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Problem Statement : Dent on Bowl

Supplier Manufacturing Supplied to Defective
Supplier Part Name Model Date
Location Location (Customer Name ) Quantity
ROHIT
12/08/2021
ENTERPRISE GGN BOWL 79904363 GGN MAFS PVT LTD. 1
S

NG Part Photo
WHY1 WHY2 WHY3 WHY4 WHY 5
Occu

PART STRIKE EACH MATERIAL HANDLING

DENT ON BOWL
OTHER IN CARTON BOX POOR AT IN-PROCESS
Outflow

LUX LEVEL LOW (i.e. 479 OPERATOR NOT

OPEATOR NEGLIGANCE
REQUIRED :- 750-1000) DETECTED

Root Cause

For Defect Occurrence –MATERIAL HANDING POOR AT IN-PROCESS

For Defect Outflow – LUX LEVEL LOW ( i.e. 479 REQUIRED 750-1000) .

Countermeasure Impl. Status

1. LUX LEVEL INCREASES FROM 479 TO 989 Done

2. TRAINING TO INSPECTOR AND OPERATOR Done
3. OPL DISPLAYED AT FINAL STATION AND IN IN-PROCESS Done

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MAHLE Group, 13.06.2020 © MAHLE
 Before /After –LUX LEVEL AT FINAL STATION

 LUX LEVEL BEFORE  LUX LEVEL AFTER

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MAHLE Group, 13.06.2020
 Training record

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MAHLE Group, 13.06.2020
 One point lesson

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MAHLE Group, 13.06.2020