8000-OTC12 Installation, Operation, and Service Manual Rev.B 12-11-13 W Ralco Auto Coll Supplement (ReducedHL)

Table of
Contents
Safety
OTC 12 Introduction
Overhead Tube Crane Installation
Installation, Operation,& Service Manual

Operation
Periodic
Maintenance
Calibration &
Adjustments
Component
Replacement
Trouble-
Shooting
Electrical
Schematics
Illustrated
Parts List
P/N 8000-OTC-12 M/A

Notes
Revision: B, December 10, 2013
Copyright 2013, Del Medical Inc. All rights reserved.
This document is the property of Del Medical Inc. and contains confidential and proprietary
information owned by Del Medical Inc. Any unauthorized copying, use or disclosure of it without the
prior written permission of Del Medical Inc. is strictly prohibited.
Attention: consult accompanying documents as applicable
Del Medical Inc

241 Covington Drive Phone:1-847-288-7000
Bloomingdale, IL 60108 Fax:1-847-288-7011
USA Toll Free:1-800-800-6006
www.delmedical.com
Table of Contents
Safety Information
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–1
Statement of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–2
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–3
Safety Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . i–5
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–5
Caution Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–6
Equipment Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–7
Radiation Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–10
Identification Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–12
Overhead Tube Crane Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–12
Radiation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–13
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–13
Manufacturer’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–14
Monitoring Personel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–15
Hazardous Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–15
Radiation Protection Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–16
Restrictions on Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–16
Application Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–17
Grounding Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i–18
Record of Revisions
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii–1
Chapter 1 — Introduction
1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.3.1 Dimensions with 3m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.3.2 Dimensions with 4m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8
1.5 General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–10
1.5.1 Tolerance Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.6 Tube Support Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11
1.7 Cable Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–12
1.8 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–13
1.9 Climate Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–13
1.10 Room Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–14
1.10.1 Tube Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1
OTC-12 Tubestand Installation, Operation, and Service Manual
1.10.2 Room Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

1.10.2.1 Small Rooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.11 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–16
1.12 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–17
Chapter 2 — Installation
2.1 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1 Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Preparation - Installation with Rotation Laser . . . . . . . . . . . . . . . . 2–2
2.2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
2.2.2 Different Laser Projections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
2.2.3 Device to Install the Laser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
2.2.4 Installation for Horizontal Operation . . . . . . . . . . . . . . . . . . . 2–5
2.2.5 Installation for Vertical Operation. . . . . . . . . . . . . . . . . . . . . . 2–6
2.2.6 General Operation of the Laser . . . . . . . . . . . . . . . . . . . . . . . . 2–7
2.2.7 Operating the Laser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–8
2.2.8 System Installation Using the Rotation Laser . . . . . . . . . . . . 2–9
2.2.9 Installing the Ceiling Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.2.10 Aligning the Ceiling Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
2.2.11 Installing the Ceiling Rails . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12
2.2.12 Installing the Wall Stand with Laser . . . . . . . . . . . . . . . . . . 2–13
2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14
2.3.1 Installing the Rear Longitudinal Rail . . . . . . . . . . . . . . . . . . 2–21
2.3.2 Adjusting the Rail Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–22
2.3.3 Aligning the Longitudinal Rails at the Front . . . . . . . . . . . . 2–24
2.3.4 Leveling the two Longitudinal Rails. . . . . . . . . . . . . . . . . . . 2–25
2.3.5 Installing the Transverse Carriage. . . . . . . . . . . . . . . . . . . . . 2–26
2.3.5.1 Shortening the Transverse Carriage . . . . . . . . . . . . . . . . 2–26
2.3.6 Preparingthe Transverse Carriage and Telescope . . . . . . . 2–28
2.3.7 Installing the Transverse Carriage Longitudinal Rail . . . . 2–34
2.3.8 Inserting the Stop Detents. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–37
2.3.9 Positioning the Brakes and Stop the Detents . . . . . . . . . . . . 2–38
2.3.10 Installing the 3D Cover Panel. . . . . . . . . . . . . . . . . . . . . . . . 2–39
2.3.11 Check of the Roller Bearings . . . . . . . . . . . . . . . . . . . . . . . . 2–40
2.3.12 Checking the End Stops and the 3D Coupling . . . . . . . . . 2–41
2.3.13 Check of the Transverse Bridge End Stops . . . . . . . . . . . . 2–42
2.3.14 Checking the 3D Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . 2–42
2.3.15 Checking the Central Beam . . . . . . . . . . . . . . . . . . . . . . . . . 2–42
2.3.16 Adjustment in the Transverse Direction. . . . . . . . . . . . . . . 2–43
2.3.17 Correction (if absolutely necessary) . . . . . . . . . . . . . . . . . . 2–43
2.3.18 Adjusting the Drift on non-tilted BWS . . . . . . . . . . . . . . . . 2–43
2.3.19 Checking Parallelism of Central Beam to the Table Recp 2–45
2
Addendums — OTC-12
A.1 Collimator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1
B.1 Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Chapter 3 — Calibration and Configuration

3.1 Calibration of the Touchscreen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Configuration in Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.2.1 Entering the Service Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.2 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.2.3 SCU Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.2.4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Chapter 4 — Periodic Maintenance

4.1 Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Cleaning External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
4.3 Special Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
4.3.1 Required Tools and Measuring Equipment . . . . . . . . . . . . . . 4–4
4.3.2 Work Time/Maintenance Interval. . . . . . . . . . . . . . . . . . . . . . 4–4
4.3.3 Parts Subject to Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
4.4 Longitudinal Rails and Transverse Track. . . . . . . . . . . . . . . . . . . . 4-5
4.4.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5
4.4.2 Stop Detents and Brake Assembly of Longitudinal Rails. . . 4–5
4.4.3 Stop Detents in the Transverse Track . . . . . . . . . . . . . . . . . . . 4–6
4.4.4 Installation Roller Bearings on the Transverse . . . . . . . . . . . 4–6
4.4.5 Condition and Installation on Transverse Track . . . . . . . . . . 4–7
4.5 Telescope Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–8
4.5.1 Roller Bearings on the Telescope Carriage . . . . . . . . . . . . . . . 4–8
4.5.2 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–9
4.5.3 Function of Lift Motor with Brake . . . . . . . . . . . . . . . . . . . . . . 4–9
4.5.4 Roller Bearings on the Telescope Carriage . . . . . . . . . . . . . . 4–10
4.5.5 Weight Compensation (spring-loaded mechanism) . . . . . . 4–10
4.5.6 Checking the Plastic-coated Support and Safety Cable . . . 4–11
4.5.7 Cable Break Safety Mechanism . . . . . . . . . . . . . . . . . . . . . . . 4–11
4.5.8 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–13
4.6 Support Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–15
4.6.1 Rotation around the Horizontal and Vertical Axis . . . . . . . 4–15
4.6.2 Mounting on the Telescope. . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16
4.6.3 Check the Movement and Braking Forces . . . . . . . . . . . . . . 4–16
4.6.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16
3
Chapter 5 — Calibration & Adjustment

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 Required Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.3 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
5.3.1 Adjusting the Ball Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.3.2 Central Beam Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.3.3 Parallelism of the X-Ray Tube to the Table . . . . . . . . . . . . . . . 5–4
5.3.3.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.3.3.2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.3.4 Light Field/Radiation Field of Collimator . . . . . . . . . . . . . . 5–4
5.3.4.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.3.5 Wobbling of the Support Arm . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
5.3.5.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
5.3.6 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.4 Tube Unit Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
5.4.1 Tube Unit Drift in the Transverse Direction . . . . . . . . . . . . 5–10
5.4.2 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–10
5.4.3 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
5.5 RVA, Rotation Around Vertical Axis. . . . . . . . . . . . . . . . . . . . . . . 5–13
5.5.1 Aligning the Collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
5.5.1.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
5.6 Adjusting Weight Compensation of the Spring Loaded Mech . 5–15
5.6.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
5.6.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–16
5.7 Vertical Axis Brake Gap (RVA). . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
5.7.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–17
5.7.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–18
5.8 Horizontal Axis Brake Gap (RHA). . . . . . . . . . . . . . . . . . . . . . . . . 5–19
5.8.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
5.8.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
5.9 Transverse & Longitudinal Carriage Brake Gap . . . . . . . . . . . . . 5–21
5.9.1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
5.9.2 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
5.10 Detent Forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–22
5.11 Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–23
5.11.1 Checking the Installation Position . . . . . . . . . . . . . . . . . . . 5–23
5.11.2 Operation of the Stop Assembly. . . . . . . . . . . . . . . . . . . . . 5–25
Chapter 6 — Component Replacement

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Required Aids and Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
6.3 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
6.4 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
4
6.4.1 Telescope Carriage Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

6.4.1.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4
6.4.1.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
6.4.2 Telescope Carriage Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.2.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.2.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
6.5 Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
6.5.1 Y311 Stop Assembly, Longitudinal Movement . . . . . . . . . . . 6–8
6.5.1.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
6.5.1.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–8
6.5.1.3 Functionality Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
6.5.2 Y301 Brake Longitudinal Movement . . . . . . . . . . . . . . . . . . . . . 6–11
6.5.2.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–11
6.5.2.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–12
6.6 Brake Pad, Longitudinal Movement . . . . . . . . . . . . . . . . . . . . . . . 6–14
6.6.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–14
6.6.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–15
6.6.3 Mechanical Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16
6.6.4 Functionality Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16
6.7 Replacing the Roller Bearings and the Eccentrics . . . . . . . . . . . . 6-17
6.7.1 Removal of Long Load Bearing on Bridge. . . . . . . . . . . 6–17
6.7.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–20
6.7.3 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–20
6.8 Telescope Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–21
6.8.1 B301 Longitudinal Movement Potentiometer . . . . . . . . . . . 6–21
6.8.1.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–21
6.8.1.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–21
6.8.1.3 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
6.8.1.5 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–22
6.8.2 B302 Transverse Movement Potentiometer . . . . . . . . . . . . . 6–23
6.8.2.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
6.8.2.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
6.8.2.3 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–24
6.8.2.5 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–25
6.8.3 Y312 Stop Assembly, Transverse Movement . . . . . . . . . . . . 6–25
6.8.3.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–25
6.8.3.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–25
6.8.3.4 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–27
6.8.4 Y302 Brake, Transverse Movement . . . . . . . . . . . . . . . . . . . . 6–28
5
6.8.4.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–28

6.8.4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–29
6.8.4.4 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
6.8.5 Brake Pad, Transverse Movement . . . . . . . . . . . . . . . . . . . . . . . 6–30
6.8.5.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–30
6.8.5.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–32
6.8.5.3 Mechanical Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–33
6.8.6 R303, Encoder for Lift Movement . . . . . . . . . . . . . . . . . . . . . . . . 6–33
6.8.6.1 Special Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 6–33
6.8.6.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–34
6.8.6.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–34
6.8.6.4 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–35
6.8.6.6 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–35
6.8.7 Y314 Suspension, Vertical Axis . . . . . . . . . . . . . . . . . . . . . . . . . . 6–34
6.8.7.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–38
6.8.7.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–38
6.8.7.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–39
6.8.7.4 Mechanical Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . 6–40
6.8.7.5 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–40
6.8.7.6 Function Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–40
6.8.7.7 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–40
6.8.8 Replacing the Roller Bearings and the Eccentrics . . . . . . . . . . . 6–41
6.8.8.1 Special Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 6–41
6.8.8.2 Establishing Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–41
6.8.8.3 Installing a Threaded Sleeve for Roller Bearings . . . . 6–42
6.8.8.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–43
6.8.8.5 Adjusting the Lateral Guide Bearings . . . . . . . . . . . . . 6–44
6.8.8.6 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–44
6.8.9 Support Arm Complete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–45
6.8.9.1 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–45
6.8.9.2 Preliminary Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–45
6.8.9.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–48
6.8.9.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–49
6.8.9.5 Mechanical Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . 6–52
6.8.9.6 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–52
6.8.9.7 Checking the Adjustment . . . . . . . . . . . . . . . . . . . . . . . 6–52
6.8.9.8 Functionality Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–52
6.8.9.9 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–52
6.8.10 Handles and Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–53
6.8.10.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–52
6
6.8.10.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–53

6.8.10.3 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–53
6.8.11 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–54
6.8.11.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–54
6.8.11.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–54
6.8.11.3 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–55
6.8.12 SCU Board D306 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–56
6.8.12.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–56
6.8.12.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–57
6.8.12.3 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–57
6.8.13 I/O Board D303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–58
6.8.13.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–58
6.8.13.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–58
6.8.13.3 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–58
6.8.14 Y315 Suspension, Rotation Around Horizontal Axis. . . . . . . 6–58
6.8.14.1 Preliminary Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–58
6.8.14.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–61
6.8.14.3 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–63
6.8.14.3 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–63
6.8.15 Rubber Bumper (RVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–64
6.8.15.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–64
6.8.15.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–64
6.8.15.4 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–65
6.8.16 Rubber Bumper (RHA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–65
6.8.16.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–65
6.8.16.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–65
6.8.16.4 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–65
6.8.17 Collimator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–66
6.8.17.2 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–66
6.8.17.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–66
6.8.17.5 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–66
6.8.18 Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–67
6.8.18.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–68
6.8.18.3 Mechanical Work Steps . . . . . . . . . . . . . . . . . . . . . . . . 6–69
6.8.18.4 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–69
6.8.18.6 Final Work Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–69
7
6.8.19 Telescope Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–69

6.8.19.1 Special Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . 6–70
6.8.19.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–76
6.8.19.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–77
6.8.19.5 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–80
6.8.19.7 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–80
6.9 Roll Winder in Telescope Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–81

6.9.1 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–81
6.9.2 Special Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–81
6.9.3 Preliminary Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–81
6.9.4 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–82
6.9.5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–87
6.9.6 Mechanical Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–87
6.9.7 Function Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–88
6.9.8 Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–88
6.10 Spring Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–88
6.10.1 Spring Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–88
6.10.2 Preliminary Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–88
6.10.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–94
Chapter 7 — Troubleshooting
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 Dissassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
7.2.1 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2
7.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.4 Table of Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–5
7.4.1 Explanation of Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–7
7.5 Backing Up the Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–36
Chapter 8 — Diagrams & Electrical Schematics

8.1 Electrical Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
Chapter 9 — Illustrated Parts List

9.1 Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.1 To Order by Telephone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.2 To Order by Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.3 To Order by Email . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.2 How to Use This Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
8
9.2.1 General Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

9.3 Commonly Ordered Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.4 Overall FWFC Tubestand Assembly (10768379) . . . . . . . . . . . . . 9-4
9.5 Telescope Carriage Manual (07046704) . . . . . . . . . . . . . . . . . . . . . 9-6
9.6 Telescope Carriage, Set of Covers (07047322) . . . . . . . . . . . . . . . . 9-9
9.7 Tube Support Arm (07046159) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.8 Cables (10768378) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . n-1
Supplement - Ralco Automatic Collimator Installation Instructions. . . . . . 1-1
9
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10
Safety Information
i
Introduction
The policy of Del Medical Inc. is to manufacture X-ray equipment that
meet high standards of performance and reliability. We enforce strict
quality control techniques to eliminate the potential for defects and
hazards in our products.
The intended use of this equipment is to provide a vertically and
horizontally adjustable as well as rotating X-ray source for the purpose of
acquiring X-ray images of the desired parts of a patient’s anatomy. Use of
this equipment in any other fashion may lead to serious personal injury.
The safety guidelines provided in this section of the manual are intended
to educate the operator on all safety issues in order to operate and
maintain the overhead tube crane in a safe manner.
Introduction i-1
OTC-12 M/A Installation, Operation, & Service Manual
Statement of Liability
To prevent excess radiation exposure to patient and operator from either
primary or secondary radiation, this overhead tube crane must be
operated and serviced by trained personnel who are familiar with the
safety precautions required. While this overhead tube crane has been
designed for safe operation, improper operation, or carelessness may
result in serious injury or damage to equipment. The manufacturer or its
agents and representatives assume no responsibility for the following:
1 Injury or danger to any person from X-ray exposure.
2 Overexposure due to poor technique selection.
3 Injury or danger from improper use of the vertically and horizontally
adjustable overhead tube crane column and tube head assembly.
4 Problems or hazards resulting from failure to maintain the equipment
as specified in the Installation chapter.
5 Equipment which has been tampered with or modified, Del Medical
Inc. is not liable for any damage or injury arising from failure to
follow the instructions and procedures provided within the manuals
or associated informational material, or from user failure to use
caution when installing, operating, adjusting, or servicing this
equipment. Del Medical Inc. is not liable for damage or injury arising
from the use of this product for any other use than that intended by
the manufacturer.
i-2 Statement of Liability

Definitions
The table below defines the meaning of various symbols used on labels on
the machine.
This warning symbol indicates a potential hazard to operators,

service personnel or equipment. It indicates a requirement to
refer to the accompanying documentation for details.
This symbol indicates that there is accessible dangerous

voltage.
This symbol identifies a protective earth terminal, or ground.
This symbol states that this product is categorized as Type B.
Type B is defined as:
Equipment providing a particular degree of protection against

electric shock, particularly regarding allowable leakage
currents and reliability of the protective earth connection (if
present).
This symbol indicates that you must dispose of the overhead

tube crane properly according to local laws and regulations.
Because the overhead tube crane contains electronic
components, it must be disposed of separately from household
waste. When the overhead tube crane reaches its end of life,
contact local authorities to learn about disposal and recycling
options.
Universal Interface Connection Identifiers
Sound
Alternating Current
Definitions i-3
This product contains no field serviceable parts.
Special Cleaning Instructions
Lift Warning
UL Classified Device
UL Listed Device
UL Recognized Component
CSA Listed Device
ETL Listed Device
Table 1-1: Definition of symbols found on device labels.
i-4 Definitions
Safety Conventions Used in this Manual

Specific safety information is listed in this manual in the form of
WARNING and CAUTION statements. Pay close attention to these
statements - they contain important information on avoiding potential
hazards to you or the equipment.
Warning Statements:
• Are used to indicate hazards or unsafe practices which COULD result
in severe personal injury or death.
• Appear in bold type.
• Have a triangular symbol with an exclamation point above the text.
• Are preceded by the word Warning.
• Are always found before the step or piece of information to which
they refer.
• Look like the following example:
Warning
This text will describe special safety precautions to follow in order
to avoid unsafe practices that COULD result in severe personal
injury or death.
Safety Conventions Used in this Manual i-5

Caution Statements:
• Are used to indicate hazards or unsafe practices which could result in
minor personal injury or product or property damage.
• Appear in bold type.
• Have a triangular symbol with an exclamation point above the text.
• Are preceded by the word Caution.
• Are always found before the step or piece of information to which
they refer.
• Look like the following example:
Caution
This text will describe special safety precautions to follow in order
to avoid unsafe practices that could result in personal injury or
product or property damage.
i-6 Safety Conventions Used in this Manual

Equipment Safety Guidelines

The following are general safety precautions:
• Do not defeat or bypass built-in equipment safety features.
• Observe all warnings and cautions, stated or implied, in the procedures.
• Follow all safety labels on the equipment.
The following warnings and cautions are specific to the overhead tube
crane. Read them carefully - some of them are not obvious to typical
equipment use.
Warning
Do not remove flexible high tension cables from X-ray tube
housing or high-tension generator and/or access covers from X-ray
generator until the main and auxiliary power supplies have been
disconnected and allowed to discharge for at least 5 minutes. You
can be fatally shocked if you do not.
Warning
All of the movable assemblies and parts of this equipment should
be operated with care and routinely inspected in accordance with
the manufacturer’s recommendations contained in this manual.
Only properly trained and qualified personnel should be

permitted access to any internal parts. Live electrical terminals are
deadly; be sure line disconnect switches are opened and other
appropriate precautions are taken before opening access doors,
removing enclosure panels, or attaching accessories.
For all components of the equipment, protective earthing means

must be provided in compliance with the national regulations.
Equipment Safety Guidelines i-7

Warning
This overhead tube crane is intended to be used as part of a system
for the intended generation of X-rays for medical diagnosis.
X-rays generate a potential risk for both patients and operators.
For this reason, the application of X-rays for a given medical

purpose must aim at the minimization of radiation exposition to
any persons.
Those persons responsible for the application must have the

specific knowledge according to legal requirements and
regulations and must establish safe exposure procedures for this
kind of systems.
Those persons responsible for the planning and installation of this

equipment must observe the national regulations.
Warning
Only qualified personnel may operate the overhead tube crane.
Operation of the equipment by untrained persons or those who
are unfamiliar with the overhead tube crane may cause serious
injury to the patient, the operator, or cause damage to the
equipment.
Warning
Before operating the overhead tube crane, operators must
familiarize themselves with the location of the emergency stop
switch or switches. These switches are provided to allow the
immediate shutdown of the tube crane in the event of unintended
motion or other catastrophic equipment failure.
Warning
The overhead tube crane includes no user serviceable parts. For
service assistance, contact Del Medical.
i-8 Equipment Safety Guidelines

Warning
The overhead tube crane incorporates devices that produce
ionizing radiation; therefore, operators must meet all state and
local requirements and regulations.
Warning
The overhead tube crane and associated cables must not be
operated in the presence of moisture.
Warning
The overhead tube crane is rated as Class I Equipment ensure that
the earth grounding connections between the tube crane and the
host system are maintained at all times.
Warning
The overhead tube crane is not suitable for operation in the
presence of a flammable anesthetic mixture with air, oxygen, or
nitrous oxide.
Warning
Disconnect the electrical power from the overhead tube crane
before servicing. Be careful not to drop tools or any other objects
when working on or around the unit. Electrical shock could result.
Warning
At least two qualified people are required when moving
equipment in order to prevent injury or strain.
Equipment Safety Guidelines i-9

Radiation Protection
Serious unfavorable health effects can result from short term exposure to
high levels of ionizing radiation (such as X-rays) as well as from long term
exposure to low levels. Personnel who operate the overhead tube crane
should familiarize themselves with both the short term and the long term
effects of radiation exposure and take appropriate measures to minimize
the amount of radiation to which they are exposed while performing their
duties. Some effects of X-radiation are cumulative, and may extend over a
period of months or years. The best safety rule for X-ray operators is to
avoid exposure to the primary beam at all times.
Ionizing radiation occurs naturally in the environment. It is generated by
astronomical radiation sources such as the sun and the stars, and by the
soil under our feet. The atmosphere filters radiation from astronomical
sources; as a result, the radiation level from these sources is much lower at
sea level than on the summit of high mountains. Radiation generated in
the soil varies greatly from place to place depending on the composition of
the soil. For example, areas rich in granite rock have a higher level of
radiation than other areas.
Any materials placed in the path of the beam absorb natural as well as
man-made radiation, such as the X-rays used in the overhead tube crane
sytem. Materials with a high atomic number, such as tungsten, lead, and
uranium, absorb X-rays much more effectively than materials with a low
atomic number such as hydrogen, aluminum, or beryllium. Therefore,
lead is used for shielding the radiologist's workstation in most X-ray
facilities. If there are windows in the partition separating the operator
from the patient, these windows are typically glazed with lead glass and
provide effective protection against ionizing radiation.
To minimize dangerous exposure, use movable lead screens,
lead-impregnated gloves, and lead-impregnated aprons. These protective
devices must contain 0.25 millimeter thickness of lead or the equivalent.
Use such protective devices for all operators, observers, and/or servicing
personnel exposed to radiation fields of five or more milli-Roentgens per
hour.
The shielding provided for a typical X-ray facility's operator workstation
is generally quite effective and reduces the residual radiation from
diagnostic X-rays to a level that is comparable to or lower than natural
background radiation. If the operator abandons the protected
environment of the workstation, he or she may be exposed to a
significantly higher level of radiation. For a single exposure this may still
not lead to serious health effects, but repeated carelessness in this regard
may lead to serious consequences.
i-10 Radiation Protection

Any object in the path of the primary beam produces scattered radiation.
In the absence of proper precautions, scattered radiation can result in a
substantial radiation dose to the operator or any other personnel in the
facility. Moveable screens may be used to shield occupied areas from
scattered radiation.
The X-ray generator/host system used to power the X-ray system only
produces X-rays when high voltage is applied to the X-ray tube. When the
high voltage is removed, X-ray emission ceases without delay.
Radiation Protection i-11

Identification Labels
The overhead tube crane components have manufacturing and
certification information affixed. The manufacturing label contains:
• The full name and address of the manufacturer of the component
• The place, month, and year of manufacture
• The model number and serial number of the component
A label may combine both manufacturing and certification information.
Overhead Tube Crane Label

The location of the overhead tube crane identification label is shown in Figure i-1.
Figure i-1. Overhead Tube Crane Identification Label
i-12 Identification Labels

Radiation Safety
Safety
Everyone associated with X-ray work must be familiar with the
recommendations of the Center for Devices and Radiological Health
(CDRH), the National Institute for Standards and Technology (NIST), the
National Council on Radiation Protection (NCRP), and the International
Committee on Radiation Protection (ICRP).
Be sure that all personnel authorized to operate the X-ray system are
familiar with the established regulations of the authorities named above.
All personnel should be monitored to ensure compliance with
recommended procedures.
Current sources of information include:
• National Council on Radiation Protection Report No. 33
(“Medical X-ray and gamma ray Protection for Energies up to
10 MEV-Equipment Design and Use”).
• National Bureau of Standards Handbook No. 76 (“Medical X-ray
Protection up to Three Million Volts”). Refer to NCRP Report No. 33.
• Current recommendations of the International Committee on
Radiation Protection.
Although X-radiation is hazardous, X-ray equipment does not pose any
danger when properly used. Be certain all operating personnel are
properly educated concerning the hazards of radiation. Persons
responsible for the system must understand the safety requirements and
special warnings for X-ray operation. Review this manual and the
manuals for each component in the system to become aware of all safety
and operational requirements.
Warning
Ensure exposure parameters are properly adjusted within safety
limits.
Caution
Incorrectly positioning the X-ray tube and collimator could cause
the X-ray field to be misaligned with the bucky, resulting in
unacceptable images.
Radiation Safety i-13

Manufacturer’s Responsibility
Although this equipment incorporates protection against X-radiation
other than the useful beam, practical design does not provide complete
protection. Equipment design does not compel the operator or assistants
to take the necessary precautions, nor does it prevent the possibility of
improper use (authorized or unauthorized persons carelessly, unwisely,
or unknowingly exposing themselves or others to direct or secondary
radiation). Allow only authorized, properly trained personnel to operate
this equipment.
Be certain that all individuals authorized to use the equipment are aware
of the danger of excessive exposure to X-radiation.
This equipment is sold with the understanding that the manufacturer, its
agents, and representatives do not accept any responsibility for
overexposure of patients or personnel to X-radiation.
Furthermore, the manufacturer does not accept any responsibility for
overexposure of patients or personnel to X-radiation generated by the
overhead tube crane as a result of poor operating techniques or
procedures.
No responsibility is assumed for any unit that has not been serviced and
maintained in accordance with the technical service manual, or which has
been modified or tampered with in any way.
i-14 Manufacturer’s Responsibility

Monitoring Personnel
Monitoring personnel to determine the amount of radiation to which they
have been exposed provides a valuable crosscheck to determine whether
or not safety measures are adequate. This crosscheck may reveal
inadequate or improper radiation protection practices and/or serious
radiation exposure situations.
The most effective method of determining whether the existing protective
measures are adequate is the use of instruments to measure the exposure
(in rads). This measurement should be taken at all locations where the
operator, or any portion of the operator’s body, may be inadequately
shielded during exposure. Exposure must never exceed the accepted
tolerable dose.
A frequently used but less accurate method of determining the amount of
exposure is placement of film at strategic locations. After a specified
period of time, develop the film to determine the amount of radiation.
Fluorescent screens (used in a darkened room) may also be used to detect
excessive radiation.
A common method of determining whether personnel have been exposed
to excessive radiation is the use of film badges. These are X-ray sensitive
film enclosed in a badge that incorporates metal filters of varying degrees
of transparency to X-ray radiation. Even though this device only measures
the radiation reaching the area of the body on which it is worn, it does
provide an indication of the amount of radiation received.
Hazardous Materials
The X-ray tube, PCBs, and collimator used with the overhead tube crane
contain lead and oil. Refer to the manuals provided with the X- ray tube
and collimator or contact Del Medical for additional information
regarding use and disposal of hazardous materials.
Monitoring Personnel i-15

Radiation Protection Survey

A radiation protection survey must be made by a qualified expert after
every change in equipment or change in operating conditions which
might significantly increase the probability of personnel receiving more
than the maximum permissible dose equivalent.
Restrictions on Use
Warning
Do not install components or accessories that were not intend for
use by the system. Failure to comply could result in damage to the
equipment or injury to personnel.
The user is responsible for ensuring that the application and use of the
overhead tube crane does not compromise the patient contact rating of
any equipment used in the vicinity of or in conjunction with the system.
Caution
Observe all safety precautions recommended by the accessory
equipment manufacturer in the user documentation provided with
the equipment.
The hardware specified for use with the overhead tube crane has been
selected, tested, and verified by Del Medical Inc. to meet the intended
applications. All specified hardware meets applicable regulatory agency
requirements for those countries where it is offered for sale with respect to
its intended applications.
i-16 Radiation Protection Survey

Applicable Standards
The overhead tube crane complies with the following regulatory
requirements and design standards:
• Conforms To UL 60601-1, IEC60601-1, EN60601-1, IEC 60601-2-32,
EN60601-2-32, IEC/EN60601-1-2:2000, CAN/CSA C22.2 NO. 601.1.
Type of protection against electric shock: Class I
Degree of protection against electric shock: Type B Applied Parts
Degree of protection against harmful ingress of water: Ordinary
equipment.
Mode of operation: Momentary
Equipment not suitable for use in presence of a FLAMMABLE

ANESTHETIC MIXTURE WITH AIR OR WITH OXYGEN OR
NITROUS OXIDE.
Applicable Standards i-17

Grounding Information
The figure below shows a typical interconnected overhead tube crane.
It is comprised of:
1 Ceiling Carriage
2 Collimator
3 X-Ray Tube (overhead tube crane)
4 Table
5 Wall stand
6 X-ray Generator
7 Collimator Power Supply
All of these components are grounded to a common bus according to
national and local electrical codes. Also, all of the components comply
with UL 60601 Standards.
Figure i-2. Typical interconnection of the Overhead Tube Crane.
i-18 Grounding Information

Record of Revisions
ii
Revision History
REV Date Reason for Change
A 5-01-2012 Original
B 12-10-2013 Revised Touch Screen Calibrations. Collimator Installation and-

Software Installation Addendums A & B. Added Convert to Ralco
Automatic Collimator Supplemental Instructions.
Table ii-1. Revision History
List of Affected Pages

PPage Number Rev PPage Number Rev PPage Number Rev
Level Level Level
All A Chapter 3 All B Addendums A&B B

following Chapter 2
Ralco Automatic B
Supplement
Inserted in Back of
Manual
Table ii-2. List of Affected Pages
Revision History ii-1

Siemens’ Overhead Tubestand Installation, Operation, & Service Manual
This page is intentionally left blank.
ii-2
Introduction
1
1.1 Introduction
This manual provides installation, operation, and service information for
the overhead tube crane. This manual also includes a spare parts list for
the tubestand.
Introduction 1-1
OTC-12 M/A Installation, Operation, & Maintenance Manual
1.2 Description
The overhead tube crane is an X-ray tube and collimator support
subsystem integrated into a radiographic system. The tube crane provides
flexibility in X-ray room design since it occupies no floor space and the rail
design allows the tube to operate within a large area as defined by the
ceiling rails. The telescoping tube arm allows the X-ray tube to be lifted up
out of the way when not in use.
The overhead tube crane is suspended from two longitudinal rails
mounted to the ceiling. The overhead tube crane weighs approximately
500 pounds and requires substantial mounting means for safe operation.
1.2.1 Overhead Tube Crane Components

The overhead tube crane components are:
1 Longitudinal Rails. There are two longitudinal rails, which are fixed
to the ceiling structure (usually I-beams and Unistrut rails). The
longitudinal rails support transverse bridge and allows movement in
the left and right direction.
2 Transverse Bridge. The transverse bridge consist of two lateral rails
and end plates which are supported by the longitudinal rails by roller
bearings. The transverse bridge supports the weight of the overhead
tube crane components and allows their movement in the back and
forth directions.
3 Electromagnetic Brakes. These brakes are controlled by switches on
the control console. They hold the X-ray tube stationary during the
operation.
4 Transverse Carriage. The transverse carriage supports the X-ray tube,
the collimator, and the control console. It allows these components to
move vertically using an integrated counterpoised spring. Two pivot
points at the base of the five-element telescope allow the remaining
components to rotate horizontally and vertically to preset detented
positions.
5 Control Console. The control console provides a digital angulation
readout as well as a height readout indicating the source-to-image
distance (SID) between the X-ray tube focal spot and the image
receptor within the bucky.
6 X-ray Tube. The X-ray tube contains an anode and cathode to
generate and direct the X-rays through the collimator to the bucky.
7 Collimator. The collimator provides the means for adjusting the
irradiated field size.
1-2 Description
For the locations of the tubestand components, refer to Figure 1-1.
1 3
2 4
5
7 6
Figure 1-1. Overhead Tube Crane
Description 1-3
1.3 Dimensions
Note: Dimensions are displayed in milimeters and inches.
Figure 1-2. Dimensions - Front View
1-4 Dimensions
Figure 1-3. Dimensions - Side View
Dimensions 1-5
1.3.1 Dimensions with 3m (~ 10 feet) Transverse Bridge #2
Figure 1-4. Dimensions with 3m (~ 10 ft)
No. Description
A Operator
1 Longitudinal rail
2 Transverse/Bridge rail
3 Corrugated hose holder on the transverse track
4 Corrugated hose holder on the tube stand
Note: The 3m (~ 10 ft)transverse track can be shortened up to 690 mm (27.17 in)

on the operator’s side and up to 450 mm (17.72 in) on the back side.
1-6 Dimensions
1.3.2 Dimensions with the 4m (13.12 feet) Transverse #2

Horizontal Travel Range
Figure 1-5. Dimensions with the 4m Ceiling Rails
No. Description
A Operator
1 Longitudinal rail
2 Transverse/Bridge rail
3 Corrugated hose holder on the transverse track
4 Corrugated hose holder on the tube stand
Note: The 3m (~ 10 ft) transverse track can be shortened up to 960 mm (97.8 in) on the
operator’s side and up to 500 mm (19.69 in) on the back side.
Dimensions 1-7
1.4 General Data
Description Specification
Longitudinal[mm] 3460 (136 in)
Transverse with 3m 2200 (86.6 in)
track
Transverse with 4m 3550 (140 in)
track
Vertical travel range 1800 (70.9 in)
Minimum focus-ceiling dis- 830 (32.7 in)
tance[mm]
Dimensions(overall) Length (longitudinal 4250 (167 in)
rail) [mm]
Width (transverse rail) 3030-4380 +_10
[mm] (119-172 in)
Height of the room[mm] 2670 - 3020
(105-119 in)
Height (max.) with telescope 3220 (127 in)
extension [mm]
Tube support carriage dimesions 690 x 610 x 494
L xW xH [mm] (27.2 x 24 x 19.4 in)
Dimensions of a longitudinal rail; 4250 x 79 x 81
L x W x H [mm] (167 x 3.11 x 3.19 in)
Weight of tube support with 300 kg* (661 lbs)
transverse track, 3 m [kg]
Weight of tube with transverse 320 kg* (705 lbs)
track, 4m [kg]
Weight of tube support [kg] 230 kg* (507 lbs)
Weight of a longitudinal rail [kg] ~26.5 * (58.4 lbs)
Rotation range around the verti- -154 to +182
cal axis [ o ]
Rotation range around the hori- +_ 120
zontal axis [ o ]
Mechanical detents: Horizontal axis [ o ] -90; 0; +90
Vertical axis [ o ] -90; 0; +90; +180

Speed in z-axis (max.) [m/s] 0.11
Transport dimensions and
weights:
Transverse track, 3m; L x W x H 3200 x 800 x 250
[mm] (126 x 31.5 x 9.84 in)
Transverse track, 4m; L x W x H 4400 x 800 x 250
[mm] (173 x 31.5 x 9.84 in)
1-8 General Data

Description Specification
Tube support LxWxH [mm] 1700 x 1030 x 1350
(66.9 x 40.6 x 53.1 in)
Carriage of transverse track, 3m 180 (397 lbs)
[kg]
Carriage of transverse track, 4m 222 (489 lbs)
[kg]
Carriage of tube support [kg] 365 (805 lbs)
*Weights including collimator and tube.
Table 1-1: Specifications
General Data 1-9

1.5 General Remarks
1.5.1 Tolerance Remarks

General tolerance for linear dimensions in accordance with ISO 2768.
These tolerances apply to all dimensions indicated in these instructions,
unless other tolerances are specifically indicated after the value.
Limit value for nominal range Admin. tolerance in [mm]

over 3 mm to 6 mm +_ 0.5
over 6 mm to 30 mm +_ 1
over 30 mm to 120 mm +_ 1.5
over 120 mm to 400 mm +_ 2.5
over 400 mm to 1000 mm +_ 4
over 1000 mm to 2000 mm +_ 6
over 2000 mm to 4000 mm +_ 8
Torque Values
Nominal Screw Steel per DIN 267 Bras CuZn

thread Material alloy
diameter
Hardness 4.6 4.8 5.8 8.8 10.9 12.9
rating
M3 0.5 0.67 0.83 1.3 1.9 2.2 0.62
M 3.5 0.76 1.0 1.3 2.0 2.2 3.4 0.95
M4 1.1 1.5 1.9 3.0 4.2 5.1 1.4
M5 2.2 3.0 3.7 6.0 8.4 10.1 2.8
M6 3.8 5.1 6.4 10.2 14.4 17.3 4.8
M8 9.5 12.6 15.8 25.3 35.6 42.7 11.9
M 10 18.7 24.8 31.1 49.8 70.0 84.0 23.3
M 12 32.9 43.8 54.8 87.6 123.3 147.9 41.1
1-10 General Remarks

1.6 Tube Support Arm
Figure 1-6. Tube Support Arm
Tube Support Arm 1-11

1.7 Cable Inlet
Figure 1-7. Cable Inlet
1-12 Cable Inlet

1.8 Power Supply

The power supply unit (PSU) can be operated through the following input
voltage and frequency (nominal values):
Description Min. Typ. Max.
Power Supply Un 100-240 VAC 3.6 Amps
Mains frequency fn *) 50 Hz *)
*) 60 Hz *)
Note: 380 V may also be used as power supply without any limitation because of
the 15% toleration: 400V - 60V = 340 V(min).
1.9 Climatic Conditions
Transportation and Storage Operation

Admissible Ambient Tem- -20o C to +70o C +10o C to 40o C
perature
Admissible Relative 10% to 95% 20% to 75%
Humidity not condensing
Admissible Barometric 50kPA to 106 kPa 70 kPA to 106 kPa
Pressure
Note: The tubestand should not be subjected to extreme and fast temperatures
changes (both in cold and hot environoments), excessive dust of high humidity.
For further precautions during transportation please refer to the sections
installation, operation and maintenance in this manual.
Power Supply 1-13

1.10 Room Planning
Caution
Check before delivery and installation that the planned room is
not part of explosion-endangered areas.
1.10.1 Tube Support
Warning
Make sure the ceiling loads have been observed.
• The acceptable single load per ceiling rail (e.g. Unistrut) with a hanger
spacing of 500 to 800 mm (19.69 to 31.5 in) must be at least 7.0 kN
(1573.67 lbs of Force) (N= Newton, the International System of Units
standard of unit force; it is equal to the amount of the net force
required to accelerate a mass of one kilogram at a rate of one meter
per second.)
• The acceptable load per hanger must be at least 5.0 kN (1124.04 lbs of
Force).
• (*1) Mounting point distances of 675 - 1350 mm (26.58 - 53.15 in) are
possible with a rail overhang of 80 - 400 mm (3.15 - 15.75 in).
1-14 Room Planning

The specified loads includes the static and dynamic loads up to a

movement speed of 0.6 m/s in the Fy direction:
Holding forces per mounting point [kN]

With a rail overhang of 200 mm max.
Fx 2.7
Fy 2.1
Fz 7.0
1.10.2 Room Dimensions
Min. Room Size (L xW) [mm]

with the 3 m Transverse track 4950 x 3650 (194.89 x 143.7 in)
with the 4 m Transverse track 4950 x 5000 (194.89 x 196.85 in)
Note: The collision areas of the table and the wall stand need to be observed.
Room Height Usable table height with

an SID of 1150 mm
Minimum room height 2670 (105.12 in) 743 (*3) (29.25 in)
Max. room height without telescope 2885 (*1) 954.5(*4) (37.58 in)
extension [mm] (113.59 in)
3020 (*2)
(119 in)
Max. room height with telescope 3085 (*1) 954.5 (*4)(37.58 in)
extension [mm] (121.46 in)
3220 (*2)
(126.77 in)
(*1) Horizontal exposures in lowest position on the wall stand at 0o possible.

(*2) Horizontal exposures in lowest position on the wall stand at 0o not possible.
(*3) Restricted table lift at an SID of 1150 mm (45.28 in).
(*4) Table lift usable without restriction.
1.10.2.1 Small Rooms
Note: It may be necessary to limit the movement range of the ceiling stand in some
case (e.g. when the spacing to the walls or furnishings is too small).
• For this case (e.g. in small rooms) a kit of 2 stops which can be inserted
at any location in the rails is available.
Room Planning 1-15

1.11 Specifications
Specifications
Compatibility The overhead tube crane is compatible with a wide variety of
generators, tables, and wallstands.
External Heat Generation None
Main Power Supply 100-240 VAC 500 VA
With proper configuration of power supply.
Main Circuit Breaker 15 Amp
Power Supply On/Off Circuit Breaker 5 Amp
Classification Class 1 Type B
Admissible Ambient Temperature Limits Transit/Storage Operating

– 40° F to +158° F +50° F to +95° F
– 20° C to +70° C +10° C to +40° C
Admissible Ambient Humidity Limits Transit/Storage Operating
10% to 95% 20% - 75% Non-Condensing
Admissible Barometric Pressure Transit/Storage Operating
50 kPA to 106 kPA 70 kPA to 106 kPA
Weight Approximately 800 lbs (362.8 Kg)
Degree of protection against the ingress Ordinary
of water:
Certifications:
Classified To UL 60601-1,IEC60601-1, EN60601-1, IEC

60601-2-32, EN60601-2-32, EN60601-1-2:2000.
Certified To CAN/CSA C22.2 NO. 601.1.
Equipment not suitable for use in the presence of flammable anesthetic mixtures with air, oxygen, or nitrous
oxide.
No user serviceable parts
Table 1-2: Specifications
1-16 Specifications
1.12 Abbreviations
% Percent
AWG American Wire Gauge
Btu British Thermal Unit
°C Degree Celsius
CE Communautés Européennes
cm Centimeter
C.R.S. Cold Rolled Steel
°F Degree Fahrenheit
ga Gauge
hPa Hecto Pascal
inHg Inches Mercury
Kg Kilogram
kN KiloNewton
Lb Pound
M Meter
max. Maximum
min. Minimum
mm Millimeter
PBL Positive Beam Limitation
Sq/Ft Square Foot
Sq/M Square Meter
UL Underwriters Laboratories
Abbreviations 1-17
1-18 Abbreviations
Installation
2
2.1 Installation Instructions
2.1.1 Tools Required:

• 2” x 4” x 2” Stud
• 7/64” T-hex wrench with 6” or greater shaft (see Figure 2-1)
• 15/16” open end wrench or equivalent adjustable end wrench
• 1/4” torque wrench, 3-20 Nm
• Anchor inserts and bolts (size determined by installer)
• Diagonal cutters (side cutters)
• Medium phillips screwdriver
• Power drill and masonry bit (size determined by installer)
• Set of hex wrenches
• Bubble level
• Allen wrench attachment
• ESD equipment, Type 8501, 3M
• Rotation laser (optional)
• Digital spirit level
Installation Instructions 2-1

2.2 Preparation - Installation with Rotation Laser

(optional)
2.2.1 General Information

Unless otherwise stated, all dimensions are in "mm.”
• Reference Points
- System components points are made when the system parts are
positioned apart from one another in the same room.
• Clearly designated points on system components, such as false
ceilings, walls, or floors which there are cable outlets.
• Fixed Points
- The illustrations in the drawings are octagonal with an
alphanumeric combination.
- The cable lengths determine the maximum fixed distance point,
as well as the maximum lengths between the individual system
components.
• Room Height
- The room height is the clearance measured from the top edge of
the finished floor to the bottom edge of the ceiling.
• According to DIN 68 68-57 (international standard in preparation), the
lighting in rooms where diagnoses are made on video monitors must
meet the following requirements:
- There must be an adjustable and glare-free setting of light intensity
(e.g. dimmer with scale)
- There must be no reflection from windows, lamps, or viewing
boxes when the monitors are in their standard operating position.
2-2 Preparation - Installation with Rotation Laser (optional)

2.2.2 Different Laser Projections

The following projections can be generated using the laser:
• Line
• Dot
• Rotating line
• Vertical and horizontal projections
Figure 2-1. Different Laser Positions
Note: It is absolutely necessary to observe the user instructions from the

laser manufacturer.
Preparation - Installation with Rotation Laser (optional) 2-3

2.2.3 Device to Install the Laser

The following describes how to work the rotation laser.
The device to install the laser is comprised of:
• Guide Rail
• 2 pcs. Mounting bracket for ceiling rail
• Base Plate for the Laser
The kit is shipped complete in a case as shown in the following
illustration.
Figure 2-2. Laser Installation Kit

2.2.4 Installation for Horizontal Operation

• Fasten the mounting bracket (1) with an M10 Allen screw to the on-
site ceiling substructure (Unistrut rails).
Figure 2-3. Horizontal Operation
• Insert the square profile (2) into the lateral mount and secure it with
the knurled screw.
• Push the base plate (3) onto the square profile and secure it in place
with both knurled screws.
• Fasten the rotation laser (4) on the base plate with the mounting screw
(5).

2.2.5 Installation for Vertical Operation

• The laser can also be installed for vertical operation to center and align
the components in the isocenter.
Figure 2-4. Vertical Operation
• Insert the two mounting brackets in the profile of the ceiling rails.
• Insert the base plate into the guide rail and secure it in place with the
knurled screw.
• Insert the guide rail into the two mounting brackets and secure it with
the knurled screws.
• Fasten the rotation laser on the base plate.

2.2.6 General Operation of the Laser

Switch on the rotation laser with the button (1). See also the Operating
Instructions included in the shipment.
Figure 2-5. General Operation of Laser
• Select the rotation speed of 50 rpm with the button (2).
Note: The rotation laser levels itself after switching it on. This condition
is reached when the two LEDs (3)light up green.

2.2.7 Operating the Laser

Adjust the laser parallel to the wall:
• Switch the laser on and wait for the auto calibration to finish.
• Rotate the laser until the S1 and S2 distances are equal.
• Mark the distance.

or
Set the laser to the right angle to the wall:
• Switch on the laser and wait for auto calibration to finish.
• Rotate the laser until the S1 and S2 distances are equal.
• Mark the distance.

• Mark the angle.

2.2.8 System Installation Using the Rotation Laser

• Examples for operating the laser are listed below.
Note: All systems in the room relate to one orientation point. The point is
defined in the room plans.
Figure 2-6. System Installation Using the Rotation Laser

2.2.9 Installing the Ceiling Rails

• The distance from the ceiling rails to the wall must be listed in the
room plan.
• Transfer the distance X, “Wall - Ceiling Rail” onto the floor.
• Pivot the laser so it points to the floor.

• Switch on the laser (wait for auto calibration to finish).
• Align the laser beam to the floor mark, parallel to the wall.
• Mark the position of the ceiling rail on the ceiling.
Note: The Spring Nuts and Ceiling Rail Bolts are packaged in two
different locations. The Spring Nuts are located in the accessory carton
with the manual and collimator. The Ceiling Rail Bolts are packaged in
the longitudinal ceiling rail carton.
• Install the first ceiling rail

• Install the second, and if applicable, the third ceiling rail using the
spacer gauge.

2.2.10 Aligning the Ceiling Rails

• The height of the ceiling rails must be leveled.
• The mounting points for the ceiling rails must be securely tightened.
• Install the laser per the following illustration.
• Align the rails horizontally.

• Measure the distance between the bottom edge of the ceiling rail and
the laser beam with a ruler at each mounting point and make a note of
this value.
• If there are differences:
- Loosen the mounting points
- Compensate with shims
- Tighten the mounting points (e.g.: 50 Nm, +/- 10%)

2.2.11 Projecting the Isocenters from the Floor to Wall

• Install the laser.

• Align the laser so it is exactly parallel to the ceiling rails and to the
isocenter.
• Transfer the lines on the floor and the wall.
• Align the drilling template accordingly.

2.2.12 Installing a Wall Stand with Laser

• Place a mirror on the wall unit.
• Align the wall unit with the laser.
• Reflect the laser beam onto the opposite wall.

• Line up the laser beam on the opposite wall by turning the wall unit.
Note: If the rotating laser beam is too dark, switch to the line laser or to
the dot laser.
• Drill the holes for the wall unit and secure it in place.

2.3 Installation
Note: At least two people are required to perform this installation
procedure.
Your shipment will arrive in three boxes as shown below. One box will
contain the column and accessories and the other 2 boxes will contain the
ceiling rails and mounting rails. These boxes are intended for reuse. Do
not destroy them.
Rail Shipping Boxes Column Box
Figure 2-7. Shipping Boxes
1 Move the column crate to the approximate position where it will be

installed.
2 The crate will contain the column assembly and accessories. The
accessories are shown in the figures below. Unpack everything but the
accessories card; leave the card as it is for now. A counterweight box
will also be included.
Warning
Counterweight box is heavy - 100 lbs (42 kg.). Use care when moving
it.
2-14 Installation
3 Remove the parts from the installation kit transport crate (Figure 2-8).
The contents with parts list is located in one of the crates.
Figure 2-8. Installation Parts
No. Description
1 2 longitudinal rail holders with M10x40 Allen screws
2 Drilling template
3 Twist drill bit, Ø 12 mm
4 3 spacer gauges
5 1 spacing template
6 1 tubing water level
Installation 2-15
4 If needed, cut the longitudinal rails (1 in Figure 2-9) with a power saw
or by hand. During the assembly, the two uncut ends have to be
placed together so that the sawn edges embody the ends of the rails
afterwards.
Figure 2-9. Longitudinal Rails
2-16 Installation
5 Place an end stop (3 in Figure 2-10) on each end of the sawed

longitudinal rail and secure it in place so it does not stick out at the
end of the rail. Mark the required holes with the Allen-head set screws
(4). To get marks on the rail tighten the set screws.
End Stop
6 Drill holes into the rail on the marked locations (5 in Figure 2-11) with
a 7 mm drill bit, approximately 5 mm deep. Place the untreated end of
the rail on a solid surface as shown and pay attention to the position of
the profile rail. Mark a distance of 75 mm (2.96 in) and 140 mm (5.51
in) on the outside edge of the rail.
Figure 2-10. Marked Location
Installation 2-17
7 Insert the drilling template (6 in Figure 2-12) into the rail guide (the
drilling template is part of the installation kit).
Figure 2-11. Cover Removal
8 Use the positioning aid (7 in Figure 2-13) to adjust the Ø 12 mm sleeve

of the drilling jig (8) over the marking (140 mm, 5.51 in) and secure the
template in place with the 3 Allen screws.
Drill through the first wall of the profile with a 12mm drill bit. Loosen
the 3 Allen screws and move the Ø 12 mm sleeve of the template (8) to
the second mark (75 mm, 2.96 in) as described above and secure it in
place again. Drill the second Ø 12 mm hole in the same way. Clean the
rail of any metal filings.
Figure 2-12. Drill 12 mm hole
2-18 Installation
9 Slide the coupling (9 in Figure 2-14) into the longitudinal rail profile
until the tip of the Allen-head set screw (12 & 13) is above the first drill
hole (10) and in subsequent holes (11) depending on the necessary
height. Tighten the set screw in this position (torque value for the
M10x25 set screws is 30 Nm). Tighten the two other Allen-head set
screws without the tips through the two drilled 12 mm holes.
Figure 2-13. Sliding the Coupling
Installation 2-19
10 Position the untreated ends of the two longitudinal rails according to

the diagram below (14 in Figure 2-15). Mark the dimensions 75 mm
(2.96 in) and 140 mm (5.51 in) in the same way as for the first rail. Drill
the holes in the same way as for the first rail.
11 Install the rails on the ceiling according to the diagram below. The
connection of the rails is performed on the ceiling in the same way as
the coupling is installed.
Figure 2-15. Counterweight Carriage Nut and Bracket
2-20 Installation
No. Description
1 Sub-construction (Unistrut)
2 Threaded plates
3 Shims
4 Tabs
5 Clamping blocks
6 Allen screws
7 Longitudinal rail
8 Rail holder
9 Allen wrench attachment
2.3.1 Installing the Rear Longitudinal Rail

1 Take the longitudinal rails out of the wooden crate. Determine the
external mounting points for the rear longitudinal rail with the help of
the project plan (or room plan). Insert the Unistrut nuts to secure the
rail holders in the Unistrut rail.
2 Mount the two rail holders loosely on the outer mounting points; use
two M10x40 Allen screws for each one. Slide the rear longitudinal rail
(2) into the rail holders (1 in Figure 2-17). Insert additional Unistrut
nuts into the Unistrut rails according to the intended number of
mounting points (3).
Figure 2-16. Rail Holders
Installation 2-21
3 Align the longitudinal rails according to the project plan. Tighten the
Allen screws (4) lightly. Install the clamping block with a M10x35
screw using an Allen wrench attachment as shown.
Figure 2-17. Tighten the Allen screws
2.3.2 Adjusting the Rail Spacing

1 Take the 3 spacer gauges (1 in Figure 2-19) out of the installation kit
and install them loosely on the ceiling as shown below. Clamp the
spacer gauges onto the rear longitudinal rail. Ensure that the endpiece
(2) are in contact with the rail. To do this, lift up the tab (3) and tighten
it with the screw (4) slightly.
2-22 Installation
Position the front longitudinal rail in the same way (2).
Figure 2-18. Space Gaugers
Installation 2-23
2.3.3 Aligning the Longitudinal Rails at the Front

• Place the measuring gauge (6 in Figure 2-20) into the two holes (7) in
the front longitudinal rail and position it diagonally against the rear
longitudinal rail. Mark it with a pencil (D).
• Cross the measuring gauge over to the holes in the rear longitudinal
rail in the same way and make an X mark onto the front rail.
Figure 2-19. Measuring Gauge
2-24 Installation
2.3.4 Leveling the two Longitudinal Rails

1 Determine the lowest point of the longitudinal rails with a tubing
water level. Bring the final rail mounting points to the same level as
the determined point and compensate possible height differences
with the equalizing shim washers (included in the shipment). Check
the longitudinal rails with a tubing water level or the rotation laser.
Insert shims under the remaining mounting points, tighten all

mounting screws to a torque of 50 Nm, then remove the spacer gauges
(1 in Figure 2-21).
Figure 2-20. Nut & Bearing Removal
2 Install the 4 stops (3 in Figure 2-22) with the rubber bumpers (4).
Install the tab (2) loosely with two M6x8 mm Allen screws on the
housing. Insert the rubber bumper (4) into the housing and turn in the
two Allen-head set screws (5) so that they are flush with the housing
(torque 3,0 Nm). Verify installation of the stops in the Installation
Certificate.
Installation 2-25
Figure 2-21. Handle Mounting
2.3.5 Installing the Transverse Carriage
Shortening the Transverse Carriage

1 If you have to shorten the transverse carriage, take the corresponding
values from your room plan. The maximum admissible values can be
found in the next section. First, remove the cover (1 in Figure 2-23)
and the end stops of the transverse carriage. Then, shorten the rails
according to the room plan. When shortening the rails, make sure that
the toothed belt affixed under the rails is cut off clean.
Figure 2-22. Cover
2-26 Installation
2 Reinsert the end stops (1 in Figure 2-24). Mark the required holes with
the Allen screws (2). Drill the marked locations with a Ø 7 mm drill
bit, approximately 5 mm deep. If the back is shortened, the corrugated
hose holder at the end of the transverse track must be moved in
addition to the steps described above. Pull the corrugated hose back
through the mount. Reinstall the cover on the transverse carriage.
Figure 2-23. Conduit Insertion
3 The 3m (9.84 ft.) transverse track may be shortened by 690 mm (2.26

ft.) on the operator's side (5 in Figure 2-25) and by 450 mm (17.72 in)
on the back side (4 in Figure 2-25). The 4m (13.12 ft.) transverse track
can be shortened by 960 mm (37.8 in.) on the operator's side (5) and by
500 mm (19.69 in.) on the back side (4).
Figure 2-24. Back Side
Installation 2-27
2.3.6 Preparing the Transverse Carriage and Telescope
IMPORTANT! Remove the four bolts from the yellow shipping plate (1 in
Figure 2-25) and discard before proceeding.
Figure 2-25. Remove Shipping Plate
2-28 Installation
1 Loosen the 4 roller bearings on the telescope by loosening the set

screws (1 in Figure 2-26) and slide them back until they stop. Loosen
the 4 corresponding eccentrics (2) and center them.
Figure 2-26. Tube platform tilted to enable routing of the collimator cable
2 Before installing the transverse carriage, make sure that the stop
detent assembly (3) is pushed all the way back to the stop.
Figure 2-27. Detent Assembly
Installation 2-29
3 Position the transverse carriage under the longitudinal rails according

to the room plan. Check there is a sufficient parallelism between the
longitudinal rails. Remove one strut of the transport carriage. The
remaining struts have to be left of the transport carriage to maintain
the stability. Raise the transverse track up to the telescope carriage
with two persons, so:
• The telescope is under the center of the transverse carriage (the drive
unit is above the telescope).
• The telescope roller bearings can grip flush in the rails of the
transverse carriage.
• Secure the guide bearings with spacers (4 in Figure 2-28).
• Always use the widest available spacers (black). The other, narrower
spacers (white) are not used.
Figure 2-28. Spacer
Warning
The telescope unit may fall if the roller bearings move out of the
rails. Personnel may be injured and objects damaged.
Do not forget the spacers and tighten the set screws to 13 Nm.
2-30 Installation
4 Insert the 4 telescope roller bearings up to the stop in the longitudinal

rails and tighten the set screws (5 in Figure 2-29) to 13 Nm.
Figure 2-29. X-Ray Tube Mounting
5 Install the corrugated hose plate as shown by using 3 flat head screws
(6 in Figure 2-30). Install the red installation mount (bolted to the
thread on the bottom). The spacing between the marks (7) has to be
less than 5 cm. The pivot arm for the corrugated hose is secured from
below.
Figure 2-30. Flat Head Screws
Installation 2-31
6 If the corrugated hose hits against the wall, the pivot arm for the
corrugated hose can be repositioned by using one of the alternative
holes (9) instead of the standard mounting point (8 in Figure 2-31).
Figure 2-31. Standard Mounting Point
7 The spacing between the marks at (11 in Figure 2-32) is approximately

5 cm. At point (10), the spacing is defined by the transverse strut. The
mount is installed so it is flush with the transverse strut. Install both of
the corrugated hose mounts.
Figure 2-32. Marks
2-32 Installation
8 If the corrugated hose hits against the wall, the outlet (located to the
left of the transverse carriage) can be turned to face down. Slightly
loosen the screw at the rotation point on the left (12 in Figure 2-33),
and then completely remove the screw on the right (13).
Figure 2-33. Screw at the Rotation Point
9 Turn the outlet so it is facing down. Tighten the two screws (14 in
Figure 2-34) again.
14
Figure 2-34. Outlet
Installation 2-33
10 Remove the two safety nuts and install the cable bracket assembly
(15). Plug in the X310 connector (16 in Figure 2-35) (angle of view from
above to the transverse carriage).
15
16
Figure 2-35. Mounting Ring Orientation
2.3.7 Inserting the Transverse Carriage into the Longitudinal Rails

1 Loosen the two eccentrics (1 in Figure 2-36) for the transverse carriage
and move them into the middle position.
Front
Back
Figure 2-36. Eccentrics
2-34 Installation
2 Loosen the guide bearings for the transverse carriage by loosening the
set screws, checking for easy movement, and moving them all the way
back. Hook on the chain hoists at the distances shown in the picture:
220 mm (8.66 in) (2 in Figure 2-37) and 350 mm (13.78 in) (3).
NOTE: When installing the Bridge it is important to install the Brake

Plate at the Rear, in-line with the rear longitudinal rail.
REAR
Brake Plate
FRONT
Figure 2-37. Collimator Mounting
3 Remove the carriage from the stand (4 in Figure 2-38). Remove the
transverse strut on the operator's side (5). Remove the screw that
secures the telescope safety device against moving (6).
Figure 2-38. Carriage

Installation 2-35
4 Remove the chain hoists. Adjust the 4 counter bearings with the
eccentrics (7 in Figure 2-39) as well as the eccentrics in the middle (8)
so they are free from backlash and secure them with the set screws.
Figure 2-39. Eccentrics
5 Release the latching mechanism for the telescope spring-loaded

mechanism (9 in Figure 2-40).
Figure 2-40. Spring-loaded mechanism
2-36 Installation
2.3.8 Inserting the Stop Detents

• Five stop detents are delivered with the tube stand (4 inserted in the
transverse carriage), and 3 stop detents are delivered with the bucky
wall stand (optional).
• Arrange the 8 stop detents that are included in the shipment
according to the position of the bucky wall stand (optional).
Figure 2-41. Detents Configuration
• Configuration #1 (Figure 2-41): If the bucky wall stand (WS) is on the

right or the left next to the table (T), insert 4 detents into the
longitudinal rail and 4 detents into the transverse carriage of the tube
stand (TS).
• Configuration#2 (Figure 2-41): If the bucky wall stand (WS) is in front
of or behind the table (T), insert 2 detents into the longitudinal rail and
6 detents into the transverse carriage of the tube stand (TS).
Installation 2-37
2.3.9 Positioning the Brakes and Stop Detents

The procedure for the positioning of the transverse and the longitudinal
brakes is the same. Loosen the 4 mounting screws (1 in Figure below).
Slide the brake onto the aluminum rail. The surface of the brake must lie
flat. Tighten the four mounting screws (1) and use Loctite 243 in addition.
Turn the nut (2) in the direction of the snap ring until it stops.
• The procedure for the positioning of the transverse and the

longitudinal stop detent assembly is the same.
2-38 Installation
• Loosen the four mounting screws (3 in Figure 2-42). Slide on the stop
detent assembly. Retighten the four mounting screws (3). Thread on
the two nuts (4) loosely. Tighten the two nuts (4).
Figure 2-42. Mounting Screws
Installation 2-39
2.3.10 Installing the 3D Cover Panel
• Install the larger of the two cover panels first using paneling screws.
Figure 2-43. 3D Cover Panel
6 Then install the rear cover panel (Figure 2-40) with appropriate
paneling screws.
Figure 2-44. Rear Cover Panel
2-40 Installation
2.3.11 Check of the Roller Bearings
Check of the Roller Bearings in the Transverse Bridge
1 Check whether the four roller bearings in the transverse track are
inserted up to the stop (1 in Figure 2-51) in the guide profile in the
longitudinal rail. The four set screws (2) must be tightened to a torque
of 16 Nm.
For additional safety, sleeves are installed between the roller bearings and
the roller bearing mounts so that the roller bearings cannot slide back.
If there are differences, adjust the roller bearings correctly and tighten the
set screws to the specified torque.
Figure 2-45. Accessories Card
Check the Roller Bearings in the Telescope Carriage

2 Check whether the four roller bearings in telescope carriage are
inserted up to the stop in the guide profile in the transverse track. The
four set screws must be tightened to a torque of 13 Nm.
Installation 2-41
2.3.12 Checking the End Stops and the 3D Coupling
Check of the Longitudinal Rail End Stops

• Check the end stops (3 in Figure 2-52) and rubber bumpers (4) in the
longitudinal rail for secure seating.
• If necessary, retighten each of the four screws (2x Allen screws (5) + 2x
Allen-head set screws (6)) for each end stop (torque of set screws
should be 3 Nm).
Figure 2-46. End Stops
2.3.13 Check of the Transverse Bridge End Stops

• Check the end stops and rubber bumpers in the transverse bridge for
secure seating.
• If necessary, retighten each of the four screws (2x Allen screws (5)+ 2x
Allen-head set screws (6) for each end stop (torque of set screws
should be 3 Nm).
2.3.14 Checking the 3D Coupling

• Install the rear cover panel with appropriate paneling screws. Press
up the 3D on the TUI control grips, ensuring that the coupling has not
stuck during transport. After completion, enter the work step in the
Startup Protocol.
2-42 Installation
2.3.15 Checking the Central Beam

• The central beam is adjusted at the factory and thus does not need to
be corrected, but correct only if absolutely necessary. If the tube unit
must be rotated, it is absolutely necessary to perform a check at 0°,
90°, 180°, and -90° and to the average in between. Check whether the
light cross is centered to the light field. If necessary, correct this.
• After completion, enter the work step in the Startup Certificate.
2.3.16 Adjustment in the Transverse Direction

• Place the spirit level on the accessory rail in order to check whether
the collimator and tube unit are horizontal. Set the tube unit vertically
to the minimum SID and switch on the light localizer. Mark the light
field on the floor (collimator centering cross) in the longitudinal
direction. Move the tube unit to the maximum SID. The measured
drift in the working range may not exceed +/-10 mm.
Installation 2-43
2.3.17 Correction (if absolutely necessary)

• Slightly loosen the two screws (10 in Figure 2-53) on the tube bracket.
Slightly loosen the screws (11) until you can turn the tube. Move the
tube unit out of the centered position and retighten the screws. Check
the drift.
Figure 2-47. Screws
2-44 Installation
2.3.18 Adjusting the Drift on the not tilted BWS

• Use the spirit level to check whether the BWS is correctly aligned.
• Point the tube unit to the BWS and move to the minimum SID.
• Switch on the light localizer.
• Mark the light field on the BWS (collimator centering cross).
• Move the tube unit to the maximum SID.
• The measured drift in the working range may not exceed +/-3 mm.
• After completion, enter the work step in the Startup Certificate.
• Use an Allen key to loosen the safety screw (12 in Figure 2-54).
• Use an open-end wrench to slightly turn the hex screw (13).
• Retighten the safety screw, then recheck the drift.
Figure 2-48. Safety Screw
3 Move out of the stop position. Use an Allen key to loosen the safety
screw (14 in Figure 2-55). Use an open-end wrench to slightly turn the
hex screw (15). Retighten the safety screw. Recheck the drift.
Figure 2-49. Hex Screw
Installation 2-45
2.3.19 Checking Parallelism of Central Beam to the Table Receptor Insert

• Position the 3D stand over the table.
• Ensure that the inside of the accessory rail front is illuminated by a red
light cross when the light localizer is switched on. Move the stand in
the longitudinal direction.
• The edge of the table must move parallel to the light cross if the table
is aligned well. The tolerance is ±1 mm.
• After completion, enter the work step in the startup certificate.
Correction (if necessary)

Turn the table at one end until it is parallel to the central beam and is
established over the entire movement range.
2-46 Installation
Collimator Installation on the OTC-12
Addendum A
A
Collimator Installation on the OTC-12
These instructions describe the installation of the Collimator on the Del
Medical OTC-12.
Tools Required:
• Medium Phillips Tip Screwdriver
• Set of Allen wrenches
• Cable ties
1 Loosen the four corner screws (1 in Figure Addendum 2A-1) from the
collimator.
Figure Addendum 2A-1. Corner Screws
Collimator Installation on the OTC-12 Addendum 2A-1

OTC-12 Installation, Operation, & Service Manual
2 The top of the collimator (1 in Figure Addendum 2A-2) fits into the
bottom of the tube.
Figure Addendum 2A-2. Conduit Box
3 Rotate the crane approximately 270 degrees (1 in Figure Addendum

2A-3) to expose the tube port.
Figure Addendum 2A-3. Collimator Cable
Addendum 2A-2 Collimator Installation on the OTC-12

4 Attach the top of the collimator into the tube port (1 in

Figure Addendum 2A-4).
Figure Addendum 2A-4. Tube Port
5 After installing the collimator into the tube port, tighten the corners
screws (1 in Figure Addendum 2A-5) in the collimator.
Figure Addendum 2A-5. Corner Screws

6 Rotate platform tube to 0 degrees and visually verify that collimator is

parallel to X-ray tube. If so, tighten 2 screws finger tight. If not, loosen
the two corner screws a half turn, and rotate the collimator until
square, then tighten screws finger tight. Rotate the collimator 90
degrees in both directions and visually observe that it is parallel to the
collimator.

7 Return the tube crane until the original, upright position. Remove the
back screws (1 in Figure Addendum 2A-6) on the collimator.
Figure Addendum 2A-6. Back Cover

8 Remove the collimator back cover.
Figure Addendum 2A-7. Back Panel

9 Attach the green wire from the OTC-12 tube (1 in Figure Addendum
2A-8) to collimator ground.
Figure Addendum 2A-8. Back Cover
10 Stuff the white connector into the tube (1 in Figure Addendum 2A-9)
and secure the white tube with the two screws (2).
Figure Addendum 2A-9. OTC-12 Tube

11 Screw in the three screws in the back of the collimator (1 in

Figure Addendum 2A-10).
Figure Addendum 2A-10. Back Cover Screws

Addendum A
Software Installation on the OTC-12
Loading Software
NOTE: After the replacement of the D306 (SCU) or the User Interface
(touchscreen) and after the SCU SW update an adjustment of the
touchscreen is necessary.
Also perform a calibration, if the touchscreen does not react correctly on
your commands!
1 Enter service mode.
2 To gain access to service mode (SSW) press the orange button (1) and
button (2) simultaneously (at the same time) and hold until the
password screen for service appears. Enter 2103 and press ”OK”. If
the touchscreen does not respond, perform touchscreen calibration
page 1-6 - Step 11. Otherwise continue with the next step.
2
3
Tools Required:
• 2.5 mm Allen Hex Key
• USB Flash Drive Stick with updated software and calibration file.
Software Installation OTC-12 Addendum 2B-1

3 Select “Configuration” from the Screen.
4 Select “SCU Configuration”.

NOTE: If SCU Configuration is not selectable (Grayed out text) wait
until it is, then select.
If “SCU Configuration” if lettering is grayed out, system is not ready.

Wait until text is readable.
When system ready, select “SCU Configuration”.

Addendum 2B-2
5 When the XYZ Screen appears select “Abort”.
Select “Back”.
On the following screen select “Update SW SCU”.

6 When the following screen appears, time to insert USB stick/Flash

Drive with new SW in tube stand in the following step.
7 Open Touchscreen cover and insert USB stick/FlashDrive into USB

port (X10). Point USB swivel cover to top of touchscreen as shown.
This will allow you to close the touchscreen cover for viewing.
X10
PORT
Addendum 2B-4
8 Select OK from screen to start upload. Software will take

approximately 7 minutes to upload.
9 When the following screen appears software is being uploaded.

WARNING: Do not turn off power or touch any buttons. Wait until
Software installs.
10 After upload is completed, screen will flash system restart, then blank
out and load appears momentarily followed by software revision
number. Select OK at “UPDATE DONE” screen. When password
screen appears proceed to calibration of touch screen.

11 Press switches 2 & 3 simultaneously(at the same time) and hold to

access screen calibration (Refer to Figure on Page 1).
12 Follow the steps on the screen by pressing the spinning circle
(target).Continue to touch spinning circle (target) at each location that
the target stops.
13 After calibration, select “Accept” on the following screen to confirm

the completion of screen calibration and wait until the system reboots
automatically and returns to password screen.
Addendum 2B-6
14 Proceed to enter password (2103) and press “OK”.
15 Select “Configuration”.

16 Select “System Configuration”.
17 Select “Tube stand alone”, then select “Next”.
Addendum 2B-8
18 Select measure of choice, then select “Next”.
19 When the following screen appears select “Next”.

20 To save system configuration and reboot select “OK” and wait.

System will display New SSW Configuration and reboot.
21 After selecting OK the password screen will appear, enter password

(2103) and the following screen will appear to “Please perform SCU
configuration”. Select “OK”.
Addendum 2B-10
22 From this screen select “Configuration”, if lettering is grayed out,

system is not ready. Wait until text is readable, (This may take 30
seconds or more) then select.
23 Select “SCU Configuration”.

24 Touch to highlight “XYZ” and select “Next”.
25 TS handle locks active?, select “Yes” and select “Next”.
Addendum 2B-12
26 Speed limit for lock activation. Select “125 mm/s” then select “Next”.
27 Collimator light switch on automatically? Select “No”, select “Next”.

28 “ Save configuration and reboot?” Select “OK”.
29 Screen will go blank momentarily followed by a load progress bar.

Software version will display.
Addendum 2B-14
30 The following screen will appear with an error symbol in the upper
right corner of the screen that indicates calibration is necessary.
See Calibration Procedure located in the Operation/Service Manual.
Can Buss Terminator

NOTE: If PSU (wallbox) is not equipped with a Can Buss terminator
plug in X22 please follow instructions below.
1 Turn power off at OTC at wallbox.
2 Insert Can Buss Terminator at X22 on PSU (Wallbox).
X22

Restoring Calibration File from USB

(For Auto Collimator Applications Only)
Service Mode
1 to gain access to service mode (SSW) press the orange button (1) and
button (2) simultaneously(at the same time) which will display the
password screen for service. Press “OK” and continue to the next
step.
1 Enter Password (2103).
Addendum 2B-16
2 Select “More”.
3 Select “Restore”.

4 Select “Restore from USB” and select “Next”.
Following screen appears with the stored Calibration File Displayed.

Select “Restore”.
Addendum 2B-18
5 Calibration restoring percentage of completion display blanks out

momentarily, storage progress bar populates and a stop sign will
appear on the following screen. Wait until stop sign disappears before
continuing any further.
Software Installation Complete.

Open Touchscreen cover and remove USB stick/Flashdrive and secure
cover with the two hex screws.
Check overall operation.

Addendum 2B-20
Calibration and
Configuration 3
3.1 Calibration of the Touchscreen
After the replacement of the D306 (SCU) or the User Interface
(touchscreen) and after the SCU SW update an adjustment of the
touchscreen is necessary.
Note: Make sure table height is established and at working height first.
Also perform a calibration, if the touchscreen does not react correctly on
your commands!
1 to gain access to service mode (SSW) press the orange button (1) and
button (2) simultaneously which will display the password screen for
service (no password required) continue with the next step.
2 To gain access to the calibration of touch screen press the green button
for longitudinal movement (3) and the button on the left handle (2)
simultaneously.
2
3
Calibration of the Touchscreen 3-1

OTC-12 M/A Overhead Tube Crane Installation, Operation, & Service Manual
3 Follow the steps on the screen by selecting the cross hairs symbol (red
arrow) as it moves around the display to calibrate the touchscreen.
4 After calibration select accept on the following screen to confirm the

completion on the screen and wait until the system reboots
automatically.
3-2 Calibration of the Touchscreen

Setup
3.2 Configuration in Service Mode

NOTE: Please check if the version of the software is VA02A or later. if the
SW version is older than VA02A, perform and update of the software, see
chapter “Troubleshooting” for instructions.
3.2.1 Entering the Service Mode

1 Switch to the Service menu by simultaneously pressing the orange
button for lateral movement (1) and the button on the left handle (2).
Configuration in Service Mode 3-3

2 The screen to enter the code appears: Enter code 2103 and select OK.
3 The Following screen appears:
NOTE: The entry can be aborted in each of the menu screens by selecting the
Abort button and it is possible to navigate between the screens with Prev and
Next buttons!
4 Select “Configuration” then “System Configuration”.
3-4 Configuration in Service Mode

5 Select and highlight “Tube stand alone” on the following screen then
select next.
3.2.2 System Configuration
1 Select SID units of measure, select next.
cm
inch

2 Cassette height screen appears, setting is defaulted to 7500, select

next.
3 “Save configuration and reboot?” screen appears, select ok. System

has to generate new system configuration, screen will go blank for
several seconds and reboot automatically.

3.2.3 SCU Configuration
1 Enter the service mode as described in “Entering the Service Mode”.

2 Go to Configuration - SCU Configuration.

3 Set the directions in which the TS will control/release locks when

selecting the two stand handle buttons (3): XY, XYZ, or Z. Select and
Highlight “XYZ” then select Next.
NOTE: Place a label with the corresponding (XY,XYZ or Z) that has been
set on both stand handles above the buttons (3).
4 This screen allows you to enable or disable detent actuation using the
handle switches. Select Yes by default to activate the detents. Select
Next.

5 Speed limit for lock activation screen appears. Select 125mm/s and
select Next.
6 “Collimator light switch on automatically?”, screen defaults to ”No.”

Select Next.
7 “Save configuration and reboot?”, select Ok.
8 Screen goes blank and two progress bars appear as system reboots.
Stop button appears, do not select any buttons until stop disappears.

3.2.4 Calibration
Models Equipped With Auto Collimators Only. For Manual

Collimators proceed to Page 1-12
Warning
Turn off all electrical power to the overhead tube crane and all its
peripheral equipment (generator, wallstand, etc.) at the power
sources before servicing tubestand. Also, make sure that the power
sources are locked out and tagged “Equipment Being Serviced”
before servicing the tubestand. Some components inside the
tubestand have power sources outside the tubestand, which is why
all peripheral equipment must be turned off; you could get
seriously injured if you do not.
1 Locate the two connectors on the backside overhead carriage.

2 Disconnect fixed resistor connector from mating connector (1).

Disconnect vertical POT connector from mating connector (2).
3 Connect connector (1) to connector (2).
2
1

1 Enter the service mode as described on page 1-3.

2 Enter password for service mode. The screen to enter the code
appears: Enter code 2103 and select OK.
3 The Following screen appears: Select “Adjustment”.

4 Select Home position.
Home Position
Back
5 “Adjustment - Home Position” appears, Select “Set” start to activate

fixed axle height.

6 TableLift: Fixed axle height 7500 Set? Select “Set”.
7 “Move tube lift 68.9 in above floor” screen appears.

8 Using the collimator tape, measure 68.9” from the floor to focal spot
and adjust up/down as necessary.
68.9”
9 Once the tube is in position select the “Set” button on screen.

10 “Move tube lift 29.5 in above floor “screen appears.
68.9”
11 Using the collimator tape, measure 29.5” (74.93 cm) from the floor to
focal spot and adjust up/down as necessary.
29.5”
68 9”


13 “Move tube lift 19.7 in STD to table top”screen appears.
68 9”
14 Raise table to X-Ray Height. Move tube lift 19.7 in (50.039 cm) from
focal spot to film plane using the collimator tape measure.
NOTE: Measure from the film plane and not the table top.


16 When the following tube lift screen appears select “Set “.

17 When the following screen appears verify 0 that X-ray tube is set at 0
select “Set”.
68 9”
18 When the following TubeRotHorizontal screen appears select “Set”.
68 9”

19 When the following “Save modifications?” screen appears select

“Save”.
20 The machine will reboot and the normal screen will appear.
68.9”

21 Calibration is Complete.
22 Reverse the connectors back to their original positions/connections.
68.9”


Periodic Maintenance
4
4.1 Periodic Maintenance Schedule
Refer to the schedule below for information on when to perform periodic
maintenance on the overhead tube crane.
Note: Due to varying operating conditions, the procedures listed below
may have to be performed at greater or lesser intervals. You may have to
adjust intervals according to your tube stand’s performance.
What to Do When to Do It Refer to Section
Clean External Surfaces Weekly or as Required 4.2
Special Requirements New system: 18 4.3

months
Subsequent: 12
months
Longitudinal Rails and Trans- New system: 18 4.4

verse Track months
Subsequent: 12
months
Telescope Carriage New system: 18 4.5

months
Subsequent: 12
months
Support Arm New system: 18 4.6

months
Subsequent: 12
months
Table 4-1: Periodic Maintenance Schedule
Periodic Maintenance Schedule 4-1

4.2 Cleaning External Surfaces

Tools Required:
• Cleaning wipes
• Non-abrasive, hospital-grade cleaner
Use cleaning wipes and non-abrasive, hospital-grade cleaner to clean
external surfaces of tube stand and follow points listed below.
Warning
Turn off all electrical power to the tubestand and all its peripheral
equipment (generator, table, wallstand, etc.) at the power sources
before servicing the tubestand. Also, make sure that power sources
are locked out and tagged “Equipment Being Serviced” before
servicing the tubestand. Some components inside of the tubestand
have power sources other than that of the tubestand, which is why
all peripheral equipment must be turned off; you could get
seriously injured if you do not.
Warning
This equipment is NOT classified as anaesthetic-proof and may
ignite inflammable anesthetics. Flammable agents used for skin
cleaning or disinfecting may also produce an explosion hazard.
• Ensure the power has been disconnected and that the emergency
switches have been activated before starting any cleaning operation.
• Ensure no liquid gets into the unit.
• Do not immerse the equipment, including any components or
accessories, in liquid.
• Do not autoclave the equipment, including any component or
accessories.
• Do not use water. Water can short circuit the electrical installation and
cause corrosion to mechanical parts.
• Do not use acid or abrasive products.
• Use only a dry cloth to clean chrome-plated parts.
• Only the surface areas of unit parts, including accessories and
connection cables, should be disinfected using a gaseous disinfectant.
For safety reasons, do not spray disinfectants.
4-2 Cleaning External Surfaces

• Clean painted parts with a cloth and products appropriate for

cleaning plastic materials; after cleaning, wipe the surfaces with a
clean, dry cloth.
• Do not spray cleaning or disinfection solution directly on the
equipment. To disinfect, moisten a cloth with a 70% Isopropyl alcohol
solution or equivalent and wipe the surface of the equipment.
• When disinfecting the examination room, ensure the unit is covered
with plastic sheets.
Cleaning External Surfaces 4-3

4.3 Special Requirements

Note: Injury or squeezing of service personnel by performing maintenance
measures at the overhead tube crane especially take care with the lift force.
4.3.1 Required Tools and Measuring Equipment

• Torque wrench, 3 Nm to 20 Nm (1/4" drive)
• Torque wrench, 20 Nm to 100 Nm (3/8" drive)
• Set of Allen wrenches with ball end (4, 5, 6, 8, 10 mm) (3/8" drive)
• 8 mm Allen wrench without ball end (1/2" drive)
• Spring balance, 100 N
• Flashlight and small mirror
• Cleaning agents and rust protection for rails e.g. WD40 contact spray
• Longtime PD2 (20 g tube) for bearing cages, open ball bearings, pinion
gears
• Paints (to touch up chips or scratches in the paint finish):
– White (spray can)
– White textured (paint stick)
4.3.2 Work Time/Maintenance Interval

• Initial Maintenance on a new System: 2 hours/18 months
• Each subsequent maintenance: 2 hours/12 months
4.3.3 Parts Subject to Wear

• Spring-loaded Mechanism (Part No. 70 46 217 G2252)
– Cyclical replacement after 8 years
– Replace if damaged
4-4 Special Requirements

4.4 Longitudinal Rails and Transverse Track
4.4.1 Cleaning
Clean the rails and roller bearings for x and y:
• Remove collected dust inside of the particular components.
• Remove soiling that is not accessible to the customer's cleaning
personnel during maintenance work.
4.4.2 Stop Detents and Brake Assembly of the Longitudinal Rails

• Check mounting and function of the stop detents (3).
• Check the function of the brake assembly (4).
Longitudinal Rails and Transverse Track 4-5

Figure 4-2. Stop Detents
4.4.3 Stop Detents in the Transverse Track

• Check mounting and function of the stop detents (5).
Figure 4-3. Stop Detents
4.4.4 Installation of the Roller Bearings on the Transverse

• The roller bearings are secured by torqued (16 Nm) M8 set screws and
by spacer sleeves.
• If sleeves are placed over the roller bearing shaft, the torque does not
have to be checked.
4-6 Longitudinal Rails and Transverse Track

• If no sleeves are placed over the roller bearing shaft, they must be
ordered and installed: Installation Kit, Part No. 87 73 681, “Inst. Kit.
split collar for rollers.”
• Check the M8 set screws that secure the roller bearings to ensure that
they are tightened.
Figure 4-4. Roller Bearings
4.4.5 Condition and Installation of the Transverse Track

• Check the roller bearings and lateral guide bearings.
• Check the mounting points for the cable guides.
• Check mounting of the end stops and rubber bumpers (8).
Figure 4-5. Rubber Bumpers
Longitudinal Rails and Transverse Track 4-7

4.5 Telescope Carriage
4.5.1 Roller Bearings on the Telescop Carriage

• Check the roller bearings (1) for secure installation.
• The roller bearings are secured by torqued (16 Nm) M8 set screws and
by spacer sleeves.
• If sleeves are placed over the roller bearing shaft, the torque does not
have to be checked.
• If no sleeves are placed over the roller bearing shaft, they must be
ordered and installed: Installation Kit, Part No. 87 73 681, “Inst. Kit.
split collar for rollers.”
• Check the M8 set screws that secure the roller bearings to ensure that
they are tightened.
• Check the mounting points for the cable guides.
• With the lateral guide rollers, check the set screws for tightness.
• Check adjustment of the eccentrics.
• Check for secure installation of the attached parts.
Figure 4-6. Roller Bearings
4-8 Telescope Carriage

4.5.2 Brake Assembly

• Check the function of the brake assembly (1 in Figure 4-7).
Figure 4-7. Brake Assembly
4.5.3 Function of Lift Motor with Brake

• Depending on the version of the stand (manual or ACSS T), if equipped,
then check:
• Manual and ACSS T: the lift brake (2) must release when the brake button
is pressed and audibly engage when the button is released.
• Only ACSS T: Check the tracking function of the lift motor (3).
Figure 4-8. Brake and Motor
Telescope Carriage 4-9

4.5.4 Gas Springs

• Check the mounting and function of the gas springs (5 in Figure 4-9)
(corrugated hose must spring back to the original position).
Figure 4-9. Gas Springs
4.5.5 Weight Compensation (spring-loaded mechanism)
Note: Weight compensation (spring-loaded mechanism) replaced (required every

eight years).
Check the function of the weight compensation (spring-loaded

mechanism). It must be possible to move the tube up or down by exerting
slight force.
Note: If this is not the case, the weight compensation must be readjusted with the
set screw (1).
Figure 4-10. Set Screw

Caution
Do not open the spring-loaded mechanism, because if not
observed, death or serious bodily injury can occur.
When replacing the spring-loaded mechanism, the spring housing
may not be opened.
Note: If the spring-loaded mechanism needs to be re-stressed frequently in a short

period of time and/or if a reduction in the maximum length occurs, replace the
spring-loaded mechanism.
4.5.6 Checking the Plastic-coated Support and Safety Cable

• Perform a visual check of the plastic coating on the support and safety
cable along the entire cable length that is accessible. To do this, move
the telescope into both end positions.
• With the telescope retracted, particularly check the support cable and
the safety cable where they run into the spring-loaded mechanism.
Note: There can be no cracks or deep scratches in the plastic coating.
Note: If cracks or scratches or splits are found, replace the entire spring-loaded
mechanism.
• Clean the cable notches in the spring-loaded mechanism from

residues due to wear.
• Plastic-coated support cables may not be lubricated.
4.5.7 Cable Break Safety Mechanism
Warning
If the anti-drop device or another device has to be repaired or
replaced, do so after it has responded to provide continued
protection against personnel injury.

• Move up the tube stand until a spacing from the top edge of the tube
unit support arm to the bottom of telescope tube is:
– approximately 270 mm or
– approximately 470 mm with the telescope tube extension.
• Remove the rear cover on the ceiling stand.
• Remove the two Allen screws on the rear.
• Remove the cover panel on the ceiling stand.

• Position a ladder on the operator's side (on the right), next to the
ceiling stand as the check of the cable break safety mechanism must be
performed from this side.

Figure 4-11. Cable Break Safety Mechanism
4.5.8 Check
Note: The cable break mechanism cannot be seen without a mirror.
• Make the cable break safety mechanism (1) and the support cable (2)
of the spring-loaded mechanism (3) visible using a hand mirror (4)
(between the ceiling and the transverse carriage).
• Use your finger to press down on the cable break safety mechanism
(1) and release it.
• Observe the action in the mirror and use your finger to sense if the
mechanism is functioning properly.
• It must be possible to move the cable break safety mechanism down. It
must be able to move back up by itself when it is released, to be
psotioned up against the support cable again.

Note: If one of these conditions is not met, the function of the cable break safety
mechanism is not ensured. The spring-loaded mechanism must be replaced.

4.6 Support Arm
4.6.1 Rotation around the Horizontal and Vertical Axis

• Pay attention to the tube support arm around the horizontal and
vertical axis to engagethe particular stop lever - horizontal (1) and
vertical (2).
• Check the condition and mounting (six M6 Allen screws) (3).
• Check the condition and mounting of the end stop (4) for wear.
Figure 4-14. Support Arm
Support Arm 4-15

4.6.2 Mounting on the Telescope

• Visually check the shaft nut (5) for twisting (the four notches must line
up).
Note: Screws are secured with Loctite and thus may not be loosened. Place on a
torque wrench and let it click once. Torque: 10 Nm.
Figure 4-15. Shaft Nut
4.6.3 Check the Movement and Braking Forces

• Check the movement and braking forces using a spring balance.
• Make sure the movement is smooth.
Movement Forces Braking Forces
Longitudinal Movement up to 60 cm before the 100 ... 200N

end of the movement
range: <_ 30N
Transverse Movement up to 60 cm before the 100 ... 200N

end of the movement
range: <_ 30N
4.6.4 Cleaning
Note: Before leaving the system after maintenance work clean all covers of the
Tube Stand.
4-16 Support Arm

Calibration and
Adjustments 5
5.1 Introduction
This chapter provides calibration and adjustment procedures for the
overhead tube crane.
Warning
Turn off the electrical power to the tubestand at the power source
before servicing the tubestand. Also, make sure that the power
source is locked out and tagged “Equipment Being Serviced”
before servicing the tubestand; you could get seriously shocked or
burned if you do not.
Introduction 5-1
5.2 Required Aids and Tools

• Torque wrench, up to 12 Nm
• Torque wrench for 0.9 Nm and 1.2 Nm
• Digital spirit level
• Feeler gauge
• Loctite
5-2 Required Aids and Tools

5.3 Safety Information

Note: When performing the work steps and checks, the general safety information
for medical products must be observed.
Warning
Observe the safety information; if not observed, death or serious
bodily injury can occur.
When performing the work steps and tests, the product-specific

safety information as well as the general safety information for
medical products must be observed.
Warning
There is a risk of injury. Injuries can be caused by falling parts,
suspended parts, and/or instability.
When performing the work steps and tests, the product specific
safety information as well as the general safety information for
medical products must be observed.
Warning
Prior to beginning work, switch off the power to the particular
assembly:
If not observed, death or serious bodily injury can occur.
• Completely switch power off to the entire X-ray system at the on-site
on/off switch and secure it against an unintentional power surge.
Note: Only paneling screws that are holding the cover panels may be used.
Otherwise, there is a risk that the cables can be damaged when there are unit
movements.
Safety Information 5-3

5.3.1 Adjusting the Ball Bearings

• The support and roller bearings are adjusted correctly when the
unloaded roller bearing can still be turned by hand.
5.3.2 Central Beam Drift

• If there are changes to the ceiling stand, (i.e. caused by a replacement
or removal of different components), a check of the system and
possibly a new adjustment is required.
5.3.3 Parallelism of the X-ray Tube to the Table

• Must be performed if a new table is installed.
5.3.3.1 Check
• Position the ceiling stand over the table so the front edge of the table is
lined up with the center of the cross hair of collimation when the light
localizer is switched on.
• Move the stand in the longitudinal direction over the complete length
of the table. If the table is aligned, it should move parallel to the center
of the cross hair of collimation. The tolerance over the entire length of
the table is ± 2 mm.
5.3.3.2 Adjustment
• Turn the table at one end until parallelism to the central beam is
established over the entire movement range.
5.3.4 Light Field/Radiation Field of Collimator

Must be performed following:
• Replacement or removal of the collimator.
• Replacement or removal of the tube unit.
5.3.4.1 Check
• Check the difference between the light and radiation fields. The
position of the light field can be readjusted at the collimator.
5-4 Safety Information

5.3.5 Wobbling of the Support Arm

Wobbling of the support arm must be checked following:
• Replacement of the support arm.
• Removal of the support arm (i.e. following replacement of the
suspension of the vertical axis or of the spring-loaded mechanism).
5.3.5.1 Check
• Position the 3D in the center of the room between the two transverse
and longitudinal rails.
• Remove the cover panels on the rear of the support arm that cover the
column to get access to the screws (1 in Figure 5-1).
Figure 5-1. Screws
• With a digital spirit level, check whether the support arm is leveled in
the longitudinal and transverse direction.
The tolerance is ± 0.1 °.
Note: If the result is not within the tolerance, wobbling of the support arm must
be adjusted.
• Check the wobbling in the transverse direction of the support arm (1

in Figure 5-2).

Figure 5-2. Level Transverse Direction
• Check the wobbling in the longitudinal direction of the support arm

(1 in Figure 5-3).
Figure 5-3. Level Longitudinal Direction

5.3.6 Adjustment
• Adjust the wobbling of the support arm using the wobbling screws.
• The wobbling screws are comprised of a securing screw (Allen screw)
(1 in Figure 5-4) and an adjustment screw (hex screw) (2).
Figure 5-4. Securing Screw

• Loosen the two Allen screws by approximately 4 turns, and the two
hex screws by approximately 2 turns in position #3 (3 in Figure 5-5).
Figure 5-5. Hex Screws on Position
• Correction in the longitudinal direction of the support arm:

– Loosen the Allen screws (4), (5) with approximately 2 turns.
– Make a correction in the longitudinal direction with the hex screw
(4). The support arm/tube assembly can be lowered or raised with
this screw (4).
– Tighten the Allen screws (4), (5) finger-tight and then check the
alignment in the horizontal, transverse, and longitudinal directions.
Note: As soon as the Allen screw (4) is loose, wobbling changes as a result of the
unit's own weight.
• In the transverse direction of the support arm to the right or left:

– Loosen the two Allen screws (5) by approximately 2 turns.
– Make a correction in the transverse direction with the hex screw (5).
The support arm/tube assembly can be tilted to the left or right with
these two screws.
– Hand-tighten the Allen screws (5) and check the alignment in the
horizontal, and transverse and longitudinal directions.
• If the check is okay, hand-tighten the two hex screws (3).
• Tighten all Allen screws to 10 Nm and use Loctite 243.
• Reinstall the cover panels.
Note: After pivoting the tube unit support arm, alignment of the tube unit must
be checked in the transverse direction.

5.4 Tube Unit Drift
Tube Unit Drift 5-9

5.4.1 Tube Unit Drift in the Transverse Direction

Tube unit drift must be checked in the transverse direction following:
• Replacement of the X-ray tube
• Replacement or removal of the Support Arm
• Support Arm wobble adjustments
5.4.2 Check
• Position the tube stand in the center of the room between the two
transverse and longitudinal rails.
• The check must be performed for the -90°, 0°, +90°, and +180° support
arm positions (in Figure 5-6).
Figure 5-6. RVA Support Arm Positions
• Align the tube unit vertically to the floor, then set it to the SID
minimum and switch on the light localizer.
• Mark the collimator centering cross on the floor.
• Move the tube unit to the maximum SID and observe the drift of the
centering cross.
• The measured drift in the movement range may not exceed +/-10
mm.
5-10 Tube Unit Drift

5.4.3 Adjustment
• Loosen the mounting screws of the support flange underneath the
covers (1 in Figure 5-7) on the right and left.
Figure 5-7. Underneath the Covers
• Loosen the screws (2 in Figure 5-8) on the control element mount on

the right and left.
Figure 5-8. Loosen the Screws
• Loosen the two set screws that secure the tube against rotation (2 in
Figure 5-9).
Figure 5-9. Two Set Screws
Tube Unit Drift 5-11

• The check must be performed for the -90°, 0°, +90°, and +180° tube
unit support arm positions (in Figure 5-10).
Figure 5-10. Tube Unit Support Arm Positions
Note: It is possible that an average value must be determined between the -90° and
+90°or 0° and +180° positions. Therefore, the drift in the individual positions
must be determined by measuring the distance to the floor and notifying the
measured values.
• Align the tube unit according to determined average values and check
the drift again.
• If the drift is within the tolerance, mark the cross hair center of the
collimators light localizer on the floor and tighten the support flange
screws.
Note: To ensure that the position does not change while the screws are tightened
observe the mark on the floor and keep it aligned with the cross hair center of the
light localizer of the collimator.
• Retighten the mounting screws of the support flange (1).

• Retighten the mounting screws (2) for the control element mount on
the right and left.
• Retighten the two set screws that secure the tube against rotation.
Note: After adjusting the tube unit in the transverse direction, the RHA tube
assembly drift (rotation around the vertical axis) must be checked and adjusted
mechanically if needed.
5-12 Tube Unit Drift

5.5 RVA, Rotation Around Vertical Axis

Check on the bucky wall stand:
• Align the tube unit to the BWS and move to the minimum SID. Switch
on the light localizer.
• Mark the light field on the BWS (collimator crosshairs).
• The measured drift to the left or right in the working range may not
exceed +/-3 mm.
Note: If the drift is not within the specified tolerance, the drift must be readjusted.
Check on the table:

• Align the tube unit to the table and move to the minimum SID. Switch
on the light localizer.
• Mark the light field on the table (collimator crosshairs).
• The measured drift to the left or right in the working range may not
exceed +/-3 mm.
If the drift is not within the specified tolerance, the drift must be
readjusted.
Adjustment
Adjustment of the vertical tube rotation must be performed mechanically:
column.
• To adjust the stop disk for the vertical axis, loosen the securing screw
(1 in Figure 5-11).
• Remove the cover panels (3 in Figure 5-12) on the rear of the support
arm that covers the column.
Figure 5-11. Loosen the Securing Screw
RVA, Rotation Around Vertical Axis 5-13

Figure 5-12.
• Release the brake by pressing the appropriate button for vertical tube
rotation on the TUI.
• The brake must be released during the adjustment.
• For adjustment, turn the eccentric bolt (2).
• Retighten the securing screw (1).
• Check the drift and readjust the brake if necessary.
Repeat 5.5 and 5.5.1 as necessary until both alignment (table/wall) are
achieved.
5.5.1 Aligning the Collimator

Must be performed following:
• Replacement or removal of the collimator.
• Replacement or removal of the tube assembly.
5.5.1.1 Check
Note: Before alignment of the collimator can be checked, ensure that the tube
assembly drift RVA (rotation about the vertical axis) is correctly adjusted.
• Center the tube unit over the table.

• Switch on the light localizer.
• The light field must be parallel to the tabletop.
• Release an exposure to test the adjustment.
• The collimator plates should be even horizontally and must be
parallel in the X- ray image.
5-14 RVA, Rotation Around Vertical Axis

5.6 Adjusting the Weight Compensation of the

Spring-loaded Mechanism
Must be performed after:
• Replacement or removal of the spring-loaded mechanism.
• A period of time when the spring force relaxes.
5.6.1 Check
• Position the tube stand in the upper area.
• Press and hold the button on the TUI for the manual vertical
movement (1 in Figure 5-14).
Figure 5-13. Vertical Movement
• Apply even force down on the tube stand with a spring balance.
• When the tube stand begins to move and moves at even speed, the
force displayed for the spring balance must not exceed 40 N.
The optimum force is 35 N.
• Position the tube stand in the bottom area.
• Press and hold the button on the TUI for the manual vertical
movement (1).
• Apply even force up on the tube stand with a spring balance.
• When the tube stand begins to move and moves at even speed, the
force displayed on the spring balance must not exceed 40 N.
The optimum force is 25 N.
Adjusting the Weight Compensation of the Spring-loaded Mechanism 5-15

5.6.2 Adjustment
• If downward force during movement exceeds 40 N, then screw on the
spring-loaded mechanism for weight compensation (2). Screws must
be turned counter clockwise.
• If upward force during movement exceeds 40 N, then screw on the
spring-loaded mechanism for weight compensation (2 in Figure 5-15).
Screws must be turned clockwise.
Figure 5-14. Screw on the Spring Load
• Perform a check of the adjustment again.
5-16 Adjusting the Weight Compensation of the Spring-loaded Mechanism

5.7 Vertical Axis Brake Gap (RVA)

Note: The brakes are pre-adjusted and do not have to be adjusted. Perform only on
explicit instruction from the manufacturer. Two service technicians are required.
5.7.1 Check
column to get access to the suspension of the support arm.
• Press the button on the TUI for the vertical movement direction.
• Check the brake gap (1 in Figure 5-16) with the feeler gauge.
Figure 5-15. Brake Gap
• The brake gap (1) must be 0.3 + 0,1 mm.

• The brake gap must be equal all around.
Vertical Axis Brake Gap (RVA) 5-17

5.7.2 Adjustment
• During the adjustment, press the button on the TUI for the vertical
movement direction.
Note: The screws to adjust the brake gap for the vertical axis are located on the
bottom of the tube unit support arm (2 in Figure 5-17).
• Loosen the Allen screws (3) and adjust the brake gap with the
adjustment screws (hex screws) (4).
Figure 5-16. Bottom of Tube Unit Support Arm
• The brake gap must be 0.3 + 0,1 mm all around.

• Tighten the securing Allen screw (3) with Loctite 243.
• Check rotation movement for:
- Easy rotation
- No scraping
- Easy release and application of the brake
5-18 Vertical Axis Brake Gap (RVA)

5.8 Horizontal Axis Brake Gap (RHA)

5.8.1 Check
• Press the button on the TUI for the vertical movement.
• Check the brake gap (1 in Figure 5-18) with the feeler gauge.
Note: Measurements may only be performed at certain points. The illustration

shows an example of a measuring point.

Horizontal Axis Brake Gap (RHA) 5-19

5.8.2 Adjustment
• During the adjustment, press the button on the TUI for vertical
movement.
• The screws to adjust the brake gap for the horizontal axis (1 in Figure
5-19) are located on the back of the tube unit support arm.
• Loosen the Allen screws (2) and adjust the brake gap with the
adjustment screws (hex screws) (3).
Figure 5-18. Horizontal Axis

•Check the rotation movement for:
•Easy rotation
• No scraping
• Easy release and application of the brake
• Reinstall the cover panels
5-20 Horizontal Axis Brake Gap (RHA)

5.9 Transverse and Longitudinal Carriage Brake Gap

5.9.1 Check
• If the brake gap (in Figure 5-20) is too large because the pads are
worn, a clattering noise will develop when the brakes are applied.
• Check the brake gap with a feeler gauge.
• Brake pad surface to the surface: 0.05 + 0,1 mm.
5.9.2 Adjustment
• Loosen the set screws (in Figure 5-21).
• Adjust the brake gap with the two eccentric bolts.
Figure 5-20. Set Screws
Note: The surface of the eccentric bolts must be flush with the mounting bracket.
Only turn the eccentric bolts, do NOT press them.
• Retighten the set screws.
Transverse and Longitudinal Carriage Brake Gap 5-21

5.10 Detent Forces

• The detent forces for the horizontal and vertical axis rotation may
have to be adjusted according to the customer requirements.
• The detent forces for RHA and RVA must be adjusted at the particular
Allen screws for the horizontal and vertical axis:
– RHA detent force adjustment screws (1 in Figure 5-22)
– RVA detent force adjustment screw (2)
Figure 5-21. Adjustment Screws
• If turning the screw for the vertical axis is insufficient to adjust the
detent force, washers (3 in Figure 5-23) can be placed under the
springs.
Note: Spare washers are located in the support arm.
Figure 5-22. Adjust Detent Force and Washers
5-22 Detent Forces

5.11 Stop Assembly

Note: Installation errors have an effect on the function of the stop assembly. The
detent assembly is pre-adjusted and does not have to be adjusted.
• If a sensor does not react, test whether the sensor in question works at
all by taking a piece of metal and bringing it up close to the sensor.
• If the sensor responds when placing the metal close to it, but does not
respond when it is moved over the stop detent, the installation
position of the stop assembly must be checked.
• To evaluate the function, the function of the status LEDs on the D303
I/O board must be taken into consideration.
• There are 4 status LEDs each for the longitudinal and transverse
directions:
– Stop magnet active
– Sensor 1
– Sensor 2
– Sensor 3
• The arrangement of the LEDs on the I/O board can be found in the
wiring diagram of the tube stand.
• You can use the SSW to check the function of the sensors and the
LEDs by opening the menu: Test Tools > Stand Tests > Detent Check.
5.11.1 Checking the Installation Position
Note: The detent assembly is pre-adjusted and does not have to be adjusted.
The correct installation location of the stop assembly can be found in the chapter
”Replacement of Parts“.
• Installation shims are located on the stop assembly that must be used
for installation to define the correct position of the assembly.
Stop Assembly 5-23

No Y311 Stop Assembly - Longitudinal Y312 Stop Assembly, Transverse

1 Installation shims Installation shims
2 Tab (facing down) Tab (facing up)
3 Mechanical stop Mechanical stop
4 Nut with washer Nut with washer
5 Sensors Sensors
6 S1 Sensor S1 Sensor
7 S2 Sensor S2Sensor
8 S3 Sensor S3 Sensor
9 Stud Stud
• Move the installation shims (1) on the stop assembly all the way
forward up to the mechanical stop (3) so the spring is tensioned.
• Secure each of the installation shims (1) in place with the nut (4).
• If the tabs (2) on the shims (1) is in contact with the rail, the stop
assembly is installed in the correct position.
• After the check, loosen the nuts (4) again so the installation shims are
moved back by the spring.
5-24 Stop Assembly

5.11.2 Operation of the Stop Assembly
Note: In order for the stop detents to be detectable by the stop assembly, the stop
detents must not lie directly next to one another.
The spacing from the center of one stop detent to the next center of a stop detent
must be at least 150mm.
Y311, longitudinal direction:

• Light on the S2 sensor on: Sensor is in the stop detent ramp.
• Light on S1 and S2 sensors on: Sensor is over the stop detent.
• Light on the S3 sensor on: the stud is engaged.
• The interval from the time S2 responds until S1 responds is analyzed
and the result is used to calculate the movement speed.
• If the 3D travels over a stop detent at a speed up to the speed set here,
then the stud engages. If the speed is greater than the value set here,
then the 3D moves beyond the stop detent without engaging.
• This is set via the menu: Configuration > SCU > Speed limit for lock
activation.
Y312, transverse direction:
• Light on the S1 sensor on: Sensor is in the stop detent ramp.
• Light on S1 and S2 sensors on: Sensor is over the stop detent.
• Light on the S3 sensor on: the stud is engaged.
• The interval from the time S1 responds until S2 responds is analyzed
and the result is used to calculate the movement speed.
• If the 3D travels over a stop detent at a speed up to the speed set here,
then the stud engages. If the speed is greater than the value set here,
then the tube stand moves beyond the stop detent without engaging.
• This is set via the menu: Configuration > SCU > Speed limit for lock
activation.
Stop Assembly 5-25

5-26 Stop Assembly

Component
Replacement 6
6.1 Introduction
Warning
Turn off the electrical power to the tubestand at the power source
before servicing the tubestand. Also, make sure that the power
source is locked out and tagged “Equipment Being Serviced”
before servicing the tubestand; you could get seriously shocked or
burned if you do not.
Introduction 6-1
6.2 Required Aids and Special Tools

• Digital multimeter (e.g. Fluke 8060A)
• Torque wrench up to 10 Nm
• Torque wrench up to 100 Nm
• Feeler gauge
• Pliers for snap rings
• Template for holes
• Rail extension, complete for changing the roller bearings
• Loctite 243
• Ground wire test meter
• mAs meter
• Precision radiation filter (2.1 mm Cu) *1
• Set of Cu filters (10 pieces, each 0.3 mm Cu) *1
• Centering cross *1
• ESD equipment, Type 8501, 3M
• Resolution test, Type 41/42 *1
• PTW DIADOS or equivalent dose meter *1
*1Required only for replacement of tube units or image intensifiers
6-2 Required Aids and Special Tools

6.3 Safety Information

Note: When performing the work steps and checks, observe the general safety
information. This safety information is contained in the ARTD (General
Guidelines for Technical Service).
Note: When performing the work steps and checks, the general safety information
for medical products must be observed.
Note: Work on the system may be performed only by trained personnel.
Warning
Observe the safety information; if not observed, death or serious
bodily injury can occur.
When performing the work steps and tests, the product-specific

safety information contained in the documents as well as the
general safety information for medical products must be observed.
Warning
Prior to beginning work, switch off power to the particular
assembly: if not observed, death or serious bodily injury can occur.
Completely switch power off to the entire X-ray system at the on-
site on/off switch and secure it against unintentional power surge.
Warning
Risk of death or serious bodily injury.
Dangerous X-radiation can occur. Check and adjustment work

steps.
Observe the required radiation protective measures for checks or

adjustment work steps that must be performed with radiation
switched on; if needed, wear protective clothing.

6.4 Covers
Note: A ladder is necessary when working on the telescope carriage.
6.4.1 Telescope Carriage Cover
6.4.1.1 Removal
Work time in minutes Number of Technicians

10 (removal) 1
Note: All screws for installing the covers are M4x21 Allen paneling screws and
require a 2.5 mm Allen key.
• Remove the small cover (Figure 6-1) on the back section of the
telescope carriage over the articulated arm.
Figure 6-1. Small Cover
• Remove the two small covers on the cable holders (1 in Figure 6-2).
Figure 6-2. Cable Holders
6-4 Covers
• Unscrew the four paneling screws (in Figure 6-3) on the telescope
carriage front cover.
Figure 6-3. Four Paneling Screws
• Unscrew the four paneling screws on the telescope carriage back

cover (in Figure 6-4).
Figure 6-4. Telescope Carriage Back Cover
6.4.1.2 Assembly

10 (removal) 1
Covers 6-5
• Insert and tighten the four paneling screws on the carriage front
cover.
• Insert and tighten the four paneling screws on the carriage back cover.
• Insert the two small covers on the cable holders.
• Install the small cover over the articulated arm.
6.4.2 Support Arm Cover

60 (mechanical work steps) 1
6.4.2.1 Removal
• Undo the two paneling screws at the back cover (1).

• Undo the three paneling screws at the lower cover (2).
• Undo the two common paneling screws at the upper cover (3).
Note: For easier removal of the upper cover, it can be useful to rotate the tube unit.
6-6 Covers
Figure 6-5. Back Cover Removal
6.4.2.2 Assembly
• Screw in the two common paneling screws at the upper cover (3).
• Screw in the three paneling screws at the lower cover (2).
• Screw in the two paneling screws at the back cover (1).
Covers 6-7
6.5 Carriage
6.5.1 Y311 Stop Assembly, Longitudinal Movement

30 (adjustment and startup) 1
6.5.1.1 Removal
• Switch the system OFF.
• Unplug the two cables connected to the assembly (1).
• Remove the brake connector (2).
• Open the shielding clamp.
• Unplug the GND connection.
• Remove the four Allen screws on the bottom of the carriage plate (3).
• Remove the notch magnet assembly.
Figure 6-6. Y311 Stop Assembly Longitudunal Removal
6-8 Carriage
6.5.1.2 Assembly
• Install the metal plates on the new notch magnet assembly as shown
in Figure 6-7.
Note: The “nose” (4) must point down. Labeled are the mechanical stop (5), the
nut with washer (6) and the sensors (7).
Figure 6-7. Y311 Assembly
• Slide the plates all the way to the front end and secure them in
position with the nut.
• The spring must already be installed.
• Install the assembly on the carriage plate with the four Allen screws
loosely.
Note: Do not tighten the screws.
• Slide the whole assembly to the rail (8 in Figure 6-8) until the noses of
the plates touch the rail.
Figure 6-8. Rail
• Tighten the four Allen screws to secure the assembly (Loctite 243).
Carriage 6-9
Note: Make sure that the assembly does not move out of place while tightening the
screws.
• Loosen the nuts of the small metal plates until the springs pull back on
the plates.
Note: The plates have no other function but to define the distance of the notch
magnet assembly to the rails during installation of the assembly.
• Install the brake connector (2 in Figure 6-9) and plug in the two cables
(1).
Figure 6-9. Brake Connector
Note: The magnetic notch assembly is adjusted in the factory, and, therefore, no
adjustment is needed.
6.5.1.3 Functionality Tests

• Check whether the detents of the longitudinal rail engage.
• Reboot the system and perform an overall function test.
• Install all covers.
• Move to default positions for table, wall, and free examinations before
you hand over the unit.
6-10 Carriage
6.5.2 Y301 Brake, Longitudinal Movement

6.5.2.1 Removal
• Unplug the cable (1) and the connector (2) of the brake at the notch
magnet assembly.
Figure 6-10. Y301 Brake Removal
• Tighten the nuts on both sides to secure the brake springs (in Figure 6-
11). Turn them towards the assembly.
Figure 6-11. Secure the Brake Springs
• Remove the four Allen screws (in Figure 6-12) on the bottom of the
carriage plate.
Carriage 6-11
Figure 6-12. Four Allen Screws
• Remove the brake assembly.
6.5.2.2 Assembly
• Install the new brake assembly loosely on the carriage plate with the
four Allen screws.
• Slide the whole assembly to the rail until the brake pad touches the
rail.
• Loosen the nuts on both sides to release the brake springs in Figure 6-
13). Turn them until they touch the lock washer.
Figure 6-13. Brake Springs
• Install the brake connector (1 in Figure 6-14) and plug in the cable (2).
6-12 Carriage
Note: The brake gap is adjusted in the factory, and, therefore, no adjustment is
needed.

• Check the brake.
Carriage 6-13
6.6 Brake Pad, Longitudinal Movement

6.6.1 Removal
• Unplug the cable (1) and the connector (2) of the brake at the notch
magnet assembly.
Figure 6-15. Brake Pad Longitudinal Movement Removal
• Tighten the nuts on both sides to secure the brake springs. Turn them
towards the assembly.
Figure 6-16. Secure Brake Springs
• Remove the four Allen screws (in Figure 6-17) on the bottom of the
carriage plate.
6-14 Brake Pad, Longitudinal Movement

• Remove the brake assembly.

• Remove the brake pad (two screws in Figure 6-18).
Figure 6-18. Brake Pad
6.6.2 Assembly
• Reinstall the brake pad. Install the screws with 0.9 Nm and Loctite
243.
• Install the brake assembly loosely on the carriage plate with the four
Allen screws.
rail.
• Loosen the nuts on both sides to release the brake springs (in Figure
6-19). Turn them until they touch the lock washer.
Brake Pad, Longitudinal Movement 6-15

6.6.3 Mechanical Steps

• Adjust the brake gap.
6.6.4 Functionality Tests

6-16 Brake Pad, Longitudinal Movement

6.7 Replacing the Roller Bearings and the

Eccentrics
60 1
30 1
Note: A rail extension is a required tool for the following steps.
6.7.1 Removal of Long Load Bearing on Bridge

• Remove the two Allen screws (1 in Figure 6-21) of the cover at the end
of the rail.
Figure 6-21. Allen Screws
• Remove the angled plate (2 in Figure 6-22).
Figure 6-22. Angled Plate
Replacing the Roller Bearings and the Eccentrics 6-17

Note: One side of the long rail is extended with a rail extension, then the rubber
bumper stop is inserted into the extension. Remove the rubber bumper stop in the
other rail. Move the transverse track into the extension to make the defective roller
bearing accessible.
• Establish the installation location of the rail extension.
Figure 6-23. Rail Extension
Installation of the rail extension (3).

• Remove the plastic cover.
• Install the rail extension on the rail.
• Insert the AL pins (1), approximately 75 mm, into the rail.
• Insert the connector plate (2), approximately 75 mm, into the rail.
• Align the rail extension, press it into the rail, and tighten the connector
plate and the AL pins.
• Loosen the rubber bumper stop, insert it into the rail extension (3),
and secure it in the holes provided (4).
Note: Pay attention to secure mounting of the rail extension and of the rubber
bumper stop. There may be no gap between the rail and the rail extension.
• Remove the plastic cover and the rubber bumper stop on the long rail
with the defective roller bearing.
6-18 Replacing the Roller Bearings and the Eccentrics

Figure 6-24. Telescope Carriage Over the Rail
• Position the telescope carriage over the rail with the extension (in
Figure 6-24) for equal weight distribution. The weight must be exerted
on the load bearing side.
Note: If needed, temporarily suspend the corrugated hose with cable ties.
It is important that the roller bearing that is accessible is stressed as little as

possible.
• Release the brake and slowly move the transverse bridge into the
extension.
• Loosen the set screw (5 in Figure 6-25).
• Remove the snap ring.

• Remove the roller bearing from the transverse carriage.
Replacing the Roller Bearings and the Eccentrics 6-19

6.7.2 Assembly
• Insert the roller bearing in the transverse carriage’s cross brace.
• Install the snap ring.
• Move the roller bearing up to the stop (snap ring) towards the outside.
• Tighten the set screws (5 in Figure 6-25) to 16 Nm.
• Loosen the set screws (6).
• Adjust the two eccentric bearings (7) with an 5mm Allen wrench.
Insert it from below (8), through the aluminum profile.
Note: Ensure that both bearings are just touching the outside of the longitudinal
rail. The eccentric bearing must not get pushed up.
• Retighten the set screws (6).
Figure 6-26. Tighten Set Screws
• Adjust the other three height guide bearings in the same way.
• Insert the transverse carriage back into the rail.
Note: When inserting the transverse carriage into the rail it may have to be raised.
• Reinstall the rubber bumper stops.

• Remove the extension.
• Install the plastic covers.
• Install the angled plate.
6.7.3 Final Work Steps

• Perform an overall function test.
6-20 Replacing the Roller Bearings and the Eccentrics

6.8 Telescope Carriage
6.8.1 B301 Longitudinal Movement Potentiometer
Note: The longitudinal movement sensor is only a feature of the model ACSS T.

6.8.1.1 Removal
• Bring the tubestand into the middle position of the green longitudinal
rail.
• Switch the system off.
• Remove the cover on the overhead support.
• Remove the spring to uncouple the pinion from the toothed belt.
Figure 6-27. B301 Longitudinal Sensor Movement Removal
• Remove the hex bolt and the complete assembly.

• Note the positions of the potentiometer cables.
• Remove the potentiometer cables using a soldering iron.
6.8.1.2 Assembly
• Connect the cables to the new potentiometer using a soldering iron.
• Install the encoder assembly and secure it with the hex bolt.
Note: Do not engage the pinion in the toothed belt.

• Switch the system ON.

• Position the tube stand approximately in the middle of the horizontal
and vertical movement range.
• Set the potentiometer of the ACSS-encoder to 31000 ±1000.
Note: The system software informs about the potentiometer values in the menu
item ”Position Check.“
• Activate the encoder by applying the tooth belt to the cog wheel.
• Move the tube stand along the whole movement range.
Note: The values of the end positions may not be less than 2000 and not exceed
62000.
Caution
An improper adjustment may destruct the potentiometer.
Note: The value of the potentiometer is shown as tube transverse in the position
check.
• Engage the pinion in the toothed belt and install the spring again.
• Close the covers.
6.8.1.3 Adjustments
• Perform the following adjustment measures:
- Checking the Central Beam Drift
- Configure all the Detents

6.8.1.5 Final Work Steps

• Perform a system backup.

6.8.2 B302 Transverse Movement Potentiometer

6.8.2.1 Removal
• Bring the tube stand into the middle position of the transverse rail.
• Switch the system off.
• Remove the spring (in Figure 6-28) to uncouple the pinion from the
toothed belt.
Figure 6-28. Spring to Uncouple the Pinion
• Remove the hex bolt (in Figure 6-29) and remove the complete
assembly.
Figure 6-29. Hex Bolt Removal
• Note the positions of the potentiometer cables.

• Remove the potentiometer cables using a soldering iron.

6.8.2.2 Assembly
• Connect the cables to the new potentiometer using a soldering iron.
• Install the encoder assembly and secure it with the hex bolt.
Note: Do not engage the pinion in the toothed belt.

• Position the tube stand approximately in the middle of the horizontal
and transverse movement range.
• Set the potentiometer of the ACSS-encoder to 31000 ±1000.
Note: The system software informs about the potentiometer values in the menu
item ”Position Check.“
• Activate the encoder by applying the tooth belt to the cog wheel.
• Move the tube stand along the whole movement range.
Note: The values of the end positions may not be less than 2000 and not exceed
62000.
Caution
An improper adjustment may destruct the potentiometer.
Note: The value of the potentiometer is shown as tube transverse in the position
check.
• Engage the pinion in the toothed belt and install the spring again.
• Close the covers.
6.8.2.3 Adjustments
- Checking the Central Beam Drift.
- Configure all Detents.



6.8.3 Y312 Stop Assembly, Transverse Movement

6.8.3.1 Removal
• Press the OFF button on the generator console.
• Unplug the two cables (1) connected to the assembly and the brake
connector(2).
• Open the shielding clamp.
• Unplug the GND connection.
• Remove the four Allen screws and remove the notch magnet assembly
(3).
Figure 6-30. Y312 Stop Assembly Removal
6.8.3.2 Assembly
• Install the metal plates on the new notch magnet assembly.
Note: The tab (4) must point up.
The image shows the brake assembly with the tab (4), the mechanical stop (5),the
nut with washer (6) and the sensors (7).

Figure 6-31. Y312 Stop Assembly
• Slide the plates all the way to the head end and secure them in
position with the nut.
Note: The spring must already be installed.
• Install the assembly loosely on the carriage plate (4 Allen screws).
Note: Do not tighten the screws. Do not damage the sensors while installing the
assembly.
• Slide the whole assembly to the rail until the noses of the plates touch
the rail.
Note: The image on the next page shows the rail (8 in Figure 6- 32) and the
securing screws (9). The Y312 stop assembly is in installation position.
Figure 6-32. Rail and Securing Screws
• Tighten the four Allen screws with a Loctite 243 to secure the
assembly.

Note: Ensure that the assembly does not move out of place while tightening the
screws.
• Loosen the nuts of the small metal plates until the springs pull back
the plates.
Note: The small metal plates function to define the spacing of the notch magnetic
assembly to the rails during installation of the assembly.
• Install the brake connector (2 in Figure 6-33) and plug in the two
cables (1).
Note: The magnetic notch assembly is adjusted in the factory, and, therefore, no
adjustment is needed.
• Check whether the detents of the transversal rail engage.


• Install the covers.

6.8.4 Y302 Brake, Transverse Movement

6.8.4.1 Removal
• Unplug the cable (1) and the brake connector (2 in Figure 6-34) on the
notch magnet assembly.
• Remove the four Allen screws (3 in Figure 6-36) and remove the brake
assembly.

6.8.4.2 Assembly
• Install the cover mounting bolt into the new brake assembly and
tighten the lock washer.
• Install the new brake assembly loosely on the telescope carriage with
the four Allen screws.
rail.
• Tighten the four Allen screws with a Loctite 243 to secure the brake
assembly.
• Loosen the nuts on both sides to release the brake springs (in Figure 3-

Note: The brake gap is adjusted in the factory, and therefore, no adjustment is
needed.


6.8.5 Brake Pad, Transverse Movement

6.8.5.1 Removal

• Unplug the cable (1) and the brake connector (2 in Figure 6-39) on the
notch magnet assembly.
• Remove the four Allen screws (3 in Figure 6-41) and remove the brake
assembly.
• Remove the lock washer for the cover mounting bolt (4).
• Press the cover mounting bolt into the brake assembly and remove it.

• Remove the brake pad (two screws in Figure 6-42).
Figure 6-42. Brake Pad
6.8.5.2 Assembly
• Reinstall the brake pad. Use 0.9 Nm and Loctite 243 for the screws.
• Install the cover mounting bolt into the new brake assembly and
tighten the lock washer.
• Install the new brake assembly loosely on the telescope carriage with
the four Allen screws.
rail.
• Tighten the four Allen screws with a Loctite 243 to secure the brake
assembly.
• Loosen the nuts on both sides to release the brake springs (in Figure 6-

6.8.5.3 Mechanical Steps

• Adjust the brake gap.
6.8.5.4 Function Tests

6.8.6 R303 Encoder for Lift Movement
Note: The encoder R303 for lift movement is a feature of the manual model.

6.8.6.1 Special Aids and Tools

• A hand mirror and a small lamp are very helpful for the replacement.
6.8.6.2 Removal
• Raise the tube column all the way, then move it again 1 - 2 cm
downwards.
• Remove the cover on the overhead support and the top cover of the
telescope carriage.
• Cut the cable ties that secure the cables.
• Remove the nut (1) that secures the steel cable assembly (2) to the
inner section of the column and let the steel cable rewind slowly.

Figure 6-45. R303 Encoder Removal
• Remove the four screws on the encoder assembly (3 in Figure 6-46).
Figure 6-46. Encoder Assembly Screws
6.8.6.3 Assembly
• Install the encoder with the four screws. Use an 3 mm Allen key.
• Install the steel cable assembly on the inner section of the column.
Note: The small nib must slide along the edge of the metal bar. Use a hand mirror.
• Guide the steel cable over the pulley (4 in Figure 6-47) (picture shows
tube stand manual) and tube stand ACSST.

• Pull out the cable carefully.
Figure 6-47. Cable Over the Pulley
• Plug in the X4 connector on the U303 motor controller.

• Secure the cables with cable ties.
6.8.6.4 Adjustments
- Home Position Adjustment
- Adjustment of the End Position


6.8.7 Y314 Suspension, Vertical Axis

180 (startup) 1
6.8.7.1 Removal
• Remove the covers of the support arm (not the tube covers).

• Remove the long Allen screw (1) and use it to pull back the notch lever
(2) by putting the screw (1) into the position (3).
Figure 6-48. Y314 Suspension Vertical Axis Removal
• Move the table into a convenient working position.

• Move the tube over the table and then pull the tube down onto the
table.
Note: Place some soft material between the table and the tube (collimator) (in
Figure 6-49) to avoid damaging the collimator or table.
Figure 6-49. Collimator and Tube
• Lock the column with the safety lock screw (in Figure 6-50) on the
spring pulley.

Figure 6-50. Safety Lock Screw
• Move the tube assembly up until it stops on the safety lock.

• Adjust the table height so that the collimator (in Figure 6-51) touches
the table. If movement of the table is not possible, then place adequate
material between the tube and the table until the tube rests on the
table.
Figure 6-51. Collimator
Warning
The safety lock of the spring pulley must be locked because if not
observed, serious bodily injury can occur.
Check whether the safety lock of the spring pulley is locked.

6.8.7.2 Removal
• Remove the six Allen screws (in Figure 6-52) of the support arm.
Caution
Secure support arm against tilting.
If not observed, bodily injury can occur and components can be
damaged.
Put adequate material under the support arm to avoid tilting.
Figure 6-52. Allen Screws
• Disconnect the brake cable and remove it (make note of how the cable
is laid).
• Mark the position of the 5 adjusting nuts (1). They are used to adjust
wobbling and may not be turned.
• Unscrew the five Allen screws (2 in Figure 6-53). Support the
suspension, otherwise it will drop.
Figure 6-53. Five Allen Screws
• Remove the suspension from the bottom of the support arm.

6.8.7.3 Assembly
Warning
Lift the telescope tube and unlock the safety lock of the spring
pulley.
Do not pull up the telescope tube, because wires could fly out of
the pulley.
Do not unlock the safety lock of the spring pulley. The telescope
tube would be pulled upwards immediately and could cause
serious bodily injury.
needed.
• Install the new suspension with the five Allen screws (2). Use Loctite
243, 10 Nm torque.
Note: The detent stud (3 in Figure 6-54) has to be in the 4 o’clock position from
operator's view regardless of the position of the mounting flange.
Figure 6-54. Detent Stud

• Remove the long Allen screw (4 in Figure 6-55) that pulls back the
notch lever and install it in its former position (5).
Figure 6-55. Long Allen Screws
• Unlock the safety lock on the spring pulley.

• Move the tube stand aside and pull the tube column all the way down
to tighten the ropes of the spring pulley.
6.8.7.4 Mechanical Work Steps

• Check again whether the safety lock of the spring pulley is unlocked.
• Check (and if necessary adjust) the wobble and the drift.
• Check the rotation around the vertical and horizontal axes.
6.8.7.5 Adjustments
• Perform the following adjustment:



6.8.8 Replacing the Roller Bearings and the Eccentrics


• Rail extension
6.8.8.2 Establishing Access
Note: Before adding the extension to the rails, the belts must be loosened and the
belt supports removed.
One side of the rail is extended with a rail extension, then the rubber bumper stop
is inserted into the extension. Remove the rubber bumper stop in the other rail.
Move the telescope carriage into the extension to make the defective roller bearing
accessible.
• Establish the installation location of the rail extension.

• Install the rail extension.
• Remove the plastic cover.
• Install the rail extension on the rail - insert the AL pins (1)
approximately 75 mm into the rail.
• Insert the connector plate (2) approximately 75 mm into the rail.
• Align the rail extension, press it into the rail, then tighten the
connector plate and the AL pins.
• Loosen the rubber bumper stop (3), insert it into the rail extension,
and secure it in the holes provided (4).
Figure 6-56. Rail Installation Location

Note: Make sure the rail extension and the rubber bumper stop are installed
securely. There may be no gap between the rail and the rail extension.
• Remove the rubber bumper stop on the rail with the defective roller
bearing.
• Turn the support arm/tube unit so that the weight is exerted on the
load bearing side (see picture).
6.8.8.3 Installing a Threaded Sleeve for the Roller Bearings
Note: It is important that the accessible roller bearing that is stressed as little as
possible.
• Release the brake and slowly move the telescope carriage into the
extension.
• To replace the roller bearings, loosen the set screws (5 in Figure 6-57).
Figure 6-57. Roller Bearings Set Screws
• Remove the snap ring.

• Remove the roller bearing from the telescope carriage.

Note: It is necessary only if the original thread (5) has been torn or damaged.
• Remove the set screw.

• Drill open the hole of the set screw to 11.0 mm.
• Lightly counter bore the drill hole with a counter bore tool.
• Deburr the inside of the drill hole. This will simplify the process of
inserting the shaft of the roller bearing.
• Prepare the threaded insert as shown: the insert (6a) completely
threaded in (6b), the nut (7), the counter nut (8), M8 screws (9).
• Apply Loctite to the threaded insert (medium hard).
Note: The threaded insert is a self-tapping threaded sleeve.
• Carefully turn the threaded insert into the telescope carriage.
Note: Under no circumstances may the threaded insert project into the shaft hole.
The nut may have a maximum spacing of 1 mm to the telescope carriage (7).
• Loosen the counternuts and remove the screw (9) from the threaded
insert.
• Insert a new set screw.
6.8.8.4 Assembly
• Insert the roller bearing in the telescope carriage.
• Install the snap ring.
• Move the roller bearing up to the stop (snap ring) towards the outside.
• Tighten the set screws (5 in Figure 6-58) to 13 Nm.

Figure 6-58. Set Screws
6.8.8.5 Adjusting the Lateral Guide Bearings

• Loosen the set screw (9 in Figure 6-59) (see picture below) on the
middle guide bearing.
• Adjust two eccentric bearings (11) by inserting an Allen wrench (5
mm) (10) in from below the aluminum profile.
Note: Both bearings must just touch the contact surface of the longitudinal rail.
• Retighten the set screw.

• Insert the telescope carriage back into the rail.
• Reinstall the rubber bumper stops.
• Remove the extension.
• Install the cover.
• Perform an overall function test.

6.8.9 Support Arm - Complete
6.8.9.1 Requirements

6.8.9.2 Preliminary Steps

• Remove the covers of the support arm and the tube covers.
• Remove the long Allen screw (1) and use it on position (3) to pull back
the notch lever (2 in Figure 6-60).
Figure 6-60. Notch Lever

table.
Note: Place some soft material between the table and the tube (collimator in Figure
6-61) to avoid damaging the collimator or table.

Figure 6-61. Tube and Collimator
spring pulley.

the table. If movement of the table is not possible, place adequate
material between the tube and the table until the tube rests on the
table.

Warning
The safety lock of the spring pulley must be locked, because if not
• Transfer all cables and connectors from the cable holder to the support
arm (in Figure 6-64).
• Remove the cable holder support arm. It is fixed with four flathead
Allen screws.
Note: There are important labels on the cable holder, so the cable holder must be
mounted on the new support arm again.

• Carefully pull out the cable of the potentiometer for vertical rotation.
Put the potentiometer aside. Make a note of how to lay the cable (for
installation).
6.8.9.3 Removal
• Remove the two Allen screws and the angle plate on the tube
assembly (4 in Figure 6-65).
• Remove the cable clamps of the high-voltage cables.
• Remove the six Allen screws that secure the tube assembly to the
support arm.
• Carefully turn the support arm to the side.
Figure 6-65. Tube Assembly
Warning
Upon unlocking the safety lock of the spring pulley, the telescope
tube would be pulled upwards immediately a could cause damage
to components and serious bodily injury.
Do not unlock the safety lock of the spring pulley as long as the
support arm is removed.
• Remove the six Allen screws of the support arm (in Figure 6-66).
Caution
Secure support arm against tilting, if not observed, bodily injury
can occur and components can be damaged.
Put adequate material under the support arm to avoid tilting. Be
careful of the potentiometer.

Figure 6-66. Allen Screws of the Support Arm
• Remove the support arm.
Caution
Heavy weight could cause bodily injury.
Be careful when removing the support arm.
Warning
Wires inside the telescope tube are under mechanical stress and
there is a risk of damaging components and causing serious bodily
injury.
Do not pull up the telescope tube.
6.8.9.4 Assembly
Note: The locking disk (mounted to the telescope tube) is part of the support arm
spare part kit. The disk has to be replaced only if the notches are defective,
otherwise the old disk can still be used.
• Remove the eight screws on the bottom of the disk (in Figure 6-67).
• Note the positions of the notches and remove the disk.

Figure 6-67. Eight Screws on Bottom of Disk
• Install the new disk according to your notes. Tighten the screws with a
Loctite 243, 17 Nm torque.
• Install the support arm on the telescope. Secure it with the six Allen
screws (in Figure 6-68).
• Use Loctite 243, 10 Nm torque.
Figure 6-68. Secure with Six Allen Screws

• The detent stud (5 in Figure 6-69) has to be in 4 o’clock position from

operator's view regardless of the position of the support arm.
• Install the tube assembly on the new support arm. Tighten the six
screws of the suspension with a Loctite 243. Afterwards, install the
angle plate (4 in Figure 6-70).
Figure 6-70. Angle Plate
• Install the cable clamps for the high-voltage cables.

• Remove the long Allen screw (5 in Figure 6-71) that pulls back the
notch lever and install it in its former position (6).
Figure 6-71. Long Allen Screw

Note: Unlock the safety lock on the spring pulley.

• Move the tube stand aside and pull the tube column all the way down
to tighten the ropes of the spring pulley.
• Install the cable holder and reconnect all cables and connectors.
Figure 6-72. Reconnect All Cables and Connectors

• Check again whether the safety lock of the spring pulley is unlocked.
• Check (and if necessary adjust) the wobble and the drift.
• Check the rotation around vertical and horizontal axes.
6.8.9.6 Adjustments
- Check the Central Beam Drift
6.8.9.7 Checking the Adjustment

• Follow the instruction of Aligning the Table and BWS Components.



6.8.10 Handles and Buttons

60 1
6.8.10.1 Removal
• Move the tube stand into a convenient working position.
• Switch the system off at the generator console.
• Remove the two screws of the cover on both sides (1 in Figure 6-73)
and open the cover.
Figure 6-73. Remove the two screws
• Disconnect the cables of the handles (2).

• Remove the handles (3 in Figure 6-74) and the steel frame (4) by
removing the four screws on the left side and the four screws on the
right side (5).
Figure 6-74. Remove the handles

6.8.10.2 Assembly
• Mount the new handles with four screws on each side (3).
Note: Ensure that the steel frame is in the original position (4) again.
• Reconnect the cables and close the cover carefully.

• Install the covers of the tube assembly.
6.8.11 User Interface

6.8.11.1 Removal
and open the cover.
• Unplug all connectors from the front cover unit.

• Remove the four screws of the PCB cover (2 in Figure 6-76).

Figure 6-76. PCB Cover
• Remove the two bearing pins (in Figure 6-77).
Figure 6-77. Two Bearing Pins
Note: Put the PCB aside and keep it at hand to mount it on the new cover.
• Remove the front cover.

6.8.11.2 Assembly
• Mount the new front cover.
• Mount the PCB with the four screws (2) in its original position.
• Reconnect the cables to the front cover unit and close the cover
carefully.
• Check the calibration of the touchscreen.

6.8.12 SCU Board D306
6.8.12.1 Removal
and open the cover.
• Loosen the four screws that hold the front panel housing.
• Unplug all connectors from the front cover unit.
• Remove the four screws of the PCB cover (2).
Figure 6-79. PCB Cover
• Unplug the two flat cables from the display (3 in Figure 6-80).

Figure 6-80. Two Flat Cables
6.8.12.2 Assembly
• Replace the old PCB with the new PCB (in Figure 6-81).
• Connect the two flat cables from the display with the PCB.
Figure 6-81. New PCB
• Fix the new PCB and the cover with the four screws (2).
• Reconnect the cables to the front cover unit and close the cover
carefully.

• Switch the System ON.
• Perform a CAN download

6.8.13 I/O Board D303

The I/O Board D303 is positioned in the telescope carriage.
6.8.13.1 Removal
• Remove the covers of the telescope carriage.
• Unplug all connectors from the PCB.
• Unscrew the screws of the PCB.

• Remove the PCB.
6.8.13.2 Assembly
• Mount the new PCB.
• Plug in all connectors.

• Check the setting of the hex rotary switch on new board according to
the old board or the wiring diagram.
• Install the covers of the telescope carriage.
6.8.14 Y315 Suspension, Rotation around the Horizontal Axis


• Remove the covers of the support arm.
• Remove the rubber bumper that stops rotation around the vertical
axis (1 in Figure 6-82).

Figure 6-82. Vertical Axis
Turn the tube assembly around the vertical axis until the notch lever
engages in the deep notch (2). The springs are relaxed at their maximum.
Figure 6-83. Remove Spring
• Remove the spring in front (3 in Figure 6-83).

• Turn the tube assembly back to the 0° position.
• Measure and note the position of the springs (gap between springs
and mounting plate of the screws) of the horizontal axis notch lever
(important for installation). Then turn the screws (4 in Figure 6-84) to
release the spring tension. Picture on the top of the next page.

Figure 6-84. Spring Tension Screws

table. Place some soft material between the table and the tube
(collimator) to avoid damaging the collimator or table.
spring pulley.

• Adjust the table height so that the collimator (Figure 6-86) touches the
table. If movement of the table is not possible, place adequate material
between tube and table until the tube rests on the table. Picture on the
top of the next page.

Warning
The safety lock of the spring pulley must be locked; if not
6.8.14.2 Removal
• Remove the cable clamps of the high-voltage cables.
• Remove the two Allen screws and the angle plate on the tube
assembly (5 in Figure 6-87).
• Remove the six Allen screws that secure the tube assembly to the
support arm (6).
• Remove the potentiometer cable clamp.

• Unplug the X11 connector of the Y315 brake assembly at the cable
hose mounting plate. Make a note of the cable‘s position (for
installation).
• Remove the five Allen screws and remove the Y315 brake assembly.
Caution
Heavy weight could cause risk of bodily injury.
Ask for assistance.
needed.
• Install the new Y315 brake assembly and secure it with the five Allen
screws (7 in Figure 6-88). Use Loctite 243, 8 Nm torque.
Figure 6-88. Five Allen Screws
• Install the tube assembly on the support arm. First tighten the six
screws of the suspension. Use Loctite 243, 10 Nm torque. Afterwards
mount the angle plate.
• Install the cable clamps for the high voltage cables.
• Tighten the screws of the notch lever horizontal rotation according to
your measurements and notes (4 in Figure 6-89). Picture is on the top
of the next page.


• Pull the tube column all the way down to tighten the ropes of the
spring pulley.
• Turn the tube assembly until the notch lever vertical rotation engages
in the deep notch (2) and install the spring (3 in Figure 6-90).
Figure 6-90. Install the Spring
• Turn back the tube assembly to the 0° position and reinstall the rubber
bumper with Loctite 243.
6.8.14.3 Adjustments



6.8.15 Rubber Bumper (RVA)

6.8.15.1 Removal
• Turn the tube assembly to the 0° position.
• Remove the rubber bumper that stops rotation around the vertical
axis (1 in Figure 6-91).
Figure 6-91. Vertical Axis
6.8.15.2 Assembly
• Install the new rubber bumper.
• Secure the screws with Loctite 243.

• Check the rotation of the vertical axis.


6.8.16 Rubber Bumper (RHA)

6.8.16.1 Removal
• Turn the tube assembly to the 0° position.
• Remove the rubber bumper that stops rotation around the horizontal
axis.
Note: The rubber bumper is located inside the housing (1 in Figure 6-92).
Figure 6-92. Rubber Bumper in Housing
6.8.16.2 Assembly
• Install the new rubber bumper.
• Secure the screws with Loctite 243.

• Check the rotation of the horizontal axis.


6.8.17 Collimator


• Switch the system OFF at the generator console.
6.8.17.2 Removal
• Follow the adjustment instruction of the collimator.
6.8.17.3 Assembly
• Follow the adjustment instruction of the collimator.

• Perform a CAN controller download.
Note: The CAN controller download is only applicable for ACSS T.



6.8.18 Tube Assembly


• Remove the telescope carriage cover.
• Remove the collimator back cover and disconnect the plug.
• Move the tube assembly to a suitable working height.
• Lock the column with the safety lock screw on the spring pulley.
• Move the tube up until it stops on the safety lock.
• Cut the cable ties securing the cables on the tube assembly.
• Loosen the set screws on the HV cable nuts and remove the HV cables.
• Remove the four Allen screws (two left and two right) on the TUI
assembly (in Figure 6-94). Picture is on the top of the next page.

Figure 6-94. TUI Assembly
• Remove the TUI by lifting it and turn it 90 degrees downwards.

• Secure the TUI to the column and the cable hose to avoid damaging or
falling down.
• Loosen the two set screws (2 in Figure 6-95) that secure the tube
against rotation.
Figure 6-95. Secure Tube Against Rotation
• Remove the tube assembly (there are four Allen screws to remove).
Note: Be careful removing the tube because the cable comes along with it.
6.8.18.2 Assembly
• Install the tube assembly with the four Allen screws.
Note: Pay attention to the mount ring position and to the cable that goes through.
• Install the TUI assembly with the four Allen screws.

• Install the HV cables.

• Secure the HV cables with the set screw.

• Connect the cable on the anode side of the tube assembly.
Note: Make sure that the warning label (Part No. 4811548) is affixed to the tube.
If not, apply it as on the original tube.
• Install the collimator.

• Plug in the collimator connector, install the back cover of the
collimator and plug in the TUI connectors if not done yet.
spring pulley.

• Check again whether the safety lock screw on the spring pulley is
unlocked.
• Check (and if necessary adjust) the drift.
- Checking the Central Beam Drift.
- Refer to the Generator Manual for adjusting the tube.


6.8.19 Telescope Tube

Note: Prior to ordering the spare parts, please check whether or not there is a drop
ceiling. If there is a drop ceiling that enables access to the top of the telescope
carriage, just order a new telescope tube. If the ceiling is not a drop ceiling, the

complete tube stand has to be removed and special aids and tools have to be
ordered.
A hand mirror can be helpful.

If the ceiling is not a drop ceiling, the following parts and tools have to be
ordered:
• Device for lowering the telescope tube, Part No. 104 01 134.
• 2x Block &T ackle, 500 kg.

• Remove the support arm covers, the tube covers, and the telescope
carriage covers.
• Lift up the telescope tube all the way.
• Remove the nut (1) that secures the steel cable assembly (2 in Figure 6-
96) of R303 to the inner section of the column and let the steel cable
rewind slowly. Picture is on the top of the next page.

Figure 6-96. Steel Cable Assembly

(collimator) to avoid damaging the collimator (in Figure 6-97) or the
table.

spring pulley.

material between tube and table until the tube rests on the table.

Warning
• Secure the cable with the clamping piece at the spring pulley (in
Figure 6-100). Picture is on the next page.
Figure 6-100. Clamping at Secure Pulley
• Remove the six Allen screws of the support arm.

Caution
Secure support arm against tilting to reduce risk of bodily injury
and damage of components.
Caution
Heavy weight could cause bodily injury; ask for assistance.
• The locking disk has to be removed; it is mounted to the telescope

tube.
• Remove the eight screws on the bottom of the disk(in Figure 6-101).
Figure 6-101. Eight Screws at Bottom of the Disk

• Lift up the telescope column and pull out the load cable suspension
with a hook (e.g. a cable tie formed to a loop).
Figure 6-102. Cable Suspension
• Remove the bolt of the load cable suspension and the spring and
release the cables.
• Slowly let down the tube until it touches the table. Put some adequate
material between the telescope column and the table to avoid damage.
• Safely remove the locking plate (in Figure 6-103) for the cable release
and lift the cable up and out.
Figure 6-103. Locking Plate

6.8.19.3 Removal
• Remove the four screws at the top (3 in Figure 6-104).
Figure 6-104. Four Screws at the Top
• Remove any cables form the cable clamps mounted on the support
brackets.
• Completely remove one support bracket consisting of six Allen screws
and washers (4) and (5) (see picture on next page).
Note: The telescope tube is still secured to the telescope carriage with the other
support bracket.
Caution
Risk of bodily injury is possible because the upper tube is heavy,
weighing about 40 kg.
Ask for assistance; two people must hold the upper tube of the
telescope.
• Undo the two screws (5 in Figure 6-105) from the support bracket that
is still mounted on the telescope carriage.
• Remove the telescope tube.
Figure 6-105. Support Bracket Screws

• Let the telescope set down slowly.

• The support bracket that is still mounted on the telescope carriage is
hold by four Allen screws. Loosen them in about two or three turns.
6.8.19.4 Assembly
• Install the new tube (Figure 6-106)
• Set the telescope tube assembly down as shown in the figure on the
next page (do not stand up the smallest tube directly as it is longer
than the others).
Figure 6-106. New Tube
• Set up the assembly so that the drill holes and labels point toward the
spring pulley.
• Two people together, slide the assembly upwards and secure it in the
mounting brackets with the four screws.
• From the top, insert the four screws and tighten them with 8 Nm
torque.
• Move the tube assembly up completely and pull the cables through.
• Look into the inside tube to ensure that the cable is not twisted.
• Insert the bolts with shims in the load cable suspension and insert the
safety cable, including the spring on the right side.
Note: The catch of the load cable suspension (in Figure 6-107) has to point
towards the operator.

Figure 6-107. Load Cable Suspension
• Insert the support cable on the left side and slide the bolt through
completely.
• Insert the spacer and snap ring.
• Slide the load cable suspension into the telescope column and slowly
lower the column.
• Remove the clamp at the spring pulley.
• Install the locking plate for the cable release.
• Install the locking disk to the telescope column according to your
notes, and tighten the screws. Use Loctite 243, 17 Nm torque.
• Install the support arm on the telescope and secure it with the six
Allen screws. Use Loctite 243, 10 Nm torque.
Note: The detent stud (6 in Figure 6-108) has to be in 4 o’clock position from

• Remove the long Allen screw (7in Figure 6-109) that pulls back the
notch lever (8) and install it in its former position.
Figure 6-109. Long Allen Screw

spring pulley.
• Install the encoder for E303 lift movement with the four screws. Use
an 3 mm Allen key.
• Guide the steel cable over the pulley (9 in Figure 110).

Figure 6-110. Steel Cable Over Pulley
• If disconnected:
- Manual tube stand: plug in the X21 connector on the D303 motor
controller.
- ACSS T tube stand: plug in X4 on the U303 motor controller.

- Home Position Adjustment
- Adjust the End Position



6.9 Roll Winder in Telescope Tube
6.9.1 Requirements
Caution
The telescope tube can be damaged if the measures are not met;
therefore, the following work steps have to be performed
precisely.

120 1
6.9.2 Special Aids and Tools

• Ladder
• Adhesive tape
6.9.3 Preliminary Steps

• Remove the front telescope carriage cover.
• Fasten the tension belt at the bar of the spring pulley (in Figure 6-111).
Figure 6-111. Spring Pulley
• Lash the tensioning belt and hook in the carabiner with the hook.
Roll Winder in Telescope Tube 6-81

Figure 6-112. Carabiner
6.9.4 Removal
• In each of the telescope tubings (2), (3), and (4) is one roll winder.
These three roll winders have to be replaced.
Figure 6-113. Telescope Tubing
The following work steps have to be performed for tubes 2, 3, and 4:

• Measure the distance between the bottom edge of tube 5 and the top
edge of the support arm cover.
• Move the tube lift position to the corresponding height.
Note: The height depends on whether a telescope tube extension is installed or not.
Also, the height differs between the three tubes (tube 2, 3, or 4).
6-82 Roll Winder in Telescope Tube

Note: For the necessary movements, the emergency button can be switched on in
the mean time. After movement, the emergency button has to be switched off
again.
• Remove the four Allen screws at the blue border of the corresponding
tube.

Figure 6-114. Blue Border Removal
• Hook the hooks between the blue border and the white telescope
tube.
• Pull the telescope tube upwards until the roll winder (7 in Figure 6-
115) is just fully visible.
Figure 6-115. Roll Winder

• Hang the rope out of the roll winder. Use the notch (8 in Figure 6-116)
at the rear of the roll winder. The rope must not twist.
Figure 6-116. Notch at Rear of the Roll Winder
• Move the roll winder with the blue border down.

• Secure the rope with an adhesive tape at the telescope tube (in Figure
6-117).
Note: The new roll winder and the blue border have to be installed at the same
position as the old one.
Figure 6-117. Adhesive Tape at the Telescope Tube
• Remove the retaining ring at the end of the roll winder screw. Remove
the roll winder. It has one screw at the lower side of the border. Do not
damage the telescope tube.
• Install the new roll winder with the new screw and the new spring.

• Turn in the screw until the excess length is in accordance with the
corresponding tube (see table).
• Install a retaining ring (in Figure 6-118) at the end of the screw.
Figure 6-118. Retaining Ring
• Reinstall the roll winder on the blue border at the same position as
before.
Note: The roller is installed on a metal plate. This metal plate has to point to the
outer side.
• Hook the rope in the roll winder; use the notch at the rear of the roller
to straddle the rope (9 in Figure 6-119). The rope must not twist.
Figure 6-119. Notch at Rear of Roller

• Lower the telescope tube slowly. Make sure that the metal plate of the
roll winder slides into the telescope tube guide.
• Install the blue border on the telescope tube.
• Perform these work steps for tubes 2, 3, and 4.
6.9.5 Assembly
• Remove the tension belt at the bar of the spring pulley.
• Reinstall the front telescope carriage cover.
• Switch on the emergency button.
6.9.6 Mechanical Steps

• Move the tube stand (in Figure 6-120) nearly into the upper position.
The distances between the tubes must be the same.
Figure 6-120. Tube Stand
Note: If the distances between the tubes are different: adjust the distances of the
tubes with the screws of the roll winder at the lower side of the blue border.
Figure 6-121. Adjust the Distance of the Tubes

6.9.7 Functionality Tests

• Move the tube stand several times from the upper into the lower
position.
• Perform both manual movement and automatic movement. The
telescope tube has to move smoothly and silently.
6.9.8 Final Work Steps

• Move to several customer organ program positions for table, wall, and
free examinations before you hand over the unit.
6.10 Spring Pulley

6.10.1 Special Aids and Tools

• A hand mirror to check the lay of the cables after assembly of the new
spring pulley (in Figure 6-122).
• Alignment device (Mat. No. 70 44 493) to pull down the telescope
tube.
6.10.2 Preliminary Steps

• Remove the support arm covers and the telescope carriage covers.
• Lift up the telescope tube all the way.
• Remove the nut that secures the steel cable assembly of E303 to the
inner section of the column and let the steel cable rewind slowly.
• Carefully disassemble the angle disk.
6-88 Spring Pulley

Figure 6-123. Angle Disk

(collimator) to avoid damaging the collimator (in Figure 6-124) or the
table.
spring pulley.
Spring Pulley 6-89


material between tube and table until the tube rests on the table.
Warning
6-90 Spring Pulley

• Remove the long Allen screw (1) that pulls back the notch lever (2 in
Figure 6-127).
Caution
Secure support arm against tilting to reduce risk of bodily injury
and damage of components.
Caution
There is a risk of bodily injury due to the heavy weight,
ask for assistance.
• The locking disk, which is mounted to the telescope tube, has to be

removed.
• Remove the eight screws on the bottom of the disk (in Figure 6-129).
Spring Pulley 6-91

Figure 6-129. Eight Screws at the Bottom of the Disk
• Lift up the telescope column and pull out the load cable suspension
with a hook (e.g. a cable tie formed to a loop).
Figure 6-130. Cable Suspension Pulley
• Remove the bolt of the load cable suspension and the spring and
release the cables.
• Slowly let down the tube until it touches the table. Put some adequate
material between the telescope column and the table to avoid damage.
• Safely remove the locking plate(in Figure 6-131) for the cable release
and lift the cable up and out.
6-92 Spring Pulley

• Remove all motor and GND connections at the spring pulley.
• Remove the snap ring on the left side and tap out the bolt to the right.
Support the spring pulley (in Figure 6-133).
Spring Pulley 6-93

Figure 6-133. Snap Ring
• Unscrew the front screw and carefully remove it. Support the spring
pulley and carefully lower it (in Figure 6-134).
Figure 6-134. Front Screw
• Remove the spring pulley.
Caution
Do not open the spring-loaded mechanism; if not observed, death
or serious bodily injury can occur.
When replacing the spring-loaded mechanism, the spring housing
may not be opened.
6.10.3 Assembly
• Ensure that the safety lock of the new spring pulley is locked.
• A cable clamp is installed to prevent the cables from being pulled in.
The camp must be left in place till the cables are installed.
6-94 Spring Pulley

• Lift the new spring pulley and secure with the front screw.
• Insert the mounting bolt through the telescope housing from the right
and secure the bolt with the snap rings.
• Position the cable over the cable pulley, guide it into the tube, and
install the wire dropping protection plate.
• Connect the GDN connections.

• Move the telescope column up until the cables are accessible.
• Look into the inside tube to ensure that the cable is not twisted.
• Insert the bolts with shims in the load cable suspension (in Figure 6-
136) and insert the safety cable, including the spring on the right side.
The catch of the load cable suspension has to point towards the
operator.
Figure 6-136. Load Cable Suspension
• Insert the support cable on the left side and slide the bolt through
completely.
Spring Pulley 6-95

• Insert the spacer and snap ring.

• Slide the load cable suspension accordingly into the telescope column
and slowly lower the column.
• Remove the clamp at the spring pulley.
• Attach the alignment device (Mat. No. 70 44 493) on the tube assembly
to pull it down.
• Two people together, pull the tube assembly into the appropriate
working position. The pull force is 81 kg.
• Before pulling down the tube assembly, a third person has to unlock
the safety lock screw at the spring pulley.
• When the tube assembly reached the appropriate position, a third
person has to lock the safety lock screw.
• Install the locking disk to the telescope column according to your
notes and tighten the screws. Use Loctite 243, 17 Nm torque.
• Install the support arm on the telescope and secure it with the six
Allen screws. Use Loctite 243, 10 Nm torque.
Note: The detent stud (3 in Figure 6-137) has to be in four o’clock position from
• Remove the long Allen screw (4) that pulls back the notch lever (5 in
Figure 6-138) and install it in its former position.
6-96 Spring Pulley


spring pulley.
• Install the encoder with the four screws. Use an 3 mm Allen key.
• Guide the steel cable over the pulley (6 in Figure 6-139).

Figure 6-139. Steel Cable Over Pulley
• If disconnected:
- Manual tube stand: plug in the X21 connector on the D303 motor
controller.
- ACSS T tube stand: plug in X4 on the U303 motor controller.
Spring Pulley 6-97

6-98 Spring Pulley

Troubleshooting
7
7.1 Introduction
This chapter is made up of two sections. The first group contains a group
of troubleshooting the overhead tube crane and charts that will guide you
through most of the problems that may occur with the tubestand.
The second section lists various error codes on the overhead tube crane.
Warning
All service and maintenance including the procedures described
within this chapter are to be performed by qualified service
personnel only.
Introduction 7-1
7.2 Disassembly
7.2.1 General Safety Information

Never open the spring pulley, it has to be disposed by the manufacturer.
Warning
The safety lock of the spring pulley must be locked because if not
observed, serious bodily injury can occur. Check whether the safety
lock of the spring pulley is locked.
7.3 Disposal
The "Recycling Management and Waste Management Act“ assigns
responsibility for the product disposal to the manufacturer/distributor.
Therefore, conduct the disposal according to environmental guidelines.
This manual can be used to determine types, quantities, and locations of
hazardous waste materials.
Note: Improper disposal of hazardous waste material can cause damage to people
and the environment. Dispose of waste material according to the national
industry standards. Take account of local regulations governing the disposal of
the product.
Note: In order to comply with legal requirements concerning the environmental

compatibility of our products (protection of natural resources and waste
prevention) we endeavor to reuse parts and return them to the production cycle.
By taking extensive quality assurance measures, we guarantee the functional
efficiency, quality and durability of the used parts as well as for factory-new
components.
7-2 Disassembly
Disposal 7-3
7-4 Disposal
7.4 Table of Error Codes
Code # Description
Error 10 Stand error, call service
Error 11 Stand error, call service
Error 12 Initialization error of one process
Error 13 Stand down, alive error
Error 14 Stand down, call service
Error 50 Position error detected
Error 51 Invalid data
Error 300 Proxy error
Error 302 Communication error with CAN node
Error 303 Loss of position values
Error 304 Update of motor controller with adjusted data
Error 310 Sdo send failure
Error 327 Digital Input Pdo Missing
Error 348 Emergency Error Overflow
Error 501 Movement: Safety override
Error 509 Button active/Receptor tray open
Error 521 Process creation: Failed
Error 522 Process creation: Error in configuration
Error 523 Process creation: Faulty interfaces
Error 524 Process creation: Internal failure
Error 525 Process creation - Internal failure
Error 705 Error reading CAF file parameter
Error 1000 Configuration file corrupted, call service
Error 1001 Configuration file corrupted, try to restart
Error 1002 Invalid SW version
Error 1003 Invalid SW version
Error 1004 Store rejected, no adjustment active
Error 1006 Control modules in use, service not possible
Error 1007 Error during copying files from/to SCU
Error 1008 Adjustment file corrupted
Table of Error Codes 7-5

Code # Description
Error 1010 Adjustment result could not be restored
Error 1011 Internal PMS Error
Error 1012 Adjustment needed, call service
Error 1013 Poti check failed
Error 1014 Invalid encoder value
Error 1015 Invalid values read from motor controller
Error 1015 Adjustment needed. Axes set to slow speed
Error 1020 Force Sensor: invalid range
Error 1021 End position adjustment needed, SC
Error 1100 Limited stand/table movement, SC
Error 1102 Stopped stand/table movement
Error 1109 Reduced stand/table speed
Error 1113 Reduced stand/table speed, SC
Error 1114 Limited stand/table movement, SC
Error 1117 Stand/table adjustment needed, SC
Error 1124 Reference Switch axle error!
Error 1200 Internal Software error
Error 1201 Internal Software error
7-6 Table of Error Codes

7.4.1 Explanation of the Error Codes
Error 10: Stand error, call service
Explanation SCU could not be started, see information.

Information One process could not be started. SCU setup is
not correct.
Action •Restart the system
•If the problem is not solved:
-Perform a restore from the previous
backup file of the stand unit.
•If the problem is not solved, check/do the
configuration:
-Enter the SSW and select Configuration
-Check/Do the system configuration
-Check/Do the SCU configuration
• If the problem is not solved, reload the
complete SW on the TUI:
-Insert the USB key containing the SW.
-Enter the service SW
-select “Update SW SCU”
-After SW newly installed, restore the previ-
ous backup file of the stand unit.

Error 11: Stand error, call service
Explanation SCU could not be started, see information.

Information Process List not found (file /hd/rtc/SCU/bin/
appl/process.lst).
The SCU is not started.
configuration:
-Perform a restore from the previous backup
file of the stand unit.
•If the problem is not solved, reload the complete

SW on the TUI:
-Enter the service SW -select “Update SW
SCU”
-After SW newly installed, restore the previ-
ous backup file of the stand unit.
•Replace the stand control unit board D306.
Error 12: Initialization error of one process
Explanation See error information.

Information One process reports false during initialization.

SW on the TUI:
-Select “Update SW SCU”
-After SW newly installed, restore the
previous backup file of the stand unit.

Error 13: Stand down, alive error
Explanation The SCU restarts, see information.

Information One process did not send alive. The complete
SCU is restarted.

SW on the TUI:
-After SW newly installed, restore the previous
Error 14: Stand down, alive error
Explanation SCU could not be started, due to missing CAF

file.
Information The configuration file (CAF) for the SCU is miss-
ing at startup.
configuration:

SW on the TUI:

Error 50: Position error detected

Information Position error was detected (Blocked or slow
speed for one or more axes).
Action •Check other error messages for detailed
information.
Error 51: Invalid data

Information Lust error is not known or lust error message is
invalid. Maybe the Lust version is different from
the SCU version.
Action •If there are no restrictions of the system, no
action is necessary
•Perform a Check/Update: -Enter the SSW and
select "Check & Update MCU"
•Perform a restore from the previous backup file
of the stand unit
Error 300: Proxy error
Explanation No communication between processes of SCU

possible.
Information Internal software error.
Reboot, Reinstall Stand SW.
The proxy manager could not find the requested
software package proxy.
Interprocess Communication (IPC) to this soft-
ware package will not be possible from CANO-
penSP.
SW on the TUI:

Error 302: Communication error with CAN node
Explanation Connection to one or more CAN nodes got lost.

Information Defect of a CAN node: Check HW, cabling or
power supply.
Action •Perform "Check & Update MCU":
-Enter the SSW
-Select “Check & Update MCU“.
•Check CAN via troubleshooting guide.
Error 303: Loss of position values
Explanation On Sync not all positions were delivered from the

motor controllers.
Information Defect of Encoder/Pot, Cable damaged or
unplugged.
At least one of the Encoder or Potentiometer val-
ues for at least one axis is missing.
The stand axis positions may not be possible to be
determined.
Position values, from the position gauges on the

axes, are expected to arrive as PDO messages on
the CAN bus; after that, the SCU has sent out its
SYNC message.
If at the time for the next SYNC message, a posi-

tion PDO still has not arrived, it is recognized as
this error has occurred.
The lost PDO is then considered DEAD until it

has been received again. As long as a PDO is con-
sidered DEAD, its absence will not cause extra
quick stop or error logging. Internal software
error.
Action •No action necessary.
•Check Log for related error messages (e.g. CAN
Error).

Error 304: Update of motor controller with adjusted data
Explanation A difference between adjusted and actual value

was detected. The adjusted value was down-
loaded to the motor controller.
Information A difference between adjusted and actual value
was detected. The adjusted value was down-
loaded to the motor controller.
Action N/A
Error 310: SDO send failure
Explanation An attempt to send a CANOpen SDO message

failed.
Information Reboot the system.
Check additional information which node has
problems.
Internal software error. An attempt to send a
CANOpen SDO message failed.
Action •Restart the system.
•Check additional information which node has
problems:
-Perform "Test Tools" Stand Tests" "Check CAN
Connection"
-Perform a CAN Download of corresponding
node in SSW: "Check & Update MCU"
Error 327: Digital Input PDO Missing
Explanation One of the expected digital input PDOs is miss-

ing.
Information Reboot the system.
Check additional information which node has
problems.
One of the expected digital input PDOs (max 3
servo + 3 IO) is missing.
Action •No action necessary.

Error 348: Emergency Error Overflow
Explanation Emergency from a not specified CAN node.

Information Check CAN cabling, termination and supply
voltages.
All objects for handling Emergency Errors are
used.
•If the problem is not solved, reload the
Error 501: Movement: Safety override
Explanation It is possible to move axes in a low speed, even if

a proximity switch or an end limit switch is
active.
Information Security override mode is active.
It is possible to move axes in a low speed, even if
a proximity switch or an end limit switch is
active.
Action N/A

Error 509: Button Active/Receptor Tray Open

Information A control button may be pressed during startup,
a control console is defective or receptor tray is
not closed completely.
This state will stay active until the button is
released.
Which button is blocked will be logged.
Action •Identify the console/device according to the
text which can be found in the free text:
Button active on console xx.
– TSCM = Tube Stand Control Module
– TCM = Table Control Module
– DWSCM = Walls stand Control Module
– RCM = Remote Control Module
•Perform "Test Tools" "Stand Tests":
– "Tube Stand Control Module" for TSCM
– "Table Control Module" for TCM
– "Wall stand Control Module" for DWSCM
– "Remote Control Module" for RCM to
identify the active button via software.
•Check if the identified switch is mechanically
blocked by any external device (sterile cover,
contrast media, etc.) or has been pressed by user
during startup.
•Check if the blocking can be released.
•If not, change the identified Control Module or
Switch

Error 521: Process Creation: Failed

Information Internal SW error. Drive SP - Component could
not be created.
Error can only occur during bootup or if D306
board is defective.
Action • Restart the system
Error 522: Process Creation: Error in configuration

Information Could not read PMS data or some values not
defined.
Recreate configuration file: select configuration
from main service menu, check correct configura-
tion and save configuration.
If procedure does not solve the problem reinstall
stand software and restore backup files.
Action •Recreate the SCU.caf file:
-Recreate configuration file under
"Configuration/SCU configuration"
-Check correct configuration
-Save configuration values: With saving
from this the SCU.caf will be newly
generated.

Error 523: Process Creation: Faulty Interfaces

Information Internal SW Error. Drive SP - position client fail-
ure.
Reinstall stand software.
Action •Recreate the SCU.caf file:
-Recreate configuration file under
generated.
Error 524: Process Creation: Internal Failure

Information Internal SW error. Drive SP - received illegal
value from other SP.
Action • If the problem is not solved, reload the

Error 525: Process Creation - Internal Failure

Information Internal SW error. Drive SP - received illegal
value from other SP.
Action • If the problem is not solved, reload the
Error 705: Error reading CAF file parameter
Explanation Value of one parameter in the configuration file is

missing or wrong. The SCU.caf file is probably
corrupt.
Information One of the parameters in the configuration file is
missing or wrong.
The SCU.caf file is corrupt.
-Perform a restore from the previous

Error 1000: Configuration file corrupted, call service
Explanation SCU could not read the configuration file.

Information It is not possible to read the file SCU.caf.
There is an error in the data in the file SCU.caf.
•Restore the previous backup file of the stand
unit.
Error 1001: Configuration file corrupted, try to restart
Explanation Configuration file could not be read, after restart

SCU will try to load a backup.
If this is not possible the error "Configuration file
corrupted, call service" will occur.
Information There is an error in the data in the file SCU.caf.
The file is corrupted or internal software error
Action • Restart the system.
•Restore the previous backup file of the stand
unit.

Error 1002: Invalid SW version
Explanation Selected adjustment is not integrated in SCU.

Possible reasons are a false version of SCU or
internal software error.
Information Incompatible SW versions or internal software
error.
Action •Check SW version
•Reload the complete SW on the TUI:
Error 1003: Invalid SW version
Explanation Selected adjustment is not integrated in SCU.

Possible reasons are a false version of SCU or
internal software error.
Information Incompatible SW versions or internal software
error.
Action •Check SW version
•Reload the complete SW on the TUI:

Error 1004: Store rejected, no adjustment active
Explanation A store command for new adjustment data was

received by SCU, but there was no adjustment
active.
Possible reasons are wrong software versions of
SCU or PMS, a communication error or an inter-
nal software error.
Information A command to store has arrived at SCU but there
is no adjustment active.
Internal software error.
Action •Retry last adjustment and store.
•If action fails call HSC.
Error 1006: Control modules in use, service not possible.
Explanation The service function can not be used while but-

tons are pressed.
Information Switching of the mode of DriveSP was not possi-
ble, because the control modules are in use.
Action •Restart adjustment.
Error 1008: Adjustment file corrupted.
Explanation An adjustment file could not be read, SCU will

try to load an backup after restart.
If this is not possible the error "adjustment
needed" will occur.
Information An error during reading an AAF at SCU startup
happened.
Action •Restart system.
•If problem is not solved, perform a restore of
the previous backup file of the stand unit.
•If problem still occurs, perform adjustments
again; refer to the adjustment and startup
instructions.

Error 1010: Adjustment result could not be stored.
Explanation Adjustment result could not be stored on the SCU

controller, try again.
If this does not help the whole software on the
controller must be reinstalled.
Information Writing of an AAF failed. Should be tried again.
If this does not help, a new install of the SCU con-
troller is needed.
Action •Restart last adjustment procedure.
•If action fails, reload the complete SW on the
TUI:
-Enter the service SW-select “Update SW
SCU”
•If the problem is not solved, replace the
controller.
Error 1011: Internal PMS Error.
Explanation An internal PMS Error occurred.

This is should not be possible in the field.
Information An internal error occurred, restart SCU.
Action N/A
Error 1012: Adjustment needed, call service
Explanation Stand adjustments needed.

Information Adjustment needed for the SCU.
Action •Perform adjustment according additional
information text.

Error 1013: Poti check failed
Explanation Poti values for linearity, offset or reftag window

does not match with the original configuration.
Information The calculated sign for linearity, offset or reftag
window does not match with the one in CAF.
CAF is corrupted or Poti is not correct installed.
Action •Check that the potentiometer is correctly
installed.
•Reconfigure the stand:
-Reconfigure configuration under
-Save configuration values. After saving
this, the SCU.caf will be newly generated.
Error 1014: Invalid encoder value
Explanation During adjustment a non valid encoder value

detected for the encoder.
The encoder is probably damaged or wrong con-
nected.
Information The adjust encoder has a non valid value, so it's
probably damaged.
•If the problem is not solved, do the adjustment
again; refer to the startup and adjustment
instructions.
•If the problem is not solved, configure the
SCU.
•Perform the adjustment again: refer to the
adjustment and startup instructions.
•Exchange encoder.

Error 1015: Invalid encoder value
Explanation Not all necessary values could be read correctly

from the motor controller.
Information Not all necessary values could be read from
motor controller.
Connection and software of the controller has to
be checked.
Action •Perform a CAN check:
-Enter the SSW.
-Select “Test Tools/CAN Check”
•Perform a CAN Download of corresponding
node in SSW:
-Enter the SSW.
-Select "Check & Update MCU"
-Restore the previous backup file of the
stand unit.
Error 1016: Adjustment needed. Axes set to slow speed
Explanation This is an additional error to the adjustment

needed error. It causes slow speed mode for the
axes.
Information A relevant adjustment was not made for this axis.
Action •Check the other error messages and do the
adjustment of the involved component: refer to
the startup and adjustment instructions.
Error 1021: Endposition adjustment data deleted
Explanation See information.

Information End position adjustment data deleted.
Action •Do Endposition adjustment again:
-Go to “Adjustment,” “End position”
-Follow the adjustment instructions on the
screen.

Error 1100: Limited stand/table movement, SC
Explanation The value reported from the potentiometer is too

close to the end of the potentiometer to be reli-
able.
The potentiometer is defective or there is a prob-
lem with cabling
Information The potentiometer is close to the mechanical end;
further movement can damage the potentiome-
ter.
Action: Check with test in service software.
Check pot cable.
Check voltages at pot with meter. If values are
bad, replace pot unit. If values are good replace
D101.
Potentiometer unit has to be replaced.
Action •Check actual position "Test Tools/Position
Check."
•Check pot for mechanical reasons, i.e. loose
coupling, check pot steel cable and wiring.
•If procedure does not solve the problem:
-Check voltages at pot and at I/O board
with meter according to wiring diagrams.
-For table lift the poti is supplied by D101.
-If there is no voltage available, D101
could be defective.
-If the correct voltage is available, the
potentiometer may be defective.

Error 1101: Reduced stand/table speed, SC
Explanation The potentiometer has reported a value that is

not reliable.
Information The potentiometer is badly adjusted, readjust
potentiometer and make a linearity adjustment.
Action •Check actual position "Test Tools/Position
Check."
•Check pot for mechanical reasons, i.e. loose
coupling, check pot steel cable and wiring.
-Check voltages at pot and at I/O board
-If there is no voltage available D101 could
be defective.

Error 1102: Stopped stand/table movement
Explanation The difference between the position reported by

the encoder and the position reported by the
potentiometer is too large.
Information The difference between the position reported by
the encoder and the position reported by the
potentiometer is too large.
Check mechanical coupling on tight coupled axis

(detector x,y, tube y,x, detector tilt, rot): e.g., belt.
Use test in service software to monitor sensors

during motion (position test or uncontrolled
movement).
Check cable to sensor.Replace defective sensor if

problem not solved replace controller.
Action •Check encoder values during motion with test
in service software: "Test Tools/ Position
Check".
•If a new adjustment is necessary, perform
"Adjustments/Home Position" for all axis.
-Check the noise on resolver and encoder
wiring,
-Check the ground wiring.
-Check mechanical coupling on tight
coupled axiss (detector x,y, tube y,x): e.g.,
belt.
•If procedure does not solve the problem,
replace defective encoder.
replace the encoder or potentiometer.

Error 1109: Reduced stand/table speed
Explanation The potentiometer value is invalid (out of range

or missing), thus the axis position is unknown.
Information Invalid potentiometer value is received, i.e. posi-
tion can not be determined for the
axis.
Action:
Check with test in service software. Check pot
cable.
Check voltages at pot with meter.
If values are bad replace pot unit. If values are
good replace D101.
Action •Check with test in service software: "Test
Tools/Position Check".
"Adjustments/Home Position” for all axes.
-Check the poti cable.
-If this error occurs only intermittent, check
the noise on the wiring.
-Check voltages at poti and at I/O board
-If there is no voltage available D101 could
be defective.

Explanation An encoder value is invalid (out of range or miss-

ing), thus the axis position is unknown.
Information Invalid value is received, i.e. no position can be
determined for the axis.
Check mechanical coupling on tight coupled

axiss (detector x,y, tube y,x, detector tilt, rot): e.g.,
belt.

movement).
Check cable to sensor.

Replace defective sensor. If problem not solved,
then replace motion controller.
Action • Check encoder values during motion with test

in service software: "Test Tools/ Position
Check".
•Check if encoder is correctly installed:
coupled axiss (detector x,y, tube y,x): e.g.
belt.
-Check cable to encoder.
replace the defective encoder.

Explanation A deviation between the master potentiometer

and the second potentiometer is detected.
This error indicates that we have a position error,
and it is not safe to drive the stand with full
speed..
Information A deviation between the master potentiometer
and the second potentiometer is detected.
This error indicates that we have a position error,
and it is not safe to drive the stand with full
speed.
Action:
cable.
Check voltages at pot with meter.
If values are bad replace pot unit. If values are

good replace D101.
Action •Check with test in service software: "Test

Tools/Position Check".
"Adjustments/Home Position” for all axes,
then perform “Position Check.”
-Check potentiometer cable.
-If this error occurs intermittent, check the
noise on the wiring.
-Check voltages at pot with meter.
-If values are bad, the pot unit may be
defective.
-If values are good, the I/O board D101 may
be defective (only for table movement).

Error 1114: Limited stand/table movement, SC
Explanation The value reported from the potentiometer is too

close to the end of the potentiometer to be reli-
able.
The potentiometer is defective or there is a prob-
lem with cabling.
Information The 2nd potentiometer is close to the mechanical
end; further movement can damage the potenti-
ometer.
Action:
cable.
bad, replace pot unit. If values are good, replace
D101.
Action • Check with test in service software: "Test
Tools/Position Check."
•Then:
-Check pot cable.
-If values are bad, replace the potentiometer
unit.
-If values are good, replace D101.

Explanation The potentiometer value is invalid (out of range

or missing), thus the axis position is unknown.
Information Invalid potentiometer value is received, i.e. no
position can be determined for the axis.
Action:
Check with test in service software "Test Tools/
Position Check".
Check pot cable.
bad replace pot unit. If values are good replace
D101.
Potentiometer unit has to be replaced
Action •Check with test in service software: "Test Tools/
Position Check.”
•Then:
-Check pot cable.
-If values are bad, replace the potentiometer
unit.
-If values are good, replace D101.

Error 1117: Stand/table adjustment needed, SC
Explanation The position reported by the potentiometer when

the reference position signal arrives is outside the
allowed window for reset of the encoder.
The potentiometer has to be adjusted or the ref.
tag has to be changed.
Information A position outside the working range is detected.
The range has a tolerance of +- 2 cm or +-10
degree compared with the values defined in the
SCU.CDF file.
Use the position test tool in the PMS to check the

axis positions and the sensor values.
Re-adjust the endlimits in case of lift axis error

and readjust 0-Position in case of tube rotation
axis.
Action •Check if the potentiometers/encoders are ok
with test in service software: "Test Tools/
Position Check.”
•Perform "Adjustment/Home Position" of the
concerned axis.
•Perform "Adjustment/End position" of the
concerned axis.

Explanation The absolute encoder value is invalid (out of

range or missing), thus the axis position is
unknown.
Information Invalid value is received, i.e. no position can be
determined for the axis.
Check mechanical coupling on tight coupled

axiss (detector x,y, tube y,x, detector tilt, rot): e.g.,
belt.

movement).
Check cable to sensor. Replace defective sensor.
If problem not solved replace motion controller.
Action •Perform test in service software to monitor
encoder during motion: "Test Tools/Position
Check".
•Check if encoder is correctly installed:
coupled axis (detector x,y, tube y,x): e.g.
belt.
-Check cable to encoder.
•Perform "Adjustment/Home Position" of the
concerned axis.
replace the defective encoder.

Error 1121: Reference Switch axis error
Explanation The absolute encoder values could not be verified

by the reference switch reference position.
Related axle will move in slow speed now.
Information The absolute encoder values could not be verified
by the reference switch reference position.
Related axle will move in slow speed now.
Action •Check the reference switch configuration in
the CAF.
•Test the function of the reference switches.
Error 1200: Internal Software error

Information Internal software error.
Reboot.
Reinstall.

Error 1201: Internal Software error

Information The files are corrupted.
Recreate configuration file.
If this does not solve the problem, reinstall stand
software.
•Recreate configuration file under
"Configuration/SCU configuration,”
-Check correct configuration.
generated.
7.5 Backing Up the Error Log

It is possible to backup the error log only.
The files will be saved as text files format.
• Open the TUI front panel and ins.
• Insert a USB key [the slot is in the center of the PCB (1)].
Backing Up the Error Log 7-35

Electrical Schematics
8
8.1 Electrical Schematics
This chapter contains the electrical schematics for the tubestand.
Drawing Number Drawing Description #Sheets Current Rev.
034-5101S1RA Wiring Diagram Power Distribution 1
034-5103S1 Wiring Manual OTC12 1
110-5122S2R0 Assembly Power Supply 1
110-5122S3R0 Assembly Power Supply 1
110-5122SS1R0 Assembly Power Supply - Wiring Diagram 1
112-5570S1 Tube Mount Assembly 1
126-5339S1R0 Cable Power 1
126-5340S1R0 Assembly Connection Cable 1
126-5341S1R0 Assembly Power Connection Cable 1
126-5342S1 Cable Assembly, Working Height 1
126-5343S1 Cable Assembly, Ralco 302 1
208-5012S1R2 Bottom Plate, XFMR 1
629-5003S1R0 Power Supply Single Output 1
643-0049S1 Cable, 18 AWG 2 Conductor 1
7047090S1R0 P.C. B.D. Assembly Power Distribution 1
Table 8-1: List of Schematics
Electrical Schematics 8-1

8-2 Electrical Schematics

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Illustrated Parts List
9
9.1 Ordering Parts
For your convenience, replacement parts, fluids, and accessories can be
ordered from Del Medical Inc. by telephone, by fax, or through our
Internet ordering service. Please have the following information available
to ensure quick, easy, and accurate service.
• Your name and telephone number
• Your P.O. (Purchase Order) number
• Your preferred method of delivery
• The part number and quantity of all items required
9.1.1 To Order by Telephone

Call Del Medical Inc. at 1-800-800-6006 and speak to one our Customer
Service Representatives. Telephone hours are 8:00 a.m. to 5:00 p.m.,
Monday through Friday (Central Standard or Daylight Time).
9.1.2 To Order by Fax

Fax your order to Del Medical Inc. at 1-800-288-7011. Fax orders can be
sent 24 hours a day, 7 days a week.
9.1.3 To Order by Email

Email your order to Del Medical Inc. at orders@delmedical.com. Email
orders can be sent 24 hours a day, 7 days a week.
Ordering Parts 9-1

9.2 How to Use This Parts List
9.2.1 General Part Numbers

This chapter contains all part numbers necessary to order OTC-12
Overhead Tube Crane replacement parts and assemblies.
This illustrated parts breakdown is presented in disassembled order.
Detail parts are shown below their respective upper level assemblies
whenever possible.
The parts lists follow the illustration for a particular assembly and
represent components of that assembly. The number listed in the quantity
column is the number of the specific part required to complete the
assembly and may not reflect the quantity needed for the entire system.
The lists are divided into four columns. The item/index numbers refer to
the identification number located on the drawing. The part number is the
Del Medical Inc. part number used to identify the part for ordering. The
part description column lists each part name, and the quantity column
lists the quantity of that part used in that particular assembly.
Illustrations are shown before the parts list for each assembly. Some
assembly illustrations require more than one page.
9-2 How to Use This Parts List

9.3 Commonly Ordered Parts

Part Description Part number
Longitudinal + Transverse Bridge 10768379
Telescope Carriage Manual 07046704
Telescope Carriage, Set of Covers (Only for 07047322
XP-Systems)
Telescope Carriage, Set of Covers (Only for 07047389
OEM-Systems)
Tube Support Arm Midrange 07046159
Cables, Tube Stand 3D 10768380
Table 9-1: Commonly Ordered Parts
Commonly Ordered Parts 9-3

9.4 Overall FWFC Tubestand Assembly (10768379)
Figure 9-1. Longitudinal and Transverse Bridge Assembly
9-4 Overall FWFC Tubestand Assembly (10768379)

Fig ref. Part number Description
2 03074510 Mounting Accessories for longitudi-

nal
201 08766586 CAP
202 03074650 Colored cover strip (green, 1005

mm)
203 07277163 Shim (50x75x1mm)
204 07277155 Spacer plate (50x75x3mm)
205 08764953 Rubber bumper
206 03073959 Tab (125x75x5mm)
3 10501911 Option for small rooms cpl.
301 08764987 STOP
302 08764953 Rubber Bumper
4 03074668 Colored strip E HIJ (orange,

1005mm)
5 03073652 Rail extension, complete (for

replacement of roller bearing)
6 07044899 Stop assembly 3D V kpl
7 07044352 Brake assembly 3D V kpl
08772394 ECC. RLR. BRG. 36K E. 8772303,

87724
03070815 Brake Pad
8 0744303 Notch-trap
11 08772394 ECC. RLR. BRG. 36K E. 8772303,

87724
12 08772978 Roller Bearing 36K, Voll. E

8772303
13 03071268 Replacement support, cpl.
14 08773681 Installation Kit split collar for

rollers (contains 16pcs)
15 01995976 Distance markers
16 08767477 Pointer
17 07044980 E-TI cable holder set
Table 9-2: Overall FWFC Tubestand Sheet
Overall FWFC Tubestand Assembly (10768379) 9-5

9-6 Overall FWFC Tubestand Assembly (10768379)

9.5 Telescope Carriage Manual (07046704)
Figure 9-2. Telescope Carriage Assembly
Telescope Carriage Manual (07046704) 9-7

1 10399951 3DV IO-Board
4 07044352 Brake Assembly 3D V
08772394 ECC. RLR. BRG. 36K E 8772303,

87724
03070815 Brake Pad
5 07044899 Stop Assembly 3D V kpl
6 07047371 Spring Pulley 81 KG (align fixture,

Part-No. 07044493 is required for
replacement of spring pulley)
8 07046563 Brake spring pulley (E-TI.)
9 10547221 DISP.Sensor 1080mm Poti 1k s-l

cab. E303
10 08772394 ECC. RLR. BRG. 36K E 8772303,

87724
11 08772378 Roller Bearing 36K VOLL. E

8772303
12 03071268 Replacement support, cpl
13 08773681 Installation Kit split collar for rollers

(contains 16 pcs)
14 07067127 Gassprng auskr. 400 N hub 120

mm
15 07043735 Swivel Arm Suspension
16 07042604 Telescope Tubestand, kpl.

(cpl. 1 pc ID 26 and 5pcs per ID 22,
23, 24 are required replacement)
21 07044980 E-TI. cable holder set
22 07044667 Shim 0.2 (required for replacement

of ID 16, telescope tubestand)


25 08764680 Rope Pulley
Table 9-3: Telescope Carriage Assembly
9-8 Telescope Carriage Manual (07046704)

26 07045920 Wire-Rope Clip (required for

replacement of ID 16, telescope
tubestand)
27 07046597 Roll Winder Set
Table 9-3: Telescope Carriage Assembly
Telescope Carriage Manual (07046704) 9-9

9.6 Telescope Carriage, Set of Covers (07047322)
Figure 9-3. Telescope Carriage, Set of Covers Assembly
1 07044071 Cover of Telescopic Carriage
2 07042273 Set of Covers for Telescopic Carria

(cpl., without cover screws)
201 07043560 Set of Slide Valves
Table 9-4: Telescope Carriage, Set of Covers Assembly
9-10 Telescope Carriage, Set of Covers (07047322)

3 08767485 Pointer
4 03071474 Wall Inlet (cpl. not for tube stand

3D V, fully motorized, Product-No.
07042018)
03071292 Replacement Cable Holder, cpl.

cpl., with screws
Table 9-4: Telescope Carriage, Set of Covers Assembly
Telescope Carriage, Set of Covers (07047322) 9-11

9-12 Telescope Carriage, Set of Covers (07047322)

9.7 Tube Support Arm (07046159)
Figure 9-4. Tube Support Arm Assembly
Tube Support Arm (07046159) 9-13

1 07046159 Tube Support Arm Midrange (E-TI.,

including the following spare parts)
2 07045037 Suspension Vertical Axis, Y314
3 07045748 Suspension Horizontal Axis semi
4 07044972 E-TI. Stop Buffer RVA
5 07046720 Operating Unit Ceiling Stand Man-

ual
6 07047009 RAD-MID Controller Unit Board
7 07046613 Handle RM cpl. (E-TI.)
8 07046845 Control Panel, rear RM (e.pt.)
9 07042281 Cover for Support Arm
10 07042398 Scaled Cover
12 07044964 Stop Buffer RHA
13 07044980 E-TI. Cable Holder Set
14 07046852 Small Parts Set (E-TI.)
Table 9-5: Tube Support Arm Assembly
9-14 Tube Support Arm (07046159)

9.8 Cables (10768378)
Figure 9-5. Cables
1 03065609 HT cable 3-core, 24m
03065872 Disk 3-pole
01786995 Gasket
01787305 Silicon Oil AK350
2 07043445 Set of cables DAP
3 07046860 Basic Cable Harness Midrange 3D V
4 07046878 Basic Cable Harness Midrange ACSS
36 03753493 Stator Cable Kit 30m
361 05764647 Line adapter trick anode
Table 9-6: Cables
Cables (10768378) 9-15

9-16 Cables (10768378)

Notes
n-1
Notes
n-2
Notes
n-3
Notes
n-4
Table of
Contents
Safety
Supplement to the OTC 12 M Operation, Introduction

Installation, and Service Manual
Installation
OTC 12 Manual Version - Convert to the

Ralco Automatic Collimator Operation
Field Installation Instructions

Periodic
Maintenance
Calibration &
Adjustments
Component
Replacement
Trouble-
Shooting
Electrical
Schematics
Illustrated
Parts List
Document No. 032-5066P1

Notes
Revision: 1, October 30, 2012
Ralco Automatic/OTC 12 M Installation Instructions
Purpose of this Document

These instructions describe the installation of the SID assembly onto the
OTC 12 manual overhead crane with an automatic Ralco collimator. This
document will detail the required assembly of the SID switch assemblies
to the standard OTC 12 manual.
Before proceeding with these instructions, the OTC 12 M and associated
table and wallstand should be located and installed in their locations
using their respective manuals.
After the installation, these instruction will show the transverse and
longitudinal SID assembly instructions onto the transverse bridge.
Once the SID assemblies are located and installed with their respective
SID cams, the Ralco collimator instructions must be used to calibrate and
align the collimator.
1-1
Automatic Conversion Instructions
Kit Contents -- 1125571G1
Item No Part Number Description Qty

1 112-5578G1 Transverse SID Switch Assy. 1
2 112-5579G1 Longitudinal SID Switch Assy. 1
3 240-5057P1 CAM, SID 6
4 4455-0721 Tape, Double Stick .0112 x 1.75 .001
5 126-5319G1 Cable Assy., Size Sensing - Table 1
6 126-5320G1 Cable Assy., Size Sense - Wallstand 1
7 126-5369G1 Cable Assy., Collimator Power 1
8 126-5365G1 Cable Assy., Transverse SID 1
9 126-5366G1 Cable Assy., Longitudinal SID 1
10 126-5367G1 Cable Assy., OTC Vert. Potentiometer 1
11 511A590P153 Terminal, Amp 61314-4 3
12 46-170451P29 Socket Housing 1
13 126-5324G1 Cable Assy., Table Potentiometer 1
14 126-5325G1 Cable Assy., Exposure Hold 1
15 4455-0995 1” SQ Base Cable Tie Mount 3
16 4455-0603 Cable Tie 5 1/2” 10
17 642-5020P3 Cable Tie., 14W x 5.6L, 40# 3
18 122-5042G1 Vertical SID Sensor 15” 1
19 126-5373G1 Cable Assy., Jumper Height Ext 1
20 126-5372G1 Cable Assy., Conn Extension 1
21 034-5102S Schematic Wiring - Ralco Auto Collimator 6 pgs.
22 034-5105S Wiring Diagram, Siemens OTC 12 w/Ralco 1 pg.
Tools Required
• Medium Phillips Tip Screwdriver
• Allen wrench
1-2
Instructions
1. Transverse SID Assembly Mounting Instructions

1 This assembly is shipped onto the transverse bridge. The SID cams for
the table center and wall center must be located on to the bridge. The
assembly must be aligned to actuate at the table and wall centers to
coincide with the previously set OTC 12 cross table locking cams.
When the switch hits the SID cam (1 in Figure 1-1), including the OTC
12 center cams, it activates the locking mechanism at a set distance, as
well as aligning with the table or the wall center.
1
Figure 1-1. Transverse Cam
2 Unscrew the switch cover (1 in Figure 1-2) on the side of the OTC12 to
allow adjustment of the assembly.
Figure 1-2. Switch Cover
1-3
2 Longitudinal SID
1 Unwrap from the SID assembly from the hose. Install the assembly
onto the transverse bridge T-slot behind the rear longitudinal rail.
Install the SID cams onto the rear rail to coincide with the OTC 12
locking cams. Adjust the switches to activate with the correct 40” and
72” SID positions.
Set the longitudinal cam (1 in Figure 1-3) to coincide with the

previously adjusted OTC 12 40” and 72” locking cams.
1
Figure 1-3. Longitudinal Cam
2 Remove the cover to the back switch (1 in Figure 1-4) to allow

adjustment of the assembly to the installer cams.
Figure 1-4. Back Cover Switch
1-4
3 Secure the cable (1 in Figure 1-5, Figure 1-6) to the bridge with
adhesive cable ties (2).
1
Figure 1-5. Across the Bridge
2 1
Figure 1-6. Vertical Potentiomenter Cable
1-5
4 Connect the vertical potentiometer cable to the junction box (1 in

Figure 1-7).
Figure 1-7. Junction Box
5 Connect AC 120V to the power supply (1 in Figure 1-8).
Figure 1-8. Power Supply
1-6
6 The terminal strip connects to the transformer, the 24VAC power

supply (1 in Figure 1-9), which connects to the terminals 3 and 4.
Connect cables from OTC 12 to power supply X1 to X1 (2). This cable
connects X21 to X21 (3). Connect the ground to the stud (4).
Figure 1-9. Terminal Strip
1-7
7 Attach cover to junction box (1 in Figure 1-10).
Figure 1-10. Junction Box Cover
8 Attach cover to power supply (1 in Figure 1-11).
Figure 1-11. Power Supply Cover
1-8
3. Vertical Potentiometer (Repair and/or Recalibration Procedure)
Note: This procedure is a repair procedure and not an installation procedure. This
procedure is only to be completed when a tube handle, PC board, or firmware has
been replaced, updated, or recalibrated.
Also, when separating the connectors pull on the connectors, not the wires.
1 The vertical potentiometer cable (1 in Figure 1-12) controls the vertical

relation between X-ray tube focal spot and film pane.
Unplug the jumper from X-22 connectors 1 and 2 on the circuit board.
Figure 1-12. Vertical Potentiometer Cable
1-9
2 In the normal operation, the external junction box cable (the gray
cable) is connected to the SID Pot. The X22 connector is connected to
the 10 ohm connector.
1-10
3 Do this procedure only when a tube handle, PC board, or firmware

has been replaced, updated, or recalibrated.
Unplug the SID Pot from the vertical potentiometer cable. Unplug the
X22 connector with the 10 ohm connector. Then connect the X22 to the
SID Pot.
4 After calibration, return the plug configuration for normal operation.
1-11
1-12

8000-OTC12 Installation, Operation, and Service Manual Rev.B 12-11-13 W Ralco Auto Coll Supplement (ReducedHL)

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Table of

Overhead Tube Crane Installation

Installation, Operation,& Service Manual

P/N 8000-OTC-12 M/A

Attention: consult accompanying documents as applicable

Del Medical Inc

1.10.2 Room Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Chapter 3 — Calibration and Configuration

Chapter 4 — Periodic Maintenance

Chapter 5 — Calibration & Adjustment

Chapter 6 — Component Replacement

6.4.1 Telescope Carriage Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–4

6.8.4.1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–28

6.8.10.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–53

6.8.19 Telescope Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–69

6.9 Roll Winder in Telescope Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–81

Chapter 8 — Diagrams & Electrical Schematics

Chapter 9 — Illustrated Parts List

9.2.1 General Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

Supplement - Ralco Automatic Collimator Installation Instructions. . . . . . 1-1

This page left intentionally blank.

i-2 Statement of Liability

This warning symbol indicates a potential hazard to operators,

This symbol indicates that there is accessible dangerous

This symbol identifies a protective earth terminal, or ground.

This symbol states that this product is categorized as Type B.

Type B is defined as:

Equipment providing a particular degree of protection against

This symbol indicates that you must dispose of the overhead

Universal Interface Connection Identifiers

This product contains no field serviceable parts.

Special Cleaning Instructions

CSA Listed Device

ETL Listed Device

Table 1-1: Definition of symbols found on device labels.

Safety Conventions Used in this Manual

Safety Conventions Used in this Manual i-5

i-6 Safety Conventions Used in this Manual

Equipment Safety Guidelines

Only properly trained and qualified personnel should be

For all components of the equipment, protective earthing means

Equipment Safety Guidelines i-7

X-rays generate a potential risk for both patients and operators.

For this reason, the application of X-rays for a given medical

Those persons responsible for the application must have the

Those persons responsible for the planning and installation of this

i-8 Equipment Safety Guidelines

Equipment Safety Guidelines i-9

i-10 Radiation Protection

Radiation Protection i-11

Overhead Tube Crane Label

Figure i-1. Overhead Tube Crane Identification Label

i-12 Identification Labels

Radiation Safety i-13

i-14 Manufacturer’s Responsibility

Monitoring Personnel i-15

Radiation Protection Survey

i-16 Radiation Protection Survey

Equipment not suitable for use in presence of a FLAMMABLE

Applicable Standards i-17

Figure i-2. Typical interconnection of the Overhead Tube Crane.

i-18 Grounding Information

REV Date Reason for Change