REFERENCE CLAUSE : APPENDIX 2

19.1 Design Parameters

Minimum required thickness for loose type Flange, without hub according to fig.2-4
sketch 3, can be calculated as per the Procedure given in Appendix-2 of
ASME Section VIII Div. 1 Ed. 2007,Addenda 2009

Symbol Description Unit Value

Flange SA-105 (Non Std W.N Forged flange)
Bolt SA-193 Gr. B7 (Galvanized)
P Design Pressure KPag 1250
Design Pressure MPag 1.25
T Design Temperature °C 99
CA Corrosion allowance mm 3
Sfo Allowable stress for flange at design temp. MPa 137.896
Sfa Allowable stress for flange at ambient temp. MPa 137.896
Sb Allowable stress at design temp. for bolt MPa 172.37
Sa Allowable stress at ambient temp for bolt MPa 172.37

Flange Details
B Inside Diameter mm 301
A Outside Diamenter mm 595
C Diameter of bolt circle mm 539.8
t Flange thickness corroded mm 52
db Nominal Dia of bolt inch 1"
RA root area sq.mm 355.5
n No. of bolts 16
go Corroded Thickness of hub at back of flange (go-CA) mm 5.38
g1 corroded Thickness of hub at back of flange (g1-CA) mm 13
g1/go Ratio 2.42
ho factor = sqrt(B*go) mm 40.24
h Height of hub mm 25
h/ho Ratio mm 0.62
f Hub stress correction factor (Fig. 2-7.6 ) 1.40
F Factor for integral type flanges (Fig. 2-7.2 ) 0.79
e Factor = F / ho 0.02
V Factor for integral flange ( fig. 2-7.3 ) 0.16
Gasket Details
MOC CI-18 / CI-31
OD Gasket outside dia. mm 514
ID Gasket inside dia mm 406
tg Gasket thickness mm 3
y Gasket seating stress MPa 11.03
(Provided by gasket manufacturer)
m Gasket factor 2
(Provided by gasket manufacturer)
N Gasket contact width =(O.D.-I.D.)/(2)= mm 54
bo Basic Gasket seating width = N/2 mm 27.0 >6 mm
(Refer Appendix 2,Table2-5.2 )
b Effective Gasket Seating width = 2.5x Sq.rt (bo) mm 13.0
(Refer Appendix 2,Table2-5.2 )
G Dia. at Gasket load reaction=O.D.-2*b = mm 488.02
19.2 Load and Bolt Calculation
Hp = total Joint-Contact surface compression Load
Hp = 2 *b *3.14* G*m*P (Appendix 2,2-3)
Hp = 10145.874 kg

H = Total Hydrostatic end force

H = 0.785*G² *P (Appendix 2,2-3)
H = 23822.347 kg

Wm1 = Min. required Bolt Load for Operation

Wm1 = H + Hp (Appendix 2,2-5(c)(1))
Wm1 = 33968.221 kg
Wm1 = 333228.252 N

Wm2 = Min. required Bolt Load for Seating.

Wm2 = 3.14 *b *G *y (Appendix 2,2-5(c)(2))
Wm2 = 22381.799 kg

19.3 Flange Design Bolt Load (W)

W = 0.5 (Ab + Am) Sa (Appendix 2,2-5(e))
Am = Required bolt area
= Greater of (Wm1/Sb) and (Wm2/Sa) (Appendix 2,2-5(d))
Wm1/Sa = 1931.244 sq.mm
Wm2/Sb = 1272.505 sq.mm
Am = 1931.244 sq.mm
Ab = RA * n
Ab = 5688.000 sq.mm
W = 66938.284 kg
W = 656664.565 N

Hence Bolting Area Is Sufficient

19.4 Flange Moment Calculation

Md = Moment due to Hydrosatic End force = Hd x hd (Appendix 2,2-3 )

Hd = Hydrostatic end force = 0.785 B² * P (Appendix 2,2-3)
= 9062.409 kg
hd = Lever Arm = R+0.5 g1 (Appendix 2,Table 2-6) R= (C-B)/2 - g1
= 112.9 mm = 106.4
Md = 1023145.964 kg-mm
 Mg = Moment due to Gasket load = Hg x hg (Appendix 2,2-3)
Hg = Gasket Load = W-H (Appendix 2,2-3 )
= 43115.937 kg
hg = Lever Arm = 0.5 (C-G) (Appendix 2,2-3)
= 25.9 mm
Mg = 1116288.034 kg-mm

Mt = Moment due to difference between total Hydrostatic end force on the area
inside the flange = Ht x ht (Appendix 2,2-3)
Ht = (H - Hd) (Appendix 2,2-3 )
= 14759.938 kg
ht = Lever Arm = 0.5*(R+g1+hg) (Appendix 2,Table 2-6 )
= 72.65 mm
Mt = 1072238.519 kg-mm
For operating condition
Mo = Total Flange Moments = Md + Mg + Mt (Appendix 2,2-6)
Mo = 3211672.517 kg-mm
Mo = 31506507.391 N-mm
For gasket seating condition
Mo' = Moment due to Gasket seating = Hg x hg (Appendix 2,2-6)
Hg = W= 66938.284
hg = 25.9
Mo' = 1733057.676 kg-mm
Mo' = 17001295.806 N-mm
Mo' = 17001295.806 N-mm
19.5 Flange thickness required (t) (Appendix 2,2-7(b) )

K= A/B T= Factor involving K

= 1.997 T= 1.508
LOG10 K = 0.300
Y= Factor involving K U= Factor involving Z= Factor involving K
Y= 2.970 U= 3.264 Z= 1.670
d= (U*ho*go2)/V= 23759.57 and L=(t*e+1) / T + (t3/d)= 7.26

f x Max (Mo,Mo')
a) Longitudinal Hub Stress (SH) = = 119.468 Mpa < ( 1.5*Sfo)
( L x g12 x B)

(1.33te+1) x Max (Mo,Mo')

b) Radial Flange Stress(SR) = = 12.5746 Mpa < ( Sfo)
( L x t2 x B)

Yx Max(Mo,Mo')
c) Tangential flange Stress(ST) = Z x SR = 93.976 Mpa < ( Sfo)
( t2 x B)

d) Also (SH + SR )/2 and ( SH + ST )/2 are not greater than Sfo.Hence design is safe for this thickness.
 FLANGE RIGIDITY

REFERENCE CLAUSE : APPENDIX-2 /2-11

symbol Description Unit Value

J Rigidity Index
Greater of moments required for gasket seating and 31506507.391
Mo N-mm
opearting conditions
E Modulus of elasticity for flange material Mpa 198000
t Flange thickness corroded mm 52
KI Rigidity Factor For Integral Flange 0.3
V Factor for integral flange ( fig. 2-7.3 ) 0.160
L Factor 7.26
go Corroded Thickness of hub at back of flange (go-CA) mm 5.38
ho factor = sqrt(B*go) mm 40.242

FOR INTEGRAL TYPE FLANGE

52.14 V Mo
J= ≤1
L Ego2 KI ho

J= 0.52 <1

which shows flange is sufficiently rigid to control the leakage

Chap-12 MIN. REQUIRED THICKNESS FOR TOP COVER Page 1 of 3

REFERENCE CLAUSE : UG-34 AND APPENDIX 2

12.1 Design Parameters

Thickness of bolted cover,head or blind flange is calculated as below.

t = dx (CP/SE + 1.9Whg/SEd³) + CA

a) Here the thickness t shall be calculated for both operating and gasket seating and greater of 2 values shall be used.
For opearating condition P shall be design pressure,and value of S at design temp. and W from formula (3) of 2-5(e).
shall be used.
b) For gasket seating, P is zero, value of S at atmospheric temp and W from formula (4) of 2-5(e)
shall be used.

Symbol Description Unit Value

TOP COVER-SA-182 F316L
Bolt SA-193 Gr. B8
P Internal Design Pressure KPag 1250
Internal Design Pressure Psi 1440
T Design Temperature F 120
CA Corrosion allowance mm 0.125
Sfo Allowable stress for flange at design temp. Psi 24940
Sfa Allowable stress for flange at ambient temp. Psi 24940
Sb Allowable stress at design temp. for bolt Psi 172.370
Sa Allowable stress at ambient temp for bolt Psi 172.370

Flange Details
B Inside Diameter mm 0
A Outside Diamenter mm 280
C Diameter of bolt circle mm 241.3
t Flange thickness mm 23.9
db Nominal Dia of bolt (3/4" UNC) mm 19.05
RA root area sq.mm 194.84
n No. of bolts 8

Gasket Details
MOC Non-Asbestos sheet Gr. CI-31
OD Gasket outside dia. mm 222.0
ID Gasket inside dia mm 168
tg Gasket thickness mm 3
Gasket seating stress MPa 11.03
y
Gasket factor 2
m
N Gasket contact width mm 27
bo Basic Gasket seating width = N/2 mm 13.50 >6 mm
(Refer Appendix 2,Table2-5.2 )
b Effective Gasket Seating width = bo mm 9.19
(Refer Appendix 2,Table2-5.2 )
G Dia. at Gasket load reaction = (O.D. - 2 x b) = (215 - 2 x 9.75 ) mm 203.63
 0
0
0

Chap-12 MIN. REQUIRED THICKNESS FOR TOP COVER Page 2 of 3

12.2 Load and Bolt Calculation

Hp = total Joint-Contact surface compression Load
Hp = 2 *b *3.14* G*m*P (Appendix 2,2-3 )
Hp = 3448492.425 kg

H = Total Hydrostatic end force

H = 0.785*G² *P (Appendix 2,2-3 )
H = 4777950.655 kg

Wm1 = Min. required Bolt Load for Operation

Wm1 = H + Hp (Appendix 2,2-5(c)(1) )
Wm1 = 8226443.081 kg
Wm1 = 80701406.6203686 N

Wm2 = Min. required Bolt Load for Seating.

Wm2 = 3.14 *b *G *y (Appendix 2,2-5(c)(2) )
Wm2 = 6603.624 kg

12.3 Flange Design Bolt Load (W)

W = 0.5 (Ab + Am) Sa (Appendix 2,2-5(e) )
Am = Required bolt area
= Greater of (Wm1/Sb) and (Wm2/Sa) (Appendix 2,2-5(d) )
Wm1/Sb =468187.078 sq.mm
Wm2/Sa =375.828 sq.mm
Am = 468187.078 sq.mm
Ab = RA * n
Ab = 1558.720 sq.mm
W = 4126915.555 kg
W = 40485041.5933843 N
Bolting Area Is Not Sufficient
12.4 Flange Moment Calculation

Mg = Moment due to Gasket load = Hg x hg (Appendix 2,2-3 )

Hg = Gasket Load = W-H (Appendix 2,2-3 )
= -651035.100 kg
hg = Lever Arm = 0.5 (C-G) (Appendix 2,Table 2-6 )
= 18.836 mm
Mg = -12262627.968 kg-mm
 0
0
0

Chap-12 MIN. REQUIRED THICKNESS FOR TOP COVER Page 3 of 3

12.5 Flange thickness required as per UG-34(c)(2)

Symbol Description Unit Value

TOP COVER-SA-182 F316L
P Design Pressure MPag 1440
T design Temperature °C 120
S allowable stress for flange at design temp MPa 24940
E Joint Efficiency 1
d Diameter mm 195.0
C attachment factor 0.3
t min required thickness oft Top cover flange mm
W For Operating condition N 80701406.6203686
W For Gasket Seating N 40485041.593
hg Gasket Moment Arm mm 18.836
CA Corrosion Allowance mm 0

t = d (CP/SE + 1.9Whg/SEd³) + CA [UG-34(c)(2) )]

a) Flange thickness (OPERATING CONDITION.)

t = 195 x ((0.3x1.25)/(95.796x1) + (1.9x70053.3x18.83)/(95.796x1x1953)) +0

t = 35.391 mm+ 0 mm

t = 35.516 mm

b) Flange thickness ( GASKET SEATING.)

t = 195 x (1.9x166729x18.83)/(115.143x1x1953)) +0

t = 17.260 mm+ 0 mm

t = 17.385 mm

Provided thickness is 23.9 mm which is adequate.

Chap-11 BOTTOM HEAD THICKNESS UNDER INTERNAL PRESSURE Page 1 of 1
REFERENCE CLAUSE : UG-34 and UW-13.2-C & UG-39(e)(2)

11.1 Design Parameters.

Symbol Description Unit Value

MOC SA-240 Gr.316L
t Head thickness under Internal Presssure mm
P Design Pressure KPag 1250
Design Pressure MPag 1.25
T Design Temperature °C 99
Inside Diameter(corroded)=(O.D.- 2xThkx0.875 + 2xCA)
d
=(168.3-2x3.4x0.875+2x0) mm 162.35
S Allowable stress at design temp. MPa #REF!
E Joint Efficiency 1
CA Corrosion allowance mm 0
C Attachment Factor(As per UG-34(h)) 0.33
Finished opening of N2 (O.D.) mm 64
d1

Finished opening of N4 (O.D.- 2xThkx0.875 + 2xCA) mm 16.45

d2
=(21.3.-2x2.77x0.875+ 2x0)
davg Average dia.of opening. mm 40.225
p Center to center spacing of two adjacent openings mm 68
e Smallest ligament efficiency of adjacent opening pairs
in the head = [(p - dave) / p] 0.4085
(As per UG-39(e)(2))
h Multiplying factor =√(0.5 / e) 1.106
(As per UG-39(e)(2))
11.2 Bottom Head Thickness:
Now, as per UG-39(e)(2) when the spacing between adjacent openings in a pair is less than twice
but equal to or greater than 1 1/4 the average diameter of the pair, the required head thickness is given
as follows :
(UG-34 c (1))
t = dx (CP/SE) x h + CA

t = 162.35 x (0.33 x1.25/115.143 x1) x 1.106 + 0

t = #REF! mm+0 mm

t = #REF! mm --(i)

minimum thickness required 1.5 mm + CA

= 1.5 mm + 0 mm = = 1.5 mm = --(ii) as per UG 16(b)

From Equations (i) & (ii)

Required Head thickness is = #REF! mm
Provided thickness of 16 mm is adequate.

11.3 Bottom Head thickness required for nozzle thickness and nozzle reinforcement calculations:
Consider Joint Efficiency for Nozzle thickness calculation as 1 in the above formula.
The Thickness can be calculated as

t = 162.35 x (0.33 x1.25/115.143 x 1) x 1.106+ 0

t = #REF! mm + 0 mm

t = #REF! mm

Therefore, the thickness will be #REF! mm

 Chap.- 13 INSPECTION OPENING & MAX. OPENING SIZE Page 1 of 3

13.1 INSPECTION OPENING REQUIREMENT

Opening is ommited as per UG-46(f)( 5) and UG-46(d).

Vessel I.D Range Service Requirement Provided

Under 300 mm For vessel 300mm or less in inside dia;
and less opening for inspection may be omitted
oil
if there are atleast 2 removable pipe
connections not less than DN 20
(UG-46-d)Satisfied
Here the vessel has two DN 50 noozle and a
removable top cover(DN150).Thus
(UG-46-d) is Satisfied

13.2 MAXIMUM OPENING SIZE PERMISSIBLE FOR USING UG-36-UG-43

Max. Opening Size

Nozzle Location Shape Max. Opening Size Permitted Remarks
Provided

(a)For vessel 1500 mm I.D. and Less, One DN50 Exempt from compensation
Half Vessel Diameter = 64 as per UG-36(b)
N1 Shell
Circular 168.3/2 -3.4 =80.75
(b)but not to exceed 500 mm

1/4 of the Head diameter

168.3/4= 42 DN 50 Reinforcement is required
N2 Bottom Head Circular = 64 as per UG-39(a)
UG-39(b)(1) Reinforcement
is not required, Satisfied
(a)For vessel 1500 mm I.D. and Less, One DN 15 Exempt from compensation
Half Vessel Diameter = 24.5 as per UG-36(b)
N3 Shell Circular
168.3/2 -3.4 =80.75
(b)but not to exceed 500 mm
1/4 of the Head diameter DN 15
168.3/4= 42 = 21.3-2x2.77+2x0 Exempt from compensation
= 15.76 as per UG-39(a)
N4 Bottom Head Circular

1/4 of the Head diameter DN 15 Exempt from compensation

= 21.3-2x2.77+2x0 as per UG-39(a)
N5 Top Cover Circular 280/4 = 70 = 15.76
chap.13 Reinforcement Calculations for Nozzle N2 (UG-37) Page 2 of 3

REFERENCE CLAUSE :UG-37 LOCATION : BOTTOM HEAD

Symbol Description Unit Value

A Total c/s area of RF required in the plane considered sq.mm Fig.UG-37.1

A1 area in excess thickness in the vessel wall available for RF sq.mm Fig.UG-37.1
A2 area in excess thickness in nozzle wall available for RF sq.mm Fig.UG-37.1
A3 area available for RF when nozzle extends inside the vessel wall sq.mm Fig.UG-37.1
A41, c/s area of various welds available for RF sq.mm Fig.UG-37.1
A42, A43
A5 c/s area of material added as RF sq.mm Fig.UG-37.1
c corrosion allowance mm 0
D inside shell diameter mm 161.5
Dp outside dia of reinforcement element mm 0
d finished dia. of circular opening mm 64

E Joint efficiency (see tr and trn) 1

E1 when opening is in the solid plate or in category B butt joint, or 1
joint efficiency obtained from Table UW-12 when any part of the
opening passes through any other welded joint
F correction factor 1
h distance nozzle projects beyond the inner surface of the vessel wall 50
K1 spherical radius factor
length of projection defining the thickened portion of integral RF
of the nozzle neck beyond the outside surface of the vessel wall
P internal design pressure MPa 1.25
R inside shell radius mm 80.75
DN nozzle outside diameter mm 60.3
Rn inside radius of nozzle mm 26.24
S allowable stress value in tension (UG-23) MPa
Sn allowable stress in nozzle MPa 95.796

Sv allowable stress in vessel MPa 95.796

Sp allowable stress in reinforcing element (plate) MPa

fr strength reduction factor
fr1 Sn/Sv for nozzle wall inserted through the vessel wall 1.00
1.0 for nozzel wall abutting the vessel wall and nozzles shown in
fr1 Fig. UG-40 sketch (j),(k),(n) and (o)
fr2 Sn/Sv 1.00
fr3 (lesser of Sn or Sp)/Sv 1.00
fr4 Sp/Sv 0
t specified Flat head thickness. mm 16
te thickness or height of reinforcing element mm 0
ti nominal thickness of internal projection of nozzle wall mm 3.91
tr required thickness of seamless flat head mm #REF!
tn nozzle wall thickness mm 3.91

trn required thickness of a seamless nozzle wall mm 3.42

 EQUIPMENT : DUPLEX OIL 0
ENPRO INDUSTRIES PVT.LTD.
COOLER 0

chap.13 Reinforcement Calculations for Nozzle N2 (UG-37) Page 3 of 3

Without reinforcing element

A Area required
A= 0.5 d t+ t tn(1-fr1) Ref:UG-39(b)1
A= #REF! sq.mm

A1 = d (E1*t - F*tr) - 2*tn(E 1*t-F*tr)(1-fr1)

A1 = #REF! sq.mm
A1 = 2 (t+tn)(E1*t-F*tr) - 2*tn (E1t-Ftr)(1-fr1)
A1 = #REF! sq.mm

A1= Larger value of the Above sq.mm #REF!

A2 = Area availabe in nozzle projecting outwards

A2 = 5 (tn-trn) fr2*t
A2 = 39.20 sq.mm
A2 = 5 (tn-trn) fr2*tn
A2 = 9.580 sq.mm

A2 = Smaller value sq.mm 9.580

A3 = Area available in inward nozzle

A3 = 5*t*ti*fr2
312.800 sq.mm
A3 = 5*ti*ti*fr2
76.441 sq.mm
A3 = 2*h*ti*fr2
391.000 sq.mm
A3 = Smaller value sq.mm 76.441

A41 = Area available in outward nozzle weld = (leg)2* fr2

leg = 4
A41 = 16.00 sq.mm

A1+ A2+A3+A41+A43 #REF! sq.mm

A1+ A2+A3+A41+A43 > A i.e. 379.7 > 373.16
Available area is more than required area.
Thus,opening is adequately reinforced.
 Chap.- 14 MIN. REQUIRED THICKNESS FOR NOZZLE PIPES Page 1 of 6

REFERENCE CLAUSE :UG-45

Nozzle N1(DN 50)-Sch-40S (INLET) Location- Shell

Sr. No. Description Symbol Unit Value
1 Design Pressure P KPag #REF!
MPag #REF!
2 Design Temperature °C 99
3 Material SA-312 TP316L
4 Max. Allowable stress at design temperature S MPa #REF!
5 Joint Efficiency of Nozzle pipe E 1
6 Out side diameter of nozzle D mm 60.3
7 Out side radius of nozzle Ro mm 30.15
8 Corrosion Allowance CA mm 0
9 Minimum Required thickness of nozzle as
per Appendix 1.1 t = P Ro/(SE+0.4P) + CA mm #REF!
t= (0.95x16.70) /(97.906x1+0.4x0.95) + 0

Calculated Min. thickness of Shell assuming

10 E = 1 plus Corrosion Allowance at nozzle location. mm #REF!
(From Chapter 10 Page2of 2)
11 Min. Thickness specified for shell as per mm 1.5
UG-16(b) = 1.5 mm + CA=1.5 mm+ 0 mm
12 Greater of (10) and (11) (Ref UG-45(b)(1)) mm #REF!
Nominal wall thickness of standard pipe
13 [ As Per ASME B36.10M Edition 2004] mm 3.91
14 Standard wall thk. x 0.875 + CA (Ref UG-45 (b)(4))
= 3.91 x 0.875 + 0 mm 3.42
15 Smaller of (12) & (14) mm #REF!
16 Required Nozzle Thickness :Larger of (9) & (15) mm #REF!
17 Nominal Nozzle thickness provided (Sch 40S) mm 3.91
18 Provided Minimum nozzle thickness with mm 3.42
allowable 12.5 % tolerance
= 3.91 x 0.875
Provided nozzle thickness as per Sr. No.18 (3.42 mm) above is more than required thickness given
by Sr. No.16 (1.5 mm) above and hence adequate.
Chap.- 14 MIN. REQUIRED THICKNESS FOR NOZZLE PIPES Page 2 of 6

REFERENCE CLAUSE :UG-45

Nozzle N2 (DN50)-Sch-40S ( OUTLET ) Location- Bottom head

Sr. No. Description Symbol Unit Value
1 Design Pressure P KPag #REF!
MPag #REF!
2 Design Temperature °C 99
3 Material SA-312 TP16L
4 Max. Allowable stress at design temperature S MPa #REF!
5 Joint Efficiency of Nozzle pipe E 1
6 Out side diameter of nozzle D mm 60.3
7 Out side radius of nozzle Ro mm 30.15
8 Corrosion Allowance CA mm 0
9 Minimum Required thickness of nozzle as
per Appendix 1.1 t = P Ro/(SE+0.4P) + CA mm #REF!
t= (0.95x16.70) /(97.906x1+0.4x0.95) + 0

Calculated Min. thickness of Bottom head assuming

10 E = 1 plus Corrosion Allowance at nozzle location. mm #REF!
(From Chapter 11 Page1of 1)
11 Min. Thickness specified for shell as per mm 1.5
UG-16(b) = 1.5 mm + CA=1.5 mm+0 mm
12 Greater of (10) and (11) (Ref UG-45(b)(1)) mm #REF!
Nominal wall thickness of standard pipe
13 [ As Per ASME B36.10M Edition 2004] mm 3.91
14 Standard wall thk. x 0.875 + CA (Ref UG-45 (b)(4))
= 3.91 x 0.875 + 0 mm 3.42
15 Smaller of (12) & (14) mm #REF!
16 Required Nozzle Thickness :Larger of (9) & (15) mm #REF!
17 Nominal Nozzle thickness provided (Sch 40S) mm 3.91
18 Provided Minimum nozzle thickness with mm 3.42
allowable 12.5 % tolerance
= 3.91 x 0.875
Provided nozzle thickness as per Sr. No.18 (3.42mm) is equal to more than required thickness given
by Sr. No.16 3.42 mm) above and hence adequate.
 Chap. - 15 REINFORCEMENT REQUIREMENT OF NOZZLE OPENINGS Page 1 of 4

Reinforcement Requirement

Nozzle No. Shape Finished Opening Reinforcement is

of Nozzle Required when Remarks
(O.D.-2xthk+2xCA) [Ref UG-36(c)]
= 64
N1 Circular
1.Vessel is subjected
= 64 to fluctuation in
N2 Circular
pressure
= 24 or As both these conditions are not
N3 Circular
2. Finished opening applicable , reinforcement is not
= 21.3-2x2.77+2x0 larger than : required for these nozzles.
N4 Circular
= 15.76 [89 mm Diameter
= 21.3-2x2.77+2x0 for thickness of
N5 Circular
= 15.76 Head or shell not
over 10 mm thick.]
 0
0
0

Chap.- 16 WELD SIZE CALCULATIONS FOR NOZZLES Page 1 of 2

Nozzle N2 DN 50 Weld size Calculation :UW-16(c) , Fig. UW-16.1(c)

Outward Nozzle Weld :
tc Required = Smaller of (6 mm or 0.7t min)
tmin = smaller of (19 mm or smaller of parts joined)
Where,
Nozzle thickness = 3.91 mm
Bottom head thickness = 16 mm

So, tmin = 3.91 mm

tc required = 0.7x tmin = 2.737 mm =3mm

Fillet leg required = tc/0.7071 = 3/0.7071 = 3.87 mm

Fillet Weld provided(tl) = 4 mm (Refer Drawing)

Nozzle N1 DN 50 Weld size Calculation :UW-16(c) , Fig. UW-16.1(c)

Outward Nozzle Weld :
tc Required = Smaller of (6 mm or 0.7t min)
tmin = smaller of (19 mm or smaller of parts joined)
Where,
Nozzle thickness = 3.91 mm
Shell thickness = 3.40 mm

So, tmin = 3.4 mm

tc required = 0.7x tmin = 2.380 mm =3mm

Fillet Leg required = tc/ 0.7071 = 3/0.7071 = 3.37 mm

Fillet Weld provided (tl) = 4 mm(Refer Drawing)

Nozzle N4 DN 15 Weld size Calculation :UW-16(c), Fig. UW-16.1(a)

tc Required = Smaller of (6 mm or 0.7t min)
tmin = smaller of (19 mm or smaller of parts joined)
Where,
Nozzle thickness = 2.77 mm
Bottom head thickness = 16 mm

So, tmin = 2.77 mm

tc required = 0.7x tmin = 1.939 mm = 2 mm
Fillet Leg required = tc/ 0.7071 = 2 /0.7071 = 2.742 mm

Fillet Weld provided(tw) = 3 mm(Refer Drawing)

 Chap.- 16 WELD SIZE CALCULATIONS FOR NOZZLES Page 2 of 2

Nozzle N3 DN 15 Weld size Calculation :UW-16(c) Fig. UW-16.1(c)

Outward Nozzle Weld :
tc Required = Smaller of (6 mm or 0.7t min)
tmin = smaller of (19 mm or smaller of parts joined)
Where,
Nozzle thickness = 2.77 mm
Shell thickness = 3.4 mm
So, tmin = 2.77 mm
tc required = 0.7x tmin = 1.939 mm=2mm
Fillet leg required = tc/0.7071 = 2/0.7071 = 2.74 mm
Fillet Weld provided(tw) = 3 mm (Refer Drawing)

Nozzle N5 DN 15 Weld size Calculation :UW-16(c) Fig. UW-16.1(a)

Outward Nozzle Weld :
tc Required = Smaller of (6 mm or 0.7t min)
tmin = smaller of (19 mm or smaller of parts joined)
Where,
Nozzle thickness = 2.77 mm
Top Head thickness = #REF! mm
So, tmin = #REF! mm
tc required = 0.7x tmin = #REF! mm =2 mm
Fillet Leg required = tc/ 0.7071 = 2/0.7071 = #REF! mm
Fillet Weld provided (tw) = 3 mm(Refer Drawing)
Chap.- 17 NOZZLE/BODY FLANGE RATING CHECK Page 1 of 1

ITEM NO. DESCRIPTION RATING CHECK

N1 & N2 DN 50 WNRF 150# ASME B16.5-2003/ For a design temperature of 99°C as per

SA-182F316L Table-2-2.3, Group 2.3 of ASME

B16.5 (2003) the 150# flange can be used
upto 13.34 barg (interpolated value) pressure.

N3,N4,N5 DN 15 WNRF 150# ASME B16.5-2003 / As our design pressure is below 13.34 barg so

SA-182F316L 150# flanges are adequate.

BODY DN 150 WNRF 150# ASME B16.5-2003 / Conversion as per Appendix GG of
FLANGES SA-182F316L ASME Section VIII Div. 1(Edition 2007,
Addenda 2009)
For a design temperature of 99°C as per
Table-2-2.3, Group 2.3 of ASME
B16.5 (2003) the 150# flange can be used
upto 1.334 MPag (interpolated value) pressure.

As our design pressure is below 1.334 MPag so

150# flanges are adequate.

From Appendix - GG
1 psi = 0.0068948 Mpa -------(i)
and 1 psi =0.06894757 bar -------(ii)
from equation (i) & (ii)
1 Mpa = 10 bar
Hence, 13.34 barg = 1.334 Mpag

NOTES:
1) ASME B16.5 Flanges are acceptable for use as per UG-44 and no separate calculations are
required for using the same.
2) Flanges are not required to be hydro tested as per 8.1 of ASME B16.5 –2003 edition.
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Chap.- 18 HYDROSTATIC TEST PRESSURE Page 1 of 1

REFERENCE CLAUSE : UG-99

As per UG-99 ,when calculations are not made for determining the MAWP,
the MAWP may be assumed to be same as the design pressure.
Here,actual thickness provided (3.4 mm) is more than the required thickness (1.5 mm).
Hence,design pressure will be considered for calculating the hydrotest pressure.
Design Pressure (Pd) = #REF! MPag = #REF! KPag
Design Temperature = 99°C
Minimum test temperature =MDMT +17 OC =0+17 =17OC (UG-99-h)

Selected Minimum test temperature = 17 OC

Maximum test temperature =48 oC

Component Material Allowable Stress at Allowable Stress at Ratio R =

Design Temp Test Temp St / Sd
Sd (MPa) St (MPa)
Shell SA-312 TP316L #REF! 115.143 #REF!

Bottom Head SA-240 GR.316L #REF! 115.143 #REF!

Nozzles SA-312 TP316L #REF! 115.143 #REF!

Flanges SA-182 F316L #REF! 115.143 #REF!

BODY FLANGES SA-182 F316L 95.796 115.143 1.202

Minimum Hydrotest Pressure (Ph) = 1.3 x Pd x Lowest ratio

Ph = 1.3 x 1200x 1
Ph = #REF! KPag = #REF! MPag
Ph = #REF! kg/cm2(g)
Ph ≈ 16 Kg/cm2(g)
As per Customer Requirement Hydrostatic Test pressure ( Ph) = 1800 Kpa(g)
= 1.8 Mpag
= 18.34 Kg/cm2(g)
≈ 18.4 Kg/cm2(g) Approx.
From Appendix - GG
1Mpa = 1 N/mm2
Then Convert N in to Kg & mm 2 in to cm2
converting Kg to N as follows
1 lbm = 0.4535924 kg
and 1 lbf = 4.448222 N Hence, 1 Kg= 9.81 N
and mm2 = 0.01 cm2
Hence, 1.8 Mpa ( N/mm2) = 18.34 Kg/cm2(g)
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Chap.- 19 IMPACT TEST REQUIREMENT Page 1 of 1

Component Governing Applicable curve/

Specification Remarks
Description thickness in mm Ref. Clause
Shell SA-312 TP316L 3.4 UHA-51 Exempted upto
-196°C

Bottom Head SA-240 GR.316 L 4 UHA-51 Exempted upto

(Normalised) -196ºC

Nozzle Flange SA-182 F316L UHA-51 Exempted upto

---------
(ASME,B-16.5) -196°C

Nozzle Pipes SA-312 TP316L 3.91(thickest) UHA-51 Exempted upto

-196°C

Body Flange SA-182 F316L UHA-51 Exempted upto

---------
(ASME,B-16.5) -196°C

Fasteners SA-193 Gr.B7 UCS-66 Exempted upto

3/4 " UNC
SA-194 Gr. 2H -48°C

Top Head SA-182 F316L 5.975 UHA-51 Exempted upto

-196ºC

The warmest temperature of the above listed components is -48ºC. So given MDMT is warmer than above listed components. Hence
MDMT to be marked on the name plate is 0 ºc

Weld Metal & heat Affected Zones:

As per UHA-51(d) both weld base metal and Heat affected zones are exempted from Impact testing.
As the design MDMT is warmer than MDMT of individual components, Impact Testing is
not required for all above components.
As we are meeting all these requirements ,impact testing of Weld metal & Heat affected zones are
not required.
Conclusion: Impact testing is not required for this Filter.
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Chap.- 20 HEAT TREATMENT REQUIREMENT Page 1 of 1

As per UHA-44 & Table UHA-32 heat treatment is not required.

FOR SHELL

As the shell is SEAMLESS PIPE made from material SA-312 TP 316L, fiber elongation calculation is not required.

As the head is seamless Flat plate made from material SA-240 Gr. 316L, fiber elongation calculation is not Required
 EQUIPMENT : DUPLEX LUBE OIL FILTER #REF!
W.O.NO:- 9202 ABCD

CUSTOMER:-GE- OIL & GAS- NUOVO PIGNONE ITALY DESIGN OF LEG SUPPORT chap-22
PROJECT- JER PACKAGE 2A CONVERSION,SATORP, AL JUBAIL / SAUDI ARAMCO

DESIGN DATA
Vessel diameter D= 202 mm
Vessel height incl. bottom plate H= 580 mm
CG of the vessel from bottom ref L= 675 mm
Length of the leg(upto bottom plate) l= 445 mm
PCD of Leg (Column Center line) d= 104 mm
No of LEGS n= 1
Size of the leg 75 X 40 CHANNEL
C/S area of each leg A= 867 mm²
Moment of inertia of leg on X-X axis Ix= 760000 mm4
Moment of inertia of leg on Y-Y axis Iy= 126000 mm4
Moment of inertia of any one leg perpendicular to Fh I= 760000 mm4
Sum of moment of Inertias of all legs in the direction of wind force SI1= 126000 mm4
C.G. Eccentricity of leg CS e= 18 mm
Extreme fibre of leg section Cx= 42 mm
Empty weight of the Filter We = 70 kgs
Operating weight of the Filter Wo= 75 kgs
MATERIAL DATA
Allowable Bending stress for leg (2/3 Sy) SA-36 Fal= 16 kg/mm²
Modulus of elasticity of leg material E= 20387.3598369011 kg/mm²
Foundation Bolt Material SA-307Gr.B
Allowable Bolt Stress in Tension Fs= 5 kg/mm²
WIND LOAD DESIGN (ASCE 7-02)
Wind speed
V= 41.6667 m/s (150 Km /hr given) here, Exposure category = C

Design pressure I= Importnace Factor

Pw = 0.613*Kz*Kd*Kzt*V2*I I= 1.15 ( Ref:9.1.4 ASCE)
Pw = 988.277840 N/m2 Kz= Velocity pressure exposure coefficint
Pw = 0.000988 Mpa Kz= 0.85
Wind Force Kd= Wind directionality factor
Fw = AfxPw Kd= 0.95
Fw = 115.7866317254 N Kzt= Topographic Factor
Fw = 11.802918626443 Kg Kzt= 1
Wind Moment at base of leg Af= projected Area
Mw = Fw x L Af= 117160 mm2
Mw = 7966.97 kgf-mm

Axial load in leg, wind load

f1= Compression f1= Tension
f1= -Wo / n - 4 Mw / (n d) f1= -Wo / n + 4 Mw / (n d)
f1= -3.81422E+02 kgf f1= 2.31422E+02 kgf

Lateral load on leg, f3

Max Shear Load
V = Fw
VI
f3=
 I 1

f3= 71.192207588067 kgf

Bending moment in leg

M= f1 e + f3 x l
M= 38546.127042508 kgf-mm

Axial stress in leg

fa= fa / A
fa= -0.4399 kg/sq.mmCompressive
fa= 0.2669 kg/sq.mmTensile

Bending stress in leg

fb= M Cx / I
fb= 2.1301807049807 kg/mm² < Fal= 16 kg/mm²
page 1 of 2
 EQUIPMENT : DUPLEX LUBE OIL FILTER #REF!
W.O.NO:- 9202 ABCD

CUSTOMER:-GE- OIL & GAS- NUOVO PIGNONE ITALY DESIGN OF LEG SUPPORT chap-22
PROJECT- JER PACKAGE 2A CONVERSION,SATORP, AL JUBAIL / SAUDI ARAMCO
SEISMIC DESIGN (ASCE 7-02)

Seismic design
Ss = 0.085 Sms = Fax Ss = 0.136
S1 = 0.028 Sm1 = Fv x S1 = 0.0672
Fa = 1.6 Sds = (2 x Sms) / 3 = 0.09
Fv = 2.4 SD1 = (2 x Sm1) / 3 = 0.0448
I= 1.25 ( Ref: 9.1.4 (ASCE)) Ct = 0
V = Total Lateral force ( Ta < 0.06 sec) x= 1
V = 0.3 x W x I x (Sds) h= total height in feet = 3.68
V = 2.55

Horizontal force at CG of the vessel, Fh (Ta) = Fundamental Period

Fh= V
Fh= 2.55 kgf (Ta) = Ct x ( H )x

Vertical force at the CG of the vessel (Ta) = 0.0531 < 0.06 sec
-fv= W Downward
-fv= 75 kgf

Over turning moment at the base, Mb

Ms= Moment at base
Ms= LFh
Ms= 1721.25 kgf-mm

Axial load in leg, seismic load

f2= Compression f2= Tension
f2= -fv / n - 4 Ms / (n d) f2= -fv / n + 4 Ms / (n d)
f2= -141.2019230769 kgf f2= -8.7980769231 kgf

Lateral load on leg, f4

VI
f4=
ΣI 1
f4= 2.55 kgf

Bending moment in leg

M= f2 e + f4 x l
M= 3676.3846153846 kgf-mm

Axial stress in leg

fa= f2 / A
fa= -0.162862656375 kg/sq.mmCompressive
fa= -0.010147724248 kg/sq.mmTensile

Bending stress in leg

fb= M Cx / I
fb= 0.2031686234818 kg/mm² < Fal= 16 kg/mm²

THICKNESS REQUIRED FOR BASE PLATE(Tb') :

6 Max(Mw,Ms) Lb= 125 mm

Tb' =
Lb xSb

Tb' = 4.9 mm

REQUIRED THICKNESS IS LESS THAN PROVIDED THICKNESS (16mm)

DESIGN OF BOLT :
1)Total uplift force ( Axial Tension Load) 2) Required bolt area 3) Area Available
M We F
F= Ar =
2D N Fs Av = Root area x no. of bolts.
Av =(138.324.)x1 ( ref: TEMA 9th Edition)
F= -31.7 Kg Ar = 6.3 mm 2
Av = 138.324 mm2

Since, Av > Ar , bolts provided are sufficient. page 2 of 2