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ExacTrac 3.5 - 4.x - 5.x Maintenance and Inspection Checklist
ExacTrac 3.5 - 4.x - 5.x Maintenance and Inspection Checklist
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Customer Information
Customer/Hospital:
City: Service Order No (SVO):*
Dept: Sales Order No:*
S/N: Purchase Order No (PO):*
* If applicable
0. Purpose
This Maintenance and Inspection Checklist:
lists the maintenance, inspection and safety checks of ExacTrac systems and its components,
ensures the safety and functionality of ExacTrac,
should be performed on a regular base.
Page 1/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
This section is Applicable for all TME tools used to complete this checklist.
2.1. The Calibrated Tools / TME (Test and Measurement Equipment) used during the
OK
maintenance tests are documented in the list below.
TME Description TME number Expiration Date
Page 2/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Enter ExacTrac software and open the patient “Isocphan” (if not
available on customer workstation, download from Brainlab FTP
ExacTrac server). Open the patient “Isocphan” and enter the Define DRR
OK
function Settings tab within the Patient settings. Increase the LUT and
Gamma values to the maximum: the reflective marker spheres
should be visible in DRRs.
Phantom
Place the isocenter phantom on the couch. Position the Isocenter
positioning OK
Phantom with Infrared.
with Infrared
The lasers line up with the Isocenter (center of phantom) within an
Infrared
accuracy of 2mm. OK
Accuracy
Otherwise recalibrate the ExacTrac system and repeat the test.
Applicable if Robotics is installed:
Robotics Make sure that Robotics is enabled in General Settings and Patient
OK N/A
function Settings. Open Manual Tilt Dialog and apply small rotation (1°pitch,
1° roll) with Robotics. Robotics moves as intended.
4. Workstation Maintenance
This section is to maintain and update the ExacTrac workstation.
Perform the same steps for all available ET Prep & Review Workstations and indicate the Serial
Number(s) of the inspected workstation(s) here:
______________________________________________________________________________________________
Page 3/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Surface Clean the external surface of the workstation and the user panels in
OK
Cleaning the control room.
Page 4/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Cable
All cable connections to workstation are tight. OK
connections
Cabinet lamp functions properly.
Green indicators “Building Power” and “System On” are illuminated. OK
Cabinet lamp The push button “Computer On/Off” is illuminated yellow.
Repair or
and LEDs In case a broken part is found, the corresponding parts should be
exchange
exchanged/repaired either via time and material service or via a
corresponding service contract/warranty. necessary.
Page 5/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
OK
Material All keys, user manual, install CD and phantom data CD are kept in a
Depository blue box and stored inside the cabinet. Not available
or not found
OK
Repeat the test above for the
Isocenter
Isocenter Phantom. Repair or
Phantom
exchange
necessary
OK N/A
ET Repeat the test above for the
Positioning Repair or
ET Positioning Array.
Array exchange
necessary
Page 6/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
X-Ray OK N/A
Repeat the test above for the
Positioning Exchange
Star X-Ray Positioning Star. necessary
Video
The video camera is aimed at and focused on the linac isocenter. OK
Camera
Mechanical All screws and mechanical connections of the camera system are
OK
Connection tight and the camera has no play.
Page 7/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Page 8/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Page 9/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
X-Ray
Acquire X-Ray Correction Images (white images/bad pixel images)
Correction OK
for both tubes.
Images
Open the dialog Acquire Test X-Ray images and acquire X-rays using
the technique of the white images without anything in the way (couch
X-Ray image top, phantoms etc.). The image you get has to be a homogenous OK
quality white image (without using the widowing or the contrast
enhancement tools).
With couch rotated to 0°, test Robotics using Manual Tilt function:
1. Roll 4° to left, center, roll 4° to right, center.
2. Pitch 2° up, center, pitch 2° down, center.
Repeat steps 1 and 2.
Accuracy OK
Repeat the test described above, with couch rotated to extreme
Check
positions (e.g. –90° and 90°). Recalibrated
Robotics moves to the specified positions (±0.2°) without failure or
loss of communication.
Recalibrate Robotics if necessary and perform the test again.
Page 10/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
This section is to inspect the installation of Gating. This is no Quality Assurance test.
Applicable if Gating is installed:
- 49300 ExacTrac Adaptive Gating
- 49450 ExacTrac Image-Guided Adaptive Gating
- 49460 Novalis Tx Image-Guided Adaptive Gating
- 49561 Upgrade Gating Novalis to Novalis Tx
Correction
Acquire X-Ray Correction Images for Gating with both tubes. OK
Images
Ensure that the cables (one for Gating on Novalis 600N, three for
Gating with EXGI on high-energy Clinacs) and connection points
Gating
between ExacTrac and LINAC remain firm, out of reach from OK
Cables
operator and cleaning staff, and not compressed by any equipment
or furniture.
The Electrical Inspection test demonstrates the electrical safety of the ExacTrac system.
The Electrical Inspection Checklist (has been completed by a
Electrical qualified specialist and a copy is added to this list:
OK
Inspection Electrical Inspection for ExacTrac 4.x/5.x (Form 09-267) or
Electrical Inspection for ExacTrac 3.x (Form 09-722)
This section is to verify that the system is properly working after all tests and maintenance steps are
completed.
Computer
Turn on Exactrac computer. Windows XP is reached. OK
function
Page 11/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
Phantom
Move the isocenter phantom on the couch. Open the patient
positioning OK
“Isocphan. Position the Isocenter Phantom with Infrared.
with Infrared
Infrared The lasers line up with the Isocenter (center of phantom) within an
OK
Accuracy accuracy of 2mm.
Applicable if X-ray is installed:
Acquire the X-rays using appropriate low
energy settings and medium contrast:
reflective marker spheres should be
Phantom
visible (see figure).
positioning OK N/A
with X-Ray Fuse the images using automatic image
fusion and verify accuracy of the fusion.
If necessary click Automatic more than
once or use Manual Fusion to pre-align
the marker spheres.
Applicable if X-ray is installed:
Phantom
positioning The calculated correction shift as indicated by the ExacTrac software OK N/A
with X-Ray based on the x-ray images must not exceed 1.5mm.
Page 12/13
Maintenance and Inspection
Checklist
of ExacTrac 3.5 /4.x/5.x
FORM 09-307 Rev. 8 Release date: September 23, 2013
Applies to: 20821; 20822; 20284; 24010; 49100; 49101; 49612; 49700; 49900; 49901; 49904; 49905; 49907; 49908, 49909;
49920, 49921; 49922; 49923; 82029; 49958; 49952; 49962; 49980, 49981,49982;
15. Documentation
Field Service Parts that need to be changed or repaired are listed in the Field
OK N/A
Report Service Report. All relevant information for the customer is included.
Applicable if the customer has modified and adjusted the original
organ files:
Organ files Please, send a copy of the customized organ files per e-mail to
OK N/A
rd.exactrac@brainlab.com with the following subject: “organ files
adjustment”. The name of the hospital, as well as the article number
of the flat panels shall be specified in this e-mail.
Applicable if the PMI was successful and no safety
Inspection critical non-conformances were found:
OK N/A
Label The Brainlab inspection label is completed and
attached to the Computer Cabinet front door.
Page 13/13