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M11
TURBINE/PISTON_AEROPLANE_AERODYNAMICS,
STRUCTURES and SYSTEMS Rev.-ID: 1APR2013
Author: LaS
For Training Purposes Only
ELTT Release: Jul. 12, 2013
M11.11_
Hydraulic Power ATA 29
EASA Part-66
CAT B1
M11.11_29_B1 E
Training Manual
www.Lufthansa-Technical-Training.com
Revision Identification:
S The date given in the column ”Revision” on the face of S Dates and author’s ID, which may be given at the base S The LTT production process ensures that the Training
this cover is binding for the complete Training Manual. of the individual pages, are for information about the Manual contains a complete set of all necessary pages
latest revision of that page(s) only. in the latest finalized revision.
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AIRCRAFT SYSTEMS EASA PART-66 M11A|M13
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M11.11|M13.14
Pressure
Larger aircraft need hydraulic systems to activate and move heavy
components like this landing gear, or this cargo door.
It also helps the pilot to deflect the flight control surfaces against the high air
pressure during flights and to activate the brakes.
FOR TRAINING PURPOSES ONLY!
Pressure cont.
Here you can see that the hydraulic force, shown by the letter F is generated
by a pressure P acting upon a surface area A. Force is measured in units
called Newton‘s.
Pressure is defined as an amount of force that acts on a unit of area and is
calculated by dividing force by the area it is acting upon.
The basic unit for pressure is Pascal which corresponds to 1 Newton per
square meter.
Hydraulic pressure is usually measured in bar which corresponds to 100 kilo
Pascal or 1deka Newton per square centimeter.
In the world of aviation hydraulic pressure is measured in pounds per square
inch, or psi for short.
1 bar corresponds to 14.5 psi.
Civil aircraft Hydraulic Systems normally work with a pressure of 3000 psi
which corresponds to 207 bar.
To generate a higher force you either have to increase the diameter of the
actuator or the pressure.
For example the A 380 uses 350bar or 5080psi in its hydraulic systems to
generate the required force without increasing the size of the hydraulic
components.
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Figure 2 Pressure
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Pressure Cont.
There are 2 types of hydraulic pressure.
Hydrostatic pressure is the pressure produced by static or nearly static fluids.
Hydrostatic pressure is the type of pressure used in an aircraft hydraulic
system.
The second type of pressure is hydrodynamic pressure. This is the pressure
produced by moving liquids ideally with no internal friction.
FOR TRAINING PURPOSES ONLY!
hydraulic fluids
It is possible to transmit force using either gas or fluids.
When a force is applied to the piston on the gas container, there is much
movement of the piston. This is because gas is easily compressed.
Notice that to create the same pressure the piston has not moved very much
and this is because fluid is not easily compressed.
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Figure 5 Specifications
HAM US/F-5 MeA 01.04.2008 05|Hyd Fluid|L1|A/B1/B2 Page 11
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HYDRAULIC POWER (ATA29) Hydraulic Fluids
M11.11|M13.14
packing
Within a component housing such as this filter, packing is used to make a seal
between the environment and the fluid pressure inside it.
Packings, which are also called seals, prevent leaks from the component
housings and provide a seal between 2 different fluid pressures within a
component.
By using a packing such as an O Ring, the leakage problems are solved.
FOR TRAINING PURPOSES ONLY!
Packing Cont.
In system areas where there is high differential pressure, a single seal by itself
may not be strong enough. In the example shown here, the pressure acting on
the right of the seal pushes it out of position which could damage it.
To prevent this happening, another type of packing called a backup ring is used
which helps to support the seal. Of course, the backup ring also acts as a seal.
FOR TRAINING PURPOSES ONLY!
Packing Cont.
Packings are available in a number of different shapes, depending upon the
forces which act on them, their function or the type of fit.
FOR TRAINING PURPOSES ONLY!
Packing Cont.
Packings are manufactured from different materials depending upon the job
they do and whether they are used with mineral or synthetic fluid. Seals are
usually made from rubber materials and backup rings from Teflon.
Here, 2 similar seals have been placed in different types of hydraulic fluid.
Seals can be damaged by using them with the wrong type of hydraulic fluid.
This example shows an increase in the size of the seal due to contact with the
wrong fluid.
When choosing the seals, also consider the working temperatures and the
strength of forces that act upon them.
To ensure that the seal is the correct one for the job, always refer to the part
number on their boxes for identification.
FOR TRAINING PURPOSES ONLY!
Packing Cont.
To conclude our discussion of packings lets look at static and dynamic seals.
Static seals are used to seal against steady or pulsating pressure, this is the
type of seal that we saw earlier in the filter housing.
Dynamic seals are used to seal where stroking or rotational movements occur.
FOR TRAINING PURPOSES ONLY!
system architecture
All modern aircraft hydraulic systems are similar in principle.
This diagram shows a simple hydraulic system, the fluid circulates from a
storage reservoir to the system pressurization and finally to the users of
hydraulic power. From the user it returns to the storage and repeats the
process.
Aircraft hydraulic systems vary in size depending on the size of the aircraft and
the number of users of hydraulic power such as flight controls and landing
gear.
They may also need more than one pump to pressurize the hydraulic fluid.
Whatever the size, the general organization remains the same.
FOR TRAINING PURPOSES ONLY!
PRESSUREZATION
Manifold
Manifold
MANIFOLD Manifold
Manifold Manifold
Manifold
FOR TRAINING PURPOSES ONLY!
STORAGE
hydraulic reservoir
Each hydraulic system has its own reservoir which is completely independent
of the other reservoirs.
The reservoir is a sealed unit and is usually cylindrical. This cylindrical shape
resists changes in differential pressure caused by different altitudes or
temperatures.
The reservoir is sealed to permit pressurization by air. The pressurization of the
reservoir ensures that there is a positive supply of fluid to the pumps for each
system.
One purpose of the reservoir is to compensate for variations in the need for
hydraulic fluid caused by the operation of hydraulic components.
For example, during landing gear retraction, the piston in the gear activating
cylinder moves to a new position and as it does so, the cylinder draws in more
fluid from the reservoir.
When the gear is up, the maximum amount of fluid has entered the cylinder.
This results in a drop in the reservoir fluid level.
However, there is enough fluid in the reservoir to make up for all user demands
in the system.
Another purpose of the reservoir is to keep a reserve of hydraulic fluid in case
there is a fluid leak in the system.
FOR TRAINING PURPOSES ONLY!
RESERVOIR COMPONENTS
A quantity transmitter is located on the side of the reservoir housing. This
transmitter provides fluid level indications to the crew in the cockpit.
The quantity transmitter is either operated by a float or uses capacitors to
measure the fluid level.
The low level switch senses if the fluid in the reservoir falls to an advisory level.
If this happens, the switch transmits an indication to the cockpit.
The quantity gage provides a visual indication of the fluid level in the reservoir.
On the gage you can read the fluid level indication either from a moving pointer
or on a sight glass.
The drain valve located on the lowest part of the reservoir housing, allows you
to empty hydraulic fluid from the reservoir.
The reservoir pressurization air manifold houses a number of components
which are used to pressurize the reservoir with air.
FOR TRAINING PURPOSES ONLY!
Figure 17 Components
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HYDRAULIC POWER (ATA29) Hydraulic Reservoirs
M11.11|M13.14
PRESSURIZATION MANIFOLD
Now let’s have a look at the main components of a reservoir pressurization
manifold.
Attached to the manifold are check valves, filters with a differential pressure
indicator, a pressure reducing valve, a fluid separator which is fitted with a
drain valve and a ground connector.
The purpose of the reservoir pressurization manifold is to join together supply
lines from the engine and from the pneumatic system and then distribute the
pressurized air to the reservoirs.
Please note that on some aircraft type this component is called a reservoir
pressurization module. It has the same purpose as a manifold but has different
components.
FOR TRAINING PURPOSES ONLY!
SYSTEM PRESSURIZATION
hydraulic pumps
Hydraulic pumps are responsible for the system pressurization.
These pumps generate hydraulic power by creating high fluid pressures and
fluid flows within the system.
There are 2 or more hydraulic pumps working in parallel in each system. These
pumps may be powered by an engine, air or electric motor.
The pumps provide either main pressurization or auxiliary pressurization.
The hydraulic pumps are piston type pumps which use a displacement principle
to generate the system pressure.
There are 2 types of piston pump - variable displacement and fixed
displacement.
The pressurized fluid from the pumps is connected to the users via pressure
lines.
All of the pumps are connected to their associated reservoirs by supply lines.
The reservoirs are pressurized to 50 psi. This ensures an efficient fluid supply
to the pumps and is necessary for piston type pumps because they only have a
small capability to suck fluids.
FOR TRAINING PURPOSES ONLY!
pumps have to increase their output to maintain the required system pressure.
MAIN PRESSURIZATION
electric pump
On this example of a twin engine aircraft, we have discussed the 2
engine−driven pumps but one other pump is used for main pressurization.
An electric pump produces main pressurization in the blue Hydraulic System of
this aircraft type.
The electric pump starts automatically when either engine starts.
The electric pump is also a variable displacement pump. An electric motor
turns the pump drive shaft instead of an engine.
The electric motor of the pump produces additional heat. To help prevent
overheating, the motor is either cooled by air or the hydraulic fluid is circulated
through the motor to cool it during operation.
A temperature switch is fitted to the motor. If the pump becomes too hot, the
temperature switch generates an alert indication in the cockpit.
A pushbutton switch in the cockpit switches the pump on and off.
In other aircraft types, like this Boeing 747, the electric pumps help the main
pressurization if the EDPs cannot maintain 3000 psi.
These electric pumps are called demand pumps. A rotary switch in the cockpit
provides manual on/off control of the pump.
FOR TRAINING PURPOSES ONLY!
AUXILIARY PRESSURIZATION
Introduction
There are 3 uses for auxiliary pressurization to help main pressurization if there
is high user demand, to replace the main pressurization when a fault occurs
and also for maintenance purposes on the ground when the engines are not
running.
Auxiliary pressurization is produced using a ram air turbine, a power transfer
unit, an electric pump and also via a ground source.
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PTU OPERATION
Here we see a cross section through a PTU.
The power regulation of the PTU is automatic.
The wobble plate is the main regulating device for the PTU.
Two control pistons sense the pressure in each of the linked hydraulic systems.
If there is no pressure difference between the systems, the PTU is at rest and
there is no power transfer, but if the pressure drops in 1 system, the control
pistons move and adjust the position of the wobble plate.
The PTU then operates to provide hydraulic power transfer to the system that
needs it.
A cockpit switch de−energizes the PTU if a serious fault develops in a
subsystem. Operating the switch closes solenoid valves on the high pressure
line leading to the high pressure inlet ports for each linked system.
This prevents PTU operation, even with a pressure difference in the 2 hydraulic
systems.
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ground pressurization
Ground equipment is used to pressurize the hydraulic system if there is no
aircraft side pressurization available.
The ground equipment is a service vehicle called a ground cart. The ground
cart can supply various kinds of power for the aircraft but here we are only
interested in hydraulic power.
The ground equipment is connected to the hydraulic system usually via the
ground service panel for that particular subsystem. There are 2 connections on
the service panel for hydraulic pressurization, 1 is for a pressure connection
from the ground cart and the other is a return connection. These 2 connections
allow hydraulic fluid circulation in the system.
The return connection has a larger diameter than the pressure connection, to
reduce the flow resistance.
Note that the connections on the aircraft are protected by caps and these caps
must be removed to allow the hose connection.
FOR TRAINING PURPOSES ONLY!
introduction
The term high pressure or HP distribution describes the process for moving the
pressurized fluid from the hydraulic pumps to the hydraulic users.
This is achieved using lines, hoses, valves and special components called
manifolds for example on Airbus aircraft or modules on Boeing aircraft.
FOR TRAINING PURPOSES ONLY!
Introduction Cont.
The manifold or module combines the major distribution components such as
valves, filters, switches and transmitters in one place.
This helps to make the mechanics job easier.
The manifold is divided into a high and low pressure manifold. The HP manifold
distributes pressurized fluid to the users.
The Boeing modules are also subdivided and have pressure, return and case
drain modules.
Both the high pressure manifold and pressure module share some similar
components.
A system pressure relief valve, pressure switch and filter.
In addition, the manifold only, has a pressure transmitter, fluid sampling valve
and also a leak measurement solenoid valve.
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Hp manifold valves
The HP manifold contains several different types of components.
In this part of the lesson we are going to look at the different HP manifold
valves.
The HP manifold check valve ensures that the hydraulic fluid from the
pressurization stage flows in the correct direction to the users. It also prevents
reverse flow back to the pumps.
The system pressure relief valve prevents damage to the hydraulic system due
to an overpressure in the system. Pump faults cause system overpressure and
result in the system pressure relief valve opening.
It acts as a check valve and opens when the normal system pressure of, for
example, 3000 psi is exceeded and converts the fluid overpressure into heat
energy. This increases the fluid temperature but reduces the fluid pressure
returning to the reservoir. Please note that the closing pressure for the system
pressure relief valve is lower than the opening pressure. This prevents frequent
opening and closing of the valve. This reduces vibration in the system.
The HP manifold has another valve called the leak measurement solenoid
valve.
The leak measurement solenoid valve is shown in the open position. The open
position is the normal operating position and allows pressurized fluid to flow to
the users via port 1.
The leak measurement solenoid valve can be closed via a cockpit switch in
order to test the internal leakage of the hydraulic components.
Please note that when the valve is closed, the users are no longer supplied by
port 1. Port 2 becomes the fluid supply port.
Note also that port 1 is now connected to the return line.
FOR TRAINING PURPOSES ONLY!
Hp manifold valves
Here we see a more detailed cross section through the solenoid valve showing
it in the open position.
When open, fluid from the pressurization enters the valve. As you can see, the
fluid passes through the valve and then out to the users. When the solenoid is
energized by the cockpit switch, the solenoid valve is closed.
As you can see, the solenoid piston has moved to the left and this allows
pressurized fluid to move into the main piston chamber.
FOR TRAINING PURPOSES ONLY!
Filters
Filters are screening devices used to remove foreign particles from air and fluid
systems.
Filters are necessary because foreign particles can damage important
components in a system and even lead to the failure of an entire system.
The main components of a filter are:
S the filter head,
S the filter bowl,
S the filter element,
S and a filter bypass valve.
In addition filters often have a differential pressure switch or a differential
pressure indicator.
The indicator is also called a pop−out indicator.
You may also find a drain plug on the filter bowl.
FOR TRAINING PURPOSES ONLY!
Filters cont.
The filter element is the most important component and is made from
S metal,
S plastic or
S paper materials.
The element consists of many tiny holes which filter foreign particles from the
medium as it passes through.
The filter element may become clogged and unable to filter if the medium is
contaminated.
When this happens the pressure increases in the areas upstream of the filter
element.
This higher pressure causes the differential pressure switch to trigger a
warning and then the filter bypass is activated. A spring loaded valve opens to
allow the unfiltered fluid to bypass the filter element.
FOR TRAINING PURPOSES ONLY!
Filters cont.
A differential pressure indicator may be used, instead of the electrical
differential pressure switch, to provide a visual sign that the filter is clogged and
the filter bypass has been activated.
A red button installed on the filter pops into view when the filter is clogged and
it stays in view even if the bypass valve opens.
FOR TRAINING PURPOSES ONLY!
hp manifold filters
The Airbus manifold is fitted with a high pressure filter.
The high pressure filter cleans the fluid entering the manifold. This removes
foreign particles which may damage the hydraulic system components.
Please note that on Boeing modules this filter is called a pressure filter.
The HP filter is equipped with a differential pressure indicator. The differential
pressure indicator shows filter clogging.
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Hp manifold sensors
On the HP manifold you can find the following sensors:
2 pressure switches which detect low system pressure caused by pump
malfunctions or by system leaks.
And a pressure transmitter which monitors the system pressure at all times.
All sensors send their pressure data to various indicators in the cockpit.
FOR TRAINING PURPOSES ONLY!
accumulator
The accumulator acts as a damper to smooth out pressure fluctuations in the
hydraulic system caused by sudden user demand. Please note that not all
aircraft types have a system accumulator.
The pressure indicator attached to the accumulator, shows the accumulator
gas pressure and is visually read by the mechanic.
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HYDRAULIC CONTROLS
hydraulic panels
The condition of each hydraulic system is monitored by many sensors.
These sensors send data about the condition of the system to the cockpit
which is then indicated on ECAM or EICAS displays.
The hydraulic panel in the cockpit has the main control switches for the
hydraulic system.
The hydraulic panel also shows some system indications.
FOR TRAINING PURPOSES ONLY!
control switches
Different aircraft have different types of control switches for the hydraulic
system.
For example, this Boeing has both rotary switches and pushbutton switches.
The purpose of these controls of course, is to energize hydraulic system
components.
Certain precautions should be taken before using these switches to energize
the hydraulic system.
It is important to ensure that the position of the flaps, for example, agrees with
the position of the flap lever in the cockpit. If the positions disagree, energizing
the hydraulic system could be very dangerous.
Similar precautions should be taken with systems such as the other flight
controls and the landing gear.
The necessary precautions are usually specified in a check list or a task list.
FOR TRAINING PURPOSES ONLY!
typical indication
On modern aircraft, the main hydraulic indications are shown on the hydraulics
page of either an ECAM or EICAS type display.
We are going to use an Airbus hydraulics page to describe the different
indications but other manufacturers have similar displays.
The hydraulics page shows the hydraulic system architecture.
The storage indications for each system reservoir are located at the bottom of
the hydraulic page.
An arrow shows the quantity of hydraulic fluid in each reservoir. The arrowhead
moves up or down with changes in the reservoir fluid level.
The reservoir quantity transmitter supplies the data for the reservoir fluid level
indication.
The reservoir low level switch detects low fluid levels and this changes the
color of the reservoir level indicator arrow. This alerts the crew or maintenance
personnel to the problem.
FOR TRAINING PURPOSES ONLY!
system computer
We saw that some system components such as the BLUE electric pump have
an automatic mode of operation.
The operation of such components is activated by the system computers (on
some aircraft types).
The typical function of the computers is as follows:
The computer receives inputs from the control panel and then pass them
through to the pressurization components.
The computer analyses the inputs from the panel and inputs from the sensors,
to control the pressurization components and also to provide the individual
system indications on the panel and displays.
The system computers also memorize system malfunctions for trouble shooting
via the on board maintenance system.
FOR TRAINING PURPOSES ONLY!
HYDRAULIC SERVICING
introduction
The 2 main servicing activities for the hydraulic system are reservoir filling and
fluid sampling. These services are needed to maintain the efficiency of the
hydraulic system.
Reservoirs can be filled manually or using pressurized ground equipment.
Filling the reservoirs maintains the correct fluid level and this makes up for oil
consumed in the hydraulic system.
FOR TRAINING PURPOSES ONLY!
pressurized filling
Pressurized filling takes place at the service panel.
The pressurized ground equipment is attached to the reservoir fill connector on
the service panel, from the fill connector, the fluid passes through a restrictor
which decreases the fluid pressure and helps to prevent a system
overpressure.
The fluid passes through a ground service filter which prevents particles of
metal and dirt from entering the hydraulic systems.
From the filter, the fluid enters the filling selector. The mechanic manually
selects the hydraulic system reservoir that is to be filled. The filling selector has
positions for each of the reservoirs and also a neutral position which is the off
position.
The quantity indicator automatically shows the fluid level in each selected
subsystem. The quantity indicator gets the level information from the
transmitter in each reservoir.
From the filling selector, the fluid passes through a check valve, a low pressure
filter and finally goes into the subsystem reservoir.
FOR TRAINING PURPOSES ONLY!
manual filling
The manual filling of the reservoir uses a hand pump instead of the ground
equipment.
To do this, you place the end of a flexible hose into a container of hydraulic
fluid and the other end of the hose is attached to the hand pump fill valve.
When the hand pump is operated, the fluid is sucked from the container.
The fluid passes through the fill valve, which acts as a check valve and then to
the hand pump and finally the fluid goes into the system where it is distributed
in the same way as for pressurized filling.
FOR TRAINING PURPOSES ONLY!
fluid sampling
We have just looked at reservoir filling which is one of the main hydraulic
services, the other important service activity is fluid sampling.
A sampling valve is located on the HP manifold of each hydraulic system.
FOR TRAINING PURPOSES ONLY!
operation
The purpose of the leak system is to test for leakage in the main user
components such as the flight controls.
It does not test for leaks in pressurization or distribution components.
External leakage in hydraulic components are very obvious and are easily seen
during routine checks.
However, internal leakage also occurs within components and these are not so
obvious.
We saw in an earlier lesson that packings provide a seal between 2 different
fluid pressures within a hydraulic component, if the seal is worn, leakage from a
pressurized part of the component into a non pressurized part occurs and this
reduces the efficiency of the component. This flow of fluid past the worn seal is
called the internal leakage rate and can be measured by ground equipment.
During tests the aircraft is pressurized by means of a ground cart but another
piece of equipment which has a flow meter is connected between the ground
cart and the aircraft. The flow meter shows the rate of fluid flow through the
subsystem in gallons or litres per minute. This flow meter is used to calculate
internal leakage rates.
The flow rate for a hydraulic system which is operating normally is known.
When an internal leak occurs, the flow rate increases and this is compared to
the normal situation to find out the internal leakage rate.
FOR TRAINING PURPOSES ONLY!
components
The other major component of the leak system is the leak measurement
manifold which joins the pressure line to the flight control components.
As you can see, it is directly linked to the outlet ports of the HP manifold.
During normal operation, the leak measurement solenoid valve is de-energized
and there for open. In this condition, the flight controls are directly supplied via
port 1 of the HP manifold and pressurized fluid also exits via port 2 but only
goes as far as the manual selector valves in the leak measurement manifold.
When the leak measurement solenoid valve closes, the normal pressurized
supply via port 1 also closes, the pressurized supply is now only via port 2 to
the manual selector valves. The manual selector valves isolate the hydraulic
flow to the left wing, aft section and the right wing
By opening and closing the manual selector valves, it is possible to isolate the
internal leakage in specific parts of the hydraulic system.
Please note that other aircraft types do not have a dedicated leak test system.
Instead, the hydraulic power switches are used for leak measurement, this is
described in Flight controls.
FOR TRAINING PURPOSES ONLY!
TABLE OF CONTENTS
M11A TURBINE AEROPLANE AERODYNAMICS, FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
STRUCTURES AND SYSTEMS . . . . . . 1 HP MANIFOLD FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . 104
HP MANIFOLD SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . 106
M11.11 HYDRAULIC POWER (ATA 29) . . . . . . . . . . . . 1 ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
DEFINITIONS AND SYSTEM ARCHITECTURE . . . . . . 2 LOW PRESSURE DISTRIBUTION . . . . . . . . . . . . . . . . . . 110
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 LOW PRESSURE MANIFOLD & RETURN MODUL . . . 110
HYDRAULIC FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CASE DRAIN MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
PACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 114
SYSTEM ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . 24 HYDRAULIC PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 CONTROL SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
HYDRAULIC RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . 30 PUMP CONTROL SWITCHES . . . . . . . . . . . . . . . . . . . . . . 120
RESERVOIR PRESSURIZATION SYSTEM . . . . . . . . . . 36 SWITCH POSITIONS AND MESSAGES . . . . . . . . . . . . . 126
TYPICAL INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
SYSTEM PRESSURIZATION . . . . . . . . . . . . . . . . . . . . . . 54
SYSTEM COMPUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
HYDRAULIC PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PRINCIPLE OF VARIABLE DISPLACEMENT PUMPS . 56 HYDRAULIC SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . 140
COMPONENTS OF HYDRAULIC PUMPS . . . . . . . . . . . 60 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
COMPONENTS OF HYDRAULIC PUMPS . . . . . . . . . . . 62 PRESSURIZED FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . 142
FIXED DISPLACEMENT PUMPS . . . . . . . . . . . . . . . . . . . 64 MANUAL FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
FLUID SAMPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
MAIN PRESSURIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ENGINE DRIVEN PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 LEAK TEST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
ELECTRIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
AIR DRIVEN PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
AIR DRIVEN PUMP COMPONENTS . . . . . . . . . . . . . . . . 74
AUXILIARY PRESSURIZATION . . . . . . . . . . . . . . . . . . . . 76
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
RAM AIR TURBINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
POWER TRANSFER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . 80
PTU OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
GROUND PRESSURIZATION . . . . . . . . . . . . . . . . . . . . . . 86
HIGH PRESSURE DISTRIBUTION . . . . . . . . . . . . . . . . . 88
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
HP MANIFOLD VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
HP MANIFOLD VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
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Figure 1 Hydraulic Consumers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Air Driven Pump Components . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Air Driven Pump Components . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Pressure Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Auxiliary Pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 4 Comparison Gas / Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Ram Air Turbine Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Power Transfer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 6 Performance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Power Transfer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Components with Packings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 42 PTU Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Backup Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Ground Service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 Packing Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 10 Seal Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 HP Manifold Pictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Static / Dynamic Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Leak Measurement Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 Basic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Leak Measurement Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 14 Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 49 Filter Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 15 Reason for Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 Filter Element / Filter Bypass Valve . . . . . . . . . . . . . . . . . . . . . 101
Figure 16 Reservoir Accelerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Filter - Differential Pressure Indicator . . . . . . . . . . . . . . . . . . . . 103
Figure 17 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 HP Manifold Components: Filters . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 18 Reservoir Air Pressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 HP Manifold Components:Sensors . . . . . . . . . . . . . . . . . . . . . . 107
Figure 19 Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 54 HP Manifold Components: Accumulator . . . . . . . . . . . . . . . . . 109
Figure 20 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 Low Pressure Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Figure 21 Pressurization Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 Case Drain Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 22 Pressurization Manifold Components . . . . . . . . . . . . . . . . . . . . 45 Figure 57 Airbus Hydraulic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . 115
Figure 23 Pressure Reducing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 Boeing Hydraulic Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 24 Fluid Seperator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Figure 59 EDP Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Figure 25 Reservoir Air Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 60 EDP Control PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 26 Depressurization Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 61 PTU Control PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 Hydraulic Pump Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Figure 62 Demand Pump Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 28 Variable Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Figure 63 Pump on Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Figure 29 Variable Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Figure 64 Hydraulic System Fault Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 30 Variable Displacement Pump Components . . . . . . . . . . . . . . . 61 Figure 65 Hydraulic ECAM Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Figure 31 Variable Displacement Pump Components . . . . . . . . . . . . . . . 63 Figure 66 Hydraulic Fault Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Figure 32 Fixed Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 67 Pump Status Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Figure 33 Hydraulic Diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 68 ECAM Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 34 EDP Shutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 69 Hydraulic System Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 35 Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 70 Hydraulic Service Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
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Figure 71 Pressurized Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Figure 72 Hydraulic Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Figure 73 Sampling Valve Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Figure 74 Sampling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Figure 75 Leak System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Figure 76 Leak System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
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