Bachtera-Cqv-Msra - Dh3 Steam Rams Start-Up Draft U081 U081 U091 RGC 08sep2023

Form & Checklist Doc.No CHVI-540318 Version 1.
0
Effective since 12-Jun-2023 Replaces
Template CQV Method Statement - Risk Assessment Page 1 of 25
/Project BACTHERA, Project, MC4a, Lonza, Visp, Switzerland
(Job No. issued only by

LOTOTO-Office)
Document Approvers Name (Print Name) Signature Date (DD.MMM.YYYY)
Document Author
Robin Cairns
(CQV Engineer)
Approved by Safety
Borislav Vulic
Representative (Lonza)
Approved by CQV Manager

Cormac Kelly
(Lonza)
Document Mc4a_BACHTERA 818-080 DH3 Generator, 818-081 DH3 Distribution & Revision 0 Issue
20/Jul/2023
No.: 818-U091 HVAC Steam (DH3) Livening Plan - MSRA-07-09-2023 No.: 0 Date:
Page 1 of 25.
Form & Checklist Doc.No CHVI-540318 Version 1.0
1.0 Method Statement

1.1 Purpose of Task
The purpose of this task is the livening of the Module U systems 818-U080 DH3 Generator , 818-U081 DH3 Distribution and 818-U091 HVAC Steam (DH3)
Distribution-
1.2 Task Pre-requisites
Completed Date
Pre-Requisites Signature
YES or N/A DD.MMM.YYYY
Utilities available: 818-U080 DH3 Generator, 818-U081 DH3
Distribution, 818-U091 HVAC Steam (DH3) Distribution, 818-
1. U020 Instrument Air Distribution, 818-U174 WBU Generation,
818-U233 MKWP Distribution, 818-U101 Steam (D8) Distribution, Yes
818-U116 Steam Condensate (DK) Collection, 818-U201 Wan
Sumps Tanks, 818-U115 Steam Condensate (DK) Collection
Tank
2.
Safety Walkdown completed Yes
3.
PSSR check list complete Yes
4. Safety Checklist for normal non-operational commissioning

N/A
purposes & confined space entry complete
20/Jul/2023
Page 2 of 25.
Completed Date
Pre-Requisites Signature
YES or N/A DD.MMM.YYYY
5.
HAZOP actions complete to enable system energization Yes
6. Safety signage complete.

Yes
Barriers and/or tape in place wherever applicable
7.
Marked up LOTOTO P&ID completed Yes
8.
Marked up scope of activity on P&ID completed Yes
9.
Preparations made for confined space entry N/A
10.
TCR approved N/A
11. MSDS are available to the commissioning personal and must be

N/A
displayed always on site during the work
1.3 P&ID Mark Ups Associated With Task

 PID - 818-U080-CQL-001 LV1-105323 Blatt 080 DH3 Generation, Status D, Version D, 08AUG2023
20/Jul/2023
Page 3 of 25.
 PID - 818-U081-CQL-001 LV1-105323 Blatt 081 DH3 Distribution, Status D, Version D, 06MAR2023
 PID - 818-U091-CQL-001 LV1-105323 Blatt 091 HVAC Steams (DH3) Distribution, Status D, Version D, 31AUG2023
 PID - 818-U101-CQL-001 LV1-105323 Blatt 101 Steam (D8) Distribution, Status D, Version D, 29MAY2023
 PID - 818-U233-CQL-001 LV1-105324 Blatt 233 MKWP Process Cooling Water Distribution, Status D, Version D, 11MAY2023
 PID - 818-U116-CQL-001 LV1-105323 Blatt 116 Steam Condensate (DK) Collection, Status D, Version D, 23JUN2023
 PID - 818-U115-CQL-001 LV1-105323 Blatt 115 Steam Condensate (DK) Collection Tank, Status D, Version D2, 05JUL2023
Please See LOTOTO Plan Phase 1, Phase 2 an Phase 3 for specific details
20/Jul/2023
Page 4 of 25.
1.4 Task overview
The purpose of this task is the livening of the Module U Clean Utility systems 818-U080 DH3 Generation, 818-U081 DH3 Distribution and 818-U091 HVAC
Steam (DH3) Distribution.
The livening activities will be completed in several controlled phases across all applicable systems:
1. PHASE 1 : Livening of all Utilities in 818-U080 DH3 Generation Skid
2. PHASE 2 : Steam Generator Start-Up and Livening of the Steam Distribution (818-U081 DH3 Distribution)
3. Phase 3: Livening of Steam Distribution 818-U091 HVAC Steam (DH3) Distribution
Note: Applicable systems listed below:
 818-U080 DH3 Generator
 818-U081 DH3 Distribution
 818-U091 HVAC Steam (DH3) Distribution
 818-U020 Instrument Air Distribution
 818-U174 WBU Generation, 818-U233 MKWP Distribution
 818-U101 Steam (D8) Distribution
 818-U116 Steam Condensate (DK) Collection
 818-U201 Wan Sumps Tanks
 818-U115 Steam Condensate (DK) Collection Tank
20/Jul/2023
Page 5 of 25.
1.5 Requirements
1. Notify Lonza system owners of all systems listed prior to beginning this activity. 818-U080 DH3 Generator, 818-U081 DH3 Distribution, 818-U091
HVAC Steam (DH3) Distribution, 818-U020 Instrument Air Distribution, 818-U174 WBU Generation, 818-U233 MKWP Distribution, 818-U101 Steam
(D8) Distribution, 818-U116 Steam Condensate (DK) Collection, 818-U201 Wan Sumps Tanks, 818-U115 Steam Condensate (DK) Collection Tank
2. All operatives involved to have appropriate task-specific PPE.
3. Complete Scope of Systems involved in livening walked down under multidisciplinary teams completed and punch list produced.
4. System is already mechanically completed and category A punch list items are closed.
5. Evidence of Pressure testing of 818-U080, 818-U081, 818-U091 and 818-U115 Pressure test and Blowdown completion and compliance with full
certification available.
6. LOTOTO Plan for Living correctly Implemented across all applicable systems listed in section 1.4.
7. Lonza EMR are available to support remotely with any DeltaV issues during the start-up of the skid
1.6 Commissioning Start Up Testing to include:

 Utility Introduction Verification
 Flushing and Blowing Verification
 Alarm and Interlock testing
 Noise Verification
 E-Stop Verification
 HMI Graphics Verification
 Media Release (Sample Verification)
20/Jul/2023
Page 6 of 25.
1.7 Methodology
PHASE 1 : Livening of all Utilities in 818-U080 DH3 Generation Skid
This Phase is the introduction of the utilities into the system boundary of steam generator 818-U080 DH3 Generator.
1. As a baseline activity before any livening activities. Verify that Correct signage, Barriers and insulation is in place.
2. Verify that the following Valves are locked closed 818-U101VH105, 818-U081VH103, 818-U081VH104, 818-U081VH106, 818-U233VH266, 818-
U233VH267, 818-U116VH113, 818-U115VH126, 818-U091VH108, 818-U091VH109, 818-U091VH110, 818-U091VH111, 818-U091VH106
3. Verify the valve positions of the are correct as listed below
a. Open Valves: 818-U080VH103, 818-U080VH104, 818-U080VH101, 818-U080VH102, 818-U080VH106, 818-U080VH109, 818-U115VH126,
818-U116VH112, 818-U081VH101, 818-U081VH105, 818-U081VH107, 818-U081VH109, 818-U091VH112, 818-U091VH115, 818-U091VH116,
818-U091VH117, , 818-U091VH102, 818-U091VH103
b. Closed Valves : 818-U081VH103, 818-U081VH104, 818-U081VH106, 818-U081VH110, 818-U081VH108 (For now, Valve will opened at a later
stage), 818-U091VH114, 818-U091VH113, 818-U091VH116 (For now, Valve will opened at a later stage), 818-U091VH104, 818-U091VH118
(For now, Valve will opened at a later stage), 818-U091VH119, 818-U091VH101, 818-U091VH111, 818-U091VH106, 818-U091VH110, 818-
U091VH109, 818-U091VH105
4. Liven MKWP supply and return lines into 818-U080 skid. Unlock MKWP Supply and Return valves 818-U233VH266 and 818-U233VH267. Crack open
818-U233VH266 valve, Verify that water pressure builds up on skid on Pressure indicator 818-U080PT2021. When pressure has stabilized Open 818-
U233VH266 fully and then slowly open 818-U233VH267 to complete supply and return loop. Verify there are no leaks
20/Jul/2023
Page 7 of 25.
5. Liven Condensate Return from 818-U080 Skid. Remove lock and open Valve 818-U116VH113. Verify there are no leaks
6. Liven WBU Generation Supply to 818-U080 Skid. Verify that the Automatic Valve U080YV4098 is not isolated. This valve is automatic and will be used to
introduce water into the system when producing steam.
7. Liven Instrument Air to 818-U080 Skid. Verify that Valve 818-U020VH121 is unlocked and air can be introduced to skid.
8. Verify that Drain connection to 818-U080 is good and that there are no spools in place online to Wan tank
9. Liven D8 Steam to 818-U080 Skid. Unlock Valve 818-U101VH105. Slowly crack 818-U101VH105 open and allow line to fill with steam upto Valve 818-
U080YV2130. Verify there are no leaks.
20/Jul/2023
Page 8 of 25.
PHASE 2 : Steam Generator Start-Up and Livening of the Steam Distribution (818-U081 DH3
This phase is the start-up of the steam generator and subsequent verification that the steam produced will livening safely and properly in the downstream
steam distribution header
1. Verify that steps listed in Phase 1 are completed

2. Verify that all signage and Warning tape is in place in areas when livening is taking place.
3. Verify that Lonza EMR are available to support online for any automation issues.
4. Verify the following LOTOTO is in Place:
a. LOCK Removed and Valve Opened : 818-U115VH126
b. Valve Locked Closed: 818-U091VH108, 818-U091VH109, 818-U091VH110, 818-U091VH111, 818-U091VH106, 818-U081VH103, 818-
U081VH104, 818-U081VH106
818-U091VH115, 818-U091VH117, 818-U091VH102, 818-U091VH103
b. Closed Valves : 818-U081VH103, 818-U081VH104, 818-U081VH106, 818-U081VH110, 818-U081VH108 (Closed for now, Valve will opened at
a later stage), 818-U091VH114, 818-U091VH113, 818-U091VH116 (Closed for now, Valve will opened at a later stage), 818-U091VH104, 818-
U091VH118 (Closed for now, Valve will opened at a later stage), 818-U091VH119, 818-U091VH101, 818-U091VH111, 818-U091VH106, 818-
U091VH110, 818-U091VH109, 818-U091VH105
6. Only once step 2 & 3 are confirmed can we proceed. With Support with the Vendor (BWT will be onsite with Specialist commissioning engineer to
start-up system) start up Generator using DeltaV Logic . The Logic will draw in water from the upstream WBU Generation system (818-U174 system)
and heat the water with D8 Steam (818-U101). Be very vigilant for of the system and check continuously for leaks with the 818-U080 Skid.
20/Jul/2023
Page 9 of 25.
7. DH3 Steam will be produced in the generator column (818-U080K10) and will be directed into the 818-U081 DH3 Distribution System. Steam will travel
as far 818-U081VH108 (Closed but not locked). Allow for Header to pressurize. The Setpoint of the Steam pressure produced by the DH3 Generator is
3bar. Verify the pressure on DeltaV on U080PC0020 and in the field on pressure gauge 818-U081PI101. Allow for pressure to stabilize before
proceeding . Note Condensate valve 818-U091VH112 may need to be pulsed open and closed to clear condensate. Verify that there are no leaks.
PHASE 3 : Livening of the Steam Distribution (818-U091 HVAC Steam (DH3) Distribution)
1. Only Proceed when the 818-U081 Header has stabilized at 3bar and all steps with Phase 2 have been completed. Have a member of team located at
level 2 where the riser is located with radio. They will verify that between level 1, 2 & 3 that there are no leaks on the riser when steam is introduced.
818-U091VH115, 818-U091VH117, 818-U091VH118, 818-U091VH116, 818-U091VH102, 818-U091VH103
b. Closed Valves : 818-U081VH103, 818-U081VH104, 818-U081VH106, 818-U081VH110, 818-U081VH108 (Valve will opened in next step of
Phase 3), 818-U091VH114, 818-U091VH113, 818-U091VH104, , 818-U091VH119, 818-U091VH101, 818-U091VH111, 818-U091VH106, 818-
U091VH110, 818-U091VH109, 818-U091VH105
3. Crack open 818-U081VH108 a little. This will allow steam to travel into 818-U091 HVAC Steam (DH3) Distribution. We should see a an immediate drop
in pressure on U080PC0020 and 818-U081PI101. Allow for the 818-U091 system to pressurize with steam. The system will pressurize until
U080PC0020 and 818-U081PI101 reach setpoint pressure of 3bar. During this time ensure there are no steam or condensate on 818-U091 Riser on
steam or condensate lines.
4. Once pressure has been achieved system can be considered in a live state. Note 818-U091VH116 and 818-U091VH103 may need to be pulsed opened
and closed to clear condensate.
5. Verify that condensate is returning to Condensate tank 818-U115B1
20/Jul/2023
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Safety relevant steps:

1. Activity must be of normal working hours and the Level 0 utility Area should be free of all personnel not directly involved with activity. Area will be
demarcated with Signage and warning tape for the activities
2. Personnel are wearing the required PPE.
3. Radios will be issued prior to works commencing, and a radio check carried out to ensure communication is confirmed between all parties prior to
works commencing.
4. LOTOTO has been completed with valves locked closed and relevant blinds tagged
5. All Safety signage is in place
6. Level 0 Clean utility Area around steam generator and riser will be cordoned off
7. Construction personnel are informed of commissioning activities via daily whiteboard
Relevant permits are in place and signed off for livening and commissioning activities to be performed
20/Jul/2023
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1.8 Name of Other Parties/Contractors involved in Task
Team Name Company Contact Number
Lonza Safety Representative Borislav Vulic LONZA +381658907041
Lonza CQV Manager Cormac Kelly LONZA +41798016561
Lonza CQV Engineer Robin Cairns LONZA +41 76 7494630
Mechanical Supervisor N/A N/A N/A
Mechanical Fitter N/A N/A N/A
Electrical Supervisor N/A N/A N/A
E&IC Engineer N/A N/A N/A
Lonza Operator N/A N/A N/A
20/Jul/2023
Page 12 of 25.
Lonza Safety Manager N/A N/A N/A
2.0 Risk Assessment

2.1 Instructions
1. Break the job down into steps - Be as specific as possible. Write each job step in a new row of column A (Activity). It’s a good idea to leave an extra row
between steps in case you need them later. Add additional rows to the table as needed,
2. Determine the hazards associated with each job step and write them in column B (Hazards). Use the examples of hazards provided below to trigger your
thinking about different types of hazards and energy sources. In the next column state who could be harmed and how that may occur (C).
3. Considering the hazards involved without any control measures being in place, determine the worst credible severity of an incident that could result from
this job step. Use the severity table provided. Write the severity number in column D (Severity).
4. Considering the hazards involved without any control measures being in place, determine the likelihood that an incident will result from this job step. Use
the likelihood table provided. Write the likelihood number in column E (Likelihood).
5. Multiply the severity number by the likelihood number and enter the product in column F (Initial Risk). Colour section F in the corresponding table Colours
for Low, Medium and High to highlight the level and make it simple to see and understand.
6. Repeat steps 2-5 for each of the job steps identified.
7. List any control measures that will be taken to ensure that step is done safely in column G (Control Measures). Use the control measure examples and
hierarchy provided to trigger your thinking about different types of controls and their effectiveness at reducing risk. Controls toward the top of the table
tend to be more effective at minimizing the likelihood of an event than the controls toward the bottom of the table. The Severity of an accident usually
remains the same. It is only the likelihood score that will change following controls.
8. Once all controls are described follow the same process in 2- 5 to complete the severity, likelihood and Residual risk that potentially remains after
mitigation. Sections H, I & J. Colour section J in the corresponding table colours for Low, Medium and High to highlight the level and make it simple to
see and understand.
20/Jul/2023
Page 13 of 25.
9. Consider the risk rating against the thresholds provided in the Overall Risk Ratings.
9.1. Very low and low risk ratings of 1-4. This level is generally considered acceptable provided that all control measures are applied.
9.2. Medium risk ratings of 5 -12. Additional control measures should be considered to determine whether it is practical to further reduce the risk further.
If additional control measures may be required, write them in the Control Measures column on the same line or a new line below. Rescore the
Severity, Likelihood, and Risk taking into consideration this additional corrective action.
9.3. High and Very High-risk ratings of 15-25. Additional control measures must be considered to determine whether it is practical to further reduce the
risk. If additional control measures will be implemented, write them in the Control Measures column on the same line or a new line below. Rescore
the Severity, Likelihood, and Risk taking into consideration this additional corrective action.
2.2 Risk Measurement
The main tool used for assessing risk in this system is a 5 x 5 matrix. The sides are labelled Severity x Likelihood as shown below.
Severity (S) Likelihood (L) Severity (S)
1 2 3 4 5 1 = Very Unlikely 1 = Minor injury, No lost time or No Delays/Disruption to services
2 4 6 8 10 2 = Unlikely 2 = First aid injury, less than 3 days absence Minor Disruption to service
Likelihood (L)
3 6 9 12 15 3 = Likely 3 = Minor injury, more than 3 days absence or Minor Delays to service
4 8 12 16 20 4 = Very Likely 4 = Major injury, long term absence or Major Delays to service
5 10 15 20 25 5 = Certain 5 = Fatality or Total loss of Service
20/Jul/2023
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Low (L) Risk (Green)

If the multiple of Likelihood x Severity is in the range of 1-4 the risk is considered low and provided the correct processes are followed no further control
measures are considered necessary.
Medium (M) Risk (Orange)

If the multiple of Likelihood x Severity is in the range of 5-14 the risk is considered medium and further control measures will be in place to reduce the risk.
After the control measures are put in place, the risk will be re-assessed in order to determine the impact of the risk with the control measures in place. A
decision will be taken as to whether the risk is now acceptable before work is allowed to proceed.
High (H) Risk (Red)

If the multiple and the Severity are in the range of 15-20 the risk is considered high no work will take place until control measures are in place to reduce the
risk. After mitigations are considered, if the residual risk still remains high, work will not commence.
Initial Risk Rating Residual Risk Rating
Who might be
Activity Hazard harmed and Risk Risk
No. how? S L Action to Mitigate Risk- Controls S L
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
Safety Personnel Standard PPE worn.

1. Slips trips and Walkdown the are to identify risks as well as communicate with other workers
walkdown working in the 2 2 4 2 1 2
Access/egress falls
area in Good house keeping standards to be maintained.
to work area Ensure access to specific areas is reviewed the area.
20/Jul/2023
Page 15 of 25.

Who might be
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
General Manual Person Review access and movement of equipment/materials to required

commissioning handling / performing work positions.
activities musculo–skeletal Use mechanical handling devices if sensible/possible.
Perform movements using ‘good lifting technique’
injuries
2. Manual 3 3 9 3 1 3
Handling :
Lifting, pushing,
carrying or
reaching with
lifting
equipment,
materials etc.
Personnel
3. Low pressure working in the
System live 4 3 12 LOTOTO the valves as per the LOTOTO plan. 4 1 4
system leaks area open a valve Install the system live signage
mistakenly
General Impact / manual Person Review access and movement of equipment/materials to required positions. Provide
commissioning handling / performing work temporary protection/padding if appropriate.
activities musculo–skeletal
4. injuries 3 3 9 Use mechanical handling devices if sensible/possible. 3 1 3
Perform movements using ‘good lifting technique’

Limited working
space Site standard PPE
20/Jul/2023
Page 16 of 25.

Who might be
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
General Cuts and Person Avoid materials and components with sharp edges, corners etc where reasonably
commissioning abrasions performing work practicable.
activities
Wear appropriate gloves in accordance with site procedures.
5. 3 3 9 3 1 3
Sharp edges on
pipework,
equipment,
strainers,
flexible hoses,
gaskets etc.
General Pinching / Person Use suitable tools for prying apart flanges.
commissioning crushing of hands performing work
activities / fingers Take care not to insert fingers into trap zone.
Wear appropriate gloves in accordance with site procedures.
6. Pipework 3 3 9 Trained competent personnel 3 1 3

assembly,
insertion of
gaskets,
spades,
strainers.
bursting discs
etc.
20/Jul/2023
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Who might be
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
General Incorrect use Person using tool Tools should only be used by competent persons.
commissioning causes physical
activities injury Ensure tools are in good condition prior to use.
7. 3 2 6 3 1 3
Use appropriate PPE.
Use of tools
General Inadequate Person Task lighting to be used if required
commissioning background and performing work
activities task lighting :
8. 3 3 9 3 1 3
slips, trips and
falls, physical
Available injury from task
lighting
20/Jul/2023
Page 18 of 25.

Who might be
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
General Falls from height Person(s) Access should be suitable for the task undertaken.
commissioning working at height
activities Preferred access is via static platforms (plant access platforms or
scaffolding) if available. If scaffolding, Scaff Tag should be checked
prior to use.
Working at If fixed access platform are not in place then task should be assessed to
height determine what access is suitable. See HSE guidance.
9. 4 3 12 Ladders/steps may be used for simple, short duration tasks, they should 4 1 4
be suitably secured and / or footed.
MEWPs (mobile elevated work platforms) may be used if appropriate

and access allows. Persons operating MEWP to be trained.
If necessary new scaffolding may have to be erected.
Fall arrestors to be used where required, i.e. outside of scaffolding

protection, in MEWP, any other place where fall is greater than 2 m.
Persons using fall arrestors must be trained.
Flushing Hot Fluid Persons in vicinity Temperature dissipates quickly.
10. Operations 4 3 12 4 1 4
Steam Ensure outlet is directed to a safe location or persons are excluded from
immediate area by barriers and signs
20/Jul/2023
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Who might be
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
Opening of the High Pressure Personnel Opening process under RAMS & LOTOTO process.
tie-in Steam Steam Leak working in the Complementary PPE
valves area are exposed  Walkie talkies
11. to live gases via  Area is cleared prior to livening
system leak 4 3 12 4 1 4
 Systems to be started up with professional personnel
(vendor)
 Easy Access to E-Stop in the case of emergency
Opening of the High temperature Personnel Opening process under RAMS & LOTOTO process.
tie-in Steam of uninsulated working in the Complementary PPE
valves parts (steam area are exposed  Walkie talkies
12. traps, valves) to steam traps 4 3 12 Area is cleared prior to livening 4 1 4
and valves which Insulation finished after livening
are hot but not Warning signs attached near uninsulated parts (stem traps)
insulated.
System is live High Pressure Personnel LOTOTO the valves as per the LOTOTO plan.
Steam Leaks working in the Install the system live signage at each user point
13. 4 3 12 4 1 4
area open a valve
mistakenly
20/Jul/2023
Page 20 of 25.

Who might be
(A) (B) H,M,L H,M,L
(C) (D) (E) (G) (H) (I)
(F) (J)
14.
20/Jul/2023
Page 21 of 25.
2.3 PPE Requirements
Task Specific PPE Required
Hand
Overalls / Boots / Face
Protection / Safety Hearing
Protective Protective Shield / Respirator Hi-Vis Hard Hat Harness
Safety Glasses Protection
Clothing Footwear Mask
Gloves
☐ ☐ ☒ ☒ ☐ ☐ ☐ ☒ ☒ ☐
20/Jul/2023
Page 22 of 25.
3.0 Work Permit and Training Requirements

It is essential to highlight ALL Permits and specific training requirements and certification required by personnel to do the work. The specific team members
must be named.
What permits are required for the works? (TICK )
Permit Required
Lonza General Permit to Work ☒

Energized Electrical Work Permit ☐
LOTOTO Permit ☒
Confined Space Work Permit ☐
Other ☐
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Page 23 of 25.
4.0 Training
Outline additional training requirements for the task, e.g. MEWP / Harness / Abrasive Wheels / Cartridge Tools / Confined Space Entry etc.
Training
Operative Name Training/Certificate Required Received
(Tick )
☐
☐
☐
☐
5.0 Emergency Arrangements
USE THE LONZA EMERGENCY PHONE NUMBER: +41 27 948 71 12. REGARDLESS OF SEVERITY, ALL ACCIDENTS ARE TO BE
REPORTED TO LONZA HSE IMMEDIATELY.
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6.0 Signoff Sheet

I have read and understood the contents of this CQV-Method Statement - Risk Assessment. Anything I did not understand has been explained to me to my
satisfaction. I agree to follow the CQV Method Statement Risk Assessment and understand that any instructions are provided for my safety and the safety
of others.
Print Name Company Signature Date (DD-MMM-YYYY)
20/Jul/2023
Page 25 of 25.

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Form & Checklist Doc.No CHVI-540318 Version 1.

/Project BACTHERA, Project, MC4a, Lonza, Visp, Switzerland

(Job No. issued only by

Document Approvers Name (Print Name) Signature Date (DD.MMM.YYYY)

Approved by CQV Manager

1.0 Method Statement

1.2 Task Pre-requisites

4. Safety Checklist for normal non-operational commissioning

6. Safety signage complete.

11. MSDS are available to the commissioning personal and must be

1.3 P&ID Mark Ups Associated With Task

1.4 Task overview

1.6 Commissioning Start Up Testing to include:

PHASE 1 : Livening of all Utilities in 818-U080 DH3 Generation Skid

1. Verify that steps listed in Phase 1 are completed

Safety relevant steps:

1.8 Name of Other Parties/Contractors involved in Task

Team Name Company Contact Number

Lonza Safety Representative Borislav Vulic LONZA +381658907041

Lonza CQV Manager Cormac Kelly LONZA +41798016561

Lonza CQV Engineer Robin Cairns LONZA +41 76 7494630

Mechanical Supervisor N/A N/A N/A

Mechanical Fitter N/A N/A N/A

Electrical Supervisor N/A N/A N/A

E&IC Engineer N/A N/A N/A

Lonza Operator N/A N/A N/A

Lonza Safety Manager N/A N/A N/A

2.0 Risk Assessment

2.2 Risk Measurement

Severity (S) Likelihood (L) Severity (S)

1 2 3 4 5 1 = Very Unlikely 1 = Minor injury, No lost time or No Delays/Disruption to services

5 10 15 20 25 5 = Certain 5 = Fatality or Total loss of Service

Low (L) Risk (Green)

Medium (M) Risk (Orange)

High (H) Risk (Red)

Safety Personnel Standard PPE worn.

Initial Risk Rating Residual Risk Rating

General Manual Person Review access and movement of equipment/materials to required

Perform movements using ‘good lifting technique’

Initial Risk Rating Residual Risk Rating

Wear appropriate gloves in accordance with site procedures.

6. Pipework 3 3 9 Trained competent personnel 3 1 3

Initial Risk Rating Residual Risk Rating

Initial Risk Rating Residual Risk Rating

MEWPs (mobile elevated work platforms) may be used if appropriate

If necessary new scaffolding may have to be erected.

Fall arrestors to be used where required, i.e. outside of scaffolding

Initial Risk Rating Residual Risk Rating

Initial Risk Rating Residual Risk Rating

2.3 PPE Requirements

Task Specific PPE Required

3.0 Work Permit and Training Requirements

Lonza General Permit to Work ☒

6.0 Signoff Sheet

Print Name Company Signature Date (DD-MMM-YYYY)

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