injuries/illnesses with absence
Manually positioning sprocket by rotating STATIC MUSCLE while rotating fluid coupling manually 1) rotate the person in intervals
4 from work or with medical LIKELY MODERATE MEDIUM
input coupling OVERLOAD for positioning 2) drink plenty of water, and take rest in intervals
treatment or restriction to work by
Own Employees or Third Parties

Events that result
injuries/illnesses with absence
CONTACT WITH
4 removal installation of pans Defective Electric power tools from work or with medical
ENERGIZED SURFACE
treatment or restriction to work by
Own Employees or Third Parties
Events that result
injuries/illnesses with absence
PINCH POINTS OF THE
4 removal installation of pans removal and installation of pans from work or with medical
BODY OR BODY PARTS
treatment or restriction to work by
Own Employees or Third Parties
Events that result
injuries/illnesses with absence
FALL / SLIDE (SAME
4 removal installation of pans carrying pans to different levels from work or with medical
LEVEL)
treatment or restriction to work by
Own Employees or Third Parties
Check the power cables free from cracks, damage, insulation damage poor
connection .
Never carry a power tool by its cord.
Eliminate octopus connections
Plugging or unplugging of electrical hand tools shall be carried out only after switching
off the power socket switches. Power cord shall not be pulled to unplug the tools from
in the power
check insulation of tools and cord before and after each use.
Do not use electric tools in wet conditions and route the power cables above from the REMOTE MODERATE LOW
ground level by avoiding wet surfaces
Keep the power cord away from the sharp surfaces
Connect to approved power sockets with ELCBs.
Never wear jewelery.
Use PPE as per the activity.
Keep work areas well lighted when using electric
Industrial plugs and extension cords only to be used.
Switch off the power supply when not in use.
1)Use heavy duty impact glove cut resistant level - 2 while involving in material shifting
Make sure the object has no sharp edges. metal burr.
in
2) Clear the walk way to reach designated area .
3) before proceeding the lifting activity communicate each other about holding point
POSSIBLE MODERATE MEDIUM
position as well as who will lift first and who will place first.
3) the spanner swing radius must be reduced by identifying pinch points
4) while using electric impact wrench the spanner must be rest toward load carrying
direction. dont hold the spanner by hand.
1) Always use handrails while walking on the staris.
in
2) keep the walk way free from depries and unwated materials
3) Take one stair step at a time and stabilize then proceed for next step
POSSIBLE MODERATE MEDIUM
4) For any reason don’t run or hurry on the stairs
5) the scaffolding must be with out hand rails towards side platform to manually handle
the pans

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