Acc FV k4 201b 10 Report 2nd

HBNS FIELD - VISUAL INSPECTION REPORT
Page 1/7
Report No HBNS-01-INSP-1608 Contract No SC_4032720-20
Inspection Date 3/18/24 Client Groupement Berkine
Equipment TAG ACC-FV-K4-201B-10 Location Gas Process/Process Utilities-Air
Overview and Nameplate
Inspected/Reported by Reviewed by Accepted by GB
BENZAHI.H/BOUCHAMA.M V K Singh
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
LAST UPDATE : 24/05/2023 RA-IIA_VT-RV-EXT_V00
Page 2/7
External Inspection Check List

A –Acceptable; U – Unacceptable; NA – Not Applicable; NI – Not Inspected
No Item A U NA NI Remark
1 EXTERNAL VISUAL INSPECTION (ON-STREAM)
Ladders, Stairs, Platforms and

1.1
Walkways
1.1.1 Check for corrosion X

1.1.2 Check for broken parts X
1.1.3 Check for tightness of bolts X
1.1.4 Check the condition of paint or galvanized material X
1.1.5 Check the wear of ladder rungs X
1.1.6 Check the security of handrails X
Check the condition of flooring on platforms and

1.1.7 X
walkways
1.2 Foundations
Check for deterioration such as spalling, cracking,

1.2.1 X See page 4/7
exposed steel reinforcement and settling
1.2.2 Concrete pier X See page 4/7

1.2.3 Steel/concrete cradles X
1.2.4 Crevice corrosion between the shell & the steel cradles X
1.3 Anchor/ Structural Bolts

1.3.1 Check for corrosion, cracking and tightness X See Page 4/7
1.4 Concrete Supports
Check for deterioration such as spalling,

cracking,exposed steel reinforcement and settling
Check the opening between concrete supports and a

1.4.2 X
vessel (for possible crevice corrosion)
1.5 Steel Supports
Check for, corrosion, distortion, cracking and other

anomalies
1.5.2 Load-carrying beams for buckling or excessive deflection X
Piping attachement to vessle for evedence of distortion

1.5.3 X
due to pipe movement
Fireproofing on support beams and skirts for bulging

1.5.4 X
and rust (possible corrosion)
1.6 Nozzles and Flanges
1.6.1 Inspection for vibration, distortion, cracking and leaks X
1.6.2 Condition of bolts and nuts X

1.6.3 Flanges alignment X
1.6.4 Reinforcing pad, weep holes for plugging or leaking X
1.7 Grounding Connections
Verify that good electrical contact is

maintained
Page 3/7
External Inspection Check List

A –Acceptable; U – Unacceptable; NA – Not Applicable; NI – Not Inspected
No Item A U NA NI Remark
1.8 Auxiliary Equipment
Inspection of equipment such as gage connections,float

1.8.1 X
wells, sight glasses, and safety valves
1.8.2 Possible vibration of the parts X

1.8.3 Dissimilar metal (galvanic corrosion) X
Valves for correcte rating, body and hand wheel

1.8.4 X
condition
1.9 Protective Coating and Insulation
Condition of protective coating for rust spots, blisters

1.9.1 X See Page 4/7
and film lifting
Condition of insulation and its supporting clips, angles,

1.9.2 X
bands, and wires for corrosion and breakage
1.10 External Metal Surface
Inspect for corrosion, leaks, cracks, buckles, bulges,

1.10.1 X
laminations, deformations and mechanical damages
1.10.2 Name plate available readable X

1.11 Other Anomalies X
Observation
Only components of the areas of interest were checked and reported in this checklist.
The inspection has been performed as per ITP Number : GBM-DM-TPL-0002
Page 4/7
Photos & Remarks
Photo 01 Photo 02
Photo 03 Photo 04
Photo 05 Photo 06
Remarks:
- Coating damages were observed (photos 01 & 02).
- Two Accumulator's supports found without fixing bolts (photo 03). Electrical grounding Accumulator to the metallic platform was not found.
- Valve and top head found to be in good condition (photo 04).
- Cracks and damages observed in the concrete supports ( photo 05).
- Walkways and ladders are in good status (photo 6).
HBNS FIELD - Ultrasonic Thickness Examination Report
Page 5/7
Ultrasonic Testing
ACC-FV-K4-201B-10
Ultrasonic Thickness Examination Report
Client Contract No Test procedure Start Inspection Date End Inspection Date Inspection Duration (Hrs) Report Number Page n°
GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 3/18/2024 3/18/2025 1 HBNS-01-INSP-1608 6/7
Piping System / Equip

Tested equipment Line number / Equip Tag Location /Plant Corrosion Loop Corrosion Allowance (mm) Drawing number
description
Vessel ACC-FV-K4-201B-10 Air Accumulator Gas Process/Process Utilities-Air CL-42-A-Air 3
Calibration Calib.
Testing Gain Calibration
P & ID n° Couplant Ref Gain (db) Amplitude Distance Surface Condition Coating/Painting Painting / Coating THK (mm) Material
(db) Reflector Size
(%) Reading (mm)
Water 40 36 10 80 30 As clean Yes Carbon Steel
UT Equipment Transducer Calibration Block Cable Technique
Calibration Frequency
Make/Model Serial n° Make/Model Crystal Size (mm) Serial number Type/Serial n° Material/Thickness Type/Length
due date (MHz)
Pulse echo
Dual Lemo /
GE/DMS GO + GOPLS19120115 9/10/2024 DA-501 12.5 5 69859 5-step block / 69252 CS /5-25 Step Wedge
1500mm
INSPECTION DATA
Wall Thickness Measurement (WT) WT loss
Equipment/ Minimum Maximum Severity Remarks
Feature Component Nominal 12 O'clock 3 O'clock 6 O'clock 9 O'clock
Feature type component Thickness Thickness mm %
Number type WT (mm) (mm) (mm) (mm) (mm)
Size mm mm
S1 Vessel 14 Head 7.22 7.10 7.10 7.10 0.12 1.66% OK Crown
S2 Vessel 14 Head 7.30 7.14 7.14 7.14 0.16 2.19% OK knuckle
S3 Vessel 14 Shell 7.56 7.38 7.60 8.31 8.02 7.38 8.31 0.18 2.38% OK
S4 Vessel 14 Bottom 7.20 7.08 7.08 7.08 0.12 1.67% OK knuckle
S5 Vessel 14 Bottom 7.10 7.06 7.06 7.06 0.04 0.56% OK Crown
Severe Medium Minor

Total TML's Remark / Observation
WT Loss >50% 3mm or 25%≤WT Loss<50% 10 % ≤WT Loss < 25% or 3mm
5 0 0 0 /
Inspection Summary
UT scanning over upper and lower heads Four quadrilateral locations & center location
UT scanning over each shell course, four quadrilateral locations
All the nominal thicknesses are taken from the Vail plant
All readings are in mm.
LAST UPDATE : 24/05/2023 RA-IIA_UTM-RV_V00
Ultrasonic Thickness Examination Report
Client Contract No Test procedure Start Inspection Date End Inspection Date Inspection Duration (Hrs) Report Number Page n°
GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 3/18/2024 3/18/2025 1 HBNS-01-INSP-1608 7/7
Piping System / Equip

Tested equipment Line number / Equip Tag Location /Plant Corrosion Loop Corrosion Allowance (mm) Drawing number
description
Vessel ACC-FV-K4-201B-10 Air Accumulator Gas Process/Process Utilities-Air CL-42-A-Air 3
Calibration Calib.
Testing Gain Calibration
P & ID n° Couplant Ref Gain (db) Amplitude Distance Surface Condition Coating/Painting Painting / Coating THK (mm) Material
(db) Reflector Size
(%) Reading (mm)
Water 40 36 10 80 30 As clean Yes Carbon Steel
UT Equipment Transducer Calibration Block Cable Technique
Calibration Frequency
Make/Model Serial n° Make/Model Crystal Size (mm) Serial number Type/Serial n° Material/Thickness Type/Length
due date (MHz)
Pulse echo
Dual Lemo /
GE/DMS GO + GOPLS19120115 9/10/2024 DA-501 12.5 5 69859 5-step block / 69252 CS /5-25 Step Wedge
1500mm
Drawing /Photo
`
S1
S2
S3
S4
S5
LAST UPDATE : 24/05/2023 RA-IIA_UTM-RV_V00

Acc FV k4 201b 10 Report 2nd

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HBNS FIELD - VISUAL INSPECTION REPORT

Overview and Nameplate

Inspected/Reported by Reviewed by Accepted by GB

External Inspection Check List

Ladders, Stairs, Platforms and

1.1.1 Check for corrosion X

Check the condition of flooring on platforms and

Check for deterioration such as spalling, cracking,

1.2.2 Concrete pier X See page 4/7

1.3 Anchor/ Structural Bolts

Check for deterioration such as spalling,

Check the opening between concrete supports and a

1.5 Steel Supports

Check for, corrosion, distortion, cracking and other

1.5.2 Load-carrying beams for buckling or excessive deflection X

Piping attachement to vessle for evedence of distortion

Fireproofing on support beams and skirts for bulging

1.6 Nozzles and Flanges

1.6.1 Inspection for vibration, distortion, cracking and leaks X

1.6.2 Condition of bolts and nuts X

Verify that good electrical contact is

Inspected/Reported by Reviewed by Accepted by GB

External Inspection Check List

Inspection of equipment such as gage connections,float

1.8.2 Possible vibration of the parts X

Valves for correcte rating, body and hand wheel

1.9 Protective Coating and Insulation

Condition of protective coating for rust spots, blisters

Condition of insulation and its supporting clips, angles,

1.10 External Metal Surface

Inspect for corrosion, leaks, cracks, buckles, bulges,

1.10.2 Name plate available readable X

Inspected/Reported by Reviewed by Accepted by GB

Photos & Remarks

Inspected/Reported by Reviewed by Accepted by GB

GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 3/18/2024 3/18/2025 1 HBNS-01-INSP-1608 6/7

Piping System / Equip

Vessel ACC-FV-K4-201B-10 Air Accumulator Gas Process/Process Utilities-Air CL-42-A-Air 3

Water 40 36 10 80 30 As clean Yes Carbon Steel

UT Equipment Transducer Calibration Block Cable Technique

Severe Medium Minor

Inspected/Reported by Reviewed by Accepted by GB

GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 3/18/2024 3/18/2025 1 HBNS-01-INSP-1608 7/7

Piping System / Equip

Vessel ACC-FV-K4-201B-10 Air Accumulator Gas Process/Process Utilities-Air CL-42-A-Air 3

Water 40 36 10 80 30 As clean Yes Carbon Steel

UT Equipment Transducer Calibration Block Cable Technique

Inspected/Reported by Reviewed by Accepted by GB

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