Document No.

: 23E001AC01C1WPA0-C
Customer Document No.:

Sheet: 1 of 51
Document Title: Compressor Welding Procedure
Rev. 4
Project Name: PKN MTBE Improvement Project Master Shop Order: 23E001
End User: Arabian Petrochemical Company (Petrokemya) Serial Number: 23E001A001
Purchaser: China Tianchen Engineering Corporation Set: 1
Purchase Order No.: T22B17-PC06O-EQU-002 Model: 88MD4-4 + 78M3/3I + SNV-7
Item No.: 88K201 Service: Product Gas Compressor
Job No:
FOR APPROVAL FOR RECORD
To avoid delay and maintain shipping promise, Any requested change of this equipment will result in:
the approved print must be returned by: 1. Contract price adjustment.
Apr.08.'24 2. Extended shipping promise as this contract is in the
manufacturing process.
By: T. Suzuki By:
Date: Mar.25.'24 Date:

5
4 3,6,8,10 Mar.25.'24 S.Ishibashi M.Miyazaki Approved By: K.Mitsuhashi Jun.27.'23
3 10,19-22 Feb.27.'24 K.Mitsuhashi M.Miyazaki
2 10 Oct.23.'23 K.Mitsuhashi M.Miyazaki Checked By: K.Mitsuhashi Jun.27.'23
1 6,10,17,18,42-47 Aug.17.'23 K.Mitsuhashi M.Miyazaki
Rev Page Date App'd By Prepared By: M.Miyazaki Jun.27.'23
(For internal distribution)
To Set
Customer
PE E TUR MEL 816-1
PM E MD MEC 812 R
DC E DD MED DCME
DR E CE 811-1B 815
COM MED 811-2 MTS
 Comment and Action List
Document No. 23E001AC01C1WPA0-C
Document Title Compressor Welding Procedure
User Name Arabian Petrochemical Company (Petrokemya)
Master Shop Order No. 23E001 Model 88MD4-4 + 78M3/3I + SNV-7

Revision 0 Issue Date Jun. 27, 2023

Item No. Page Customer's Comment EETC Action

(Refer to Comments Control Sheet)

Welding Map for Compressor Casing
User Name Saudi Basic Industries Corporation Service Product Gas Compressor EETC Ser.No. 23E001AC01 Model 88MD4-4
Welding Map for Compressor Casing
User Name Saudi Basic Industries Corporation Service Product Gas Compressor EETC Ser.No. 22E001AC01 Model 88MD4-4
Welding Map for Compressor Casing
User Name Saudi Basic Industries Corporation Service Product Gas Compressor EETC Ser.No. 23E001AC01 Model 88MD4-4
Welding Procedure and Inspection Summary Sheet
User Name Arabian Petrochemical Company (Petrokemya) Service Product Gas Compressor EETC Ser.No. 23E001AC01 Model 88MD4-4

Minimum Operating Temperature 0 Service Condition : Low Temperature H2 H 2S Other :

*1
Base Metal Thickness (mm) Nominal P-No. PWHT Inspection
Joint Preheat Interpass
Joint Type Process(es) WPS No. Filler Metal PQR No.
No. Thickness (°C) (°C) Temp Time
(1) (2) (1) (2) (1) (2) Edge Prep After Back Chipping Before PWHT After PWHT
(mm) (°C) (H)

C-1a,b A516 Gr.60 A350 Gr.LF2 76 229 76 Groove+Fillet 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 120 250 620±20 2.4 MT MT MT, UT MT,UT 2
C-2a,b A516 Gr.60 A350 Gr.LF2 76 229 76 Groove+Fillet 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 120 250 620±20 2.4 MT MT MT, UT MT

C-3a,b A516 Gr.60 A350 Gr.LF2 89 229 89 Groove+Fillet 1 1 FCAW EP-3005-12 1 E71T-1C ER-3005 1 120 250 620±20 2.4 MT MT MT, UT MT,UT 2
C-4a,b A516 Gr.60 A350 Gr.LF2 89 229 89 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 120 250 620±20 2.4 MT MT MT, UT MT

C-5a,b A516 Gr.60 A516 Gr.60 76 90 76 Groove+Fillet 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 100 250 620±20 2.4 MT MT MT, UT MT,UT

C-6 A516 Gr.60 A516 Gr.60 76 76 76 Butt 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 100 250 620±20 2.4 MT MT MT, RT MT,UT 4
C-7-1a,b A516 Gr.60 A516 Gr.60 45 114 45 Groove+Fillet 1 1 FCAW EP-3005-12 1 E71T-1C ER-3005 1 100 250 620±20 2.4 MT N/A MT MT

C-8a d A516 Gr.60 A516 Gr.60 70 76 30 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT N/A MT MT

C-9-1a d JIS SS400 *2) A516 Gr.60 32/25 229 10 Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 120 250 620±20 2.4 N/A N/A MT MT

C-9-2a d JIS SS400 *2) A516 Gr.60 70 76 19 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 N/A N/A MT MT

N-1-1a,b A516 Gr.60 A516 Gr.60 38 76 38 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, UT MT,UT

N-1-2a d A516 Gr.60 A516 Gr.60 38 38 38 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT,UT 4
N-1-3a h A516 Gr.60 A516 Gr.60 32 32 32 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT

N-1-4a,b A516 Gr.60 A516 Gr.60 32 38 32 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT,UT 4
N-1-5a,b A516 Gr.60 A350 Gr.LF2 32 32 32 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT N/A MT, RT MT,UT

N-1-6a,b A516 Gr.60 A516 Gr.60 51 32 51 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT MT

N-2-1 A516 Gr.60 A516 Gr.60 51 76 51 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, UT MT

N-2-2a,b A516 Gr.60 A516 Gr.60 51 51 51 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT

N-2-3a,b A516 Gr.60 A516 Gr.60 44 44 44 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT

N-2-4 A516 Gr.60 A516 Gr.60 44 51 44 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT

N-2-5 A516 Gr.60 A350 Gr.LF2 38 44 38 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 2.4 MT MT MT, RT MT

4 1 1
D-1a~h A106 Gr.B A516 Gr.60 4.5 76 4.5 Fillet 1 1 GTAW EP-5007-12B ER70S-6 ER-5007 10 250 620±20 2.4 N/A N/A MT MT,PMI 2
D-2a~h A106 Gr.B A234 Gr.WPB 4.5 4.5 4.5 Butt 1 1 GTAW EP-5007-12B ER70S-6 ER-5007 10 250 620±20 2.4 N/A N/A PT, RT PT,PMI

D-3a~h A106 Gr.B A105 4.5 4.5 4.5 Butt 1 1 GTAW EP-5007-12B ER70S-6 ER-5007 10 250 620±20 2.4 N/A N/A PT, RT PT,PMI

Note: *1) Detail of Inspection

PT Penetrant Examination *2)JIS SS400 is equivalent to ASTM A36
MT Magnetic Particle Examination
UT Ultrasonic Examination RT and UT wlll be performed at accessible area.
RT Radiographic Examination (Full)
RT(RND) : Random Radiographic Examination (20%)
RT(Spot) : Spot Radiographic Examination (20%)
HDC : Production Hardness Test Weld Metal HAZ Base Metal
IM Production Impact test (0 )
PMI : Positive Material Identification Inspection
FT : Ferrite Check Test
N/A Not Applicable
 0 3
6
9

As per Drawing 0 3

As per Drawing
0
3

2
6 9
0 3 0 3

4
 Min.45

Back Chipping Back Chipping

4
4

0 3 0 3

2
2

As per Drawing
2 4

0.2 1
3
0

4
2

Melt-through
0.5

2 4.5
Welding Map for Compressor Casing
User Name Saudi Basic Industries Corporation Service Product Gas Compressor EETC Ser.No. 23E001AC02 Model 78M3/3I
Welding Procedure and Inspection Summary Sheet
User Name Arabian Petrochemical Company (Petrokemya) Service Product Gas Compressor EETC Ser.No. 23E001AC02 Model 78M3/3I

Minimum Operating Temperature 0 Service Condition : Low Temperature H2 H 2S Other :

*1
Base Metal Thickness (mm) Nominal P-No. PWHT Inspection
Joint Preheat Interpass
Joint Type Process(es) WPS No. Filler Metal PQR No.
No. Thickness (°C) (°C) Temp Time
(1) (2) (1) (2) (1) (2) Edge Prep After Back Chipping Before PWHT After PWHT
(mm) (°C) (H)

C-1a,b A516 Gr.60 A350 Gr.LF2 76 229 76 Groove+Fillet 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 120 250 620±20 3.8 MT MT MT, UT MT, UT 2
C-2a,b A516 Gr.60 A350 Gr.LF2 76 229 76 Groove+Fillet 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 120 250 620±20 3.8 MT MT MT, UT MT

C-3 A516 Gr.60 A216 Gr.WCB 76 76 76 Butt 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 100 250 620±20 3.8 MT MT MT, RT MT, UT 4
C-4 A516 Gr.60 A216 Gr.WCB 76 76 76 Butt 1 1 SAW EP-1003-12 E7P6-EH14 ER-1003 100 250 620±20 3.8 MT MT MT, RT MT
2
C-5a h A216 Gr.WCB A350 Gr.LF2 229 229 229 Butt 1 1 GMAW EP-4001-12 ER70S-6 ER-4001 120 250 620±20 3.8 MT N/A MT, UT MT, UT 2
C-6 A216 Gr.WCB A350 Gr.LF2 44 90 18 Fillet 1 1 FCAW EP-3005-12 1 E71T-1C ER-3005 1 100 250 620±20 3.8 N/A N/A MT MT

C-7a d A216 Gr.WCB A350 Gr.LF2 76 76 33 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT N/A MT MT

C-8-1a d JIS SS400 *2) A350 Gr.LF2 25/32 229 11.3 Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 N/A N/A MT MT

C-8-2a d JIS SS400 *2) A516 Gr.60 70 76 19 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 N/A N/A MT MT

N-1-1 A516 Gr.60 A516 Gr.60 51 76 51 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, UT MT, UT

N-1-2a,b A516 Gr.60 A350 Gr.LF2 51 51 51 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, RT MT, UT 4
N-1-3a d A516 Gr.60 A516 Gr.60 38 38 38 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, RT MT

N-1-4 A516 Gr.60 A516 Gr.60 38 51 38 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, RT MT, UT 4
N-1-5 A516 Gr.60 A350 Gr.LF2 38 38 38 Butt 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, RT MT, UT

N-1-6 A516 Gr.60 A516 Gr.60 51 51/38 51 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT MT

N-2 A216 Gr.WCB A516 Gr.60 50.8 76 5.08 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, UT MT, UT 2
N-3 A216 Gr.WCB A516 Gr.60 38.1 76 38.1 Groove+Fillet 1 1 GTAW+FCAW EP-8011-12 ER70S-6,E71T-1C ER-3005,ER-5007 100 250 620±20 3.8 MT N/A MT, UT MT, UT

N-4 A216 Gr.WCB A516 Gr.60 44.5 76 44.5 Groove+Fillet 1 1 FCAW EP-3005-12 E71T-1C ER-3005 100 250 620±20 3.8 MT MT MT, UT MT

3 3 3
D-1a e A106 Gr.B A516 Gr.60 4.5 76 4.2 Fillet 1 1 GTAW EP-5007-12BL ER70S-6 ER-5007 10 250 555±15 4.0 N/A N/A MT 2 MT, PMI 2
D-2a e A106 Gr.B A234 Gr.WPB 4.5 4.5 4.5 Butt 1 1 GTAW EP-5007-12ML ER70S-6 ER-5007 10 250 555±15 4.0 N/A N/A PT, RT PT, PMI

D-3a e A105 A234 Gr.WPB 4.5 4.5 4.5 Butt 1 1 GTAW EP-5007-12BL ER70S-6 ER-5007 10 250 555±15 4.0 N/A N/A PT, RT PT, PMI

Note: *1) Detail of Inspection

PT Penetrant Examination *2)JIS SS400 is equivalent to ASTM A36
MT Magnetic Particle Examination
UT Ultrasonic Examination RT and UT wlll be performed at accessible area.
RT Radiographic Examination (Full)
RT(RND) : Random Radiographic Examination (20%)
RT(Spot) : Spot Radiographic Examination (20%)
HDC : Production Hardness Test Weld Metal HAZ Base Metal
IM Production Impact test (0 )
PMI : Positive Material Identification Inspection
FT : Ferrite Check Test
N/A Not Applicable
6 9

Back Chipping
3
0

4
0 3

2
18 22

3
0
9 13

As per Drawing

As per Drawing
3
0

Min.45

2 4

Back Chipping
3
0

0 3
2
 2 4

Back Chipping

3
0
4

0 3
2
As per Drawing

2
0.2 1
Melt-through

0.5
2 4.5