DPS AT SOOT BLOWER

WO.NO M/S/F/006
Document No TDC-SF006-SBDPS-001
Revision No. NIL Sheet No. 1 of 1 Date:16.04.2022

SPECIFICATION FOR DIFFERENTIAL PRESSURE SWITCH AT SOOT BLOWER LINE

SL.NO. DESCRIPTION UNIT SPECIFICATION

1 PRODUCT DIFFERENTIAL PRESSURE INDICATING SWITCH

2 MODEL NO. SUPPLIER TO SPECIFY

3 RANGE SUPPLIER TO SPECIFY

4 TAG NUMBER DPSL-201

5 PROCESS MEDIUM AT SOOT BLOWER LINE

6 SENSOR DETAILS

a TYPE DIAPHRAGM

b MATERIAL 316L SS

c WETTED PARTS 304SS

d MAXIMUM WORKING PRESSURE 110 BAR

e MAXIMUM PROCESS TEMPERATURE 110°C

7 SWITCHING

a NO. OF SET POINT ONE

b SWITCH TYPE ONE SPCO MICROSWITCH

c CONTACT RATING 1 X SPDT & 5A 250/125V AC

d ON-OFF DIFFERENTIAL ADJUSTABLE

e SET POINT / SWITCH ACTUATION 6000 MMWC / FALLING

f REPEATABILITY ±1% FSR

8 GENERAL

a AMBIENT TEMPERATURE (-) 25°C TO (+) 60°C

b ACCESS TO SETTING INTERNAL

c PROCESS CONNECTION / LOCATION 1/2” NPT(M) THROUGH ADAPTOR / BOTTOM

d ELECTRICAL CONNECTION / NO. OF ENTRIES 1/2” NPT(F) / SINGLE

e ENCLOSURES PRESSURE DIE CAST ALUMINIUM

f PROTECTION CATEGORY WEATHER PROOF TO IP:67

g MOUNTING VERTICAL (SUITABLE FOR 2” PIPE MOUNTING)

a) 1/4” NPT(M) x 1/2” NPT(M) 304SS ADAPTOR

b) MS, “U” BRACKETS WITH BOLTS & NUTS

h. ACCESSORIES (CODE “Z”)
SUITABLE FOR 2” PIPE MOUNTING.

c) SS TAG PLATE

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 SOLENOID GANG-3VALVES

Project M/S/F/006

Document No TDC-SF006-SG-001

Revision No. NIL Sheet No. 1 of 1 Date:16.04.2022

TECHNICAL SPECIFICATION FOR SOLNOID GANG MANIFOLD WITH ENCLOSURE

S.NO. DESCRIPTION UNIT SPECIFICATION

A) PANEL BOX

1 PANEL BOX MATERIAL OF CONSTRUCTION CRCA

PANEL SHEET THICKNESS 2 mm

ENCLOSURE IP 55

CANOPY REQUIRED

2 GASKET NEOPRENE

3 OUT SIDE COLOUR SIEMENS GREY RAL 7032 OF POWDER COATED

4 SIZE BASED ON NO. OF VALVES PER BOX

5 OUTLET

I) PNEUMATIC @ BOTTOM OF THE PANEL BOX

@ BOTTOM OF THE PANEL BOX THROUGH GLAND PLATE

ii) ELECTRICAL
(3.15 THK CRCA)

6 NO. OF VALVES PER PANEL 5 NOS

B) CONNECTION

1 PNEUMATIC

I) OUTLET BULK HEAD FITTINGS SUITABLE FOR 1/4” OD CU TUBE

ii) INLET BULK HEAD FITTINGS SUITABLE FOR 1/2” OD CU TUBE

2 ELECTRICAL 24 NOS. 2.5 SQ. ELMEX MAKE TERMINAL WITHIN PANEL

C) MANIFOLD

1 NO. OF MANIFOLD PER PANEL 2 NOS.

2 CONNECTION

I) OUTLET 1/4” BSP (F)

ii) INLET 1/2” BPS (F)

3 MATERIAL ALUMINIUM HARD ANODISED

D) ISOLATION VALVE BULK IN MANIFOLD FOR EACH VALVE

E) VALVE SPECIFICATION
5/2 INTERNAL PILOT OPERATED,
1 VALVE TYPE
POPPET TYPE DOUBLE SOLDNOID VALVE, IMPULSE TYPE
2 MODEL 57400-6-2R-B1-M8+24V-22
3 MAIN FLUID DRY AIR

3 MAX. AMBIENT TEMEPRATURE 50°C

4 SEAT / SEAL NBR

5 WORKING PRESSURE 2-10 BAR

6 ORIFICE 6 mm

7 FLOW FACTOR (kv) 12 lpm

8 INLET CONNECTION 1/2” NPT (F)

9 OUTLET CONNECTION 1/4” BSP(F)

10 BODY MATERIAL ALUMINIUM

11 INTERNAL PARTS SS316

12 MANIFOLD ALUMINIUM HARD ANODISED HE 30

13 MANUAL OVERRIDE PUSH TYPE MANUAL OVERRIDE

14 COIL CODE 22

15 COIL VOLTAGE 24 V (DC)

16 COIL INSULATION CLASS F

17 COIL POWER 3 WATT

18 COIL TYPE PLUG IN

19 DEGREE PROTECTION IP67

20 TAG NO SCB-301 & SCB-302

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 SOLENOID GANG-5VALVES

Project M/S/F/006

Document No TDC-SF006-SG-002

Revision No. NIL Sheet No. 1 of 1 Date:16.04.2022

TECHNICAL SPECIFICATION FOR SOLNOID GANG MANIFOLD WITH ENCLOSURE

S.NO. DESCRIPTION UNIT SPECIFICATION

A) PANEL BOX

1 PANEL BOX MATERIAL OF CONSTRUCTION CRCA

PANEL SHEET THICKNESS 2 mm

ENCLOSURE IP 55

CANOPY REQUIRED

2 GASKET NEOPRENE

3 OUT SIDE COLOUR SIEMENS GREY RAL 7032 OF POWDER COATED

4 SIZE BASED ON NO. OF VALVES PER BOX

5 OUTLET

I) PNEUMATIC @ BOTTOM OF THE PANEL BOX

@ BOTTOM OF THE PANEL BOX THROUGH GLAND PLATE

ii) ELECTRICAL
(3.15 THK CRCA)

6 NO. OF VALVES PER PANEL 1 NO

B) CONNECTION

1 PNEUMATIC

I) OUTLET BULK HEAD FITTINGS SUITABLE FOR 1/4” OD CU TUBE

ii) INLET BULK HEAD FITTINGS SUITABLE FOR 1/2” OD CU TUBE

2 ELECTRICAL 24 NOS. 2.5 SQ. ELMEX MAKE TERMINAL WITHIN PANEL

C) MANIFOLD

1 NO. OF MANIFOLD PER PANEL 2 NOS.

2 CONNECTION

I) OUTLET 1/4” BSP (F)

ii) INLET 1/2” BPS (F)

3 MATERIAL ALUMINIUM HARD ANODISED

D) ISOLATION VALVE BULK IN MANIFOLD FOR EACH VALVE

E) VALVE SPECIFICATION
5/2 INTERNAL PILOT OPERATED,
1 VALVE TYPE
POPPET TYPE DOUBLE SOLDNOID VALVE, IMPULSE TYPE
2 MODEL 57400-6-2R-B1-M8+24V-22
3 MAIN FLUID DRY AIR

3 MAX. AMBIENT TEMEPRATURE 50°C

4 SEAT / SEAL NBR

5 WORKING PRESSURE 2-10 BAR

6 ORIFICE 6 mm

7 FLOW FACTOR (kv) 12 lpm

8 INLET CONNECTION 1/2” NPT (F)

9 OUTLET CONNECTION 1/4” BSP(F)

10 BODY MATERIAL ALUMINIUM

11 INTERNAL PARTS SS316

12 MANIFOLD ALUMINIUM HARD ANODISED HE 30

13 MANUAL OVERRIDE PUSH TYPE MANUAL OVERRIDE

14 COIL CODE 22

15 COIL VOLTAGE 24 V (DC)

16 COIL INSULATION CLASS F

17 COIL POWER 3 WATT

18 COIL TYPE PLUG IN

19 DEGREE PROTECTION IP67

20 TAG NO SCB-303

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 Project M/S/F/006

Document No TDC—SF006-SOX-NOX-CO-001
Revision No. NIL Sheet No: 1 OF 1 Date:16.04.2022
TECHNICAL SPECIFICATION FOR Sox,Nox,CO
S.NO. DESCRIPTION UNIT SPECIFICATION

I GENERAL

1 MODEL /ARTICLE NUMBER SUPPLIER TO SPECIFY

INFRARED ABSORPTION ANALYSER-IN-SITU TYPE

2 TYPE
(NDRI)

II FEATURES

CO : 0 to 3000ppm
SO2 : 0 to 3000ppm
3 CUSTOMER CALIBRATION. RANGE NOx : 0 to 3000ppm

ABOVE RANGES ARE FULLY SITE SELECTABLE

4 MINIMUM DETECTABLE CONC 1 ppm , 1mg/m3, 1mg/Nm3 for CO,SO2,NOx

Fully selectable units-ppm or % by volume, mg/m3

5 MEASUREMENT UNIT
(measured)

6 MEASUREMENT AVERAGING FULLY SELECTABLE IN RANGE 10 SEC TO 1 HOUR

DETECTOR LESS THAN 10 SECONDS, CALIBRATION

7 RESPONSE TIME (T90)
LESS THAN 200 SECONDS.

8 AUTO /MANUAL CALIBRAATION INBUILT SELECTABLE

9 FUNCTION CONTINUOUS FUNCTION

10 ACCURACY +/-1% of measured value for CO,SO2, NOx

11 ZERO /SPAN DRIFT(24HRS) OVER ALL DRIFT LESS THAN +/-2% PER MONTH

12 REPEATABILITY LESS THAN 2% OF SPAN

13 SENSITIVITY 1ppm for CO,SO2,NOx

14 LINEARITY LESS THAN 2%

15 LCD DISPLAY LCD WITH BACK LIGHT

16 POWER SUPPLY 230VAC, 50-60HZ, +/-10%

Analog: 3 x 4-20 mA isolated, max. 500 Ohms, full

configurable from Keypad.
17 OUTPUTS
Logic: 3 x Volt free contacts, SPCO rated at 50 volt 1A.
1x data invalid output (System fault).

18 SERIAL COMMUNICATIONS RS485 Modbus O/P

19 PORT TO POLLUTION CONTROL BOARD SUPPLIER TO SPECIFY