Professional Documents
Culture Documents
For
Project No. :
Contract No. : 17722.01
Document No.:
THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
The table below is a brief summary of the most recent revisions to this document. Details
of all revisions are held on document by the issuing department.
HOLD LIST
Sr.
Page / Section No Description of HOLD
No.
ADNOC Classification: Internal
Table of Contents
1 INTRODUCTION .................................................................................................. 4
8 FIELD SERVICES............................................................................................... 32
9 MEETINGS ....................................................................................................... 33
11 GUARANTEES ................................................................................................... 37
1 INTRODUCTION
This document along with the referred Specifications for DRA Injection Skid, data sheets
and other referred specifications, codes and standards describes the minimum requirements
for design, engineering, procurement, fabrication, assembly, inspection / testing, supply and
performance guarantee of the DRA Injection Skid Packages and associated auxiliaries.
These packages are to be installed at ADNOC field locations as part of Project.
The VENDOR shall provide a statement of compliance with his technical offer,
confirming that the equipment offered complies with the specification and documents
referred to therein. It is the VENDOR’s sole responsibility to highlight any deviation/exception
made to this MR and its attachments in a separate and complete list of all discrepancies (if
any), and deviations in his technical offer for COMPANY review in writing. All deviations
subsequently must be agreed by the COMPANY in writing.
1.1. Definitions
1.2. Abbreviations
GA : General Arrangement
MR : Material Requisition
UNIT TOTAL
ITEM QTY DESCRIPTION/SCOPE OF SUPPLY
PRICE PRICE
Electric Motors and Flexible dry type Coupling for Pump & Included
1 Set each
7 Motor along with non-sparking coupling guards for each
Pump.
pump.
2 nos. / Warehouse Spare PSVs suitable for DRA Chemical Included
Package injection skid along with required fixtures (loose supply).
8 (Total Working PSV's installed on skid shall be separate as per
4) no.) P&ID
All necessary instruments and controls (minimum as shown Included
in Project P&IDs) such as level gauge, level transmitter,
diaphragm failure detection, pump running and auto start
facility, Flow Transmitter, pressure gauge, pressure
transmitter, Differential Pressure Transmitter, PSV, PRV,
1 Lot / Interconnected cabling between instruments and skid edge
9 package mounted Instrument Junction Box including LCP & UCP as
per P&ID and Mechanical Package datasheet Skid edge
Junction Boxes as per signal type and internal cabling from
Package Instruments to respective JBs.
Canopy / Sunshades shall be provided over all the
instruments.
Included
package
specifications.
Wall thickness calculation for the vessel.
Pressure reinforcement calculations
Detailed Lifting Lug calculations including local load
stresses.
Calculations of slinging stresses in vessel / skid,
during lifting operations.
Provision of all documents/drawings as specified in this Included
Material Requisition & VDRL and all referenced
1 Lot / Specifications, Standards, and Equipment Data Sheets, for
26 package each DRA Injection Skid Package. This shall include all the
required data for CONTRACTOR‘s design of equipment
foundations.
Additional Engineering activities as below : Included
1) Design of anchor bolts considering all loads including
wind & seismic. Supply of anchor bolts by Contractor.
1 Lot / 2) Nozzle local load analysis by Vendor for the external
27 package loading imposed by piping connections after award. All
termination shall be flanged type.
3) Vendor shall provide package 3D model (including
complete modelling within the package equipment, skid
etc.)
Export packing, preservation and preparation for shipment Included
including transportation steel saddle (if needed) as per
1 Lot / specification for Chemical Injection Skid Package ES
28 package 30.99.00.0107 & SHELL DEP 70.10.70.11-Gen, suitable for
outdoor storage for more than 12 months for the complete
scope of supply.
Material certification requirement in accordance with BS Included
10204 shall be submitted as follows:
- Type 3.2 for pressure retaining parts of pump, vessel /
1 Lot / tank and piping
29 package - Type 3.1 for other non-pressure retaining parts.
For Other Equipment Sub-Components / Raw Material refer
Equipment / Materials Criticality Rating (Doc.No. AGES-
SP-13-001)
Testing and inspection for each DRA Injection Skid Included
Package in accordance with Code requirements, this
1 Lot / Material Requisition and all referenced specifications,
30 package standards as per applicable approved ITP, data sheets,
referred specifications and codes and standards.
VENDOR shall identify all tests that will be carried out on
the equipment at his works in the preliminary ITP to be
ADNOC Classification: Internal
Notes:
ADNOC Classification: Internal
1) VENDOR shall be responsible to provide free and fair access to the manufacturing
premises including those of SUB-VENDORs, to COMPANY and its nominated
representatives including the inspection agency for the purpose of Inspection and
Expediting.
3) VENDOR shall comply with the latest revision of project datasheets which is approved by
COMPANY and the reference Codes/Standards, SHELL DEP’s, MESC SPE, Regulations
referred in.
1.3 Exclusions
The following are excluded from the VENDOR’s scope of work:
2 SCOPE OF SUPPLY
4) P&ID
5) Deviation / Exceptions, if any, in the attached form. Filled and Stamped VENDOR
Deviation Form, Deviations / Exceptions taken by the VENDOR with respect to Project
Specifications, datasheets, regulations, codes, and standards shall be explained, with
technical justification for evaluation, as per Attachments
6) Assumptions made, if any
7) Empty & Operating weight
8) Preliminary fabrication / production schedule
9) Preliminary shipping dimensions (L x W x H) and shipping weight
10) ISO certificates
11) List of sub-vendors
12) List of Commissioning spares
13) Priced list of Insurance spares in SPIR form (un-priced copy to be attached with
Technical bid).
14) Priced list of spares for first year of operation in SPIR form (un-priced copy to be attached
with Technical bid).
15) List of Operational Spares after first year of operation in SPIR form. Refer Attachment
16) List of special tools & tackles with their prices, if any
17) Execution philosophy covering design & engineering, sub-order, fabrication, testing
including location of respective activities, transportation etc.
18) Other documentation required during bid stage as per Vendor Document Requirements
List (VDRL). Refer Attachment for the list.
19) Reference list of similar equipment / packages supplied for similar service and duty
conditions. Reference list shall include as a minimum Design pressure / temperature,
MOC, Service, etc. for the previous supplies.
20) Delivery schedule in weeks from placement of order.
21) Preliminary Q.A plan which will be revised up to contract quality assurance plan
22) Preliminary Inspection & Test plan listing all inspection items which will be revised up to
contract Inspection & Test Plan.
23) Unit rate for External Cleats (Pipe Support, Ladder / Platform supports, Forgings etc. if
any)
24) Unit rate for nozzles for all size and rating used on the equipment along with bid for any
addition / deletion after Purchase Order. Unit rate for each size blind flange shall also be
provided along with gasket and bolting & spares.
25) Preliminary Foundation Loading data for Erection, Operation and Test Condition
3 VENDOR TO NOTE
3.1 General Requirements
ADNOC Classification: Internal
VENDOR to note that the items in this material requisition are for the Installation of Drag
Reducing Agent Injection Skids at MPS and IPS project of the ADNOC Onshore
(COMPANY). The Shell DEPs are applicable for this project.
It is presumed that being a regular supplier to COMPANY, the VENDOR is familiar with and
in possession of Shell DEP & other codes referred shell standard drawings and
specifications or any other related document. These are not attached with this material
requisition. However, if any of these documents is not in VENDOR’s possession then it is
the responsibility of the VENDOR to highlight the same and obtain from CONTRACTOR for
compliance. It is VENDOR’s responsibility to provide the material in full compliance with the
requirements of applicable Shell DEP and Shell standard drawings.
The VENDOR shall provide all new items, not previously owned or used by any other
party.
VENDOR to indicate country of origin for the offered items. Certificate of origin shall be the
part of shipping document.
The manufacturers and their sub suppliers shall have ISO 9001-2015 series quality system
certification.
VENDOR shall submit all the document (electronic and paper copies) listed in the enclosed
VENDOR document requirement list (VDRL). The stage of submission, number of copies to
be submitted shall be as per the details stated in the same document.
VENDOR data book (VDB) is required in addition to MRB. VENDOR shall compile or
ensure the compilation of VENDOR data books complete with VENDOR’s instructions for
ADNOC Classification: Internal
installation, operation and maintenance, cross sectional drawing, part number drawings,
parts list and factory acceptance test reports as mentioned in the VDRL attached with the
requisition.
VENDOR shall supply a set of applicable material test certificates along with the
consignment and another set to CONTRACTOR. This is in addition to material test
certificates to be incorporated in the manufacturing record book (MRB).
VENDOR shall be responsible for providing weather protection, packing and preservation
for shipment in accordance with project procedures. Additional preparation for shipment
and preservation after delivery shall be in accordance with specification for Chemical
Injection Skid Package ES 30.99.00.0107 & SHELL DEP 70.10.70.11-Gen.
VENDOR shall note that all the notes stated in the purchase specification & this material
requisition in no way relieve the VENDOR from final guarantee as to material, apparatus,
workmanship & performance of the specified item(s).
Kick off Meeting and Pre-Inspection meeting (PIM) (If required). If required CONTRACTOR
will advise a convenient date, which shall be within the 4 weeks of the Purchase Order
award.
All the documents/drawings generated by the supplier shall be numbered as per the project
numbering philosophy.
Size
NDE results.
5. VENDOR shall note that all the technical and general notes stated in this document or
in purchase specification in no way relieve the VENDOR from final guarantee as to
material, apparatus, workmanship and performance of the specified DRA Injection Skid
Package.
6. DRA Injection Skid Packages shall have 30 years of design life.
7. 800 mm min. clear access space within the skid shall be maintained. Ensure maintence
space is available for all components (Valves, Instruments, strainer, damper, calibration
pot etc
8. Site installation drgs shall be provided for all loose supplied items (IF ANY)
9. Piping shall be supported suitable to withstand all loads (vibration free design)
10. Provide mechanical handling method for pump-motor maintenance
11. Ensure all bottom flanges/valves have clear accesses for bolt opening (150mm
clearance) to ensure opening of bolts - Also indicate the painting for valves.
12. Paint finish for ladder and handrails shall be galvanized and painted (as per project
specification)
13. Ladders shall have self closing gate at the top (ensure the gate revolving space is free
of obstructions)
14. The load table provided has support node numbers, VENDOR to mention node
numbers at anchor load points for identification.
15. All valves are accessible and drains are operable in line with Human Factor
Engineering requirements of DEP 30.00.60.20.
16. A copy of any Health, Safety or Environmental accreditation certificates held. A
statement detailing any specific Health, Safety and Environmental accidents/incidences
which have occurred in the last three years.
17. VENDOR shall comply with all the proposal requirements listed in this section and its
sub-sections.
18. The project requirement for the noise levels shall comply with project HSE philosophy.
The Noise control shall be in accordance with SHELL DEP 31.10.00.31-Gen “Noise
Control (Amendment /supplement to ISO 15664), February 2012”.
19. Pulsation dampener including associated tubing / piping shall be adequately supported
to eliminate and ensure vibration free operation. Pulsation damper shall be adequately
sized to suppress vibration and continues support of small tubing should be ensured.
ADNOC Classification: Internal
20. VENDOR to confirm that there will not be any Vibration (Mechanical/Flow induced
…etc) with the skid package.
21. VENDOR shall perform the structural design of the skid for loading & design codes
requirements as per Civil Design Basis. Structural steel material, fabrication & painting
of skid shall be complied with ADNOC ONshore specifications.
22. Wind & Seismic loading shall ber calculated as per design codes and parameters
mentioned in the Civil Design Basis.
23. Handrail, ladder, grating and chequered plate used shall be complied with project
standard drawings.
24. Anchor bolt (type & design capacities) shall be used as per ADNOC standard drg. for
anchor bolt
25. For foundation design, VENDOR shall provide below minimum information.
Empty, Operating , Test weight at supporting locations
Wind shear and moment at supporting locations
Seismic shear and moment for Empty, operating conditions at supporting
locations
Any other operating loads at supporting locations
Anchor bolt layout, diameter, type of anchor bolt as per Std. drg., scope of
supply, project of bolt above the concrete, pocket requirement if any
Type of grout, grout thickness etc.
All document submitted shall be clearly marked with the requisition no., item no,
VENDOR’s job no., and part No. (If applicable). In addition, the project title block shall be
added by VENDOR in accordance with engineering procedure EP 30.99.90.0024.
All document and technical data shall be provided in the English language.
A free space 80mm x 50mm shall be provided adjacent to the document’s title block for
the purchaser to add his own status review stamp.
All document preparation, photocopying and printing shall be of sufficient clarity and
legibility to ensure satisfactory quality for electronic documentation.
All document prints larger than A4 shall be folded to A4 size with identification data visible
at the bottom right.
5.1.2 Submission
Document required for submission are indicated in the “With Quote” or “For Review”
columns of this VDRL.
Document required to form part of the final documentation which will not be submitted for
individual review are indicated in the data book column only.
Any revision to a document after its first submission shall be clearly identified on the
document in the revision box. Once issued, a document number shall not be changed or
re-used. All documents shall be sent under cover of a transmittal using the standard
ADNOC Classification: Internal
project format (to follow). The number of copies of each document to be submitted shall
be as indicated.
Certified final submissions shall be made within 14 calendar days of receipt of document
with CONTRACTOR/COMPANY review status of “No Comments”.
The VENDOR shall list all documents and their document number on the VDI. The
COMPANY document numbers will be added at the first review of the VDI by the
VENDOR. All document subsequently submitted shall be identified with their relevant
COMPANY document number. Any urgent document submitted with, or prior to, the VDI
will be marked with a COMPANY document number as part of the review comments.
ADNOC Classification: Internal
These numbers shall be identified on the originals by the VENDOR for their next
submission.
The quality plan shall list documentation/design reviews and for each item of equipment,
major assembly or sub-VENDOR item, the principal manufacturing steps, type of
inspection/test, the controlling procedure, the acceptance standard and the appropriate
certification issued at successful completion. The quality plan shall include space for
CONTRACTOR/COMPANY to advise inspection hold/ witness points and whether the
inspection will be by EPC CONTRACTOR, third party, or COMPANY. VENDOR shall
indicate on the quality plan all surveillance that VENDOR will carry out of sub-VENDOR’s
goods. As a minimum, the quality plan shall cover all stages indicated in this Material
Requisition
VENDOR may use his standard format of quality plan provided the content includes the
minimum information.
The quality plan will be discussed with the VENDOR during any pre-production meeting at
the VENDOR’s works. The agreed quality plan will be held by the VENDOR and initialled
progressively by the VENDOR’s inspector, CONTRACTOR/ COMPANY to advise
inspection hold/witness points and whether the inspection will be by CONTRACTOR,
and any other authorized inspectors to demonstrate successful completion of each
inspection activity.
5.2.6 Manufacturing Record Book (MRB) and VENDOR Data Book (VDB)
The Manufacturing Record Book (MRB) is a compilation of production record document
and VENDOR Data Book (VDB) is a compilation of VENDOR’s instructions for
installation, operation and maintenance cross sectional drawings as identified in the
VENDOR document requirements list (VDRL). All data books must have a Table of
contents detailing all sections and total number of pages. A separate MRB & VDB shall
be supplied for each tagged item.
All pages within the MRB and VDB must be clearly marked on both front and spine with:
Equipment/material description
Manufacturing record book and VENDOR data book shall be prepared in accordance with
project procedure/specification & VDRL. All prior approved documents must show the
signed acceptance stamp of the CONTRACTOR.
ADNOC Classification: Internal
The manufacturing record book and VENDOR data book shall be complete for final
inspection and submitted to the inspector prior to material dispatch. Following inspector’s
acceptance, the VENDOR shall dispatch one complete hard copy set of the
manufacturing record book and VENDOR data book with the goods and the remaining
copies shall be dispatched to CONTRACTOR.
Signed Inspection and Test Plan (ITP) shall be attached with MRB
VENDOR shall revise and reissue immediately the certified final document to show
any agreed concessions or corrective actions.
6 INSPECTION REQUIREMENTS
Inspection, Testing and Certification as per applicable approved ITP, data sheets,
referred specifications and codes and standards. VENDOR shall identify all tests that will
be carried out on the equipment at his works in the preliminary ITP to be submitted with
the bid.
Specific Hold / Witness Point Inspection as per approved Inspection and Test Plan/s
supplemented by regular surveillance and monitoring of VENDOR'S special processes
and associated records. Surveillance and monitoring frequency shall be proposed in ITP
to be submitted by bidder and to be subjected to COMPANY approval.
The VENDOR shall prepare the detailed comprehensive Inspection Test Plan including
FAT / SAT procedures in line with PROJECT requirements for COMPANY review and
approval.
ADNOC Classification: Internal
Inspection and Testing shall be carried out as per data sheets, specifications including
any codes and standard requirements at VENDOR’s works with representative from
COMPANY or TPIA (Third Party Inspection Agency) as agreed with COMPANY.
VENDOR shall be responsible to provide free and fair access to the manufacturing
premises including those of SUB-VENDORs,to COMPANY and its nominated
representatives including the inspection agency for the purpose of Inspection and
Expediting.
VENDOR shall comply with material certification as per BS EN 10204 type 3.2 & 3.1 and
requirement as specified in the equipment data sheets and Equipment / Materials
Criticality Rating (AGES-SP-13-001) and Specification Chemical Injection Package : 30-
99-00-0107.
6.1 Definition
6.1.1 Surveillance
Surveillance comprises all CONTRACTOR’s/COMPANY’s activities performed to verify
that goods meet the specified requirements, including audit, design review, and
inspection.
6.1.2 Inspection
The process of measuring, examining, testing, gauging or otherwise comparing the items
with the applicable requirements.
timing. This inspection is normally performed as part of a scheduled inspection visit by the
CONTRACTOR’s/COMPANY’s. If CONTRACTOR’s / COMPANY’s are not present, the
VENDOR can proceed to the next step.
Material Certification shall be provided for all pressure parts and welded attachments
along with ITP.
Design review reports (or other evidence) covering the VENDOR review of
VENDOR and sub VENDOR design.
two copies of all main design drawings, calculations, weld procedures and any other
requested information.
Where required, the VENDOR shall arrange for the certifying authority/independent third
party/authorized inspector’s survey of the material/equipment, giving due notice of all
inspection points and allowing full access to his works. The VENDOR shall submit to
them a manufacturing schedule together with a list of sub-
VENDOR’s/locations/works/sites at which material / equipment is to be manufactured,
one month before manufacture commences.
6.4.3 Traceability
Material traceability is required to ensure that the principal components of equipment and
all significant bulk material can be identified against material certificates issued by the
original VENDOR.
It shall be the responsibility of the VENDOR to obtain the above certificates, suitably
verified if appropriate as required by the VDRL. All co-ordination and expediting of the
Sub VENDORs to comply with these requirements shall be the responsibility of the
VENDOR.
The VENDOR shall be responsible for ensuring his material control system is operating in
such a manner that all principal component materials are traceable to their relevant
original material certificates.
The IRC shall be marked with or have attached a list of references of its supporting
material certificates (bulk items only), where the list is separate, it shall also be wet
stamped by the CONTRACTOR’s Inspector.
Test results (as applicable) and material test certificates for supplied
materials.
The VENDOR shall ensure that unless identified otherwise in the purchase order, as a
minimum, two authenticated copies (i.e. stamped by the VENDOR as a true copy) of the
above documentation accompanies (one set) goods shipped to the CONTRACTOR’s
sites and another set to CONTRACTOR office. This is addition to MRB,
Inspection/release requirements.
A witnessed full factory acceptance test (FAT) demonstrating all rated parameters,
guaranteed figures and function test, including the noise test, shall be carried out for each
equipment in compliance with applicable codes/standards to demonstrate the compliance
with respective datasheets and specification requirements. The correct performance of all
instruments and controls shall be demonstrated. Factory Acceptance Test procedures
shall be submitted by VENDOR for COMPANY review & approval. The VENDOR shall
provide all testing equipment and facilities at his expense.
ADNOC Classification: Internal
All punch list items made during the complete unit test or FAT shall be incorporated
before final inspection and dispatch to site. Approval by COMPANY’s representative shall
not relieve the VENDOR of his responsibility to comply with the purchase order
requirements of this requisition.
Test reports for FAT to be prepred and submitted by VENDOR for CONTRACTOR /
COMANY review and approval.
The (SAT) must satisfactorily demonstrate correct performance and functionality of the
equipment/material and that the system performs in conjunction with other plant equipment
at COMPANY site.
Test reports for SAT to be prepred and submitted by VENDOR for CONTRACTOR /
COMPANY review and approval.
CONTRACTOR, or appointed representative, reserves the right to carry out quality audits
at the VENDOR's/sub-VENDOR's office and works, to verify that the quality system
requirements are being met.
The inspection assignment shall be based on criticality rating and inspection class as
mentioned below in accordance with Project Quality System Requirements (Doc. No. EP
30.99.97.0006.1) and relevant datasheets and specifications. VENDOR shall conduct all
the tests required by any contractual documents including Specifications, Codes and
Standards, Data sheets and VENDOR's ITP approved by CONTRACTOR / COMPANY.
Where the requisition specifies that certain document shall be received and cleared by
CONTRACTOR before commencement of manufacturing, manufacturing shall be
considered under hold until CONTRACTOR’s comment status code indicates otherwise.
All inspection shall be carried out in accordance with this approved Inspection and
Test Plan.
VENDOR shall make available to the CONTRACTOR, on request:
7.8 Audit
Regardless of the Criticality Rating, Inspection Level and Material Certification the
Contractor and Company shall reserve the right to carry out a systems and compliance
audit at Vendor's/Sub-vendor shops to assess the VENDOR's compliance to the ISO 9001,
Requisition, Purchase Order, PQP Control Procedure & ITP.
Note: Contractor & Company will inform in advance if Audit will be conducted at
Vendor's/Sub-Vendor's shop.
8 FIELD SERVICES
8.1 Site Assistance
The VENDOR shall provide daily rates for assistance and supervision during pre-
commissioning, commissioning and installation. This per dime daily rate quotation will cover
ADNOC Classification: Internal
all the costs including visas, travel expenses, travel time, onshore accommodation,
subsistence, overtime, local transportation to/from onshore locations.
It should be noted that the working arrangement for all field-engineering services is twelve
(12) hours per day, seven (7) days per week inclusive of public holidays. VENDOR shall
provide all personal safety gears and necessary special equipment and tools required for
the specialist supervision.
It is the VENDOR’s responsibility to obtain all visas, permits and clearances for its
personnel to enter and work at field site in Abu-Dhabi, U.A.E. The CONTRACTOR reserves
the right to determine the timing and amount of start-up assistance and adjust charges
according to the quoted mobilization/ demobilization and daily rate.
A proposed training programme shall be supplied with the bid divided in two parts:
operational training and maintenance training. The Supply shall include, but not limited to:
• The training shall be carried out by qualified personnel in fluent English.
• Documentation (Training material) necessary for the courses. Final number of attendees
will be confirmed by COMPANY after award.
9 MEETINGS
VENDOR shall dispatch sufficient number of qualified personnel to CONTRACTOR’s office
(in case the location is at CONTRACTOR’s office) at VENDOR’s cost (This costs hall be
included in VENDOR’s base price) to hold the following meetings as minimum.
to hold a successful meeting. The purpose of the meeting is to ensure that vendor fully
understands and complies with the purchase order documents. The agenda will be
prepared by both parties, CONTRACTOR & VENDOR together.
10 SUPPLEMENTARY REQUIREMENTS
10.1 Required information on Quotation/Proposal
In addition to what required as per Appendix -1 Quotation / Proposal shall include the
following information:
a. Requisition number
b. Firm prices by item
c. Earliest delivery dates lot wise
b. Insurance Spares
Insurance spares are as defined and approved by COMPANY based on the
recommendations of VENDORs.
c. Initial Spares
These spare parts are the Spare Parts, which are used to safeguard the equipment or plant
throughout the first year of operation (scheduled maintenance, overhaul, inspection,
breakdown maintenance, predictive maintenance, preventive maintenance etc.) after the
issue of the Provisional Acceptance Certificate (PAC).
The form will be provided during kick off meeting or by separate correspondence such as e-
mail after order placement.
10.8 Sub-Vendors
SUB-VENDORS shall only be selected from reputed VENDORS and shall be subjected to
CONTRACTOR/ COMPANY approval. However, priority shall be given to SUBVENDORS
listed in COMPANY approved vendor list.
c. In considering whether any product contains such substance the VENDOR shall
include any substance which may be released in the manufacturing process or by
cutting, grinding, spreading, burning, mixing or flushing etc.
10.10 Delivery
a. The VENDOR shall deliver package/equipment/instrument as per commercial
clauses of delivery detailed in the contract document forming part of the purchase
order placed by the CONTRACTOR.
b. The VENDOR shall be responsible for all handling and transportation between the
place of manufacture and delivery destination as specified in PO.
c. Delivery shall only be accepted when the COMPANY or his Representative has
signed a release note for delivery, or has waived this requirement in writing.
d. If materials are damaged beyond acceptance levels during delivery, VENDOR shall
take the complete responsibility to replace materials.
11 GUARANTEES
VENDOR shall carry out any work not specified in the assigned order, which is necessary
for the completion of the work; this shall include all integrating and interfacing of facilities
and service provided under the assigned contract.
COMPANY may audit the VENDOR performance, during all stage of the project, to ensure
compliance with the requirements of the order.
The guarantee shall be in accordance with the general purchase conditions, referenced
project specifications and data sheets as listed in Section 5.
ADNOC Classification: Internal
VENDOR shall be fully responsible for all equipment / items supplied by him. All the
equipment / items shall be fully guaranteed for a period of twelve (12) months after
commissioning.
In the event that the equipment / item is rectified or replaced by the VENDOR under the
provisions of this article, the guarantee period shall be extended for a period of 12 months
following the satisfactory completion of the rectification or replacement of the items.
14 LIST OF ATTACHMENTS
Note: It is assumed that being a regular supplier to COMPANY, the VENDOR is familiar
with and in possession of SHELL DEP & other cross-referred SHELL Standard drawings
and Specifications or any other related documents. These are not attached with this
Material Requisition. However, if any of these documents are not in VENDOR's possession
then it is the responsibility of the VENDOR to highlight the same and obtain from
COMPANY/ CONTRACTOR for compliance. It is VENDOR's responsibility to provide the
bid in full compliance with the requirements of Project Specification, COMPANY ES &
applicable SHELL DEP and SHELL Standard drawings.
Note: It is assumed that the VENDOR is familiar with and in possession of other
International Codes and Standards listed above and / or cross referenced in the Data
sheets, Specifications or any other document. These are not attached with this Material
Requisition. It is Supplier's responsibility to provide the bid in full compliance with the
requirement of these Codes and Standards.
BS 6399 Part 2 Loading for Buildings – Code of Practice for Wind Loads.
FEED FOR INSTALLATION OF DRA INJECTION Project No: Client: ADNOC ONSHORE
PACKAGE AT MPS & IPS
RFQ No: PO No: VENDOR:
SUBMIT FOR REVIEW AND APPROVAL. FABRICATION NOT TO COMMENCE UNTIL REVIEW & ACCEPTANCE
4 copies and 1 electronic (CD ROM)
CERTIFIED & FINAL SUBMITTAL APPROVED BY PURCHASER - 6 copies, 1 reproducible and 1 electronic (CD ROM)
REQUIRED
Remarks
DESCRIPTION WEEKS ARO
PROCESS
X X X Piping and Instrument Diagrams 3
X X Equipment list 3
X X X Utility Consumption figures 4
X X Design Calculations, as required 6
X X X Operating, Control and safeguarding philosophy & write-up 6
X X Cause and Effect Diagrams 8
X X Pre-commissioning, commissioning start-up and shutdown manuals 16
X X Operating manuals 16
PIPING
X X X Skid equipment layout (preliminary for bid, detailed ARO) 8
X X X Tie-in list (preliminary for bid, detailed ARO) 6
X X Piping Layouts 8
X X X Piping Supports, anchor details, etc. 10
X X X Pipe support schedule 10
X Fabrication / Installation / Inspection / Testing Specifications 8
X X Design Calculations as required 6
A/C – After Completion ARO – After receipt of Order *VENDOR to complete and return with bid
VENDOR to allow for three (3) weeks’ time period for approval of document
ADNOC Classification: Internal
FEED FOR INSTALLATION OF DRA INJECTION Project No: Client: ADNOC ONSHORE
PACKAGE AT MPS & IPS
RFQ No: PO No: VENDOR:
COMPANY have developed eSPIR (SPIR Electronic forms) and the system is Web
enabled. Access to the system will be provided to individuals, CONTRACTORS and
VENDORS by COMPANY, as needed.
COMPANY will use the eSPIR for capturing equipment and spare parts details for
analysis and stocking of items of EPC Projects.
The Information is required on these forms for all Equipment & Spares where applicable,
and system is used by COMPANY’s various user departments.
1.1 Purpose
This Procedure defines the scope, requirements and responsibilities of VENDOR and
CONTRACTOR to ensure successful completion of the eSPIR forms. This Procedure
applies to all permanent equipment, materials used on the project irrespective of whether
OPERATING SPARES are required or not. This procedure is applicable to all VENDORS
(including SUB-CONTRACTORS) involved in the Project.
CONTRACTOR shall provide the Equipment Data for all the Equipment,
irrelevant of the OPERATING SPARES requirement as per Project P&ID.
ADNOC Classification: Internal
CONTRACTOR shall provide the eSPIRs for Bulk Materials (as applicable).
CONTRACTOR shall provide the eSPIRs for BOUGHT OUT ITEMS (if
applicable).
2.3 Issue of eSPIR access with instructions to VENDOR and Monitoring of progress
Issuance of eSPIR access to the VENDOR with instructions.
2.4 Receipt and verification for completeness and accuracy of eSPIR package from
VENDOR
For VENDOR submitted eSPIRs, verify and confirm Equipment, Sub-
Assemblies, & Spares Details and Specifications provided by VENDOR for
correctness & completeness.
To ensure all the eSPIRs are attached with relevant linked / supporting
documents such as Equipment Cross Section Drawings, Component / Part
drawings, Parts Lists, Data Sheets, User Manuals, Maintenance Manuals,
Product Catalogues, MSDS, etc.
Follow-Up, receive, & compile eSPIR documents with all Data Sheets,
drawings, manuals and related documents for correctness & completeness.
VENDOR will create eSPIR, with details for both Equipment and Spares. When an eSPIR
is ready, VENDOR will release the same to CONTRACTOR for review, comments and
revisions:
Create eSPIR details, such as eSPIR Number, Description, Main P.O. No. &
Revision, Addresses & Contacts for both Equipment manufacturers and
Equipment manufacturer’s local agent in Abu Dhabi, etc as per guidelines
provided hereunder.
Add Spares for the created Equipment & sub-assemblies and enter Spares
data such as Description, Original Manufacturer & Manufacturer Part No.,
UOM, Unit Price, Quantity proposed for normal operation etc.
All proposed Spares with their manufacturer Part Nos. & Material
Specifications, should be clearly identified on the supplied assembly
drawings, manuals, etc.
VENDOR shall provide the Equipment Data for all the Equipment in eSPIR
as per the equipment Purchase Orders placed irrelevant of the OPERATING
SPARES requirement as per Project.
SPARE PARTS LIST and INTERCHANGEABILITY RECORD (SPIR) 1/
ORIGINA L
M A NUFA CTURER
A ND M ANUFACTURER'S M A TERIAL UNIT
DESCRIPTION OF PARTS DRA WING NO P A RT NO SPECIFICA TION PRICE REM A RKS M ESC SAVINGS PR NO
NO OF
4 UNITS
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
N
:
:
5 P
I
Rev
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MATERIAL REQUISITION FOR DRA INJECTION PACKAGE
FIELD ORIGINATOR FIELD AUTHORITY SUPPLY DIVISION MESC CODING PROCUREMENT (Opns) APPROVAL
:A
1. SCOPE
This inspection and test plan is an engineering document which defines 4. The enclosed Inspection and Test plan shall be considered as a general guideline
for each type of equipment: for basic inspection activities. The VENDOR shall address in VQCP his
intervention points during fabrication, references of documents/ standards/ codes
The type and extent of EPC/AD/TPIA involvement in each phase for acceptance criteria of various inspection activities.
of fabrication control and test requiring an inspection.
5. LEGEND
The resulting VENDORs contractual obligations, in accordance
with General Purchase Order Conditions. The interventions carried out by EPC means Engineering, Procurement and
Construction Contractor, AD means Abu Dhabi Company for Onshore
Note: This inspection and test plan may under no circumstances be Petroleum Operations Ltd. TPIA means Company / EPC CONTRACTOR
used as a substitute for the VENDOR’s Quality Control Plan. appointed Third Party Inspection Agency.
2. DEFINITION OF EPC/AD/TPIA INVOLVEMENT NOTE:
The nature of EPC/AD/TPIA’s involvement is indicated against each Factory Acceptance and Routine Tests shall be carried out by the Vendor on
activity of fabrication and testing by means of the letters A, H, W and R all equipment and the test results for each equipment shall be submitted to
the meaning of which is the following: AD/TPIA for review.
A: Approve - (where mentioned) 6. INSPECTION LEVELS
The VENDOR shall submit documents to EPC/AD/TPIA for approval prior Level 1 (Requires 3.2 Certification as per BSEN 10204 – 2004)
to proceeding with the subsequent activities as applicable.
Full stage inspection carried out progressively from commencement of
H: (Hold) Point manufacturing to final acceptance and shall include:
The VENDOR cannot carry out the specified controls and tests without Attend pre-inspection meeting
EPC/AD/TPIA’s attendance.
Inspection of source material’s chemical and physical properties including
Consequently, EPC/AD/TPIA attendance is mandatory. The VENDOR metallurgical enhancement
must notify EPC/TPIA by fax of the dedicated inspection activity at least
Forty (40) days in advance. EPC/TPIA shall notify the same to AD at least Monitoring and witnessing key stages of Manufacturer’s assembly,
thirty (30) days in advance. fabrication, erection and all prescribed tests.
The VENDOR cannot deviate from this rule unless written approval has Scrutinizing Manufacturer’s quality control system
been given by EPC/AD/TPIA.
Witnessing of all pressure and performance tests followed by inspection of
W: (Witness) disassembled equipment, if applicable
The VENDOR must notify EPC/AD/TPIA of the dedicated inspection Final visual and dimensional inspection of equipment
activity at least forty (40) days in advance. EPC/TPIA shall notify the
same to AD at least thirty (30) days in advance. EPC/AD/TPIA’s Witness acceptance tests
witnessing is not mandatory, but optional.
Verification of packing and marking identification
If EPC/AD/TPIA does not elect to be present, the VENDOR may proceed
with his own inspection, providing controls and test records are made Level 2 (Requires 3.1 Certification as per BSEN 10204 – 2004)
available to EPC/AD/TPIA for review.
Specific stage inspections of a piece of equipment or materials or random batch
R: (Review) - Review of Documents inspection of bulk materials during manufacture and final inspection of equipment
prior to shipment and shall include:
The VENDOR either has to submit to EPC/AD/TPIA for comments the
documents required prior to the performance of the dedicated activity or Scrutinizing material test certificates
to transmit or make available for the review of EPC/AD/TPIA the results
of the controls and tests conducted, as the case may be. Monitoring and witnessing prescribed tests.
The VENDOR must issue a Quality Control Plan for each equipment. Level 3 (Requires 2.2 Certification as per BSEN 10204 – 2004)
The VENDOR’s Quality Control Plan is a document, which defines in Final condition or “As Built” examination(s) and test(s): Inspection may be on one or
a chronological manner, the list of the operations of fabrication, more pieces of equipment or on a random batch selection for bulk materials and
controls and tests in accordance with his own “know-how” and with shall include:
the requirements specified in EPC/AD/TPIA’s requisition.
Reviewing all quality control records for conformance
Following information shall be clearly specified against each
Witnessing final pressure and workshop performance testing following by
operation:
inspection of disassembled equipment, if required
- Reference documents (drawings, procedures, etc.).
- Acceptance criteria (code, etc.). Final visual and dimensional inspection
- Recording documents for controls and tests. Verification of packing and marking identification
- Involvement of the Quality Control Department of the
VENDOR and/or his sub-VENDOR. Level 4 (Requires 2.1 Certification as per BSEN 10204 – 2004)
This VQCP will have to include all EPC/AD/TPIA inspection activities Review and acceptance of the Manufacturers or Suppliers attention
defined in this Inspection Plan, requisition, specifications and data sheets
as well as all inspection activities scheduled by the Independent
Inspection Authority and/or the Client.
NOTE 1: Criticality rating, Inspection class, Material certification requirements in accordance with
ADNOC ES 30-99-00-0107 & AGES-SP-13-001
ADNOC Classification: Internal
1 2 3 4
Specification No. 1) Conforms 2) Deviations @ Clarification or Reasons
Yes / No Yes / No for Deviations
Material Requisition for
DRA Injection Package
Mechanical Datasheet
ADNOC ES 30-99-00-
0107
ATTACHMENT - A
ATTACHMENT - B
ATTACHMENT - C
ATTACHMENT - D
ATTACHMENT - E
ATTACHMENT - F
ATTACHMENT - G
Other Documents (List
all documents for details
of any deviations)
Notes:
1) Acceptance (i.e. yes) implies total compliance to the Specifications.
2) @ Provide additional explanatory sheets if required.
ADNOC Classification: Internal
S. REPLY
DESCRIPTION
NO YES / NO
1. Completely filled in ‘Table of Compliance’
Deviations, if any, to the scope of work, specification, codes and
2. standards attached / referred to in this requisition with proper
reasoning.
Completely filled in data sheets with details of internals, wall
3. thickness, weight, nozzles, supports and required testing &
certifications.