Professional Documents
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MACHINE
In Partial Fulfilment of
Consumido, Aeron S.
Nacilo-an, Jarish M.
August 2022
Mechanical Engineering | i
APPROVAL SHEET
Water Hyacinth Fiber Extraction Machine”, created and submitted by Jan Muller L.
been reviewed and recommended for acceptance and approval for final oral
defense.
Adviser
Mechanical Engineering | ii
DEDICATION
The researchers would like to dedicate their research to their devoted family
The Researchers
Machine
Jarish M. Nacilo-an
fibers more efficiently than the different fiber extraction processes in terms of time
operation. The purpose of this project was to design a Water Hyacinths Fiber
Extraction Machine that is renewable and portable to use, where the objective of
the study is to help the Brgy. Ambulong residents to reduce regularly the invasive
aquatic plant that grows rapidly on their shore. Different fiber extraction processes
are laborious, that is why the researchers improved the extraction process by the
use of machine that benefit not only the environment but also the fishermen. The
extractor drum with 17 blunt blades that rotate with 696 rpm was used to fiber out
the water hyacinths stalk that produced good quality of fibers. The researchers
used an electric AC motor for the compatibility of solar panel, and used two pulleys
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ACKNOWLEDGEMENT
We, the researcher, wanted to thank all of the individuals that contributed to
the success of this study. God bless you everyone and have a wonderful life
ahead of you.
everything they have shared, done for us, and sacrificed, in the deepest part of our
needed.
To our thesis adviser, Engr. Mark Darwin Sonido with his expert counsel,
To the Panel Members, Engr. Mc. Luginn Seña, and Engr. Melanie Bautista
for devoting their time and effort to filling up the gaps in our research and making it
better..
To our Acting Dean, Engr. Jerome Refran for his assistance, counsel, and
direction in every thesis defense by providing guidance, ideas, data, and a tactical
strategy.
The Researchers
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Table of Contents
TITLE PAGE i
APPROVAL SHEET ii
DEDICATION iii
ABSTRACT iv
ACKNOWLEDGEMENT v
TABLE OF CONTENTS vi
LIST OF FIGURES ix
Chapter 1
STUDIES
Introduction 1
Synthesis 31
Conceptual Framework 7
Hypotheses 9
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Definitions of Terms 10
2 METHODOLOGY 32
Research Instrument 40
Validation of Instrument 40
Summary 55
Findings 55
Conclusions 56
Recommendations 56
Appendices 57
Appendix A 57
Appendix B 58
Appendix C 65
Appendix D 73
Appendix E 75
Appendix F 77
Appendix G 81
Appendix H 83
Appendix I 86
Appendix J 88
Appendix K 90
Appendix L 91
Appendix M 95
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1.20 Paper made of Water Hyacinths Fiber 30
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4.13 Design Drawing and Actual – Solar Charger Controller 72
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List of Tables
Graph in Table
Introduction
used in this reproduction process. Water hyacinth stolons have multiple nodes,
and each node has the potential to develop a new daughter plant, which in turn
has the potential to develop further stolons. Water hyacinth is a flowering invasive
aquatic herb that originated in Amazon Basin, South America, and was only
introduced in the Philippines. This plant may grow up to 1 meter high above the
water surface with broad, thick, glossy, and ovate leaves. Its tall stem holds a
single spike with 8-15 notably appealing blooms with six petals, generally lavender
to pink in color.
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Figure 1.1. Water Hyacinth
can double its population in just 7 to 14 days, indicating its high potential to clog
waterways and cause floods. It is an aggressive invader that produces dense mats
that can cover the entire surface of a river or lake, reducing the light penetration
into the body of water causing the depletion of oxygen, and killing fish or other
aquatic life. These thick mats create suitable breeding grounds for mosquitoes that
carry diseases such as dengue and filariasis, and can also be a nest for the water
snake. In contrast, water hyacinth has been used as a reliable water treatment,
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including the treatment of sewage and hospital wastewater. According to a
researcher from the University of Port Harcourt's Plant and Science Department,
water hyacinth can treat cholera, sore throats, and snake bites in addition to
used for biofuel production, animal and fish feed production, and biofertilizer
production. Despite these numerous benefits, water hyacinth can still cause a
horrible effect on the economy and the nearby residents if it’s not controlled
properly.
In the Philippines, there are three well-known lakes and these are Taal
Lake, Lanao Lake, and Laguna de Bay, which are notable for their size and
the middle of the lake, and this lake is Taal Lake. The lake is circular, about 15
kilometers long, and 10 kilometers broad surrounded by nine villages and two
cities. It also has multiple purposes such as being used for recreation, tourism,
navigation, fishing, as a water source for Tagaytay City, and agricultural and
industrial fields. Taal lake is also polluted for many reasons, one being the
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Figure 1.3 Taal Lake Map
Many Barangays near the shore of Taal Lake which has a problem with the
selected the area of the lake shore from the Barangay Ambulong covered court to
the most affected residential area with an estimated distance of 300 meters,
where the shape of their shore is reversed letter “U”. Because of the shape of their
shore, the water hyacinth stuck and causes a lot of problems to the nearby
residents. The residents say that some water hyacinths can only be blown away
from the lake shore to the middle of the lake in the northeast direction of the wind,
but they it can be brought back in the southwest direction of the wind which also
brings some waste from the other shore. These stuck water hyacinths cause a
breeding ground for mosquitoes and reduce the speed of water flow from the canal
to the lake, which they use as prevention for flooding during heavy rain.
The livelihood of the nearby residents is the most affected because one of
their sources of income is fishing. The stuck water hyacinth impedes their route
and they wasted their time just to clear their ways before they start hunting fish in
the lake. They cleared their way physically and manually for about 12 hours, with
an estimated 8 to 10 sacks of water hyacinth and they do this every two to three
weeks because of the water hyacinth’s aggressive growth. Their way of reducing
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the water hyacinth is by dumping it in one place and decomposing it. They need to
remove the root of the water hyacinth away from the water surface because if only
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Figure 1.6 Actual photo of Barangay Ambulong selected lake shore
researchers come up with the design and development of the “Solar Powered
Portable Water Hyacinth Fiber Extraction Machine”, also named “Hyachine” that
help the nearby residents to regularly reduce the number of water hyacinth on the
selected shore.
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Conceptual Framework
present the structure of this study. The IPO model offered the structure needed to
carry out the study's objectives. Given prior knowledge of other researchers'
perspectives and their observations on the research issue, it laid out the steps that
The focus of this study was to design and develop the Solar Powered
Knowledge
Requirements:
• Different
Design and Progress
extracting
of Solar Powered
process of
Portable Water
water hyacinths “Solar Powered
Hyacinth Fiber
stalk Portable Water
Extraction Machine
• Operation Hyacinth Fiber
process Extraction Machine”
Performance testing
• Principles of Or known as
designing “Hyachine”
Specification
machine
adjustments of the
Equipment Knowledge
components
Water Hyacinth
information and
location
INPUT PROCESS OUTPUT
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Statement of the Problem
that helps regularly reduce the number of water hyacinths on the selected shore of
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Hypothesis
Barangay Ambulong is one of the main problems that exist in the lake that’s why
the researchers come up with the design and development of a Solar Powered
This study is about the design and development of water hyacinth fiber
To the Barangay Ambulong, Tanauan City, this design will provide a new
machine for the fishermen and residents near the shore of Taal Lake to regularly
To the Mechanical Engineering field, this study will demonstrate that the
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Scope and Limitation
The study of this project is to design and develop a Solar Powered Portable
Water Hyacinth Extraction Machine that can help regularly reduce the increasing
number of water hyacinths on the selected lake shore of Barangay Ambulong. The
scope of the machine is mainly to extract the raw fiber of adult water hyacinth
stalks. The main location for the collection and harvesting of the adult water
Definition of terms
Water Hyacinth – An invasive aquatic plant that grows in some warmer regions.
Bay – Coastal body of water that is connected to the ocean, lake, or even another
bay.
Fresh Water - naturally occurring water that is not salty, and is suitable for
textile is formed
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Extraction - the action of taking out something, especially using effort or force
characteristic in common.
stolon – stems that grow at the soil surface or just below ground those form
adventitious roots at the nodes, and new plants from the buds.
Filarioidea type and can be spread by blood-feeding insects such as black flies
and mosquitoes
literature, relevant studies, and synthesis. After extensive and in-depth research
was conducted by the study’s proponents to conceptualize the study. This section
includes ideas and relevant information from documents, books, studies, and
journals that are accessible through various online internet and actual library,
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Water hyacinth: A Review of its Impacts on Hydrology and Ecosystem
Services
riparian networks. They are known to lessen the speed of water bodies,
invasive type of aquatic plant not only in the Philippine bodies of water but also
around the world. Lakes and streams have shown that water hyacinth modifies
water quality. In flowing frameworks, for example, water moves to the water
hyacinth fix so water quality straightforwardly outside the fix in either course is
grasses might float away or be grounded. This cycle can prompt quick and
over completely to swamps. In sluggish water bodies, water hyacinth mats. Truly
leading to silting. The decreased water stream can likewise cause flooding and
The circumstances made by water hyacinth empower the vectors of a few human
infections, including the halfway snail hosts of bilharzia and most mosquito
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encephalitis, and filariasis. In pieces of Africa, water hyacinth mats are accounted
for to give cover to sneaking crocodiles and snakes. Water hyacinth can
reducing oxygen levels for fish, and creating ideal habitat for disease-carrying
mosquitoes. Large infestations of water hyacinth can prevent river transport, and
fishing, damage bridges, and clog dams. And it’s making it hard for the residents to
make a living because no fish other than mudfish and catfish can live with water
hyacinth, and because of water hyacinth it is even hard for them to take their
fishing boats offshore, and it is taking a lot of time to remove the water hyacinth
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Farmers’ Preferences towards Water Hyacinth control: A Contingent
Valuation Study
amphibian obtrusive weed. Today, almost all countries between 40°N and 40°S
face the threat of infestations on lakes, slowly moving rivers, or swamps. Water
hyacinth is a free-floating plant, known for its rapid reproduction and its tendency
Lake Victoria, bowl water hyacinth has been affecting neighborhood networks'
livelihoods since the late 1980s. Mailu (2001) portrayed the horrible effects of
oxygen and mutilated water stream, an obstacle of the route, impediment on water
access for anglers and animals, ascent of human social clash and movement
The total economic impact was estimated in the order of billions of dollars. The
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water hyacinth infestation of Lake Tana, officially recognized in 2011, led to
assess the value of water hyacinth control, using the contingent valuation method.
The sample size exists of 240 households in the Dembiya, Lemba Arabayitu, and
that scoops up the plants and put them to good use. Water hyacinth is known
locally as a water lily and is infamous for clogging irrigations and water systems in
Liguasan Marsh in Central Mindanao, the Pasig River in Metro Manila, Laguna de
Bay, and the neighboring area of Taal lake. The DOST continues to develop
several technologies that specifically use water hyacinths. These are biogas,
animal feeds, and geotextiles that prevent soil erosion, that can be used as income
for individuals and communities. Also, the Philippine Textile Research Institute
(DOST-PTRI) held a fashion show that showcases fabrics from water hyacinth
fibers.
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Figure 1.8 Filipino Man surrounded by Water Hyacinth in the Philippines
Arlene and Obmerga (2009) stated that fabrics for apparel and homes can
be made from water hyacinth fibers as a raw material. The initial result of
processing the fibers with polyester staples was blended yarns that contained 20–
35% water hyacinth. The stalks underwent a variety of chemical and mechanical
processes to obtain the crimp property of wool for better processing, lower the
amount of gum or glue present in the plant, and soften the fibers to make them fine
and suitable for knitting and weaving into clothing and other home textiles. Blends
of 80/20 and 65/35 polyester/water hyacinth fibers were employed for a yarn count
perfect for home textiles like curtains, the same polyester or water hyacinth fiber
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How Water Hyacinths Stalk Considered as Matured Stalk
Goebel and Allsopp (1900) stated that seedling produces of Water Hyacinth
have a sequence of different leaf forms, eventually developing a stable adult leaf
development. The studies used mature leaf form to assay the effect of
increased apical size, and more primordia at the shoot apex than juvenile plants.
Where Water Hyacinths stalk is considered as adults when the period plants is not
In the Philippine Journal of Science, Claro Santiago (2003) stated that the
rhizomes of the Water Hyacinths are the one who has the ability to sprout new
plant, when are subjected to long drying periods and the ability its sprout is
decreased. Hence, the growth rate of Water Hyacinths is increased when exposed
to a full sunlight condition. While the superior growth of Water Hyacinth was
attained in shallow water where the roots were able to penetrate the mud. Normal
development of Water Hyacinths happens when the water pH level is 6.5 and 8.5.
No growth occurred at pH 4.5 and there was a decline at pH 10.5. To show clearly,
Figure 1.9 showed the growth rate of Water Hyacinths affected by different pH.
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Figure 1.9 Growth Rate of Water Hyacinth affected by the different pH Levels
Water Hyacinths’ growth rate is also affected by the weather, where Claro
Santiago stated that the growth rate of Water Hyacinths is increased when
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Average Temperature in Tanauan, Batangas
Weather spark stated that Tanauan hot season lasts for 1.8 months, from
April 7 to May 31, with an average daily high temperature above 32 C. The hottest
month of the year in Tanauan with an average of 32 C and a low of 24 C. From the
studies of the Philippine Journal of Science, Claro Santiago stated that the growth
rate of water hyacinths is increased when exposed to full sunlight, whereas Figure
Table 1.1 Average High and Low Temperature in Tanauan in Graph in Table
e y g p v c
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C C C C C C C C C
C C C C C C C C C
C C C C C C C C C
Source: weatherspark
the water hyacinth fiber consisted of 72.17% cell wall, 52.63% lignocelluloses
(fibers and cotton). However, Gunnarsson and Petersen stated in 2007, that the
following chemical analysis of Water Hyacinth gives the following results: 62.3%
cell wall, 29.0% lignocelluloses, 33.4% hemicellulose, 9.27% lignin, and 19.5%
cellulose. On the contrary, Kabir has discovered that in order to compare the
chemical compositions of other fibers, jute fiber is a cellulose fiber comprising 12–
cellulose.
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Lignin (acid detergent lignin) 2.25
Hemicelluloses 19.54
Cellulose 50.38
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Chemical Fiber Extraction Process of Water Hyacinth Stalks
fiber and the chemical ratio are 50:1. Sodium hydroxide solution is mixed with hot
water immediately the air bubbles are formed. Within ten seconds the foam is
produced to the water surfaces. Now the 50 stalks are inserted into the solution
and optimized for 1-hour period. In this work 0.25molar with 8.6g/dm3
concentration of sodium hydroxide molecules are used to extract the hyacinth fiber
from the parent plant stem. The stalk was washed with tap water repeatedly,
neutralized with diluted acetic acid, and washed again with distilled water,
following this, they were dried in a hot air oven at 70 C for 24 hours.
Source: Youtube
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Conventional Retting Fiber Extraction Process of Water Hyacinth Stalks
Basha A. (2011), stated that natural fibers from plants are normally
extracted through the retting process. From this process, the majority of fibers from
plants are extracted. However, this reheating process for hyacinth plants is not as
effective from the other process. 10 to 15 days is all that's required for the plant
stem to be immersed in the water surface then rinsing them in sulfuric acid solution
with concentration of 1 g/L for 2 minutes. Once the plant fiber is separated from
the stem, it is easy to separate it from the parent plant. 22 Relative humidity is
maintained at 60% during this retting process. This conventional retting process is
done by the water bodies with the level of pH 6.2, dissolved oxygen level 6.6 mg/l,
conductivity level of 0.23mS, 0.5ppt level of total dissolved solids, and salinity level
of 0.04ppt.
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(Source: Sage Journals)
minutes. Now, 50 pieced of hyacinth plant stem is inserted into the hot water for
two hours. Then it is dried and keep in the oven for two days (48 hours).
Completion of oven process hyacinth fiber is produced with boiling water. 90-100C
of hot water is used in this work with fresh water hyacinth stem. For the dry
hyacinth plant stem did not adopt to this test because the dried fiber contents did
not properly derive from the parent plant. 23,24 The ratios of the hot water and
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Manual Fiber Extraction Process of Water Hyacinth Stalks
Daphne Reena (2022) stated that the water hyacinth stem is properly
dried with the open sunlight area. After drying for 24 hours, the plant stem is
sieved with the help of a steel comb then the fiber is extracted manually from the
plant stem where one stalk consumes 3 to 5 minutes of extraction. This process is
not efficient from the other process because it took a lot of efforts and time to fiber
(Source: SlideShare)
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Different Application of Fibers from Water Hyacinth
As per Arlene and Omega on 2009, fibers from water hyacinths can be
used as a raw material to create fabrics for furniture and clothes. Initial blended
yarns with a 20–35% water hyacinth component was generated by processing the
fibers with polyester staples. The stalks underwent a variety of mechanical and
chemical processes in order to obtain the crimp property of wool for better
processing, lower the plant's concentration of gum or glue, and soften the fibers to
make them fine and suitable for knitting and weaving into clothing and other home
textiles. Blends of polyester/water hyacinth fibers in the ratios of 80/20 and 65/35
were employed for a yarn count of 15 Ne appropriate for clothing. The same
polyester/water hyacinth fiber blends were utilized to create yarn with a count of
10–12 Ne, which is perfect for home textiles including curtains, upholstery, table
To reveal the fibers, the plant stalk is torn lengthwise, and it is then
allowed to dry for a number of days. The procedure of creating rope is comparable
to that of making jute rope. To keep the completed rope from decomposing,
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Figure 1.15 Yarn and Rope from Water Hyacinths Fiber
Fiber Boards
for water hyacinth. The fabrication of fiber boards using water hyacinth fiber and
other local resources has been the subject of experimental research at the House
and Building Research Institute in Dhaka. They have created a locally made
physical characteristics are sufficient for usage on interior partition walls and
investigations. Making sure the fibers are completely dried before usage is
essential for a quality result. If there is moisture left in the fibers, this can soon lead
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Figure 1.16 Fiber Boards made from Water Hyacinths Fiber
Mattings
In the Philippines, water hyacinth fibers are extracted to be dried and used
for making mattings for several domestic use. This was only possible if the fibers
are dried properly before weaving because if the fibers contain even a slight
moisture it tends to rot quickly. This method is used particularly in India and
Bangladesh, they use this method to produces similar goods for tourist industry.
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Water Hyacinth as Home Textile Fiber
Fibers from water hyacinths are used as a raw material to make fabrics for
apparel and homes. Initial blended yarns with a 20–35% water hyacinth
obtain the crimp feature of wool for better processing, lower the plant's glue-like or
gum content, and soften the fibers to make them fine and suitable for knitting and
weaving into clothing and other home textiles, the stalks underwent a series of
Water hyacinths fiber (Eichornia crassipes) could also be made into clothes
for casual wear, cocktails, and long gowns. Two fashion designers form
Philippines Alex Beuna and Rommel Del Valle made a debut on fashion fair using
handloomed dried water hyacinth fiber in Camarines sur, they showcased this
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Show in Bangladesh in order to give opportunities for Bangladeshi weavers and
artisans.
Paper
established projects to make papers from water hyacinth fibers from Stems.
Although water hyacinth fiber alone does not make a particular good paper, they
have come to idea to blend the fibers with waste papers or jutes it has resulted
with a good quality paper. This project is quite large with 120 producers to
manufacture paper. Although some produces low results, the manufacturing has
been successful in making folders, boxes, etc. in number of countries including the
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Figure 1.20 Paper made of Water Hyacinths Fiber
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Synthesis
review of related literature, and identified that the information gathered during this
process was helpful for the researchers to have progressed in terms of the
researchers found out that there is no existing research that specifically extracts
water hyacinth fiber from machine. Therefore, the researcher will use the different
fiber extraction process of Water Hyacinths Stalk for the comparison of the
collected data.
determined that these related studies mentioned above are appropriate and
significant to the design and development of the “Solar Powered Portable Water
Hyacinth Fiber Extraction Machine”. The researchers mainly used the internet in
gathering the relevant studies but also used some articles and journals during this
process.
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CHAPTER 2
METHODOLOGY
the researchers to design and develop the Solar Powered Portable Water Hyacinth
different fiber extraction process, at this stage, the researcher finds out that there
machines, therefore the researcher will use the different fiber extraction process of
Water Hyacinths Stalk to know the efficiency of the machine, where the researcher
still focus on regularly reduce the increasing number of water hyacinth on the
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Figure 2.1 SolidWorks Drawing of Solar Powered Portable Water Hyacinths Fiber
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Figure 2.2 SolidWorks Drawing of Solar Powered Portable Water Hyacinths Fiber
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Figure 2.3 SolidWorks Drawing of Solar Powered Portable Water Hyacinths Fiber
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Figure 2.1, 2.2 and 2.3 showed the perspective view, side view, top view,
and front view to know what it looks like upon assembly. The parts of the Solar
Powered Portable Water Hyacinths Fiber Extraction Machine are numbered and
detailed below.
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Figure 2.4 SolidWorks Drawing of Extractor Blade in Millimeter unit
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Major Components:
1. Solar Panel
2. AC Motor
3. Battery
4. Inverter
5. AVR
6. Roller Drum
7. Fiber Catcher
9. Frame
10. Pulleys
11. Belts
13. Wheels
14. Shaft
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Research Instrument
Validation of Instrument
The researchers gathered data for the performance of different manual fiber
extraction process to validate and design the Solar Powered Portable water
hyacinth extraction machine. The validation of the design was through the
SolidWorks, in order to visualize the actual design of the said machine. The
the problem.
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Data Gathering Procedure
The researcher conducted the study through primary and secondary data
gathering. The secondary data gathering was from the knowledge of the residents
1. The researchers went to the different Barangays that are nearby Laguna de
Bay and Taal lake to look for the most affected lake shore area due to
ask the most affected area by water hyacinth and their solutions.
Primary data gathering was also used, where the researchers used original data,
collected by the researchers who also collect information from the experts.
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1. The researcher used a handbook to determine the mechanical properties of
hyacinth from Barangay Ambulong to know the physical properties that will
they used handbook, journals, and other studies to determine the formula
for the design calculations and applied it to Solid Works to picture out the
the collected data from the residents of Barangay Ambulong. The researcher uses
Summation – this allows the researcher to identify the total sum of collected
data and determine that Water Hyacinth is a problem for the resident
results from the provided survey questionnaire for the residents of Barangay
Ambulong.
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CHAPTER 3
This chapter presents the results and discussion of the data gathered that
provided the answers to the problem previously stated. It also includes the
Ambulong by testing the collected lake water using a blue litmus paper.
Litmus Paper is blue when the pH is greater than 8.3, and if the
litmus paper test turns purple, the pH level is close to neutral. Therefore, the
lake water is 8.
Claro Santiago (2003) stated that every full sunlight, Water Hyacinths
hottest season from April to May, and a hot season from January to
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November where the growth rate of Water Hyacinths increased from its
normal development.
shows how Brgy. Ambulong take action to prevent and reduce the problems
Bad Odor Reduce the garbage from the lake and remove
remove the water hyacinth manually refers to the “Linis Lawa Programa”,
people to clean the lake shore where the overspread Water Hyacinths is
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placed. This “Linis Lawa Programa” happened only when the month of “no
Programa” is effective only in a span of three months, where the growth rate
1
W (kg) = Total Sectional Area (mm 2 ¿ x base (mm) x density ( g/mm 3) x
1000
1
= 1261010000 x 22.47 x 0.000096 x
1000
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= 2,720.15 kg of fresh water hyacinth on the selected shore
shows the physical properties of the Raw Water Hyacinth Stalks that used
Strength
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(MPa) (MPa) (MPa)
Hemicelluloses 19.54
Cellulose 50.38
comparison of data. Table 3.4 shows the collected data of fiber extracted and time
duration.
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Manual Fiber Extraction 0.0164 kg 2 hrs
Process
Extraction Process
Process
4.15, Water Hyacinths Stalk fed two times to determine the extraction rate of the
machine.
Table 3.5 Manual Fiber Extraction Process vs Solar Powered Portable Water
Extraction Machine
Time Duration 2 hr 2 hr
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Extraction Rate 0.0082 kg/hr 0.225 kg/hr
Table 3.6 Chemical Fiber Extraction Process vs Solar Powered Portable Water
Extraction Machine
Time Duration 2 hr 2 hr
Table 3.7 Boiling Fiber Extraction Process vs Solar Powered Portable Water
Extraction Machine
Time Duration 2 hr 2 hr
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Extraction Efficiency 22.45 % 95.73 %
Extraction Machine
Process
Process
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Retting Fiber Extraction 14,400 minutes 100 pieces
Process
Machine
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Boiling Fiber Extraction Process 22.45 %
Process
extracted with duration time of 120 minutes as ideal value of fiber extracted.
3.4 Process improvements for the Solar Powered Portable Water Hyacinth
Extraction Machine
The researcher conducted a trial and error for the count of blades to
be used. From the Figure 4.25 of Appendix M showed that having 7 blades
Therefore, the number of blades affect the quality of fiber extracted in which
one of the goals of the machine, that helped the researcher arrived to a
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conclusion of the more the blades that run on the stalk results on good
Stalks, it showed that the stalk has a smooth and soft fiber that easily
Manual Fiber Extraction Process, where it used steel comb that is blunt and
not sharp. Therefore, the researcher concludes that having a 50mm blunt
blades will avoid the fracture of fiber during extraction of Water Hyacinths
Stalk. The flexural rigidity, pulping force and elasticity are considered to
one stalk, but three to five stalks at the same time. The researcher
conducted a trial and error to know the maximum and minimum number of
stalks to be extracted on the roller blades. Table 3.3.3 shows the time
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Number of Stalks Time duration
time caused a slowed rotation of extractor blades that affect the fiber quality
the same time is three stalks, and the maximum number of stalks extracted
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CHAPTER 4
Summary
Water hyacinth infestation to the bodies of water could affect the population of the
studies showed that water hyacinth can be really a nuisance in different factors.
Water hyacinth infestation causes factors that affect the environment, hydrology
Findings
The researchers considered the force and torque to pulp the water hyacinth’s stalk
by using the formula of flexural rigidity to avoid the failure or rupture during the
extraction process. The researchers find out that having difficulty on collecting the
data can lead to miscalculations. The researchers found out that the inverter can’t
produce required output voltage to run the electric AC motor due to the
specification that we used. The researchers replaced the inverter with the new
specification that can run the electric AC motor, but the output is too much for the
battery. The researchers added AVR to the electrical system of the machine in
order to regulate the output voltage going in to the electric motor. The researchers
found out that the cylinder with 7 blades is not enough to extract the water
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Conclusions
Therefore, the researchers conclude that all the design calculations have been
developed to extract water hyacinth’s fiber that helps the nearby residents to
regularly reduce the number of water hyacinth on the selected shore of Barangay
Ambulong, Tanuan Batangas, in terms of livelihood. In such way that they can
Recommendations
process. Also, regard the machine’s maintenance to mitigate the risk of accident
• Lower the RPM of the Electric motor or controller for the motor.
Mechanical Engineering | 58
APPENDIX A
Start
Review Literature
Evaluated Data
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APPENDIX B
DESIGN CALCULATIONS
Design Calculations
The following specifications for Water Hyacinths Fiber Extraction Machine are
considered:
Power Design
Tensile stregth
E=
strain
22,000 Pa
E= = 1.20x105 N/mm 2
0.18
For Inertia:
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3
bh
I=
12
3
(22.47)(11.11)
I= = 2,560.88 mm 4
12
EI 48 y
f= 3
L
6
(307 x 10 )(48)(1.38)
f= 3
751.2
For Torque:
T=fr
2 πTN
P=
33,000
d 1 = driver pulley = 80 mm
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N2 d1 N2 80 mm
= = =
N 1 d 2 1740 rpm 200 mm
N = 696 rpm
2 π (3.53)(696)
P=
33,000
P = 0.46 Hp or 0.5 Hp
(r 2−r 1)
L = π (r2 + r1) + 2C +
C
π (d 1 N )
V=
60
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π (0.0764 m)(1740 rpm)
V=
60
F 1 fƟ
=e
F2
π
F 1 (0.4 )(170 x 180 )
=e
F2
F 1=3.82 F 2
F1
J=
A
300 psi = F 1 ¿
P = 0.5 HP
N 1=1740 rpm
N 2=696 rpm
D=
√3 (696)(0.5)
(696)
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For working stress of frame:
Ultimate Strength
Factor of safety =
Working Stress
235
2.5 =
Working Stress
For Inverter:
120W
+ 25% = 10.25A SCC
12 V
120W
= 10 A
12 V
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I 1 x (1-15% (rule-of-thumb)) x controller efficiency = I 2
1
Battery capacity x = Ah1
Battery Charge Efficiency
1
65Ah x = 81.25 Ah
80 %
Ah1
= Hr 1
I2
68.42
= 11.95 estimated charging hours
8.075
Hr 1x DoD = Hr 2
5.97 + 2 = 7.97 Hours to charge 12V Battery with 120W Solar Panel
370Watts
Battery Current =
12 V
Battery Capacity
Time Operation =
Battery Current
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65 Ah
Time Operation = = 2.11hrs
30.83 A
127 mins
Number of sacks =
14 mins 27 s 85 milliseconds
370Watts
Battery Current =
12 V
Battery Capacity
Time Operation =
Battery Current
32.5 Ah
Time Operation = = 1.05hrs
30.83 A
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1.05 hrs = 63 mins
63 mins
Number of sacks =
14 mins 27 s 85 milliseconds
Amount of fiber extracted = 4.41 sacks x 130 pieces = 574 pieces of stalks
Mechanical Engineering | 67
APPENDIX C
1. Frame
2. AC Motor
Mechanical Engineering | 68
3. Extractor Drum
4. Pulley
Mechanical Engineering | 69
Figure 4.4 Design Drawing and Actual – Pulley
5. Belt
Mechanical Engineering | 70
6. Solar Panel
Mechanical Engineering | 71
7. Lead Acid Battery
8. Inverter
Mechanical Engineering | 72
9. Hyacinth Bank
Mechanical Engineering | 73
11. Wheel
Mechanical Engineering | 74
13. Solar Charger Controller
14. Shaft
Mechanical Engineering | 75
APPENDIX D
Shaft – drives the shaft attached to the roller blades where it is coupled to an AC
Motor.
Extractor drum – to pulp the stalk from its 17 numbers of rolling blades.
Pulley – two pulleys are utilized, one with the engine and the other with the roller
blades. The pulley with the motor is stationary, allowing the rope to deviate and the
force on the belt to move around its circle. The second pulley is moveable,
perimeter.
Belt – a belt connects two revolving shafts mechanically. The shaft connects to the
Solar Panel – it catches the sunlight as a source of radiant energy, which is then
Lead Acid Battery – a rechargeable battery that using lead and sulfuric acid to
Ball Bearing – to support the spinning shafts connected to the roller blades to
Mechanical Engineering | 76
Wheel – used to meet the portability of the machine.
the motor.
the voltage and current coming from the solar panel to the battery.
Mechanical Engineering | 77
APPENDIX E
MATERIALS COST
Mechanical Engineering | 78
STEEL MATTING 1 pc 250 250
PILLOW BLOCK 2 pcs 270 540
SOLAR PANEL 1 pc
120 watts
BATTERY 65A 5000 5000
CONTROLLER 1 pc
30A 1 pc
INVERTER 2000 1 pc 3000 3000
WATTS
ELECTRIC 1pc 3000 3000
MOTOR
PULLEY 1 pc small 350 350
1 pc big 450 450
TOTAL PHP 18,632.7
MATERIAL COST
Mechanical Engineering | 79
APPENDIX F
SPECIFICATIONS OF COMPONENTS
Specifications Output
Dimensions 1126x666x35mm
Specifications Output
Maximum Voltage 12 V
Battery Capacity 65 Ah
Dimensions 340x180x180mm
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Table 4.4 Specifications of AC Motor
Specifications Output
Power 0.5 HP
Current 4.3 A
Dimensions 360x250x230mm
Specifications Output
Voltage 12 V
Dimensions 340x150x350mm
Specifications Output
Charge Current 10 A
Discharge Current 10 A
Weight 132 g
Dimensions 133x70x35mm
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Table 4.7 Specifications of AVR
Specifications Output
Specifications Output
Specifications Output
Length 1,906.59 mm
Width 12.7 mm
Thick 7.92 mm
Weight 0.168 kg
Specifications Output
Inside Diameter 25 mm
Mechanical Engineering | 82
Mount Hole Size 13 mm
Dimensions 140x34x71mm
Mechanical Engineering | 83
APPENDIX G
OPERATIONAL GUIDE
1. Solar Panel
3. Battery
4. Inverter
5. AVR
6. Electric Motor
Preparation
Instruction
2. Off the switch of the main plug and on the switch of the battery while the drum
extractor is spinning
Mechanical Engineering | 84
Safety Precautions
- Do not on the switch of the main plug and the battery switch at the same time to
avoid fuse.
- Make sure when you are using the battery the main switch is off and vice versa
Mechanical Engineering | 85
APPENDIX H
ECONOMIC STUDY
a. Power Bill
c. Total Maintenance
Mechanical Engineering | 86
For Inverter + 2,000.00 Php
d. Savings
e. Depreciation Cost
12,747.99 Php
f. Total Savings
+ 2,549.60 Php
15,549.60 Php
Return of Investment
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25,495.97 Php−97,743.32 Php
ROI = x 100
97,743.32 Php
Payback Period
Mechanical Engineering | 88
APPENDIX I
INTERVIEW QUESTIONS
Number of respondents
encountered.
Number of respondents
3. In terms of Flooding, what is Clean the canal Remove the water None
lake
Number of respondents
4. In terms of Bad odor, what is Reducing the Remove the water None
Mechanical Engineering | 89
the action you do to prevent this? garbage from the hyacinth manually
lake
Number of respondents
control product
Number of respondents
6. In terms of Nuisances the Clean the canal Remove the water None
Number of respondents
Mechanical Engineering | 90
APPENDIX J
INTERVIEW RESULTS
Number of respondents 22 3 0
encountered.
Number of respondents 12 8 22 22
3. In terms of Flooding, what is Clean the canal Remove the water None
lake
Number of respondents 12 7 1
4. In terms of Bad odor, what is Reducing the Remove the water None
Mechanical Engineering | 91
the action you do to prevent this? garbage from the hyacinth manually
lake
Number of respondents 14 5 3
control product
Number of respondents 19 3 0
6. In terms of Nuisances the Clean the canal Remove the water None
Number of respondents 0 25 0
Mechanical Engineering | 92
APPENDIX K
COMMUNICATION LETTER
Mechanical Engineering | 93
APPENDIX L
Figure 4.16 Closer View of Brgy. Ambulong Selected Shore August 2022
Figure 4.17 Closer View of Brgy. Ambulong Selected Shore February 2023
Mechanical Engineering | 94
Figure 4.18 Far View of Brgy. Ambulong Selected Shore
Mechanical Engineering | 95
Figure 4.20 Harvested Sacks
Mechanical Engineering | 96
Figure 4.22 Litmus Paper Test Color Result
(Source: shutterstock.com)
Mechanical Engineering | 97
APPENDIX M
EXTRACTION TEST
Mechanical Engineering | 98
The researchers conducted a trial and error to determine which extraction
procedure that will produce a good quality of fiber. Table 4.13 shows the extraction
time of five sacks of water hyacinths stalk, where the stalk is fed to the roller
blades one time only. While Table 4.14 shows the extraction time of five sacks of
water hyacinths stalk, where the stalks are fed to the roller blades two times.
Therefore, the researcher will use the data collected from Table 4.14 is used for
Mechanical Engineering | 99
4th 14:28.81 127
Table 4.13 and 4.14 shows different extraction, where the table 4.13 has a
quick extraction but did not meet the fiber quality expectations, therefore table 4.14
shows that extracting time has a bit slower than table 4.13 but it met expectations
of fiber quality.
The researcher documented the result of extracted fiber that will show
below. Figure 4.22 shows the outcome of fiber extracted that fed on the roller
blades one time, while figure 4.23 shows the outcome of fiber extracted that fed on
the roller blades two times. After the mechanical extraction process, it will proceed
the figure 4.24. Then, figure 4.25 shows the fiber extracted two times after
brushing result.
Water lily-infested Laguna Lake to get DENR`s attention next (2021, June
lake-to-get-denrs-attention-next/
https://openoregon.pressbooks.pub/envirobiology/chapter/7-2-water-supply-
problems-and-solutions/#:~:text=Water%20Supply%20Problems%3A
%20Resource%20Depletion%20As%20groundwater%20is,time%2C
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%2C%20water%20has...%20More%20
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a-fashion-statement
What are fishing nets made of? JOE`S HUNTING & FISHING GEAR. What
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How solar panels store energy. All steps are Explained -. SolarInfoWorld
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Wage war against water hyacinths, not against water lilies in general,
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https://wiki.nus.edu.sg/display/TAX/Eichhornia+crassipes+-
+Water+hyacinth
uses-impacts-to-environment/
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741b7ef71e4a
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want-to-improve-economy-quality-of-life-in-rural-philippines/?
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https://www.technicaltextile.net/articles/water-hyacinth-a-promising-textile-
fbclid=IwAR0uquse5ofUk6SiUTLZ9Op8u4uVvO6XZi7kKhp-sv-3tDMWIZch-
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xtraction_methods_on_some_properties_of_water_hyacinth_fiber
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Philippines. http://www.journals.savap.org.pk/ARInt./Vol.1(1)/2011(1.1-
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