Indian Oil Corporation Limited

Paradip - Haldia - Barauni Pip

Job Safety Analysis Worksheet
JSA No. : 9280J2100052
Status: Not Approved

PART-A
JSA Date: 25.08.2021
Unit/Plant Area: BOOSTER PUMP SHED & AREA Area: OLD BOOSTER PUMP SHED DISCHARGE PIPING
Location/Equip:OLD BOOSTER PUMP SHED DISCHARGE PIPING
Description of Work: HOT TAPPING FOR HOOK UP OF CONNECTION OF NEW BOOSTER UNITS
Work Permit Type: Hot Work permit
Job Title: Cutting Works by Grinding M/C Valve Replacement Welding & Cutting
JSA Done By: 00506924 Mandeep Singh
00094014 Awadh Kishor

Job Executed by, Ofiicer: 00094014 Awadh Kishor

Job Executed by, Contractor:
Reviewed By:
Approved By:

Initiator's Remarks: JSA DONE BY AMIT KUMAR YADAV (00510766)

Reviewer's Remarks:
Approver's Remarks:
Deviation(if any):

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
Position operator Accident hazard due to Check qualification / experience. Contractor Yes
1 unqualified/ inexperienced
operator.
Position operator Injury/fatality as precautions not Conduct Tool Box talk Contractor Yes
2 known to workers
Position operator Accident due to non use of Make available PPEs. Contractor Yes
3 PPEs.
Cutting Works by Grinding M/C

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
Conduct site fire in Dry grass / Get them removed. Wet the area before start Permit N/A
4 inspection Vegetable/Paper / wood / other cutting and welding if dry Receiver
combustible available. grass/combustible present
Work planning and Miscommunication Communication system should be made Permit Yes
5 line up resources for available at site. Receiver
positioning Operator
Work planning and Slip , trip and fall hazards Make available proper PPEs like safety Contractor Yes
6 line up resources for shoes, helmet, face shield, goggle etc.
positioning Operator follow PPE matrix.
Work planning and Slip , trip and fall hazards Ensure proper housekeeping of work site. Contractor Yes
7 line up resources for
positioning Operator
Work planning and Fire Place adequate fire extinguishers as per site Contractor Yes
8 line up resources for conditions(min. 2 nos.)
positioning Operator
Work planning and Fire Connect fire water hose to nearest hydrant Contractor Yes
9 line up resources for point.
 Indian Oil Corporation Limited
Paradip - Haldia - Barauni Pip
Job Safety Analysis Worksheet
JSA No. : 9280J2100052
Status: Not Approved

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
positioning Operator
Issuing valid work Work without valid permit may Hot work permit to be issued for the cutting Permit Yes
10 permit for the cause accident. job. Receiver
concerned work
Issuing valid work Work without valid permit may No work will be started without issuance of Contractor Yes
11 permit for the cause accident. work permit.
concerned work
Issuing valid work Work without valid permit may Ensure compliance of general conditions as Contractor Yes
12 permit for the cause accident. specified in work permit.
concerned work
Safety Talk and Non awareness of Job Safety talk and Tool box talk should be Permit Yes
13 Tool Box Talk given before start of the work. Receiver
before start of the
work
Check for Check the explosimeter/Multi Ensure the explosimeter/Multi Gas detector Permit Yes
14 hydrocarbons Gas detector before use is properly working. Receiver
Check for Checking of hydrocarbon by Calibrated and battery is ok Permit Yes
15 hydrocarbons explosimeter/Multi Gas detector Receiver
Check for Ignition hazard from Ensure ‘Zero’ LEL reading to work site on Permit Yes
16 hydrocarbons hydrocarbon as explosimeter/ regular at work site on regular interval Receiver
Multi Gas detector battery power
is inadequate.
Position cutting Sparking Cutting m/c should be covered/ guarded. Contractor Yes
17 equipment
Position cutting Electrocution Use only joint free cables for power supply. Contractor N/A
18 equipment
Take power Electrocution/ Sparking Ensure that industrial grade sockets are Permit Yes
19 connection for used. Receiver
cutting machine
Take power Electrocution/ Sparking Power to be taken only from designated Permit N/A
20 connection for socket/JB. Receiver
cutting machine
Take power Trip hazard due to Improper Ensure wiring is visible & properly laid area Permit N/A
21 connection for cable connections lay out. is segregated. Receiver
cutting machine
Commence cutting Fire Ensure all sources of hydrocarbon release Contractor Yes
22 are closed/ isolated.
Commence cutting Fire Ensure working of vapor extraction system Contractor Yes
23 (if any)
Commence cutting Fire Working site to be covered by fire screen. Contractor N/A
24
Commence cutting Spatters/ flying object of wheel Coin tapping test to be done for grinding Contractor N/A
25 wheel.
Commence cutting Spatters/ flying object of wheel Grinding wheel to be tightened properly Contractor N/A
26 with grinding m/c.
Commence cutting Spatters/ flying object of wheel Helper/ co-worker in nearby area must use Contractor Yes
27 eye protection.
Commence cutting Hydrocarbon hazard if other Segregate area using barricade; Permit Yes
28 operations are commencing in continuously check explosimeter/Multi Gas Receiver
the vicinity during cutting detector reading around worksite
Remove power Hydrocarbon ignition hazards if Ensure equipment is closed by electricians Contractor N/A
 Indian Oil Corporation Limited
Paradip - Haldia - Barauni Pip
Job Safety Analysis Worksheet
JSA No. : 9280J2100052
Status: Not Approved

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
connection flameproof equipment left & all fasteners are back in place
29 opened
Remove power Hydrocarbon Ensure power is switched off at the time of Contractor N/A
30 connection ignition/electrocution during disconnection & PPEs are used
disconnecting electric
connections
Clear site Trip hazard as debris spread Get debris cleared to a safe area; hot items Contractor Yes
31 around to be safely handled & neutralized
Final site clearance Delayed ignition of Ensure area is safe by taking a final walk Permit Yes
32 inflammables around Receiver
Valve Replacement

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
Work Planning and Accident due to unqualified/ Check for qualification/ experience and Contractor Yes
33 line up for resources inexperienced operator or impart proper Tool Box talk. Work should
worker be commenced under supervision.
Work Planning and Accident due to non use of PPEs Make proper PPEs (Helmet, Safety Contractor Yes
34 line up for resources Shoes,Gloves, Goggles) available to
operator worker/supervisor. It must be
ensured that proper PPEs as per PPE matrix
are being used.
Closing of all Injury while operating the Use of PPEs and proper tools and tackles is Contractor Yes
35 concerned isoaltion Isolation valves mandatory.
valves
Closing of all Passing of valves All valves should be properly closed and Permit Yes
36 concerned isoaltion check for zero leakage. Receiver
valves
Closing of all Fire Hazard Hydrant/ Sprinkler System should be in Permit Yes
37 concerned isoaltion Auto mode.Only flame proof equipments to Receiver
valves be used. Fire fighting measures to be taken.
Non Sparking tools to be used.
Power switch off Electrocution Power sources to be switched off in and Permit N/A
38 and disconnection of around work area and proper super vision Receiver
power cable & will be done.Removal of cables/actuator
control cable, through Electrical/T&I department. LOTO
removal of actuator to be used
Site Conditions Presence of explosive / All concerned valves should be closed Permit Yes
39 combustible materials due properly.All nearby hot work must be Receiver
leakage, if any. stopped before the start of the cleaning job.
Commencement of Uncontrolled spillage during Drain the product in controlled way and Permit Yes
40 work draining of product collect in barrels. Nut Bolts should be Receiver
loosed one by one to control the flow.Filled
barrels to be shifted at safe places
immediately. MOSRU on standby.
Hydra operation for Tilting, Injury, Slippage of A helper will always be present along with Permit Yes
41 shifting of heavy load/Overloading, Fire the operator. Proper load & handling Receiver
loads like valve, arrangement will be ensured. Checking of
flange etc. load test/other reports of Hydra. Spark
arrestor will be provided at exhaust of
hydra.
Commencement of leakage during Replacement Use appropriate size & Quality Permit Yes
 Indian Oil Corporation Limited
Paradip - Haldia - Barauni Pip
Job Safety Analysis Worksheet
JSA No. : 9280J2100052
Status: Not Approved

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
work gaskets.Spare gaskets to be placed at site for Receiver
42 immediate changing for any damaged
gasket.
Commencement of Generation of Static charge Use of proper bonding/earthing is Permit Yes
43 work while draining. mandatory.Bonding wire / clip in proper Receiver
condition to be ensured.
Clear Site Fire Hazard due to accumulation Product should be sucked back to tanks Contractor Yes
44 of Hazard safely through pumps
Commencement of Cleaning of old gaskets, nut Site should be cleared off from nut bolts, Contractor Yes
45 work bolts etc tools etc. thereof unwanted.
Leakage Watch Leakage of product from flange Use of proper sizes of gasket, Permit Yes
46 if proper boxing up not done. nut-bolts/studds etc. Zero Leakage to be Receiver
ensured strictly before giving final
clearance.
Final Site Clearance Delayed sign of leakage from the Ensure boxing up materials like gasket etc Permit Yes
47 flanges. used are of good quality and done properly. Receiver
Welding & Cutting

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
Position welder Accident due to unqualified Welder experience to be checked. Welding Contractor N/A
48 /inexperienced welder. Accident certificate to be verified. Check availability
due to non use of PPEs. PPEs like welding face shield, gloves,
goggles, boiler suit, safety shoes, helmet etc
with the welder.
Position Welding Sparking in exposed inner Welding set checked. Wiring checked.wire Contractor N/A
49 Equipement. circuitry. Sparking from connections checked.earth lead checked.
unarmed wiring. Sparking from
wiring joints. Sparks from loose
wire connections. Sparks from
improper earth lead.
Take power Flammable atmosphere ignition Gas test conducted with explosimeter/ Multi Permit N/A
50 connection for due to opening of flamme proof Gas detector and no hydrocarbon handling Receiver
welding machine. equipment. operation in the area. Caution boards
placed. Equipment is visible from the work
site.
Take power Electocution / sparking while Ensured that power is switched off at the Contractor N/A
51 connection for making electric connections. time of connection & PPEs are used.
welding machine.
Take power Sparking from loose Checked the tightness of the cable Contractor N/A
52 connection for connections. connection.Wiring is visible safety signages
welding machine. & properly laid.
Take power Wiring provides trip hazard. Dedicated power source with industrial Contractor N/A
53 connection for socket, ELCB and MCB to be ensured for
welding machine. power connection.
Position cutting Flashing back due to non Ensure Flash back arrestor is kept on the Contractor N/A
54 torch & cycliders. availabilty of flash back arrestor cutting torch.
in the cutting Torch.
Position cutting Leak in the Ensure the hoses used are in good Contractor Yes
55 torch & cycliders. oxygen/LPG/Acetylene hose. condition. No leakage no tapes on the hoses
are avaialable.
Position cutting Flash fire due to leak or passing Check for hydrocarbon/ oxygen using Contractor Yes
 Indian Oil Corporation Limited
Paradip - Haldia - Barauni Pip
Job Safety Analysis Worksheet
JSA No. : 9280J2100052
S. Sequence Job of Potential Hazards
N Steps
torch & cycliders. of valves in
56 oxygen/LPG/Acetylene
cylinders. Vapour cloud
formation due to liguid Oxygen /
LPG coming though nozzle.
Conduct Site Flammation of dry grass,paper,
57 inspection wood & other inflammables.
Flammable ignition due to near
by OWS sumps/drains carrying
oil.
Conduct Site Flammation of dry grass,paper,
58 inspection wood & other inflammables.
Flammable ignition due to near
by OWS sumps/drains carrying
oil.
Conduct Site Flammation of dry grass,paper,
59 inspection wood & other inflammables.
Flammable ignition due to near
by OWS sumps/drains carrying
oil.
Conduct Site Flammation of dry grass,paper,
60 inspection wood & other inflammables.
Flammable ignition due to near
by OWS sumps/drains carrying
oil.
Conduct Site Ignition of flammbles wihtout
61 inspection notice as welding machine is
kept far from the welding area.
Conduct Site Flammable hazard due to
62 inspection planned operation carried out
near welding area.
Check for Wrong reading due to non
63 hydrocarbons. proper functioning of
explosimeter/Multi Gas detector,
not calibrated or due to low
battrey.
Commence Hydrocarbon ignition hazard if
64 welding/cutting explsoimeter reading indicates
reading around work site.
Hydrocarbon ignition hazard if
other operation are commenced
in the vicinity of welding/
cutting.
Remove power Hydrocarbon ignition hazard if
65 connection FLP equipments are left opened.
Hydrocarbon ignition /
electrocution hazard during
disconnecting the supply.
Clear Site Trip Hazard as debris is spread
66 around.
Fire Watch Delayed ignition of inflammable
67 if everyone left the site at once.
Status: Not Approved
Control Measures Person Yes/
Rsponsible NA
explosimeter/Multi Gas detector near by
valves. Ensure that cylinders are kept in
upright position to avoid this. Ensure that
cylinder caps are in position to prevent
damages to the cylinder neck from fall.
Same to be w
Fire screen to be provided covering all four Contractor N/A
sides of the welding spot without any gaps.
Welding/cutting/grinding shall not be Contractor Yes
carried out near to painting work site.
Dry leaves and other flammable materials to Contractor N/A
be removed and area to be cleaned.
Site to be sprinkled with water to avoid Contractor N/A
ignition of any leftover dry material due to
splinters.
Ensure that there is no flammable material Contractor N/A
in the vicinity of welding site. Welding
machine to be kept nearby.
No activites with flammbles to be planned Contractor N/A
near welding area.
Hydrocarbons to be checked with calibrated Permit Yes
explosimeter/Multi Gas detector very near Receiver
to the hydrocarbon source available if any at
regular intervels to check for any change in
site conditions.
Stop weling and remove source of Contractor N/A
hydrocarbon leakage. Seggregate area using
barricade.countionusly check the reading
the explosimeter/Multi Gas detector reading
around work site.
Ensure that the FLP equipment is closed by Contractor N/A
electritian and all the fasters are back in
place.Ensure that power isswitched of at the
time of disconnection and all the PPEs are
used.
Get debris cleared to a safe area; hot items Contractor Yes
to be safely handles and neutralised.
Ensure availability of person on fire watch Contractor Yes
for min. 30 minutes
 Indian Oil Corporation Limited
Paradip - Haldia - Barauni Pip
Job Safety Analysis Worksheet
JSA No. : 9280J2100052
Status: Not Approved

S. Sequence Job of Potential Hazards Control Measures Person Yes/

N Steps Rsponsible NA
Final Site cleance. Delayed ignition of Ensure area is safe by taking final walk Permit Yes
68 inflammables. aroud. Receiver

Declaration:
I have understood all the hazards and control measures mentioned in JSA.

Contractor: ........................................................................

Note:
1. To make JSA process effective, the defined job shall be broken down into sequential steps. Actions / activities for
each steps shall be logical & linked with previous & forward action steps. All possible hazards associated with each job
step shall be deliberated among the persons involved in preparing JSA and recorded carefully. JSA recommendations /
control measures for each hazard / job step should be validated by team members & recorded in the Part-A of JSA sheet.
Use additional JSA sheets as per requirements.
2. Review of JSA shall be done by Location In-Charge. After review Location In-Charge put his signature with name
& date.
3. The Job shall be carried out with safety precautions as per JSA recommendations. In order to ensure that job is
being executed as per JSA recommendations, the job shall be audited by the Location In-Charge/DSO while the job is in
progress and recorded in the Part-B of JSA Sheet with compliance status, name, signature, date & time of audit by the
Officer.
 Indian Oil Corporation Limited
Paradip - Haldia - Barauni Pip
Job Safety Analysis Worksheet
JSA No. : 9280J2100052
Status: Not Approved
PART-B
Compliance Audit by JSA Team Members while the Job is being executed :

S.no Recommended Observations Compliance Status Checked By (Name of

. Actions/Procedures & officer with Sign date &
Control Measures time)