10 KLD FECAL SLUDGE TREATMENT PLANT BASED ON TIGER BIFILTER TECHNOLOGY

PROCESS CALCULATIONS
Sr. No. Description Data Input Unit Remarks

Design Flow = 10.00 KLD 1-100

= 10.00 Cum/Day
Plant Operating Hours = 8.00 Hr/Day 8-16 Hrs

1 Landing Platform
No of Platform = 1.00 Nos.
Length of Platform = 5.00 m
Widthof Platform = 3.00 m
Sizing of Landing Platform is 5 M X 3 M X - 1 Nos.

2 Screen Chamber
No. of Manual Screen = 1.00 Nos. Mendatory for All KLD
No. of Mechanical Screen = - Nos. only for =>25 KLD if required
Vehicle load (1 Vehicle-5 Cum) = 5.00 Cum 1-10

Design Flow rate for Discharge 30.00 Cum/Hr Standard Value is 30

Discharge time = 10.00 Min
Design Flow rate = 500.00 Litres/min
Design Flow rate = 8.33 Litres/sec

Average Flow = 0.72 MLD

Peak Flow Factor = 1.00 Standard Value for Vehicle
Design Flow = Peak Flow
= 0.72 MLD
= 30.00 m3/hr
= 0.008 m3/sec

Average Flow = 0.72 MLD

= 30.00 m3/hr
= 0.008 m3/sec

Design Flow in each Screen = 0.008 m3/sec

1 No.

= 0.008 m3/sec

Average Flow in each Screen = 0.008 m3/sec

1 No.

= 0.008 m3/sec

Maximum Velocity through = 1.2 m/sec Standard Value

Screen at Peak Flow
Minimum Velocity through Screen = 0.6 m/sec Standard Value
at Average Flow

Design Flow = 0.008 m3/sec

Maximum Velocity through = 1.2 m/sec
Screen at Peak Flow
Clear Area of Opening through = 0.007 m2
Screen at Peak Flow

Average Flow = 0.008 m3/sec

Minimum Velocity through Screen =
at Average Flow
Clear Area of Opening through = 0.013 m2
Screen at Average Flow
Considering maximum Area of
Opening through Screen
Clear Spacing of Bars
Thickness of Bars
Gross Area of Screen
Assuming Depth of Screen
Channel
Gross Width of Screen
Calculated Width
No. of Bars
Say
Width of Screen provided
Width of screen chamber Say
Width of screen chamber Say
Height of Blind Plate at Bottom of
Screen provided
Liquid Depth of Screen Channel
provided
Liquid Depth of Screen Channel
provided
Length of Screen Channel
provided
Length of Screen Channel
provided
Freeboard provided
Freeboard provided
Total Depth
Total Depth
Velocity in Channel at Average
Flow
Head Loss across Screen
Head Loss across Screen
0.6 m/sec
= 0.013 m2
= 10 mm Typically 10, Range 6-20
= 10 mm Typically 10, Range 5-20
= 0.013x(10+10)/10
= 0.043 m2
= 0.100 m 0.100 m-Standard Value
= 0.043/0.1
= 0.43 m
= (Gross Width of Screen
/ Center to Center
Spacing of Bars) - 1
= 0.43/((10+10)/1000)-1
= 20.5 Nos.
= 21 Nos.
= (Number of Bars+1) x
Clear Spacing +
(Number of Bars x Bar
Thickness)
= (21+1)x10+(21x10)
= 430 mm
= 500 mm
= 0.50 M
= 100 mm
= 200 mm
0.20 M
= 3000 mm Minimum 3000 mm
3.00 M
= 800 mm
0.80 M
= 1000 mm
1.00 M
= Average Flow / Cross
Sectional Area of
Screen Channel
= 0.008/((500x200)/1000
000
= 0.080 m/sec
< 0.3 m/sec
= 0.0728 (V2 - v2)
 V = Velocity through Screen at = Peak Flow through
Peak Flow Screen Channel / Clear
Area of Opening
through Screen

v = Velocity in approach Channel
at Peak Flow
Head Loss across Screen at Peak
Flow
= 0.189 m/sec
= Peak Flow through
Screen Channel / Cross
Sectional Area of
Screen Channel
= 0.194 m/sec
= 0.000 m

Head Loss across Screen at 50%

Clogged Condition
Velocity through Screen at 50% = 0.379 m/sec
Clogged Condition at Peak Flow

> 0.3 m/sec

Velocity Check = OK
Head Loss across screen at 50% = 0.008 m
Clogged Condition at Peak Flow

Sizing of Screen Chamber is 3 M X 0.5 M X 1 M - 1 Nos.

3 Sludge Storage Tank

Numbers = 1.00 Nos Manually Input
Flow = 10.00 Cum
Retention Time = 2.00 Days 2 Days=<20 KLD<1 Day
Volume = 20.00 Cum
Volume of each tank = 20.00 Cum
Depth = 2.50 m 1.5M ≤ 10 KLD ≤ 2.5 M
Required Area = 8.00 Sqm
Length = 3.00 m Assume L >2 M
Width = 2.75 m
Provided Area = 8.25 Sqm
Check = OK Not more than 10% extra
Hydraulic Volume = 20.63 Cum
FB = 0.50 m Typically 0.5, Range 0.2-1.0
Total Depth = 3.00 m
Total Volume = 24.75 Cum

Sizing of Sludge Storage Tank is 3 M X 2.75 M X 3 M - 1 Nos

4 Anaerobic Stabilisation Reactor

Flow = 10.00 Cum/day

Nos. of ASR = 2.00 Nos 2 Nos.<50 KLD< 4 Nos.
Nos. of working Hrs = 4.00 Hrs Typically 4, Range- 1-8 Hrs
Design Flow rate 5.00 Cum
Inlet Flow rate = 1.25 Cum
Sludge Feeding Time = 10.00 Minutes
Pump flow Rate = 0.13 Cum/Min
Calculated flow Rate = 125.00 Litres/Min
Proposed flow Rate = 300.00 Litres/Min
Check = OK
A Mixing Chamber
Nos. of Mixing Chamber
Max Flow Rate
Upflow velocity
Calculated Surface Area
Length of chamber
Width: Length Ratio
Calculated Width of chamber
Provided Surface Area
Area Check
Calculated Upflow Velocity
Upflow Velocity Check
Retention Time
Volume of chamber
Depth
Check
Free Board
total depth
Sizing of Mixing Chamber is 1.25 M X 2 M X 2.5 M - 2 Nos.
B Digestion Chamber
Max Flow Rate
Upflow velocity
Calculated Surface Area
Length of chamber
Width: Length Ratio
Width of chamber
Provided Surface Area
Area Check
Calculated Upflow Velocity
Upflow Velocity Check
Depth of one chamber of
digestion
Free Board
total depth
Volume of one digestion chamber
Solids Retention Time
Total Volume of Digestion
chamber
Calculated Nos. of chamber
Provided Nos. of chamber
Check
Provided Volume of Digestion
Chamber
No. of ASR
Provided Number of chamber
Provided Volume of Digestion
Chamber
Sizing of Digestion Chamber is 2 M X 3 M X 2.5 M - 6 Nos
5 Liquid Storage Tank-I
= 2.00 Nos.
= 7.50 Cum/Hr
= 4.00 m/Hr Typically 4, Range 3-4
= 1.88 Sqm
= 1.25 m
= 1.50 Range 1-2
= 2.00 m
= 2.50 Sqm
= OK Provided ≥ Calculated
= 3.00 m/Hr
= OK 3 ≤ Upflow Velocity ≥ 4
= 1.00 Day Typically 1, Range 1-2
= 5.00 Cum
= 2.00 m
= OK Depth ≤ 2.5
= 0.50 m Typically 0.5, Range 0.2-1.0
= 2.50 m
= 7.50 Cum/Hr
= 2.00 m/Hr Typically 2, Range 1-2
= 3.80 sqm
= 2.00 m
= 1.50 Range 1.5-2
= 3.00 m
= 6.00 Sqm
= OK Provided ≥ Calculated
= 1.25 m/Hr
= OK 1 ≤ Upflow Velocity ≥ 2
= 2.00 m Typically 2, Range 1-3
= 0.50 m Typically 0.5, Range 0.2-1.0
= 2.50 m
= 12.00 Cum
= Day 3-5 Day (VS/TS= 0.3-0.4)
6.00 5-7 Days (VS/TS= 0.4-0.6)
7-9 Days (VS/TS= >0.6)
= 30.00 Cum
= 2.50 Nos
= 3.00 Nos
= OK No of Chamber < 4
= 36.00 Cum
= 2.00 Nos
= 6.00 Nos
= 72.00 Cum
 Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
Retention Time = 12.00 Hrs 24 Hrs, Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Liquid Storage Tank-I is 2 M X 1.5 M X 2.25 M - 1 Nos

6 Tiger Bio Filter I

Total flow 10.00 cum/day
Inlet BOD = 500.00 mg/l TBF Standard Value
Inlet TSS = 700.00 mg/l TBF Standard Value

a Hydraulic Load Approach

Design flow to each tank 1.30 Cum/day Range 1-1.5
Number of BMF tanks calculated 7.69 Nos

Number of BMF tanks provided 8.00 Nos

Length of Bed 3.00 m TBF Standard Value

Width of Bed 3.00 m TBF Standard Value
Area of each Bed 9.00 Sqm
Calculated Surface Area 72.00 Sqm

b Organic Load Approach

BOD load applied
BOD uptake rate
Worms required
Organic Loading Rate
Area required for each bed
Safety factor
Calculated Surface Area
Provided Surface Area
= 5.00 kg/day
= 0.50 Kg of BOD / Kg of Typically 0.5, Range 0.5-1.0
worms
= 10.00 Kg worms
= 0.20 Kg/Sqm/day Typically 0.2, Range 0.1-1.0
= 25.00 Sqm
5.00% Typically 5%, Range 5%-10%
= 26.25 Sqm
= 27.00 Sqm

c Solids Load Approach

TSS load applied = 7.00 kg/day
TSS uptake rate = 1.00 Kg of TSS / Kg of Typically 1, Range 1.0-2.0
worms
Worms required = 7.00 Kg worms
Solids Loading Rate = 0.15 Kg/Sqm/day TBF Standard Value
Area required = 46.70 Sqm
Safety factor = 5.00% Typically 5%, Range 5%-10%
Calculated Surface Area = 49.04 Sqm
Provided Surface Area = 50.00 Sqm

Considering Maximum area for = 72.00 Sqm

design as per (a,b,c)
 Area Check = OK
Number of BMF tanks provided = 8.00 Nos

Area for 1 Tank = 9.00 Sqm

Length = 3.00 m Typically 3
Width = 3.00 m
Depth 0.70 m TBF Standard Value
Free Board 0.30 m TBF Standard Value
Total Depth = 1.00 m
Sizing of Tiger Bio Filter I is 3 M X 3 M X 1 M - 8 Nos

7 Liquid Storage Tank-II

Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
RetentionTime = 12.00 Hrs 24 Hrs, Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Liquid Storage Tank-II is 2 M X 1.5 M X 2.25 M - 1 Nos

8 Tiger Bio Filter II

Flow 10.00 Cum/day
Number of pumping hours = 8.00 Hrs Typically 8 Hrs
Number of BMF tanks provided = 1.00 Nos

Design flow to each tank = 10.00 Cum/day

= 1.25 Cum/ Hr for 8 Hr
= 0.35 Litre/Sec

Inlet BOD = 250.00 mg/l TBF Standard Value

Inlet TSS = 250.00 mg/l TBF Standard Value
BOD load applied = 2.50 kg/day
BOD uptake rate = 0.50 Kg of BOD / Kg of (0.5 to 1.0)
worms
Worms required = 5.00 Kg worms
Sewage application rate = 1.25 Cum/Sqm/day Typically 1.25, Range 1-1.5
Calculated Surface Area = 8.00 SqM.
Provided Surface Area = 10.69 SqM.
ZA Tank Dia Provided = 3.69 M
Provided Surface Area 10.69 SqM.
Area Check = OK
Depth provided = 0.90 m TBF Standard Value
 Free Board 0.22 m TBF Standard Value
Total Depth = 1.12 m
Sizing of Tiger Bio Filter II in ZA Tank is Dia 3.69 M X 1.12 M - 1 Nos

9 Filter Feed Tank

Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
RetentionTime = 12.00 Hrs Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Filter Feed Tank-II is 2 M X 1.5 M X 2.25 M - 1 Nos

10 Treated Water Tank

Numbers = 1.00 Nos Typically 1
Flow = 10.00 Cum/day
RetentionTime = 12.00 Hrs Range 12-24
Required Volume = 5.00 Cum
Depth = 1.75 m Range 1-3
Area 2.86 Sqm
Length = 2.00 m Assume L ≥2 M
Width = 1.50 m
Provided Area = 3.00 Sqm
Area Check = OK Not more than 10% extra
Hydraulic Volume = 5.25 Cum
FB = 0.50 m Range 0.2-1.0
Total Depth = 2.25 m
Total Volume = 6.75 Cum
Sizing of Treated Water Tank is 2 M X 1.5 M X 2.25 M - 1 Nos
 10 KLD FECAL SLUDGE TREATMENT PLANT BASED ON TIGER BIFILTER TECHNOLOGY

MASS BALANCE
Design Considerations
Design Flow = 10.00 KLD
BODin = 12,000.00 mg/l
CODin = 35,000.00 mg/l
TSSin = 18,000.00 mg/l

1 Screen Chamber
Numbers = 1.00 Nos
Volume = 10.00 KLD
BODin = 12,000.00 mg/Litre
Total BODin = 120.00 Kg
Reduction % = 0%
BOD out = 12,000.00 mg/Litre
BOD out = 120.00 Kg
CODin = 35,000.00 mg/Litre
Total CODin = 350.00 Kg
Reduction % = 0%
COD out 35,000.00 mg/Litre
COD out = 350.00 Kg
TSSin = 18,000.00 mg/Litre
Total TSSin 180.00 Kg
Reduction % = 0%
TSS out 18,000.00 mg/Litre
TSS out = 180.00 Kg
Screenings
Qty (m3/day) = Flow (KLD) x 0.05 (50 0.50 KLD
m3/1000 KLD) =
Non Bio Degaradable portion 30% = 0.15 KLD

2 Anarobic Digestion (all stages)

Numbers = 2.00 Nos
Volumein = 10.00 KLD
approximate Water loss
Volume Reduction % 0% during anaerobic digestion
= process
Volumeout = 10.00 KLD

= 12,000.00 mg/Litre
BODin
= 120.00 Kg
Approximate Reduction based
BOD Reduction % 85% on CPHEEO manual for Sludge
= Digestion
= 1,800.00 mg/Litre
BOD out
= 18.00 Kg

= 35,000.00 mg/Litre
CODin
= 350.00 Kg
Approximate Reduction based
Reduction % 85% on CPHEEO manual for Sludge
= Digestion
= 5,250.00 mg/Litre
COD out
= 52.50 Kg

= 18,000.00 mg/Litre
TSin
 TSin
= 180.00 Kg

Approximate Reduction based

Reduction % 85% on CPHEEO manual for Sludge
Digestion considering TVS and
= TFS together
= 2,700.00 mg/Litre
TSS out
= 27.00 Kg

3 TIGER BIO FILTER I

Numbers = 1.00 Nos
Volumein = 10.00 KLD

= 1,800.00 mg/Litre
BODin
= 18.00 Kg

Reduction % 90% considering efficiancy based

= on Sewage Treatment
= 180.00 mg/Litre
BOD out
= 1.80 Kg

= 5,250.00 mg/Litre
CODin
= 52.50 Kg

Reduction % 90% considering efficiancy based

= on Sewage Treatment
= 525.00 mg/Litre
COD out
= 5.25 Kg

= 2,700.00 mg/Litre
TSin
= 27.00 Kg
considering efficiency based
Reduction % 90% on solid capture at TBF bed
= surface
= 270.00 mg/Litre
TSS out
= 2.70 Kg

4 TIGER BIO FILTER II

Numbers = 1.00 Nos
Volumein = 10.00 KLD

= 180.00 mg/Litre
BODin
= 1.80 Kg

Reduction % 85% considering efficiancy based

= on Sewage Treatment
= 27.00 mg/Litre
BOD out
= 0.27 Kg

= 525.00 mg/Litre
CODin
= 5.25 Kg

Reduction % 85% considering efficiancy based

= on Sewage Treatment
= 78.75 mg/Litre
COD out
= 0.79 Kg
 = 270.00 mg/Litre
TSin
= 2.70 Kg

Reduction % 85% considering efficiency based

= on Sewage Treatment
= 40.50 mg/Litre
TSS out
= 0.41 Kg

5 TERTIARY TREATMENT FILTER

Numbers = 1.00 Nos
Volumein = 10.00 KLD

= 27.00 mg/Litre
BODin
= 0.27 Kg
Reduction % = 65%
= 9.45 mg/Litre
BOD out
= 0.09 Kg

= 78.75 mg/Litre
CODin
= 0.79 Kg
Reduction % = 65%
= 27.56 mg/Litre
COD out
= 0.28 Kg

= 40.50 mg/Litre
TSin
= 0.41 Kg
Reduction % = 65%
= 14.18 mg/Litre
TSS out
= 0.14 Kg

6 Treated Water Parameters

BOD out = 9.50 mg/l
COD out = 27.60 mg/l
TSS out = 14.20 mg/l
Treated Water Generated = 10.00 KLD
Vermicompost Generated = 5.00 kg/Day