Professional Documents
Culture Documents
Flooring & Dado
Flooring & Dado
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
INDEX
1 Purpose 3
2 Scope 3
3 Reference documents 3
4 Responsibilities 3
7 Methodology 9
8 Access / Egress, Logistics & Housekeeping 18
9 Quality Issues, Environmental Issues 18
10 EHS Control Measures 18
Attachments:
Inspection and Test Plan (ITP)
Risk Assessment
Tiling Dado and Flooring Checklist
11 19
Page 2 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
1. Purpose
The purpose of this method statement to describe the procedure of setting and layout,
selection of tiles and placement procedure with respect to the project specification and Indian
standard specification to produce and achieved better finish product.
2. Scope:
This procedure is applicable for carrying out Dado tiling work at Common and Master Toilet,
Kitchen dado, common entrance lobby dado and all flooring in rooms and lobby or passage at
Lodha Upper Thane projects for all buildings as specified in Contract document or Project
Specification.
3. Reference documents:
Work Order No:
IS1443- Code of practice of cement concrete flooring tile.
IS: 13630 Specifications of Ceramic Tiles.
Relevant Approved Drawings
4. Responsibilities:
The PD/ Project Head- Construction Management is over all responsible for implementation of
this Method Statement and to ensure that his site team is aware of this Methodology and all
resources such as manpower, material and equipment are available to carry out all works as
planned.
The Individual Cluster In-charges (Level-2) will co-ordinate with the Building In-charges (Level-3)
for a safe and proper execution to accomplish the works on time as planned and with respect to
the quality of the finished works.
Building In-charges (Level-3) will coordinate with Project Engineer / Site Engineer (Level-4) along
with Site Supervisor (Level-5) / Surveyor and Foremen will ensure that the works are carried out
according to the Specifications / Drawings and this Method Statement.
Project Engineer / Site Engineer (Level-4) along with Site Supervisor (Level-5) / Surveyor and
Foremen will Monitor & ensure that the works are carried out according to the Specifications /
Drawings and this Method Statement & perform inspections & maintained required records for
suitability & completeness.
QE Engineer, MEP Engineer /Technician, in close interaction with site personnel, will ensure that
the works are carried out as per the project requirements. He is also responsible for the
implementation of QA related to works as detailed in this procedure and for completing Quality
documents for all related works.
5. Resources:
Dust Blower
Wire Brush
Chisel & Hammer
Masonry trowel for Mixing Sand Cement Mortar
Chemical Mixing Container
Nose Mask and Rubber Hand Gloves
Measuring Farmas
Right Angle & Level Pipes
Page 3 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
Tile Spacers
Page 4 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
Fly ash: For tiling works, following checks are important, if used:
1) Sources of fly ash must be standardized as per test reports and fly ash must meet the requirements of IS
3812. Further retention on 45 micron sieve after wet sieving should be less than 20%.
2) Fly ash should be free from lumps.
Water: Water for Tiling Works following checks is important on water used for curing to avoid efflorescence:
A) Sulphates: Not greater than 0.05 %
B) Chlorides: Not greater than 0.10 %
Sr. No. Cement (OPC-53grade) Fly Ash Crush Sand /Artificial Cement + Fly
( Kg) (Kg) Sand Ash Slurry
(Kg)
1 50 27 864/22 Bags of 40 2:1
Kg
2 50 (PPC) 0 504 /13 Bags of 40
Kg
Sr. No. Cement (OPC-53grade) Fly Ash Crush Sand /Artificial Cement + Fly
(Lit) Sand Ash Slurry
(Lit)
1 1 Bag of Cement 27 kg 480 at Density 1.80(Kg/lit) 2:1
16 Farmas (30 Lit)
2 1 Bag of PPC 0 280 Litre
Page 5 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
Tiles:
Tiles shall be vitrified, Ceramic, Glazed or Porcelain of make and color as specified on drawings in the
specification. Tiles, on receipt of every lot, shall be checked visually for any cracks, chipped surfaces, color
variation and arrow mark. If tiles are not found satisfactory, then the entire lot of tiles shall be rejected.
However, following tests shall be carried out on tiles for every receipt of lot, for their acceptance. Testing
frequency of tiles shall be after every 2000 tiles (considered as a lot) from the same manufacturer for same
color / size / type or when the source of supply changes.
Tiles shall be selected at random and subjected to following tests and acceptance criteria.
For acceptance of lot, criteria shall be as under:
a) Failure of 2 or more tiles as per tolerance given in Table shall be liable for rejection of entire lot.
b) If only 1 tile fails to satisfy criteria then retesting of tiles shall be carried out as earlier on fresh tiles. No tile
should fail in retesting considering tolerances.
B) Measurement of thickness:
a) 10 tiles shall be chosen at random from a given lot.
b) Diagonals shall be drawn on all tiles. Thickness of tiles shall be measured at the center of 4 segments so
formed with the help of micrometer.
c) Average thickness of all 40 readings shall be calculated and shall be compared with the specified thickness
of tile.
D) Measurement of rectangularity
a) 10 tiles shall be chosen at random from a given lot.
b) Tiles shall then be placed over a steel plate with studs at 5mm from corners.
c) Difference in size, _ of tile is checked at 5mm from corners for all four sides separately, by rotating the tile.
d) Deviation of rectangularity for each side shall be: _ *100 / L where L is corresponding length of tile.
After placing the tiles on sand bed, diagonal length of the square so formed shall be measured and diagonal
length shall be match with the calculated diagonal length. No tolerance shall be allowed on diagonal length
measured.
Page 6 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
E) Surface Flatness:
a) 10 tiles shall be chosen at random from a given lot.
b) A flat calibrated plate of steel or glass 10mm thick with studs is used for determining a plane by adjusting
studs at three corners of tile (5mm away from corner)
1) Center of curvature:
(Center of curvature) is the difference in level at the center of tile and the level of plane as determined above
2) Edge of curvature:
(Edge of curvature) is the difference in level at the center of edge of tile and the level of plane as determined
above.
3) Warpage of curvature:
(Warpage) is the difference in level at the fourth corner of tile and the level of plane as determined above.
F) Water Absorption Test for Ceramic / Glazed tiles:
1) 5 tiles are chosen at random from a given lot (Area of each tile >400sq.cm), whereas 10 tiles shall be
chosen (Area of each tile <400 sq.cm).
2) Tiles having sides larger than 200 mm, shall be cut into pieces (Each having area <400 sq.cm), but all tiles
pieces, so formed shall be tested.
3) Tiles to be tested shall be oven dried and then cooled to room temperature and weight of each tile m1 is
noted.
4) Tiles are then kept immersed in distilled water, each tile separated from each other and kept immersed in
water in such a way so as to keep 50 mm water depth above and below the tiles.
5) Water in then heated till boiling temperature and tiles are kept immersed in boiling water for about 2 Hrs.
6) Tiles are then wiped dry with Chamois leather and placed in cold water for about 4 Hrs. and wt of each tile
m2 is noted.
7) % of water absorption = (m2-m1)*100/m1 and shall not be greater than 10%.
Note: vitrified tiles are not soaked before fixing.
G) Scratch test:
a) At least 3 tiles are chosen randomly from a given lot.
b) With the help of sharp nail 4 lines are drawn on each tile, by applying uniform pressure. No scratch mark
should be observed.
Reference shall be made to Table 1 for acceptance criteria of tiles.
Page 7 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
Page 8 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
Natural Stones:
1) Natural stones like Kadappa, kotah, Granite as well as different kinds of marble shall be checked for any
flaws, fissures, cracks and uniformity in color as well as grain structure.
2) At least two samples of natural stones (each 2’ x 2’) for matching with the requirements like color, thickness
and bearing manufacturer’s label shall be obtained from the supplier for approval. One approved sample shall
be retained at site for acceptance, at the time of delivery of material.
3) Natural stones shall be matched with the samples kept at site for color, uniformity of thickness, cleavage,
soft spots etc, if any. Natural stones tiles shall be checked for bends and surface undulations.
4) Marble shall be checked for color of veins within.
5) Thickness of all such stones shall be as specified in drawing or as mentioned in the specification should
strictly follow:
FLOORING WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
done to have uniformity in size, color and shade room wise.
6) Proper thiyyas of tiles shall be taken at all four corners of rooms where tiles are to be fixed and shown to the site in
charge / site engineer before work begins. Floor level offset/ Tile Drop (1/2” minimum or as specified on drawing)
and slope shall be considered while taking thiyyas for toilets and terraces.
7) Floor thiyyas shall be taken starting from stair landing and passage area first and then within the rooms, keeping
proper offsets (if any) as mentioned on drawing. Thiyyas thus taken for entire floor shall be checked by site
engineer before tiling is started in any of the rooms.
8) Finished floor level so decided shall be clearly marked on each wall.
Page 10 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
B) During Tiling Procedures (Flooring):
1) Tiles (Ceramic and Glazed) shall be soaked by completely immersing tiles in water for about 3 hours and then
drained for minimum period of 30minutes prior to their fixing in position. Vitrified Tiles does not need to be soaked
in water and directly use for flooring as water absorption is very less in the same.
Pre-soaking of Tiles
2) Recommended mix proportion for mortar bedding should be used as per Mentioned above.
3) If mortar bed thickness works out to be more than 2”, then the additional thickness shall be made of by placing
nominal screed concrete (PCC (1:3:6) mix) and it shall be cured for at least 3 days and then fresh mortar shall be
laid over it.
4) For laying of tiles below shall be followed:
_ Once mortar bed dries sufficiently cement slurry shall be laid over mortar bed and leveled using straight edge.
_ Tiles shall be laid simultaneously as cement slurry is spread and laying shall be done so that all joints of tiles match without showing any offsets.
Level and line of tiles joints are checked before finalizing and fixing of tiles
Page 11 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
Vitrified tiles being laid on mortar bed after applying cement slurry and LTA.
5) Use of arrow marks at the back of tile shall be made while fixing tiles. Straightness of joints shall be maintained
throughout. Tile fixing procedure shall be confirmed from the manufacturer, if required, or under special
circumstances. This is especially required when a particular design pattern is required on the finished tile surface.
6) Each tile after placing shall be tamped with rubber mallet to form accurately leveled surface. Hollowness the tiles
shall be checked from time to time by tamping and checking the sound produced. Corners of tiles shall be
specially attended to for checking hollowness.
7) Gap shall be maintained of 10-20mm in all around the wall shall be maintained.
8) Proper offsets as well as slope (1:100 recommended or as specified on drawing) shall be provided for tiles in
toilets as well as tiles in attached terraces.
9) Tiles on Threshold barrier should be fixed with epoxy adhesive only.
10) Skirting tiles shall be fixed over floor tiles.
C) Post Tiling Procedures (Flooring)
1) Next day joints of tiles shall be raked little with thin metal sheet and filled with grout of matching shade and cured
for at least 3 days. Use of half round tool shall be made for filling joints, where spacers are used.
2) After curing is over, joints of tiles shall be covered with as approved protection sheet against scratches due to
dragging of objects over them as also stains caused due to dropping of acids, detergents and other heavy objects
and footmarks.
POP protection for floor tiles, Polyethylene sheet Floor protection by Bubble gard Sheets ( plastic
Page 12 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
shall be used below the POP for easy removal sheets with 5mm thick ness)
Skirting:
Page 13 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
5) For dado works in toilets, walls shall be marked with tile fixing layout with correct sizes of tiles to be fixed. Tiles
shall be fixed from bottom second layer (full tile) to top leaving bottom most layer of tile. Each tile shall be fixed in
plumb with tile thiyya piece using plumb bob. Also line dori shall be stretched between two corner tile thiyya pieces
and all tiles shall be fixed in plumb with line dori. Bottom most layer shall be laid after fixing floor tiles. Bottom most
tiles shall be cut to correct slope of floor laid, before fixing. Care shall be taken so that top edge of bottom most
tiles thus fixed is perfectly horizontal. It should be ensured that bottom support should be removed 2 hrs after
completion of wall tiling work.
6) Fixing of wall tiles in other areas including passage (where no slope is given to floor) shall be done after floor tiles
are laid and sequence shall be from bottom to top.
7) Cement slurry shall be poured within the gap between tiles and plaster after every two courses of tile laying. This is
to ensure that there are no voids left behind the tiles fixed.
8) Cleaning of the tile surface should be done immediately after completion of laying of tiles.
9) For other precautions to be taken, refer section of floor tiles. For kitchen flooring, slope should be provided towards
Nahani trap and waterproofing should be completed to sunk portion of nahani trap and after completion of curing
period flooring should be laid. The other procedure of kitchen flooring is same as regular flooring.
C) Post Tiling Procedures (Wall Tiling / Dado)
1) Joints of tiles shall be raked little with thin metal sheet and filled with grout of matching shade and cured for at least
3 days. Grouting shall be done just before 1 month handing over to Facility Management.
2) It is recommended to keep one floor tile box (as spare) for each flat for initial maintenance / repair before
possession and for subsequent handing over of remaining tiles to occupant.
Edge Protection for dado tiling works By taping flexible foam to avoid damage.
Kitchen Platform
1) Natural stones like Kadappa, Indian Marble, Granite etc. as well as other natural stones shall be checked. Kitchen
platform base can be RCC slab as recommended by Architect, in case vertical supports are not provided.
2) Kadappa /Granite/ Marble shall be cut at site after measuring correct distance as per actual line out in kitchen.
3) Minimum 20-25 mm deep recess shall be made in walls up to the desired height and of width sufficient to
accommodate vertical supports. Thickness and material (Kadappa /Granite etc.) shall be as per specification. Also
clear distance between supports shall be as per latest Architectural drawings with due care being taken for
adequate leg space.
4) Front faces of vertical supports shall absolutely plain. Face showing chipped off surface shall be embedded in the
Page 14 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
wall keeping visible surface clean and well-polished.
5) Vertical supports after erecting on slab (or PCC in case of Ground floor) shall be kept in position by applying
chamfered mortar bed over slab at bottom. Use of bricks to hold vertical supports temporarily in correct position
shall not be resorted to.
6) Vertical supports shall be double polished unless specification doesn’t make provision for the same.
7) As standard procedure 20 mm recess shall be made in walls to serve as bearing for horizontal Kadappa platform.
Top of platform shall then be applied with mortar bed and trowelled smooth to form a leveled horizontal surface. In
any condition, chipping for RCC surface should be prohibited.
8) Over this Granite platform shall be placed with a bearing of 20 mm in walls. Granite platform shall be in one piece
and preferably be fixed in perfect horizontal level. In case, slope is recommended by Architect, platform shall be
fixed as per slope recommended by Architect.
9) Care shall be taken to see to it that top of Kitchen Platform is at a desired height above Finished Floor Level as per
architectural drawing.
10) Steel sink shall be fixed over kadappa/ Indian Marble box with cement mortar (1:10 or 1:12) packing from all sides
so that there is no sound of tap water. Steel sink with rubber coating at bottom back side (special type) can be
without kadappa box. Special cut outs for embedded built in gas hobs shall be made if specified on drawing.
11) Entire assembly of Kitchen Platform including sink shall be erected in place before floor tiling and wall tiling.
12) Joints in natural stonework shall be kept minimum .Grout filler of matching color shall be used for joints in marble
as well as granite. All joints shall be kept hair thin and shall be kept on vertical supports.
13) Facia patti shall be applied with epoxy or equivalent along with sand and provided with coins / metal washers half
fixed into it at about 300 c/c.While fixing, facia patti shall be pressed tight against horizontal granite platform (in
which recesses are made) so that washers get firmly embedded in recesses. Care shall be taken while fixing facia
patti so that it is perfectly horizontal.
14) All projecting portions shall be rounded / chamfered as per architectural drawing.
15) Hole in wall shall be made for inserting gas pipe and hole shall be provided with PVC pipe / flexible pipe piece.
17) It is recommended to do wall tiling below kitchen platform also. And before that, position of the gas detectors
should be ensured.
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
KITCHEN PLATFORM
Facia patti In perfect horizontal level
Platform top In perfect horizontal level unless specified otherwise by Architect
Exposed edges of platform Properly rounded / chamfered
Kitchen sink Bottom and surrounding portion packed with mortar
Color shade of gap filling As specified
LINE DIAGRAM
Flooring Work
6
7
8
5
4
3
2
1
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
1o
11
5
4
3
2
1
Mixing
Place gauging water in a clean mixing vessel. Add powder and mix with a suitable mechanical stirrer
until a plastic, lumps free consistency is achieved. Required water for 25 Kg bag is 5.25 – 6 litre
depending on consistency. While part mixing, add Master Tile 30 to clean water start with 4.75:1
ratio by weight. Adjust the water as per required consistency.
Placing
Apply thin (3 to 6 mm thick) bond coat to the substrate with the straight edge of the trowel, then
comb the mortar with the notched edge of the trowel. Only apply as much mortar as can be
covered with tiles within the open time. Check the open time by touching the adhesive bed with your fingertip.
Apply mixed material in perpendicular direction with respect to groves on the back of tile.
Page 17 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
sponge before it sets and rake out joint for subsequent grouting before the adhesive sets.
Ceramic tiles should never be butt jointed. Leave a minimum of 2mm around tiles.
Leave for a minimum of 24 hrs before grouting Solid bed fixing is recommended for all horizontal
applications and vertical heavy duty applications including artificial stone cladding & Natural stones.
9. Quality Issues:
Quality control Inspection for the subject work shall be carried out in accordance with attached Inspection and
Test Plan – Attachment 1.
Proper proportion shall be adopted as per procedure and maintained water cement ratio.
All Surveying equipment’s shall calibrated and possess copy of valid Calibration Certificate.
All levels and sloping shall be maintained as per mentioned in drawing.
Page 18 of 19
LODHA UPPER THANE
FLOORING AND
ANJUR DADO WORK
METHOD STATEMENT
LUT-MS-20 R1 Dt. 25-03-2018
Title: TILING AND DADO WORK Doc. No.:
Originator: Lodha Group Discipline: CIVIL Rev.: 0 Date: 25-03-2021
11. Attachments:
Contractor’s Admitted:
Designation:
Name:
Signature:
Date:
Page 19 of 19