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【Inspection Std.】MCQRⅡ-841-005-00-S-3-7 - Inspection standards - Ver0 - 0 - 0
【Inspection Std.】MCQRⅡ-841-005-00-S-3-7 - Inspection standards - Ver0 - 0 - 0
Approval History for Inspection standards and Inspection reports Supply Side
Part name
Part No.
Criticality Classification
Model
AA ・ N/A
This cover sheet shall be used, when Company at Receiving Side approves the Inspection Standards for the purchased parts of Company at Supply Side.
The Company at Supply Side that requests approval shall make an application by attaching this cover sheet to the Inspection Standards of the supplier,
which is approved by the Company at Supply Side .
The Company at Supply Side shall acquire an approval for the revision from the Company at Receiving Side, every time the revision is
made to the Inspection Standards.
TO: FROM
Please change the preparation and approval fields to be appropriate for your organization.
Company at Receiving Side Company at Supply Side
Trading
Approve Preparation
Company
Approved by Approved by
. . . . . .
. . . . . .
. . . . . .
. . . . . .
. . . . . .
Part No.
Part name
Criticality classification
Model
A A ・ N/A
Sketch
Material
Identification mark
LOT No.
Inspection jig Dedicared / Common
Inspection results
New part ( Trial / Initia productionl )
Inspection
objectives
Revised ( No. )
Data registration to IMDS must be completed by the time the trial product sample is delivered. ( No.
Process change )
When the trial / initial product is delivered, attach n=1 data for all values in the drawing (excluding standard parts) Miscellaneous( )
2 Mold inspection
data submission mm/dd/yy
3 date
Approved by
Measured by
Prepared by
Checked by
Manager
Inspection Inspection
standard Data
MCQRⅡ-841-005-00-S-3-7_00
( / )
Established on
Inspection standards and Inspection reports < Form B > ・ ・
Part No.
Part name
Criticality classification
Model
A A ・ N/A
Sketch
Material
Identification mark
LOT No.
Inspection jig Dedicared / Common
Inspection results
New part ( Trial / Initia productionl )
Inspection
objectives
Revised ( No. )
Data registration to IMDS must be completed by the time the trial product sample is delivered. ( No.
Process change )
When the trial / initial product is delivered, attach n=1 data for all values in the drawing (excluding standard parts) Miscellaneou( )
Person in
Revision Yamaha
Code Date
No.
Urgency Reasons charge of
approval
Inspected on mm/dd/yy
supplier
Revision record
Mold inspection
data submission mm/dd/yy
date
Registered:○
IMDS Data
registration status
Unregistered:✕
Measured by
Prepared by
Checked by
Manager
Inspection Inspection
standard standard
MCQRⅡ-841-005-00-S-3-7_00
( / )
Supplier
Part No.
Part name
Model
Inspected quantity 1 2 3 4 5
Special Drawings standard
(Or related standard, Measuring
charact No. Inspection items specifications, limit Precautions
eristics tools Initial Regular
samples, etc.) 6 7 8 9 10
products products
MCQRⅡ-841-005-00-S-3-7_00
Creation guide for Inspection standards and Inspection rep
Inspection standards
Item column
Overall
A Page serial No
B Model type
C Parts Number
D Parts name
E Established on
Criticality
F
classification
G Sketch
Special
H
characteristic
I Item No.
J Inspection item
Drawing
K
standard
L Measuring tool
M Precautions
Inspected
N quantity, Initial
products
Inspected
quantity,
O
Regular
products
P Material
Q Code No.
R Supplier name
Supplier in
charge person
S name or stamp
(Inspection
standard)
Inspection report
Item column
Inspection
T
purpose
Inspection
U
result data
V Inspected on
W Delivered q'ty
Mold inspection
data
X
submission
date
IMDS Data
Y registration
status
Judgment of
supplier
Z
inspection
results
Approved
sign /
a Measured sign
(Inspection
Data )
b Code
c Date
d Revision No.
e Urgency
f Reasons
Person in
g charge of
supplier
tion guide for Inspection standards and Inspection reports
n standards
Creation guide
・Pencil writing is unaccepted, be careful of character cassoulet
・Store the exchanged inspection standards as base paper
・Copy and use the base paper when creating the inspection report
・Submit with a margin so that the exchange can be completed
at least 10 days before the parts after delivered
Describe the part number in the PARTT NO. column of the drawing title
Describe the product name in the PART NAME column of the drawing
Describe the date of creation of the inspection standard in the Christian era.
Note: There is no inconsistency with the drawing publication date and revision incorporating date
Circled 「AA」 or 「N/A」 as ○ / If the inspection item has special characteristics (Q, E, R) circled :
「AA」, if there is not special characteristics circled : N/A.
・The same number as the inspection item number is shown in the schematic diagram
・When using the drawing of the drawing, the revision code etc. are deleted
・If the inspection item is a special characteristic, enter Q E R in the special characteristic colu
・If there is a notation of "parts in the engine" in the drawing, enter in the inspection item
column related to burrs in the oil passage. Oil
Match with the schematic number
The following items are required
* "Special Characteristics" (Q : Safety-related, E : Emission, R : Regulatory)
* "Important Characteristics" (Foreign matter amount & size / Internal engine parts with oil-hole / Re
4.2.3.23 section of G-QA manual)
* "Items that affect assembly" (Axis pitch, Geometric tolerance, Axis & hole diameter related to fitting
etc.)
* "Items related to component functions" (Conduction, Strength, Pressure leakage, Surface roughnes
Film thickness for paint & plating and others)
* "Items related to appearance"
* "Items related the Difference in specifications" (Label with different destination, Presence or absenc
notches, etc.)
* What is s specification? The last two digits of the 3-5-2 digits of the part number.(-00、-10、-
and so on)
* Torque inspection"
When inspecting by retightening the tightening torque specified in the drawing, "inspection torque
the inspection item
Note: The inspection items described in the inspection standard are excerpts of the quality
characteristics required in the drawings, and the control method is clarified in the QC process chart et
for all the quality characteristics required in the drawings.
* In order to ensure the reliability of the measured values, use a measuring tool that matches the
drawing instruction tolerance
* When measuring with an inspection tool, the inspection instrument specifications and measurement
method should be explained at the time of request from us.
* Described supplementary items such as standards, measuring tools, management methods, etc.
( Limit sample No. ○○, Inspection conditions, so on.)
* If there are other necessary items, describe them.
If lot-by-lot inspection is not possible due to destructive tests, etc., submit a "special characteristic
management exchange / change application" in advance and obtain our approval.
* Clarify the frequency of inspections
Note: If an NG product is found, make it a frequency that can be supplemented before it is shipped t
us. ( Refer G-QA manual 4.2.6.12)
Describe the material in the MATERIAL column of the drawing title. However, if there is a detailed ma
in the drawing note, that description is also acceptable.
* Describe 4 digits SU code numbers
* Describe your company name
* Put company stamp or counter sign
Note) As a general rule, exchange with inspection standard base paper wise.
Columns T to a is a blank when creating the inspection standard, and use it when creating the inspect
Creation guide
* Select from 4 categories and circle "○" it
* When revising or changing the process, enter the related number
* Enter the inspection results for the drawing standard
* If the number of inspection is all, clarify whether it is good or bad, such as "All are OK"
* Enter the inspection date of the delivery lot in the Christina era
* Number of trial / initial products delivered
* If the mold inspection data sample has been submitted to our parts acceptance inspection departme
before delivery of the parts, enter the date of submission.
Note) The mold inspection will always be "passed" by the time the raw sample is delivered
* N = 1 Specify whether or not to submit the typed inspection data in advance to supplement the
inspection data for all parts of the drawing.
Enter the date only if you have submitted the type inspection data, and if you do not submit it, it will
shaded.
* Enter the current registration status regarding IMDS information Registered: ○ Not registered: X
Note) Unregistered: In the case of ✕, the judgment result will be "Fail", so be sure to "Registered"
before delivering the parts.
The supplier circles the final judgment of the inspection result of the delivery lot, "Accepted" or
"Rejected".
Note) Lots that are judged to be unacceptable will be rejected for receiving inspection at customer, s
there are any issues, consult with the receiving inspection department of customer in advance.
Columns b to g, are used when revising the inspection standard that has already bee
n standard revision
Creation guide
* Indicate the code No. on the revied part
* Code numbers are listed in order from 1 in an easy-to-understand manner
* In the case of revision due to drawing revision, the revision notification / revised drawing issuance d
or later. ( To revise the inspection standard based on the issued drawings.)
* Fill in the Christian era
Shown as “1/2”、“2/2”
○○○○ 4 digits
“3 digits - 5 digits -2 digits -2
digits Color No.)”
“5 digits - 5digits ”
“21・8・17”
"Year, Month, day"
AA N/A
R Oil
For drawing tolerance ± 0.01
Vernia calipers are not
acceptable (insufficient
accuracy)
⇒ Select a measuring tool
(micrometer, etc) with an
accuracy of ±0.004 or less
Every 2 hours 【n=○○/2H】
Every Lot 【n=○○/LOT】
Every day 【n=○○/D】
Every month 【n=○○/M】
Every 3 months
【n=○○/3M】
“ABS-A1”
“○○○○”
spection report
Entry samples
Revised
(No.○○○○○○○)
“2021/Sep./1st”
Like as “100”
At the time of submission
Accepted ・ Rejected
Entry samples
“2021/Sep./1”
“○○○○○○○”
“A rank”
"Because of changing
measuring tools",
"Replacement due to revision”
MCQRⅡ-841-005-00-S-3-7_00