Doc. No.

: PP-ITP-001
INSPECTION AND TEST PLAN FOR PIPING
Rev. 0

SCOT PHOENIX PROJECT Page 1 of 4

KEY TO INSPECTION SURVEILLANCE CODES

INSPECTION TEST PLANS

(Spot Inspection) S Inspection and checks during routing visits by Worley and/or Project. This inspection point does not require hold in work.

(Witness Point) W Worley and Project need to be informed in advance, but work will not be held. (See Note below for the exception on application of Witness Point).

(Review) R Review and approve documents such as Procedures, personnel qualification and NDE report by Worley and Project.

Inspection point where the work will not proceed until witnessing and signing work releasing Hold Points. The Project, Worley and/or Third-Party Inspectors are to be advised
(Hold Point) H by Construction and/or Construction Subcontractor, as applicable, of witness points. Hold points may not be waived by identified participants. Work may not proceed beyond
these mandatory Hold Points without witness by the identified participants.

Note: For rotating equipment installation ITPs, all identified inspection witness points (W) shall be handled as Hold (H) points as per API definition.In line with the 'specific' project Quality Control Assessments
Verification and Monitoring Procedures minimum notification requirements for typical Witness and Hold Points.
 Doc. No.: PP-ITP-001
INSPECTION AND TEST PLAN FOR PIPING
Rev. 0

SCOT PHOENIX PROJECT Page 2 of 4

RESP / INSPECTION
VERIFICATION ACTIVITY SURVIEILLANCE CODE
OPERATIONAL ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA RECORDS REMARK
DESCRIPTION
ABB WTL SCOT

1. DOCUMENTS REQUIRING APPROVAL

Weld Procedure Specifications and -
1.1 Procedure Qualification Record ASME IX. H W/R R
(WPS&PQR)
-
1.2 Liquid Penetrant Examination Procedure H R R

Magnetic Particle Examination -

1.3 H R R
Procedure
Positive Material Identification -
1.4 H R R
Procedure
Procedures and qualifications to -
1.5 Ferrite Test Procedure ASME V. / ASTM B31.3 (ASTM E562) H R R
be reviewed and approved by
Ultrasonic Thickness Measurement WTL/SCOT -
1.6 H R R
Procedure
Phased Array Ultrasonic Examination -
1.7 H R R
Procedure
Radiographic Test Examination -
1.8 H R R
Procedure
1.9 Painting Procedure - H R R

1.10 Pressure test Project specification. - H R R

1.11 Flushing / Cleaning - H R R

2. WELDER QUALIFICATION TEST

2.1 Welder Qualification Test Qualify welder cover all work ASME Section IX. WQT Control Log H H/W S/R

To verify the external weld defect and

2.2 VT inspection ASME B31.3. (FM-PP-004) H S/W S/R
any imperfection defect as visible

Welder
To verify the internal weld defect and
2.3 RT examination ASME B31.3. Performance H R R
any imperfection defect
Record (FM-PP-012)

(FM-PP-008)
2.4 Welder certificate & welder card test Follow third party provide ASME Section IX.
(FM-PP-011) H R R
 Doc. No.: PP-ITP-001
INSPECTION AND TEST PLAN FOR PIPING
Rev. 0

SCOT PHOENIX PROJECT Page 3 of 4

RESP / INSPECTION
VERIFICATION ACTIVITY SURVIEILLANCE CODE
OPERATIONAL ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA RECORDS REMARK
DESCRIPTION
ABB WTL SCOT

3. MATERIALS

Quality and type of materials,

3.1 Receipt of materials As per material approval (FM-PP-002) H W S/R
certification to be checked

4. PIPE SUPPORTS

4.1 Fabrication Follow pipe support standard Follow pipe support standard - H S R

4.2 Erection Follow isometric drawings Follow pipe support standard - H S R

5. PIPING FABRICATION & ERECTION

Visual inspection of fit-up conditions, Check and record material used, root (FM-PP-003)
root gap, groove, gap, beveling, joint
5.1 Isometric drawings (FM-PP-004) H S/R S/R
beveling, joint alignment and alignment and dimensions prior to
dimensioning starting full weld (FM-PP-005)

Visual inspection of orifice flange root

5.2 To verified before pressure testing Smooth grinded - H H/W S/R If required
weld grinding

Flange alignment to connecting with

5.3 To verified before pressure testing ASME B31.3 (FM-PP-023) H S/W S/R If required
equipment
Install fabricated spools, pipe, and
5.4 Follow isometric drawings Follow isometric drawings - H S/W RI
piping accessories

6. NON-DESTRUCTIVE TESTING OPERATIONS

ASME Section V./ ASTM B31.3 Inspection Report

6.1 MT,PT,RT,PAUT,PMI ,FRT Follow Project Specification S S R Inspection by Third party
(ASTM E562) by Third party

7. PRESSURE TEST

7.1 Air leakage test reinforcement pad No test until PT are complete ASME B31.3. (FM-PP-015) H H/W W/R If required

No pipe testing to take place until test

7.2 Line walks check list Approved test pack. (FM-PP-017) H H/W W/R
pack is released for test by WTL/SCOT

7.3 Punch list To be clear all A punch A punch close. (FM-PP-006) H H/W W/R
 Doc. No.: PP-ITP-001
INSPECTION AND TEST PLAN FOR PIPING
Rev. 0

SCOT PHOENIX PROJECT Page 4 of 4

RESP / INSPECTION
VERIFICATION ACTIVITY SURVIEILLANCE CODE
OPERATIONAL ACTIVITY DESCRIPTION ACCEPTANCE CRITERIA RECORDS REMARK
DESCRIPTION
ABB WTL SCOT

No tests to commence until all

inspection certificates are complete.
Hydro testing / Pneumatic testing (or
7.4 Retest to be ASME B31.3. (FM-PP-014) H H W/R
service testing)
performed after remedial work until
test pack passes test

Inspection Report
7.5 Valve test & pressure relief valves Project specification Project specification. H H W/R If required
by Third party

Flushing, air blow and internal

7.6 - - (FM-PP-016) H H W/R
pipe cleaning

Assemble parts into complete whole

7.7 Reinstatement Follow isometric drawing. - H H/W W/R If required
within package boundary
All permanence accessories
7.8 Post-test check list Follow isomeric drawing. (FM-PP-018) H R R
should be completed
7.9 Package sign off All item above to be sign off Follow piping package. H R R

8. TIE-IN
WTL/SCOT to be confirm and
8.1 Survey Tie-in point Follow P&ID Required H H H
approve the Tie-in point.
(FM-PP-003)
8.2 Fabrication new pipe spool Follow isomeric drawing ASME B31.3./ASME Section IX. (FM-PP-004) H S/W S/R
(FM-PP-005)

NDE (PT, MT, RT, PAUT, FRTetc.) for ASME Section V./ ASTM B31.3 Inspection Report
8.3 Follow Project Specification H W R
new pipe spool (ASTM E562) by Third party

To verify all piping spool are not

8.4 Pressure test (new pipe spool) ASME B31.3. (FM-PP-014) H H W/R
leaked
Erection new pipe spool Isometric Drawing
8.5 Follow isomeric drawing ASME B31.3. H W/S S
to Tie-in point for Con
Flange joint not require NDE
Inspection Report
8.6 NDE for Tie-in joint RT/PAUT for butt weld joint MT/PT for ASME B31.3. H W W/R Inspection by Third party
by Third party
socket weld joint
8.7 Package sign off All item above to be sign off Follow piping package. - H R R