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Author Name Prajwal B M

Title Design And Fabrication Of Cattle Shed Cleaning ..
Paper/Submission ID 733603
Submission Date 2023-05-05 14:27:50
Total Pages 8
Document type Article

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 Design And Fabrication Of
1
Cattle Shed
Cleaning And Collecting Machine
PRAJWAL B M¹, RAJESH M², TARUN N N³, U P K SWAMY4
Department of Mechanical Engineering, Sapthagiri College of Engineering#14/5,
Chikkasandra, Hesaraghatta main road, Bangalore-57 India

¹prajwal95915@gmail.com
²crystalrajesh666@gmail.com
³taruntapan1056@gmail.com
⁴upkswamy25@gmail.com

Abstract— Cleaning is a very necessary and
unavoidable daily routine. The purpose of the
present work is to design and fabricate cattle
shed floor cleaning machine. it helps farmers for
easy cleaning and maintenance of their cattle
shed. This serves the basic needs of cleaning
large and medium shed. In this project the blade
which is at the front ill carry and lift the cow
dung to the carrying tub which is placed back to
the blade by manual lifting mechanism. And the
motor fitted to brush through pulley by means
of belt, which helps in cleaning the floor. The
water supply is arranged such that it will help in
easy cleaning
1 cleanliness and also they proposed in automatic cow
I. INTRODUCTION
Cleaning is a daily routine in every house, office,
hotel, hospitals, animal farms etc.., everyone wants
easy and quick cleaning so for this reason all are
attracted towards the electro mechanical
equipments and for the demand trendy machines
are emerging to the market. Presently available
machine works by power supply and it will not lift
the waste. In this project “design and modelling of
cattle shed cleaning machine” the machine is
specially designed for animal farm cleaning. This
project consists of various mechanical components
like bearing and rotating shaft which are
interconnected and these components are rested
over chassis which is made of mild steel pipes,
angles and sheets. The chassis is connected to two
wheels at the rearend and the two wheels at the
front. Then the working of the machine involves
the manual push given by the operator.
1 engineering( IJRET) made a design and analysis of
This machine not only cleans the floor but also lifts
the waste by means of a blade and it will be
collected in the tub. Blade which is at the
front for lifting waste is operated manually by
lifting mechanism. The machine is designed such
that the tub which will collect the waste can be
removed for unloading. The motor is placed at the
back which is connected to the brush disk by belt.
Brush can be replaceable. And the brush height can
be adjusted by tool. The structure of the machine is
rigid and robust to provide comfort to the user
II. LITERATURE SURVEY
Gurucharanshinde,Hemanthkumar R,: From
SJB Institute of technology did a project on
automated customised cow shed cleaning machine
and in this project 6to the performed to reduce the
labour cost and to maintain the hygiene and
shed in the dairy farm with a press of button where
they applied rack and pinion mechanism powered by
DC motor which is controlled by limit switches to
clean the cow shed.
Sehrade: From Innovation technology
12 to empower
safety, healthy, and welfare in agriculture and agro-
food system in his research work found that bedding
material of compost and recycled10 manure solids is
comparable with straw mattress from the point of
view of cubicle maintenance, animals welfare and
hygiene with regard to its effectiveness of chemical
11
treatments of separated by manure solids the main
aim of this study is to improve the loose housing
systems and waste management in dairy farms in
order to improve welfare and hygiene of cows and to
reduce costs of dairy farms.
M Ranjith Kumar: from nagarjuna 2 college of
14
manually operated floor cleaning machine of
2
Effective cleaning and sanitizing helps and protect
the health of the human beings directly and
indirectly. Also, cleaning and sanitizing prevents the
pest infestations by reducing residues that can attract
and support bees, pests etc. It also improves the shelf
 2 1
life of the floor, walls etc., due to regular cleaning
and maintenance.
Prakash singh, Binodh sherpali, chithu s kurup,
akhil s,: From RRIT(VTU) did a project on solar
powered automatic cow shed cleaning machine in
this they have proposed by using chain drive
mechanism which is responsible for the movement
of drag front and back up the frame, the chain drive
is controlled by dc motor to obtain constant torque
.drag is a mechanical device to collect the animal
waste.
III. OBJECTIVES
➢ To develop a machine that helps in easy and
quick cleaning
➢ To provide a valuable and supporting
service for the improvement ofvillage
people.
➢ Less consumption of power and hence low
maintenance cost
➢ Simple design , less initial cost and eco
friendly
IV. SCOPE FOR FUTURE WORK
➢ Circular disc brush can be used for better
cleaning.
➢ Brushes at the corner may help in cleaning
the corners.
➢ Motor can be used for lifting as well as
collecting purpose for easy working.
➢ Motor can be fixed for moving purpose for
easy moving.
➢ Fibre blade and fibre tub can be used
instead of metal sheet to reduce the weight.
➢ Half or one HP motors can be used for
increasing speed and for high load taking
capacity.
1 sure that our project is consistent and repeatable,
➢ Bearings can be used for manual lifting
mechanism for cheap and easy lifting
IV. DESIGN METHODOLOGY
4 Sustainability: So we are trying to combine
• Fabrication and assembly of cleaning
machine has been done by outline. Testing
the working condition and if any adjustment
was required, changes are made for getting
exact results.
• Identify the disadvantages and enhance it
for better results.
1 depends on electric energy, which is safe and an
• A study of several regulation and
guidelines concerning the design of
different cleaning machine already present.
• Make out the problems and define it for
better solution.
• Final design concept which comply with the
regulation and guideline.
• Production of final Engineering Drawing
for fabrication purpose.
• Designing of model for fabrication using
CATIA V5.
Our project consist of a chain drive mechanism
which is responsible for the movement of drag front
and back upon the frame. Drag is a mechanical
device used to collect the cow dung as shown in fig
the drag will move forward sheet metal is placed
inclined to the ground to drag the dung and pushes
to the belt drive . The chain drive is controlled by
DC motor to obtain constant torque for the belt drive
to drag the materials from bottom to top and through
to the bin. The bin is made of sheet metal and it can
be removable to unload, At the same time DC pump
allow the water to flow through the pipe and water
is splashed on the mopping frame to clean the floor
this system is fitted back to the collect or bin. clean
the surface will help of sponge at the end of drag
with another dc motor to rotate the moping system
to clean the surface. This whole system is controlled
by motor and power from battery, switch are
connected for each mechanism ie., for belt drive,
moping system and water pumping .
V. DESIGN REQUIREMENTS
15
Engineering Standards: Engineering standards
are documents that specify characteristics and
technical details that must be met by the
products, systems
18 and processes that the
standards over. The purpose of developing and
adhering to standards is to ensure minimum
16
performance, meet safety requirements, make
and provide for interfacing with other standard-
compliant equipment. Speaking of our project
from engineering standards perspective, it must
meet safety, environmental and health
responsibility.
these to design and fabricate cattle shed cleaning
machine. Lead acid battery is produced by
chemical energy and converting it into
electricity. After the battery the is charged, the
cattle shed will be able operated manually.
Environmental: The project we are working on
environment friendly. Unlike other sources of
energy, using dc motor does not affect the
environment. The design of our project is made VII. 2D DRAFTING
to keep the one who uses for farmers for to clean
the shed.

Social: The cattle shed cleaning machine will

help farmers to complete
7 their work faster than
usual and it saves the time of farmers and
maintain cleanliness and it keeps the farm
healthy and hygiene
10
Economic: Components which are being used in
the development of the project are easily
available at economic price and are affordable
9 to
all section society. This project is developed in
order to reduce the price burden on the general
society.

VI. WORKING PRINCIPLE

7
• The present invention is a semi automatic
machine used to clean the cow dung in
cowshed. It has a frame attached with
wheels which houses a rechargeable
battery, gearmotor, rotating brush and a
transmission system to transmit the motion
from handle to the fork.
9 The transmission
system is attached to the frame with the
help of plummer blocks.
• When the handle is rotated in the clockwise
2
direction with the help of hand, the worm
gear arrangement along
8 with the worm gear
shaft converts the rotary motion into linear
motion in the fork link rod. As a result the
fork link rod will move the fork up and
down and make it touch the ground. VIII. 3-D MODELLING
• The rechargeable battery housed in the
frame supplies power to the gear motor.
The gear motor drives the pulley attached
to the brush by means of belt drive which
rotates the brush in the direction opposite
to the direction of rotation
2 of the wheel.
The brush is positioned at the back of the
fork. A switch is provided in the frame to
switch ON and switch OFF the gear motor.
• The machine handle is rotated and fork is
made to touch the floor of the cowshed.
Then the switch is switched ON, so that the
brush rotates which is also partially in
contact with the ground. Now the machine
is made to move in the cow dung area, so
that the fork which is partially in contact
with the ground pushes the dung and the
brush which rotates at the back of the fork
swipes the floor simultaneously. The above
process can be repeated twice or thrice in
the same direction to clean the floor of
thecowshed.
 ➢ DC motor :-
13
I. Weight of the motor :1kg
II. Operating power required : 12v and 1amps
III. Operating voltage : 12v
IV. Operating current : 1amps
V. Motor speed :80 rpm

➢ Nylon wheel :-
Nylon wheel products are mainly composed of
nylon fibre mesh, grinding medium(ore), bonding
resin and other major components, which may add
heat-absorbing additives, fillers, colour materials
and other additives. I. Required : 2wheels

➢ Ms roller :-
3inches

IX. MATERIALS

➢ Dc battery lead acids :- ➢ Toggle switches :-

I. Output power : 12v 7 amps A toggle switch is actuated by a moving a lever
II. Weight of the battery : 2kg back and forthtoopen or close an electrical circuit.
III. Operating voltage : 12 volts and 1 amps I. 12volts, 10amps
IV. Current: 1 to 1.5 amps.
 X. RESULTS

3 ➢ Sheet metal :-
Sheet metal is metal formed by an industrial
process into thin, flat pieces. Sheet metal is oneof
the fundamental forms used in metalworking and it
can be cut and bent into a varietyof shapes.
Countless everyday objects are fabricated from
sheet metal. ... The larger the gaugenumber, the
thinner the metal
I. Gauge :- 18mm
II. II. Thickness :-5mm

➢ Ms square pipe :- 5
A hollow structural section (HSS) is a type of metal
profile with a hollow cross section. The term is
used predominantly in the United States, or other
countries which follow US construction or
engineering terminology. HSS members can be
circular, square, or rectangular sections, although .
I. 18 gauge and 1inch

➢ Nut and Bolt :-

A nut is a type of fastener with a threaded hole.
Nuts are almost always used in conjunction with a
mating bolt to fasten two or more parts together.

XI. ADVANTAGES
• Helps in easy and quick cleaning compared
with present day cleaning method.
• Since it’s a manual drive there is no fuel
consumption.
• Environmental friendly.
• Easy and cheap maintenance.
• Since all the parts of the machines are
removable transportation is very easy.
• Since the parts can be removable it
consumes less space for storage.
• The tub is made such that it can be
removable so it helps in unloading the waste
once it filled.
• Pesticide spray nozzle has been used which
helps in efficient spraying of water and
cleaning
XII. DISADVANTAGES
• The machine is lengthy in size.Hence it is
difficulty in transportation.
• The machine cannot work for long time
• The machine is not capable of lifting heavy
load
• The belt is smoothy and slidy.Hence step
belts are better.
XIII. EXPECTED OUTCOME
1
The design gives comfort and easy cleaning for the
farmers of their cattle shed. As compared to the
present day design this design has many more
advantages as it helps in lifting the cow dung. It is
a quick process consuming less time. And there is
no consumption of fuel. This design is made by
keeping view of cheaper cost for fabrication and
maintenance. Environmental friendly. Providing
easy and quick cleaning for the farmers is an
important criterion. This cleaning machine is a cost
effective equipment. Since electric motor is used
for cleaning no cost for fuel consumption. Design
and safety has been given utmost importance
keeping view of the comfort of the user and also
the use of the motor is eco-friendly. Design shows
that even the adjustability can be achieved without
loss in features.
XIV. CONCLUSION
• The design gives comfort and easy cleaning
for the farmers of their cattle shed. As
compared to the present day design this
design has many more advantages as it helps
in lifting the cow dung.
• It is a quick process consuming less time.
And there is no consumption of fuel. This
design is made by keeping view of cheaper
cost for fabrication and maintenance.
Environmental friendly.
• This cleaning machine is a cost effective
equipment.
• Since electric motor is used for cleaning
machine is eco friendly. Design and safety
has been given utmost importance keeping
view of the comfort of the user and also the
use of the motor is eco-friendly.
• Design shows that even the adjustability
can be achieved without loss in features.
XV. REFERENCES
• Sehrade, “Innovation technology to
empower safety ,health and welfare in
agriculture and agro food systems”,
international conference; September 15-17,
2008 ,
• Prathmesh Joshi, Akshay Malviya, Priya
Soni, “manual driven platform cleaner”
International Journal of Emerging
Technology and Advanced Engineering W
ISSN 2250-2459, ISO 9001:2008 Certified
Journal, Volume 3, Issue 8, August 2013.
• Ankit Jain, Rupendra Kumar Pachauri,
 Avantika Rana, “Design and Development
of Microcontroller Based ROBO Cleaner”,
International Journal of Advanced Research
in Computer and Communication
Engineering Vol. 2, Issue 3, March 2013
• Linkedin ,google,youtube,Reseach gate.
• Gurucharan shinde and hemanth Kumar r ,
“Automated customised cowshed cleaning
machine”, SJB institute of technology,
ISSN 2321-0613 Volume 5, No 4, 2017,
• M Ranjith Kumar, “ Design and analysis of
manually operated floor cleaningmachine”,
nagarjuna college of engineering and
technology, ISSN 2278-0181,Volume04,
April 2015,
• Prakash singh,binodh sherpali,chithu s
kurup,akhil s,“Solar powered automatic
cowdung cleaning system for cowshed ”
RRIT (VTU), Vol. 07, No 05 may 2019