Hot Mix Recycling Technology with RAP

1. Without ANT Work Flow

S.No. Code of Mix Composition of Mix

RAP
1 HM-1 100% RAP
+
2 HM-2 100%RAP + 1% Bitumen
SMAPOL
3 HM-3 100%RAP + 1% Bitumen + 0.2% SMAPOL
HM-4 +
4 100%RAP + 1% Bitumen + 0.4% SMAPOL
Bitumen
5 HM-5 100%RAP + 1% Bitumen + 0.6% SMAPOL

2. With ANT

S.No. Code of Mix Composition of Mix

RAP + ANT
1 PH-1 100% RAP + 0.007 % Cold Mix Modifier
Modifier (Premix - 1 Day)
2 PH-2 100%RAP + 1% Bitumen + 0.007 % Cold Mix Modifier +
100%RAP + 1% Bitumen + 0.007 % Cold Mix Modifier + 0.2% SMAPOL
3 PH-3
SMAPOL
PH-4 100%RAP + 1% Bitumen+ 0.007 % Cold Mix Modifier + 0.4% +
4
SMAPOL
100%RAP + 1% Bitumen + 0.007 % Cold Mix Modifier + 0.6% Bitumen
5 PH-5
SMAPOL
100%RAP + 1% Bitumen + 0.007 % Cold Mix Modifier + 0.3%
6 PH-6
SMAPOL
 Without ANT

MIX-HM1
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100% Date of Casting 29-11-2023

Date of Testing 30-11-2023

Density
Sample
weight (Kg) Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No.
1 1.181 9.8 7.2 2.176
2 1.190 9.7 7.3 2.207
3 1.180 9.8 7.3 2.144
2.188
4 1.193 9.6 7.4 2.228
5 1.174 9.7 7.4 2.148
6 1.174 9.6 7.3 2.223
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 548
2 636 525.667
3 393
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 9.124 3.426
5 8.409 7.940 2.766 3.092
6 6.288 3.084
 MIX-HM2
Composition of Mix
Material Quantity (%)
RAP<20mm 100 Date of Casting 30-11-2023
Bitumen 1

Date of Testing 01-12-2023

Density
Sample
weight (Kg) Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No.
1 1.218 10.1 7.08 2.148
2 1.211 10.2 7.10 2.088
3 1.211 10.1 7.10 2.130
2.122
4 1.211 10.1 7.05 2.145
5 1.226 10.1 7.06 2.169
6 1.201 10.1 7.32 2.049
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1527
2 1450 1466.333
3 1422
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 18.688 3.938
5 20.17 17.995 3.934 3.796
6 15.128 3.517
 MIX-HM3
Composition of Mix
Material Quantity (%)
RAP < 20 mm 100 Date of Casting 01-12-2023
Bitumen 1
SMAPOL 0.2
Date of Testing 02-12-2023

Density
Sample
weight (Kg) Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No.
1 1.207 10 6.8 2.261
2 1.202 10 6.9 2.219
3 1.204 9.9 6.6 2.371
2.250
4 1.216 10 7 2.213
5 1.198 10 6.9 2.212
6 1.203 10 6.9 2.221
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 2077
2 2017 2157.667
3 2379
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 22.298 4.235
5 23.725 22.56333333 4.321 4.278
6 21.667 4.279
 MIX-HM4
Composition of Mix
Material Quantity (%)
RAP < 20 mm 100 Date of Casting 01-12-2023
Bitumen 1
SMAPOL 0.4
Date of Testing 02-12-2023

Density
Sample
weight (Kg) Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No.
1 1.204 10 6.9 2.223
2 1.217 10 6.75 2.297
3 1.199 10 6.61 2.311
2.260
4 1.204 10 6.83 2.246
5 1.224 10 6.93 2.250
6 1.206 10 6.88 2.233
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1698
2 1930 1915.667
3 2119
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 34.135 4.406
5 36.02 33.81166667 4.023 4.208
6 31.28 4.194
 MIX-HM5
Composition of Mix
Material Quantity (%)
RAP < 20 mm 100 Date of Casting 01-12-2023
Bitumen 1
SMAPOL 0.6
Date of Testing 02-12-2023

Density
Sample
weight (Kg) Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No.
1 1.197 10 6.67 2.286
2 1.202 10 6.65 2.303
3 1.199 10 6.71 2.276
2.291
4 1.198 10 6.6 2.312
5 1.194 10 6.7 2.270
6 1.203 10 6.67 2.298
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 2016
2 1831 1916.333
3 1902
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 43.549 4.364
5 33.008 36.25466667 4.743 4.433
6 32.207 4.192
 Comparison Charts for HOT Mixes without ANT

Stability(KN) ITS Values(kpa)

40.000 2500.000
36.255
33.812 2157.667
35.000
2000.000
1915.667 1916.333
30.000

25.000 22.563 1466.333

1500.000
20.000 17.995

15.000 1000.000

10.000 7.940 525.667

500.000
5.000

0.000 0.000
HM1 HM2 HM3 HM4 HM5 HM1 HM2 HM3 HM4 HM5

2.350
Density(g/cc)
2.291
2.300
2.250 2.260
2.250

2.200
2.188

2.150 2.122
2.100

2.050

2.000
HM1 HM2 HM3 HM4 HM5
 Hot Mixes with ANT

MIX-PH1
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100% Date of Casting 03-12-2023
ANT 0.007

Date of Testing 04-12-2023

Density
Sample No. weight (Kg) Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
1 1.199 10.1 7.03 2.130
2 1.208 10.1 7.36 2.050
3 1.189 10.1 6.99 2.124
2.134
4 1.203 10.1 6.84 2.196
5 1.197 10.1 6.79 2.201
6 1.195 10.1 7.1 2.102
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1167
2 615 907.000
3 939
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 27.101 3.813
5 23.286 22.832 4.661 4.675
6 18.108 5.550
 MIX-PH2
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100 Date of Casting 03-12-2023
Bitumen 1%
ANT 0.007
Date of Testing 04-12-2023

Density
Sample weight
Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No. (Kg)
1 1.193 10.1 6.75 2.207
2 1.199 10.1 6.82 2.195
3 1.211 10.1 6.86 2.204
2.183
4 1.192 10.1 6.85 2.173
5 1.204 10.1 7.02 2.142
6 1.198 10.1 6.87 2.178
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1738
2 1526 1610.667
3 1568
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 19.067 4.235
5 16.007 18.102 4.063 4.263
6 19.233 4.491
 MIX-PH3
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100 Date of Casting 04-12-2023
Bitumen 1%
ANT 0.007%
SMAPOL 0.20% Date of Testing 05-12-2023

Density
Sample weight
Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No. (Kg)
1 1.2 10.1 7.45 2.011
2 1.179 10.1 7.25 2.031
3 1.184 10.1 7.35 2.012
2.017
4 1.211 10.1 7.6 1.990
5 1.261 10.1 7.75 2.032
6 1.194 10.1 7.35 2.029
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1491
2 1379 1404.667
3 1344
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 15.668 4.785
5 24.386 24.102 5.423 4.927
6 32.251 4.574
 MIX-PH4
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100 Date of Casting 04-12-2023
Bitumen 1%
ANT 0.007%
SMAPOL 0.40% Date of Testing 05-12-2023

Density
Sample weight
Diameter (cm) Height (cm) Density (g/cc) Avg. Density (g/cc)
No. (Kg)
1 1.201 10.1 7.17 2.092
2 1.202 10.1 7.35 2.042
3 1.205 10.1 7.23 2.081
2.108
4 1.204 10.1 7.2 2.088
5 1.197 10.1 7 2.135
6 1.203 10.1 6.8 2.209
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1418
2 1102 1277.333
3 1312
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 24.917 3.904
5 34.005 31.722 3.769 3.884
6 36.245 3.980
 MIX-PH5
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100 Date of Casting 04-12-2023
Bitumen 1%
ANT 0.007%
SMAPOL 0.60% Date of Testing 05-12-2023

Density
Sample weight Density
Diameter (cm) Height (cm) Avg. Density (g/cc)
No. (Kg) (g/cc)
1 1.188 10.1 7.3 2.032
2 1.196 10.1 7.25 2.060
3 1.2 10.1 7.34 2.042
2.042
4 1.205 10.1 7.34 2.050
5 1.216 10.1 7.47 2.033
6 1.202 10.1 7.37 2.037
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 1275
2 1478 1348.667
3 1293
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 23.531 4.023
5 20.603 23.402 4.080 4.044
6 26.073 4.029
 MIX-PH6
Composition of Mix
Material Quantity (%)
RAP(<20mm) 100 Date of Casting 14-12-2023
Bitumen 1%
ANT 0.007%
Smapol 0.30% Date of Testing 15-12-2023

Density
Sample weight Density
Diameter (cm) Height (cm) Avg. Density (g/cc)
No. (Kg) (g/cc)
1 1.201 10.14 6.66 2.234
2 1.195 10.15 6.57 2.249
3 1.203 10.17 6.65 2.228
2.226
4 1.206 10.15 6.76 2.206
5 1.202 10.14 6.72 2.216
6 1.206 10.16 6.7 2.221
INDIRECT TENSILE STRENGTH (ITS)
Sample No. Dry ITS (Kpa) Average Dry ITS (kPa)
1 2438
2 1927 2171.000
3 2148
STABILITY
Sample No. STABILITY (KN) AVERAGESTABILITY (KN) FLOW AVERAGE FLOW (mm)
4 33.866 4.444
5 34.589 33.223 4.502 4.449
6 31.213 4.401
 Comparison Charts for HOT Mixes with ANT

Density(g/cc)
2.300 2.226
2.183
2.200 2.134 2.108
2.100 2.017 2.042
2.000
1.900
1.800
1.700
1.600
1.500
PH1 PH2 PH3 PH4 PH5 PH6

ITS Values(kpa) Stability(KN)

2300.000 2171.000 35.000 33.223
31.722
2100.000
30.000
1900.000
1700.000 1610.667 22.832 24.102 23.402
25.000
1404.667
1500.000
1277.333 1348.667 20.000 18.102
1300.000
1100.000 907.000 15.000
900.000
700.000 10.000
500.000
5.000
300.000
100.000 0.000
PH1 PH2 PH3 PH4 PH5 PH6 PH1 PH2 PH3 PH4 PH5 PH6