service information

Date: August/98 Distribution: I Substitues: Gr.: 07 Nr.: 04/98

Test Table of the Injection Pump

Vehicles OF 1721

For your knowledge, we are enclosing a copy of the new “Test Table” for the injection pump applied in the engine
of the above mentioned vehicle.

In case of eventual claims regarding the performance of the referred vehicle, we recommend to check, and cor-
rect if necessary, the injection pump adjustment, based on the values prescribed in the enclosed table.

The enclosed copy should be kept in the archive, together with the S.I., being used only as a matrix for reproduc-
tion of the necessary copies.

MERCEDES-BENZ DO BRASIL S.A.

Service

MERCEDES-BENZ DO BRASIL S.A. IN WHOLE OR PARTIAL REPRODUCTION

DIVISÃO ASSISTÊNCIA TÉCNICA PROHIBITED WITHOUT PREVIOUS
WRITTEN AGREEMENT
 S.I. 07 - 04/98
Attachment
sheet 01

RBBR/EPD3 to RBBR/ATP, CA/QSG - 32, VTD, CT/PTP63, CT/S - 29 and s - 70.

(Name.............LM RBBR/EPD )
Assembly - Nº.....: F 000 409 005
Robert Bosch Pump in Line Modification........: 7 05.07.98 *
Ltda. Prescription of Test Status.................: definitive *
Campinas Sheet Cover Date....................: 05.27.98
Sheet...................: 1 of 4

Type Number Designation

Pump.....................: F 000 400 004 PES 6 P 110 A 720 RS 3396
Regulator................: F 000 420 504 RQV 300...1300 P A 1379 K
Feed Pump1....: 9 440 080 037 FP/K 22 P 93
Feed Pump 2....:
Injection Advance...:
Devices.............:
Offer Drawing..:

Client.....................: MBB Engine.....................: OM 366 LA - EURO II

Nº of Client...........: 0280742402 Power...........(kW): 155.0
Utilization...............: VEHICULAR

Documentation of Test
Status in Start - Term...:
Values of Test/Ajustment 05.19.97

Stages of Test
Test of the Aggregates according to the following Test Plans:
 S.I. 07 - 04/98
Attachment
sheet 02

Assembly - Nº.....: F 000 409 005

Robert Bosch Pump in Line Modification........: 7 05.07.98 *
Ltda. Prescription of Test Status.................: definitive *
Campinas Values of Test and Adjustment Date....................: 05.27.98
Sheet...................: 2 of 4

Conditions of Test
Injector Holder Assembly.(Nº): 1 688 901 101 Opening Pressure...(bar): 208.5 +- 1.5
Pressure Tube............ (Nº): 1 680 750 015 di x of x 1.................(mm): 3.0 x 6.0 x 600
Return Valve......... (Nº): 1 417 413 047 Return Flow.......(l/h): a
Test Oil................ (Nº): ISO 4113 Temperature...............(˚C): 40 +- 2.0
Inlet Pressure....(bar): 2.3
Inlet Position...........: 4.1
Return Connection..........: 4.2

Pump
Measure
Direction of Rotation......: right Nom. TA TR
Pre-Tension Valve Spring: Ajustment (mm)
Admissible Deviation (mm)
RA new (mm)
Method DA:
Pressure Test..........: (bar) 31.0 +- 1.0
Pre-Course-Start Feed..: with CHR 21.00 mm (mm) 3.15 +- 0.05 +- 0.10
max. Stop..............: with CHR mm (mm)
min. Stop..............: with CHR mm (mm)

Method Flow
Pressure Test..........: (bar) 26.0 +- 1.0
Pre-Course-Start Feed..: with CHR 21.00 mm (mm) 3.20 +- 0.05 +- 0.10
max. Stop..............: with CHR mm (mm)
min. Stop..............: with CHR mm (mm)

IA - Differ.: between CHR mm and CHR = mm (˚EC)

Seq. Cams: 1 - 5 - 3 - 6 - 2 - 4
Disconnec. IA : 0-60-120-180-240-300 (˚EC)

Method DA
Disconnec. Start Feed..: (˚EC) +- 0.50 +- 0.75
Mark Start Feed...: of Cyl. (˚EC)

Method Flow
Disconnec. Start Feed..: (˚EC) +- 0.50 +- 0.75
Mark Start Feed...: of Cyl. (˚EC)

Installation Membrane-Robo.:

Electr. Test Operator:

Neg. Pressure Lenzpumpe.: after s a rpm and U effect. = V (mbar)

Frequence of Signal DZG: a rpm and U effect. = V (Hz)

 S.I. 07 - 04/98
Attachment
sheet 03

Assembly - Nº.....: F 000 409 005

Robert Bosch Pump in Line Modification........: 7 05.07.98 *
Ltda. Prescription of Test Status.................: definitive *
Campinas Values of Test and Adjustment Date....................: 05.27.98
Sheet...................: 3 of 4

Regulator
Sheet Regulator Test / PRG.......................... (Nº): F 000 421 283 validity: 10/30/97

Test Rotation (rpm) Measure Dispersion Pressure Angle - AC AC

point Nom. TA TR Nom. TA TR 3
(mm /C) (mbar) (Degrees) Position Remark
TA TR Nom. TA
- - - Sleeve Advance (mm AL)
L1 300 1.45 +- 0.25
KP1 530 4.01 +- 0.25
A1 1356 9.16 +- 0.10
KP13 1720 13.50 +- 0.25

- - - Test free mov. (mm CHR)

G 100 19.50 +- 1.50

- - - Angle Oper. Lever (Degree)

VWV 110.0 +- 4.0
VWL 65.0 +- 4.0

- - - Curve Adjust. Final Rot. (mm CHR)

A1 1395* +- 5 13.40* + 1000
A2 1535* +-15 4.00 + 1000
A3 1700* 0.50 +- 0.50 + 1000

- - - Full Load (mm CHR)

V1 1300 + 14.45* +- 0.05 + 1000
V2 600 + 13.30* +- 0.05 + 1000
V3 780 + 13.55* +- 0.05 + 1000
V4 1000 + 14.05* +- 0.05 + 1000
VS 500 + 10.70* +- 0.10 +0

- - - Curve Rot. Adj. ML (mm CHR)

L1 300 5.60 +- 0.20 7.0
L3 200 > 7.00
L5 425 +- 75 3.0
ST 100 20.00 +- 1.00

- - - Start coupling
VR < 200 < 220
ER > 100 > 80

- - - LDA (mm CHR)

P1 600 + 13.30* +- 0.05 + 1000
P2 600 + 10.70* +- 0.10* +0
P3 600 + 12.40* +- 0.10 + 500
P4 600 + 11.10* +- 0.05 + 250

- - - Debit Q (mm3/C): Temperature not compensated

V1 1300 122.5* +- 1.0 +- 4.0 4.0 7.5 + 1000
LQ 300 8.5* +- 2.5 +- 5.0 4.5 7.5 +0
V2 600 96.0* +- 2.0 +- 5.0 + 1000
V3 780 100.0* +- 2.0 +- 5.0 + 1000
V4 1000 108.0* +- 2.0 +- 5.0 + 1000
VS 500 46.5* +- 1.0 +- 4.0 4.0 7.5 +0
ST 100 83.0 +- 10.0 +- 14.0 +0
 S.I. 07 - 04/98
Attachment
sheet 04

Assembly - Nº.....: F 000 409 005

Robert Bosch Pump in Line Modification........: 7 05.07.98 *
Ltda.
Prescription of Test Status.................: definitive *
Campinas Values of Test and Adjustment Date....................: 05.27.98
Sheet...................: 4 of 4

Test Rotation (rpm) Measure Dispersion Pressure Angle - AC AC

point Nom. TA TR Nom. TA TR 3
(mm /C) (mbar) (Degrees) Position Remark
TA TR Nom. TA
- - - Debit Q (mm3/C): Temperature compensated
V1 1300 121.0* +- 1.0 +- 4.0 4.0 7.5 + 1000 TK-2 23.1
LQ 300 8.5 +- 2.5 +- 5.0 4.5 7.5 +0 TK-2 23.1
V2 600 94.5* +- 2.0 +- 5.0 + 1000 TK-2 23.1
V3 780 100.0* +- 2.0 +- 5.0 + 1000 TK-2 23.1
V4 1000 108.0* +- 2.0 +- 5.0 + 1000 TK-2 23.1
VS 500 45.5* +- 1.0 +- 4.0 4.0 7.5 +0 TK-2 23.1
ST 100 83.0 +- 10.0 +- 14.0 +0 TK-2 23.1

Remarks
Introduce together with FM C41B396600, C42B391800 and C41B399600.
Any modification in the prescription of this assy will necessarily imply in the modification of assy F000409008.
Blocking in the pre-course.
3.0 Between min. and max. CHR continuous admissible value.
7.0 Point of Measurement LGL = Touch ML screw in 0.5mm before the STOP
23.1 Values only for adjustment in the factory.

Indication *: Different in relation to the previous version

Measure - Q for VL, LL, FM: = Medium Value Values without indication of tolerance
Q - Start: = Absolute Value Rotation : +- 1 rpm Time : +- 0.1 min
Pressure: + positive/absolute CHR : +- 0.05 mm Tension : +- 0.002 Volt
- negative Pressure +- 2 mbar Frequency : +- 0.2 Hz