CORRECTIVE ACTION AND PREVENTIVE ACTION REPORT

CUSTOMER SMR Automotive Systems India Ltd. Notification NO.

PART NUMBER 50010240 PART NAME LOWER MOVEMENT

SUPPLIER Lakshmi Tools & Components SUPPLIER LOCATION BANGALORE

PRDUCTION DATE 22/09/2017 LOT QTY 3000 Nos

NC QUANTITY 3 DATE OF NC OCCURANCE 12.10.2017

NC OCCURANCE LOCATION (Tick) ASSEMBLY INPROCESS IQA CHECK √ FINAL

PROBLEM TITLE SHORTFILL OBSERVED IN PART

PROBLEM DISCRIPTION SHORTFILL OBSERVED IN LOWER MOVEMENT

CONTAINMENT IDENTIFICATION DETAILS 100 % SHORTING DONE AT LTC end.

VERIFIED BY BAPUJI TOTAL QUANTITY 8000 DEFECTIVE QUANTITY 0

Shortfill occured due to restriction flow of material through the gate point area in startup and Restart up times . Instructed
CORRECTIVE ACTION DETAILS to Operator to keep separately 5 Shots after each power failure and restartup, Training and Awareness given to Machine
Operator.

Restart Up Part mixed with Finished Goods

ROOTCAUSE:
Secondary operator missedout.

PREVENTIVE ACTION DETAILS Next 3 lot are to be checked 100% in dock Audit.

PHOTOGRAPHS OF BEFORE AND AFTER PARTS

BEFORE AFTER

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PREPARED BY APPROVED
BAPUJI BY KUNAL