Professional Documents
Culture Documents
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Deckenstativ 3D TOP
AX
Planning Guide
System
03074486
03070039
03070021
03070013
© Siemens 1998
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Prerequisites: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Support Construction: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Attachment:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Shortening the Transverse Rails: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4 m Adjustment Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ceiling Installation for the 3D TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Requirements for Installation of the 3D TOP Ceiling Stand without Static Calculation of the
Drop Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Ceiling Installation for the 3D TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Ceiling Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Weights and Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Paint Colors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
• With distribution of these revision level, all preceding planning guides, Speed Infos
(PGs) and drafts lose their validity.
• There must be a note referring to the installation and delivery conditions of the Med
group on all construction plans which are produced by the Planning Departments. The
installation and delivery conditions must be enclosed with the plans when shipped.
• Unless otherwise specified, all dimensions are indicated in "mm".
• Orientation points
- Points specific to system components to which reference is made when positioning
system components to each other or in the room.
• Fixpoints
- Clearly marked points on system components, installation ceiling, walls or floor on
which cable outlets are located.
- Illustration in the drawings: octagon with letter/number-combination.
- The cable lengths specify the maximum fixpoint distances and thus the maximum
distances between the individual system components.
• Room height
- The room height is the distance measured from the top surface of the floor to the bot-
tom surface of the ceiling structural elements (Unistrut rails) (bottom surface of drop
ceiling).
• Room lighting
- According to DIN 68 68-57 (international standard in preparation), the lighting in
rooms in which diagnoses are made on video display units (monitors) must meet the
following requirements:
adjustable, glare-free, reproducible setting of the luminous intensity (e.g. dimmer
with scale), no mirroring or reflections from windows, lights and view boxes in the nor-
mal operating position of the monitors.
Safety 1.1
• The provisions of the relevant fire safety regulations must be observed for the pre-
mises.
• The system has been developed according to EN 60601 - 1.
• Minimum dimensions (e.g. room heights, safety distances) indicated in the planning
guides are marked "min.”.
• Basic strength against electromagnetic sources of interference.
- Result of lightning discharges.
- The protection objectives of the different lightning protection zones up to the system
connection are specified in IEC 1024, DIN 48810, VDE 0675 and the DEMVT recom-
mendations, as well as in other standards.
*1 In combination with a telescope tube extension (option), the distance is increased by 200
mm.
*2 Dimensions for wall or ceiling outlet (recommendation). For exact specifications, see the
corresponding System PG.
*3 including shim
*1 In combination with a telescope tube extension (option), the distance is increased by 200
mm.
*2 Dimensions for wall or ceiling outlet (recommendation). For exact specifications, see the
corresponding System PG.
*3 including shim
NOTE The tube unit was rotated clockwise in 90° steps. One coun-
terclockwise turn of the X-ray tube unit 90° is also possible.
NOTE The tube unit was rotated clockwise in 90° steps. One coun-
terclockwise turn of the X-ray tube unit 90° is also possible.
NOTE The tube unit was rotated clockwise in 90° steps. One coun-
terclockwise turn of the X-ray tube unit 90° is also possible.
NOTE The tube unit was rotated clockwise in 90° steps. One coun-
terclockwise turn of the X-ray tube unit 90° is also possible.
NOTE The room height of 2721 mm (to the top edge of the tab, see:
(Ceiling Installation for the 3D TOP / p. 39) corresponds to a
table height of 750 mm and an SID = 1150 mm (telescope tube
moved in completely).
NOTE The tube unit was rotated clockwise in 90° steps. One coun-
terclockwise turn of the X-ray tube unit 90° is also possible.
NOTE The tube unit was rotated clockwise in 90° steps. One coun-
terclockwise turn of the X-ray tube unit 90° is also possible.
Fig. 10: Dimensions of the AXIOM Sireskop SD, 3D TOP with tomo device
Pos. 1 Tomo direction (max. 3300 tomo path)
Pos. 2 Longitudinal rails
Pos. 3 Transverse carriage
Pos. 4 Tomo attachment
Pos. 5 Corrugated hose
*1 In combination with a telescope tube extension (option), the distance is increased by 200 mm.
*1 In combination with a telescope tube extension (option), the distance is increased by 200
mm.
*2 With tomo stands, 286 mm
*3 including shim
Prerequisites: 0
Support Construction: 0
Attachment: 0
The transverse carriage of the 3D TOP ceiling stand can be shortened as follows:
Versions for Multix and AXIOM Iconos:
The dimensions represent the maximum shortening of one side and refer to the end of the
particular rail. The length of the corrugated hose may need to be adjusted.
4 m Adjustment Gauges 0
• A set of adjustment gauges has been added as a supplement to the installation kit, 87
63 872 G 2122, which is required for mounting the 3D TOP ceiling stand. The adjust-
ment gauges are required for parallel installation of the longitudinal rails (with 4 m trans-
verse bridge).
• The part number to order the set of adjustment gauges is 30 72 217 G6019.
The acceptable single load per ceiling rail (e.g. Unistrut) with a hanger spacing of 500 - 800
mm must be at least 7.0 kN.
The acceptable load per hanger must be at least 5.0 kN.
The location of the longitudinal rails must meet the requirements of the following outline
sketch.
The longitudinal rails may not be installed directly under the hangers.
The example is with 4 mounting points per rail, with a grid dimension of 1350 mm and a rail
overhang of 100 mm.
NOTE The joint of the extension may not be located in the main
working area. At least 1 mounting point is required.
Cable Maxi-
Wiring Conduit,
From channel Minimum mum fix-
har- To fix- clear
fix- cross-se opening point Remarks
ness point space in
point ction in in mm distance
No. inches
mm2 in m
1 PU P4 (P2) *1 *1 *1 *1 High-voltage cables
2 B6 P4 (P2) *1 *1 *1 *1 High-voltage cables
Cable Maxi-
Wiring Conduit,
From channel Minimum mum fix-
har- To fix- clear
fix- cross-se opening point Remarks
ness point space in
point ction in in mm distance
No. inches
mm2 in m
1 PU P4 *1 *1 *1 *1 High-voltage cables
2 A1 P4 *1 *1 *1 *1 High-voltage cables
For data regarding spray cans and paint sticks, see the Project Manager Handbook (PMH), chapter 1.
Chapter Changes
Room Planning • (Dimensions of 3D TOP for MULTIX and AXIOM
Iconos / p. 7)
(Dimensions of 3D TOP for MULTIX and AXIOM
Iconos / p. 10)
(Dimensions of the 3D TOP for AXIOM Sireskop
SD / p. 33)
Dimension changed, *3 added (Charm TD_00009719).
Installation Preparations • (Ceiling Installation for the 3D TOP / p. 39)
Dimension changed, *2 added (Charm TD_00009719).
Pre-Installation
3D TOP Ceiling Stand
03074502
© Siemens 2004
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Transport Routes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Required Tools and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product-specific Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installing the Longitudinal Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustration of the Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the Rear (Wall-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installing the Front (Operator's-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . 11
Adjusting the Rail Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Aligning the Longitudinal Rails at the Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Extension of the Longitudinal Rails (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the two Longitudinal Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Preparing the Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Transport Routes 0
The condition of the transport routes inside the building, as well as the condition and design
of the rooms to be equipped according to the project drawings generated by Medical Solu-
tions must correspond to the data in the “General Terms and Delivery Conditions - Medical
Solutions Division”.
All tools, measuring equipment and aids, with the exception of the “standard installation
tool kit”, are listed and specified in the Service Tools Catalogue.
Required Documents 0
• Installation Certificate
• Installation of Ceiling Rails with Rotation Laser AX00-000.811.01...
Remarks 1.1
Safety Information 0
Product-specific Remarks 0
General Information 0
Tolerance Data
General tolerances for length dimensions in accordance with ISO 2768
These tolerances apply to all dimensions indicated in these instructions, unless other tol-
erances are specifically indicated after the value.
Limit value for over 3 mm over 6 mm over 30 over 120 over 400 over 1000 over 2000
the nominal to 6 mm to 30 mm mm to 120 mm to 400 mm to mm to mm to
range mm mm 1000 mm 2000 mm 4000 mm
Admissible tol- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
erance
When checking tightness, use the corresponding torque values for hardness rating 8.8.
A tolerance of ± 10% is permitted for torque values.
Fig. 1:
• Take the parts shown in (Fig. 1 / p. 7) out of the transport crate for the installation kit
(Fig. 2 / p. 8). The table of contents with parts list is located in one of the crates.
Fig. 2:
Tab. 1
Fig. 3:
NOTE These Unistrut nuts are not included in the shipment, but
must be provided on site.
They must be hardness rated 8.8.
The M10x35 Allen screws, hardness rated 8.8 (included in the
shipment) must be threaded at least 10 mm deep into the
Unistrut nuts (if necessary, use longer Allen screws, hard-
ness rated 8.8).
• Install the two rail holders (1/Fig. 4 / p. 10) loosely at the outside mounting points using
two M10x 40 Allen screws for each (1/Fig. 5 / p. 10).
Fig. 4: Fig. 5:
• Slide the rear longitudinal rail (2/Fig. 4 / p. 10) into the rail holders (1/Fig. 4 / p. 10).
• Align the longitudinal rails per the Project Plan. Lightly tighten the Allen screws
(1/Fig. 5 / p. 10).
• Insert additional Unistrut nuts in the Unistrut rails per the intended number of mounting
points (3/Fig. 4 / p. 10).
NOTE At least 4 mounting points are required for each rail. Materi-
als for a max. of 7 mounting points for each rail are included
in the shipment!
• Take the 3 spacer gauges (1/Fig. 6 / p. 11) and (1/Fig. 7 / p. 11) out of the installation
kit and install them loosely on the ceiling as shown above.
NOTE Use the spacer gauges from the kit, 30 72 217 G6019, for the
transverse bridge (4 m).
Fig. 6: Fig. 7:
• Clamp the spacer gauges onto the rear longitudinal rail; when doing this, the end piece
(2/Fig. 6 / p. 11) must be up against the rail. To do this, lift up the tab (3/Fig. 6 / p. 11)
and lightly tighten it with the screw (4/Fig. 6 / p. 11).
• Position the front longitudinal rail so that it is also up against the end piece
(2/Fig. 6 / p. 11).
• Place the measuring gauge (1/Fig. 8 / p. 12) into the two holes (2/Fig. 8 / p. 12) in the
front longitudinal rail and place it diagonally against the rear longitudinal rail
(Fig. 8 / p. 12). Make a mark with a pencil (X/Fig. 8 / p. 12).
Fig. 8:
• In the same way (2/Fig. 7 / p. 11), cross the measuring gauge over to the holes in the
rear longitudinal rail and make an X mark on the front rail.
¹ The two X dimensions (Fig. 7 / p. 11) must be equal (tolerance: 2 mm).
• If needed, move the front longitudinal rail accordingly.
• Check the spacing of the longitudinal rails again. If needed, move the front longitudinal
rail accordingly.
Spacing from the inside edge to the inside edge of the longitudinal rails with the 3m
transverse carriage: 1397 mm (tolerance: +/-2 mm).
Spacing from the inside edge to the inside edge of the longitudinal rails with the 4m
transverse carriage: 2188 mm (tolerance: +/-2 mm).
• Tighten the clamping blocks (4/Fig. 3 / p. 9) at the ends of the rails with the mounting
screws (6/Fig. 3 / p. 9).
• Remove all rail holders (2/Fig. 3 / p. 9).
• If needed, cut the longitudinal rails with a power saw or manually so that afterwards the
two uncut ends are placed together for reassembly, i.e., the sawn edges comprise the
ends of the rails.
Fig. 9:
• Place an end stop (1/Fig. 10 / p. 13) on each end of the sawn longitudinal rail and
secure it in place so it is flat against the end.
• Mark the required holes with the Allen-head set screws (2/Fig. 10 / p. 13); to do this,
tighten the set screws.
• Drill the marked locations (1/Fig. 11 / p. 13) with a 7 mm drill bit, approx. 5 mm deep.
• Place the original end of the rail on a stabile surface as shown in (Fig. 12 / p. 14), when
doing this, pay attention to the position of the profile!
• Mark the dimensions 75 mm and 140 mm on the outside edge of the rail as shown in the
following illustration.
• Insert the drilling template (1/Fig. 12 / p. 14) into the rail guide; the drilling template is
part of the installation kit.
• Use the marking guide (1/Fig. 13 / p. 14) to place the 12 mm sleeve of the drill jig
(2/Fig. 13 / p. 14) over the marked location (140 mm) and secure the drilling jig in place
with the 3 Allen screws.
• Drill through the first wall of the profile with a 12 drill bit.
• After loosening the 3 Allen screws, move the drill jig to the second mark (75 mm) as
described above and secure it in place again.
• Drill the second hole in the same way.
• Clean the rail of any drill shavings.
• Slide the coupling (1/Fig. 14 / p. 15) into the longitudinal rail profile as shown in
(Fig. 14 / p. 15) until the tip of the Allen-head set screw (1/Fig. 15 / p. 15) is over the
first drill hole (2/Fig. 14 / p. 15).
Fig. 16:
• Mark the dimensions 75 mm and 140 mm in the same way as for the first rail.
• Drill the holes in the same way as for the first rail.
EH111509-300103-00-03
• Fasten the mounting bracket (1/Fig. 18 / p. 17) with an Allen screw, M10, to the on-site
ceiling substructure.
1
2
5
EH111509-300103-00-05
• Insert the square profile (2/Fig. 18 / p. 17) into the lateral mounting and secure it with
the knurled screw.
• Push the baseplate (3/Fig. 18 / p. 17) onto the square profile and secure with both
knurled screws.
• Fasten the rotation laser (4/Fig. 18 / p. 17) with the mounting screw (5/Fig. 18 / p. 17) to
the baseplate.
• Securely tighten the clamping points on all 3 longitudinal rails (without torque).
1
3
2
EH111509-300103-00-04
NOTE The rotation laser levels itself after switching on. This condi-
tion is reached when the two LEDs (3) light up green.
• Align the rotating laser beam (Fig. 20 / p. 18) approx. 10 to 20 cm below the rail bottom
edge; to do this loosen the two knurled screws on the base plate and shift the base plate
with laser correspondingly.
EH111509-300103-00-06
• Use the rotation laser to determine the lowest point of the longitudinal rails; to do this,
- place the ruler on the bottom edge of the longitudinal rail.
- At all 14 clamping points (or 6 additional clamping points for the “Longitudinal rail
extension" option), read the distance to the laser mark and transfer it to the dimen-
sion sheet.
- Determine the lowest point of the longitudinal rails.
- Starting from the lowest point, adjust all other clamping points using the supplied
shims; tolerance +/- 2 mm over the entire length of the rail.
EH111509-140104-00-0
1
4
2
3
Fig. 22:
- Loosely install the tab (2/Fig. 22 / p. 21) with two M6x8 mm countersunk Allen screws
on the housing.
- Insert the rubber bumper (4/Fig. 22 / p. 21) into the housing an turn in the two
Allen-head set screws (5/Fig. 22 / p. 21) so that they are flush with the housing.
Chapter Changes
Installing the Longitudinal Rails Spacing dimensions of the longitudi-
nal rails added.
Installation Instructions
3D-TOP Ceiling Stand
Valid for:
MULTIX TOP
VERTIX Solitaire
AXIOM Multix M
AXIOM Vertix Solitaire M © Siemens 2004
The reproduction, transmission or use
AXIOM Iconos R200 of this document or its contents is not
permitted without express written
AXIOM Iconos R200 ND authority. Offenders will be liable for
damages. All rights, including rights
03070013
created by patent grant or registration
of a utility model or design, are
reserved.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
1 _______ Requirements/Remarks___________________________________________ 5
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Transport Paths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product-specific Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing the Longitudinal Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Illustration of the Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing the Rear (Wall-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing the Front (operator-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting the Rail Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the Front Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the two Longitudinal Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Preparing the Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing the Rail Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Center Position Detent and Stops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Park Position Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Transport Paths 0
The condition of the transport pathways inside the building as well as the condition and lay-
out of the rooms to be equipped must correspond to the data in the “General Installation
and Delivery Conditions - Medical Solutions Division”.
All tools, test equipment and aids, with the exception of the “standard installation tool kit”,
are listed and specified in the Service Tools Catalogue.
Required Documents 0
• Installation Certificate
• Installation of Ceiling Rails with Rotation Laser AX00-000.811.01...
Notes 1.1
Safety Information 0
Product-specific Remarks 0
General Remarks 0
Tolerance Data
General tolerances for linear dimensions per ISO 2768
These tolerances apply for all dimensions listed in these instructions as long as no other
tolerance is expressly listed next to the value.
Limit value for over 3 mm over 6 mm over over over over over
the nominal to 6 mm to 30 mm 30 mm to 120 mm to 400 mm to 1000 mm 2000 mm
range 120 mm 400 mm 1000 mm to to
2000 mm 4000 mm
Adm. toler- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
ance
When checking tightness, use the corresponding torque values for hardness rating 8.8.
A tolerance of ± 10% is permitted for torque values.
Cleaning
Prior to cleaning the unit, the unit must always be switched off or disconnected from line
power. Clean the unit with water only or with a luke-warm, diluted solution comprised of
water and a household cleaning agent. Do not use scouring powder or any organic solvents
or cleaning solvents such as cleaning fluid, alcohol, spot remover, etc. Sprayed water is not
permitted. For details, see the Operating Instructions, “Cleaning/Disinfecting”.
Fig. 1:
• Take the parts shown in (Fig. 1 / p. 8) out of the transport crate for the installation kit
(Fig. 2 / p. 9). The table of contents with parts list is located in one of the crates.
Fig. 2:
Tab. 1
Fig. 3:
NOTE These Unistrut nuts are not included in the shipment, but
must be provided on site.
They must be hardness rated 8.8.
The M10x35 Allen screws, hardness rated 8.8 (included in the
shipment) must be threaded at least 10 mm deep into the
Unistrut nuts (if necessary, use longer Allen screws, hard-
ness rated 8.8).
• Loosely install the two rail holders (1/Fig. 4 / p. 11) at the outer mounting points using
two M10x40 Allen screws (1/Fig. 5 / p. 11) for each.
Fig. 4: Fig. 5:
• Insert the rear longitudinal rail (2/Fig. 4 / p. 11) into the rail holders (1/Fig. 4 / p. 11).
NOTE The overhang X must be the same on each end of the rail!
• Level the longitudinal rails per the room plan. Lightly tighten the Allen screws
(1/Fig. 5 / p. 11).
• Insert additional Unistrut nuts in the Unistrut rails per the intended number of mounting
points (3/Fig. 4 / p. 11).
NOTE At least 4 mounting points are required for each rail. Materi-
als for a max. of 7 mounting points are included in the ship-
ment for each rail.
• Take the 3 spacer guages (1/Fig. 6 / p. 12) and (1/Fig. 7 / p. 12) out of the installation
kit crate and install them loosely as shown above.
NOTE Use the spacer guages from the kit, 30 72 217 G6019, for the
transverse bridge (4 m).
Fig. 6: Fig. 7:
• Clamp the spacer gauges onto the rear longitudinal rail; when doing this, the end piece
(2/Fig. 6 / p. 12) must be up against the rail. To do this, lift up the tab (3/Fig. 6 / p. 12)
and lightly tighten it with the screw (4/Fig. 6 / p. 12).
• Position the front longitudinal rail so that it also is against the end piece
(2/Fig. 6 / p. 12).
• Die Messlehre (1/Fig. 8 / p. 13) in den beiden Bohrungen (2/Fig. 8 / p. 13) der vor-
deren Längslaufschiene ansetzen und diagonal an der hinteren Längslaufschiene anle-
gen (Fig. 8 / p. 13). Mit Bleistift die Markierung (X/Fig. 8 / p. 13) anbringen.
Fig. 8:
• In the same way (2/Fig. 7 / p. 12), place the measurement gauge crossed over into the
holes in the rear longitudinal rail and make a mark X on the front rail.
¹ The two X dimensions (Fig. 7 / p. 12) must be equal (tolerance: 2 mm).
• If needed, move the front longitudinal rail accordingly.
• Check the spacing of the longitudinal rails again. If needed, move the front longitudinal
rail accordingly.
Spacing from the inside edge to the inside edge of the longitudinal rails with the 3m
transverse bridge: 1397 mm (tolerance: +/-2 mm).
Spacing from the inside edge to the inside edge of the longitudinal rails with the 4m
transverse bridge: 2188 mm (tolerance: +/-2 mm).
• Tighten the clamping blocks (4/Fig. 3 / p. 10) at the ends of the rails with the mounting
screws (6/Fig. 3 / p. 10).
• Remove all rail holders (2/Fig. 3 / p. 10).
NOTE If the laser is not available, leveling the longitudinal rails can
also be performed as usual with a tubing water level; see the
following section “Leveling with a Tubing Water Level”.
EH111509-300103-00-03
1
2
5
EH111509-300103-00-05
• Insert the square profile (2/Fig. 10 / p. 14) into the lateral mount and secure it with the
knurled screw.
• Push the baseplate (3/Fig. 10 / p. 14) onto the square profile and secure with both
knurled screws.
• Fasten the rotation laser (4/Fig. 10 / p. 14) with the mounting screw (5/Fig. 10 / p. 14) to
the baseplate.
• Securely tighten the clamping points on all 3 longitudinal rails (without torque).
1
3
2
EH111509-300103-00-04
NOTE The rotation laser levels itself after switching on. This condi-
tion is reached when the two LEDs (3) light up green.
• Align the rotating laser beam (Fig. 12 / p. 16) approx. 10 to 20 cm below the bottom
edge of the rail; to do this, loosen the two knurled screws on the base plate and move
the base plate with laser appropriately.
EH111509-300103-00-06
• Use the rotation laser to determine the lowest point of the longitudinal rails; to do this,
- place the ruler on the bottom edge of the longitudinal rail.
- At all 14 clamping points (or 6 additional clamping points for the “Longitudinal rail
extension" option), read the distance to the laser mark and transfer it to the dimen-
sional drawing below.
- Determine the lowest point of the longitudinal rails.
- Starting from the lowest point, adjust all other clamping points using the supplied
shims; tolerance +/-2 mm over the entire length of the rail.
EH111509-140104-00-01
• Install the 4 stops with rubber bumpers (1/Fig. 14 / p. 18); for this,
1
4
2
3
Fig. 14:
- Loosely install the tab (2/Fig. 14 / p. 18) on the housing using two M6x8 Allen-head
countersunk screws.
T - Insert the rubber bumper (4/Fig. 14 / p. 18) into the housing and turn in the two
Allen-head set screws (5/Fig. 14 / p. 18) so that they are flush with the housing
(torque 3 Nm).
• Insert the center position detent (1/Fig. 15 / p. 19) into the front longitudinal rail.
• If a Bucky wall stand is positioned longitudinally to the table, additional SID detents
must be inserted.
• Insert the 4 rubber bumper stops into the front of the rails and secure them in the holes
provided with the two Allen-head set screws.
• Attach the 4 plastic covers (3/Fig. 15 / p. 19) on the rubber bumper housings
(2/Fig. 16 / p. 19) using two M6x10 Allen-head set screws for each.
P • Confirm installation of the stops in the Installation Certificate.
• Tighten the Allen-head set screws (5/Fig. 14 / p. 18).
NOTE Remove the protective film on the longitudinal rails only after
installing the telescope.
The kit included in the shipment is needed only if a 3D TOP or a VERTIX Solitaire is being
operated in combination with a fluoroscopy unit (see corresponding Installation Instruc-
tions).
• Insert the switch strike plate (1/Fig. 17 / p. 20) for the park position switch (only in com-
bination with a fluoroscopy unit) in the rear (wall-side) longitudinal bridge.
Fig. 17:
• If needed, cut the longitudinal rails with a sabre saw or hand saw so that the two origi-
nal ends of the rails meet when installing the rails and the sawed ends comprise the
ends of the rails.
Fig. 18:
• Install an end stop (1/Fig. 19 / p. 22) on each sawn end of the longitudinal rails and
secure it in place so it is flat against it.
• Mark the required holes with the Allen-head set screws (2/Fig. 19 / p. 22); to do this,
tighten the set screws.
• Drill the marked locations (1/Fig. 20 / p. 22) approx. 5 mm deep with a 7 mm drill bit.
• Position the rail as shown in (Fig. 21 / p. 22) on a stabile surface; when doing this, pay
attention to the location of the profile!
• Mark the dimensions 75 mm and 140 mm on the outside edge of the rail as shown in the
following illustration.
• Insert the drilling template (1/Fig. 21 / p. 22) into the rail guide; the drilling template is
part of the installation kit.
• Place the 12 mm bushing of the drilling template (1/Fig. 22 / p. 22) with the mark guide
(2/Fig. 22 / p. 22) over the marked location (140 mm) and clamp the drilling template in
place with the 3 Allen screws.
• Drill through the first wall of the profile with a 12 mm drill bit.
• After loosening the 3 Allen screws, move the drilling template to the second mark (75
mm) as described above and secure it in place.
• Drill the second hole in the same way.
• Clean the rail of any drill shavings.
• Insert the coupling piece (1/Fig. 23 / p. 23) into the longitudinal rail profile as shown in
(Fig. 23 / p. 23) until the tip of the Allen-head set screw (1/Fig. 24 / p. 23) is over the
first hole (2/Fig. 23 / p. 23).
T • Tighten the set screw in this position (torque value for M10x25 set screws is 30Nm).
- The coupling piece will be forced up.
• Tighten the two other Allen-head set screws (without points, (2/Fig. 24 / p. 23)) through
the two drilled 12 mm holes (3/Fig. 23 / p. 23).
• Die zweite Längslaufschiene (1/Fig. 25 / p. 23) gemäß (Fig. 25 / p. 23) positionieren,
dabei auf die Profillage achten!
•
Fig. 25:
• Mark the dimensions 75 mm and 140 mm in the same way as for the first rail.
• Drill the holes in the same way as for the first rail.
EH111509-150104-00-01
• Remove the two small wooden frames (1/Fig. 26 / p. 25), remove the two boards at the
front (2/Fig. 26 / p. 25) and secure them to the two small wooden frames
(1/Fig. 26 / p. 25) with nails (2/Fig. 33 / p. 30).
• Place down the two wooden frames as shown in (Fig. 27 / p. 25).
• Using two people, place the transverse bridge (Fig. 27 / p. 25) down on the wooden
frames so that the brake assembly (1/Fig. 27 / p. 25) is at the front (operator's side) of
the unit.
If necessary, the transverse bridge in the 3D TOP ceiling stand can be shortened as fol-
lows, see also the Project Plan.
Fig. 30:
• Use 2 installation horses, or remove the two wooden installation frames
(1/Fig. 28 / p. 27) from the transverse bridge packaging and secure a wooden strut
(2/Fig. 28 / p. 27) on each front side of the wooden frames with nails to stabilize them
(1/Fig. 28 / p. 27).
• Place the transverse bridge down on the installation horses or on the wooden installa-
tion frames.
• Remove the wall-side or operator's side cover panel (1/Fig. 29 / p. 27).
• Remove the rubber bumpers (4/Fig. 29 / p. 27) and cover panel.
Installation Note
For initial installation and delivery of the ceiling stand in the transport carriage,
installation of the transverse carriage and telescope carriage is possible separately
or together. The best version for the local conditions should be selected. See the
corresponding chapters below.
NOTE (Fig. 31 / p. 29) shows the installation materials for the lifting
device.
• Attach the 4-sided, 1045 mm profile rail (1/Fig. 31 / p. 29) and (1/Fig. 32 / p. 29) and the
two 4-sided, 1450 mm profile rail (2/Fig. 31 / p. 29) and (2/Fig. 32 / p. 29) to each other
using two M10x100 Allen screws, washers, nuts (in the accessory pack
(7/Fig. 31 / p. 29)). Position the rails so that the 3 through-holes are positioned at
(5/Fig. 32 / p. 29).
• Install the eye bolt (3/Fig. 31 / p. 29) and (3/Fig. 32 / p. 29) on the rail (1/Fig. 32 / p. 29)
with one M10x50 Allen screw.
• Place the four hangers (4/5/Fig. 31 / p. 29) and (4/5/Fig. 32 / p. 29) over the two rails
(Fig. 32 / p. 29) as shown in (Fig. 32 / p. 29).
• Install the U-rail (6/Fig. 32 / p. 29) on the rails (2/Fig. 32 / p. 29) using one M8x80 Allen
screw, contact washer, washer and nut for each.
• Install the two front hangers (5/Fig. 32 / p. 29) on the U-rail(6/Fig. 32 / p. 29) using two
M8x80 Allen screws, contact washers, washer and nuts for each. The two rear hangers
(4/Fig. 32 / p. 29) are not attached.
• Install the two eye bolts (3a/Fig. 31 / p. 29) and (3a/Fig. 32 / p. 29) on the rails
(2/Fig. 32 / p. 29) using one M10x5.0 Allen screw for each.
Preparations 0
• Insert the lifting device (3/Fig. 33 / p. 30) from below into the transverse bridge
(4/Fig. 33 / p. 30) and secure it in place there with eight M8x20 Allen screws and wash-
ers at (5/Fig. 33 / p. 30). The Unistrut nuts are in the profile rail of the transverse bridge.
Fig. 33:
• Use one Unistrut nut each at the three mounting points for the chain hoists per the
dimensions shown in the above illustration, then thread in the eye bolts
(1/Fig. 34 / p. 30) and tighten them.
• Hook the 3 chain hoists into the eye bolts as shown in (Fig. 34 / p. 30).
• Insert the hooks for the chain hoists into the eye bolts on the lifting device
(1/Fig. 35 / p. 30).
• The four roller bearings (2/Fig. 35 / p. 30) must be pushed in (direction of arrow).
• Position the brake assembly (1/Fig. 36 / p. 31) back a distance of 115 mm as shown in
(Fig. 36 / p. 31) and secure it in place. Cabling is done only after the telescope carriage
is installed!
1
5 mm
11
Fig. 36:
• Evenly raise the transverse bridge using 2 persons; for this, use the gloves included in
the shipment.
NOTE When raising the transverse bridge, make sure that the brake
assembly does not get damaged!
C • Raise the transverse bridge so that the lateral guide bearings (1/Fig. 37 / p. 32) can be
inserted into the longitudinal rail profile (2/Fig. 37 / p. 32) and the 4 roller bearings can
be inserted into the profile rails to the stop (3/Fig. 37 / p. 32).
T Tighten the set screws in this position (4/Fig. 37 / p. 32) to 16 Nm.
• Remove the eight M8x20 Allen screws from the lifting device (5/Fig. 33 / p. 30), move
the parts (1/Fig. 38 / p. 32) towards the middle so that the lifting device can be lowered.
• Lower the lifting device and unhook the chain hoists.
• Remove the chain hoist on the left (2/Fig. 38 / p. 32) with eye bolt.
• Unhook both chain hoists (3/Fig. 38 / p. 32) and position the transverse bridge so it is
centered under the two chain hoist hangers.
• Set the two chain hoist hangers (eye bolts, (1/Fig. 39 / p. 33)) to a distance of 85 cm
from the transverse bridge opening so they are centered and secure them in place.
Fig. 39:
• Again hook the two chain hoists between the rails of the transverse bridge.
• Unpack the telescope carriage and position it under the control handle
(1/Fig. 40 / p. 34) is facing towards the operator's side.
• Remove the top carton (2/Fig. 40 / p. 34) with cables from the telescope and place the
contents on the floor. Remove the carton with the telescope cover panels from the pal-
let.
• Remove the wooden frame (3/Fig. 40 / p. 34).
• Remove the cross strut (4/Fig. 40 / p. 34).
NOTE Remove the red adhesive label on the collimator with the
warning note regarding removal of the transport safety
devices in the collimator!
1
1
EH111509-140104-00-02
NOTE Remove the threaded rod (4/Fig. 44 / p. 36) and save it for any
later service work.
• Turn out the Allen screw (2/Fig. 46 / p. 36) on the brake assembly approx. 1 cm.
• Loosen the set screw (1/Fig. 48 / p. 37) on the middle guide bearing.
Fig. 48:
• Using an Allen wrench (5 mm; (2/Fig. 48 / p. 37)) from below, adjust the eccentric bear-
ing (3/Fig. 48 / p. 37) so that the contact surface on the longitudinal rail is just touched.
• Retighten the set screw.
5 1
370
2
M4
6
4 3
Fig. 51:
• Lay out the corrugated hose so it is without twists and secure it at (1,2/Fig. 51 / p. 39)
using two M8x20 Allen screws and lock washers to the two Unistrut nuts that are in the
transverse bridge profile rail.
• Lay the cables (3/Fig. 51 / p. 39) in the cable channel (4/Fig. 51 / p. 39) to the brake
and to the potentiometer assembly in the M4.
• Connect the M4.X1 cable (5/Fig. 51 / p. 39).
• Connect the ground wire (6/Fig. 51 / p. 39).
• The “Park position switch” kit included in the shipment is needed only if a 3D TOP or a
VERTIX Solitaire is being operated in combination with a fluoroscopy unit.
- Lay the 2-pole cable that is included in the shipment or that is rolled up in the M4
assembly to the S41 switch (Fig. 52 / p. 40) and connect it to COMMON and NO.
Fig. 52:
• Secure the cables with cable ties.
tion 0
• Unpack the telescope carriage and position it so that the operating handle
(1/Fig. 53 / p. 41) is pointing towards the operator's side.
• Remove the top carton (2/Fig. 53 / p. 41) with the cables from the telescope and place
the contents on the floor. Remove the carton with the telescope cover panels from the
pallet.
• Remove the wooden frame (3/Fig. 53 / p. 41).
• Remove the cross piece (4/Fig. 53 / p. 41).
NOTE All other reinforcing pieces must remain installed for stabil-
ity!
Fig. 55:
• Install the collimator on the tube unit flange as shown in (Fig. 55 / p. 42); when doing
this, press the middle position lever (1/Fig. 55 / p. 42).
NOTE When installing the collimator, do not place any load on the
cables or kink them. Under no circumstances remove other
parts of the transport carriage.
NOTE Remove the red adhesive label on the collimator with the
warning note regarding removal of the transport safety
devices in the collimator!
• Place the telescope carriage under the longitudinal bridge, centered, with the opera-
tor's side facing the front.
• Remove the telescope cover (1/Fig. 56 / p. 43).
- For this, the two screws must be loosened and the cover take off towards the front.
- Retighten the screws.
• Loosen the set screws (1/Fig. 57 / p. 43) for the 4 roller bearings on the telescope car-
riage.
- Push back the roller bearings (2/Fig. 57 / p. 43).
- Pull back the brake assembly in the telescope carriage.
• With two persons, raise the transverse bridge (Fig. 60 / p. 45) up to the telescope car-
riage
C - so that the brake assembly (1/Fig. 60 / p. 45) is at the front (operator's side) of the
unit.
- and the 3 roller bearings for the lateral guide project into the guide rail from below.
T • Insert the 4 roller bearings (2/Fig. 57 / p. 43) into the guide profile of the transverse
bridge all the way to stop and tighten the 4 set screws (1/Fig. 57 / p. 43) to 13 Nm.
• Position the transverse carriage so it is centered between the two assemblies (1,
2/Fig. 60 / p. 45) and secure it against moving with the 2 safety wedges
(2/Fig. 56 / p. 43), left and right of the telescope carriage.
Fig. 60:
Fig. 61:
• Lay out the corrugated hose so it has no twists and attach it at (1, 2/Fig. 61 / p. 46) to
the Unistrut nuts that are in the profile rail of the transverse bridge using two M8x20
Allen screws and lock washers for each.
• Lay the cables (3/Fig. 61 / p. 46) in the cable conduit (4/Fig. 61 / p. 46) to the brake
assembly in the M4.
• Plug in the M4.X1 cable (5/Fig. 61 / p. 46).
• Connect the ground wire (6/Fig. 61 / p. 46).
• Secure the cables with cable ties.
The kit included in the shipment is needed only if a 3D TOP or VERTIX Solitaire is operated
in combination with a fluoroscopy unit (see the appropriate installation instructions).
• Lay the 2-pole cable that is included in the shipment or that is rolled up in the M4
assembly to the S41 switch (7/Fig. 61 / p. 46) and connect it to COMMON and NO.
Fig. 62:
• Set the brake assembly (1/Fig. 62 / p. 47) back to a distance of 115 mm as appropriate
and secure it in place.
Inserting the Transverse Bridge and Telescope Carriage in the Longitudinal Rails0
Fig. 63:
Fig. 64:
• Position the two chain hoists (1/Fig. 64 / p. 48) and the transverse bridge/telescope
carriage so that the two chain hoist hangers are centered between the rails for the
transverse bridge.
- Set the two chain hoist hangers (eye bolts, (1/Fig. 64 / p. 48)) to a distance of 85, ± 1
cm centered to the transverse bridge opening and secure them in place
(Fig. 64 / p. 48).
• Hook on the two chain hoists as shown in (Fig. 63 / p. 48).
• Protect the collimator/tube unit and the control box with blankets or similar padding.
• Place the corrugated hose on the wooden pallet as shown in (Fig. 63 / p. 48).
- The corrugated hose is used to balance the pallet.
Fig. 65:
C • Raise the transverse bridge so that the lateral guide bearings (1/Fig. 66 / p. 50) can be
inserted into the longitudinal rail profile (2/Fig. 66 / p. 50) and the 4 roller bearings
(3/Fig. 66 / p. 50) can be inserted into the profile rails until they stop.
T Tighten the set screws in this position (4/Fig. 66 / p. 50) to 16 Nm.
• Remove the four hex screws (1/Fig. 65 / p. 49) and carefully lower the transport car-
riage.
- Follow with the telescope and corrugated hose until the carriage is again on the floor.
• Remove the two chain hoists and eye bolts.
• Press the two side pieces of the transport carriage apart and move up the telescope.
• Remove the two safety wedges (2/Fig. 56 / p. 43).
Fig. 66:
• Loosen the set screws (5/Fig. 66 / p. 50).
• Using an Allen wrench (5 mm) inserted from below (6/Fig. 66 / p. 50) through the alumi-
num profile, adjust the two eccentric bearings (1/Fig. 66 / p. 50) so that both bearings
are just touching the outside of the longitudinal rail. While doing so, make sure that the
eccentric bearing does not get pushed up.
• Retighten the set screws (5/Fig. 66 / p. 50).
• Tighten one of the 3 screws (1/Fig. 67 / p. 51) so that the collimator can just no longer
be turned.
Fig. 67:
• Hook a spring balance (100 N) to the lever for the rotating flange, see (Fig. 67 / p. 51).
• Loosen this screw again so that the collimator turns when a force of 20 - 30 N is exerted
on the spring balance.
• Adjust one of the two other screws to 40 - 50 N as described above and the third screw
to 60 - 70 N using the spring balance.
• Tighten one of the 3 screws (1/Fig. 67 / p. 51) so that the collimator can just no longer
be turned.
• Loosen this screw again 1/2 turn.
• Repeat this routine for one of the other screws.
• Tighten the third screw so that the collimator can just no longer be turned.
• Retighten the first and second screw 1/2 turn.
• Install the corrugated hose going from the ceiling stand on the wall or on the ceiling per
the Project Plan as shown in (Fig. 68 / p. 52); to do this,
- install the mount (1/Fig. 68 / p. 52) on the wall or the ceiling;
- install the corrugated hose with corrugated hose holder (2/Fig. 68 / p. 52) on the
mount;
- place on the cover panel (3/Fig. 68 / p. 52);
- install the cover panel with 2 screws (4/Fig. 68 / p. 52).
Contact
surface, seiling
Contact
surface wall
Fig. 68:
• Lay the cables per the system cabling plan and the cable table to the generator and the
table.
NOTE For the cabling in the generator, see also the System Wiring
Diagram.
509-260601-00-01
• Carefully remove the cover (2/Fig. 69 / p. 54) towards the front (cover is secured by riv-
ets).
• Remove the Plexiglas window (crosshair) (3/Fig. 69 / p. 54).
• Insert the KermaX chamber (1/Fig. 70 / p. 54) in the collimator as shown in
(Fig. 70 / p. 54) (cable outlet at the top right) and install it in the collimator using two M2
screws (2/Fig. 70 / p. 54).
• Reinstall the Pleixglas window (3/Fig. 69 / p. 54).
• Press the cover (2/Fig. 69 / p. 54) with the rivets through the Plexiglas window. (factory
adjustment)
• Install the cover with four M3x8 Allen screws (1/Fig. 69 / p. 54).
• Pull the rubber grommet (1/Fig. 71 / p. 55) off the cable and pass the cable completely
through the opening (2/Fig. 71 / p. 55).
509-260601-00-02
To adjust the KermaX dose area product measuring system, see the instructions
AXB4-210.814.01.01...
Installation Instructions
3D-TOP Ceiling Stand
Valid for:
MULTIX TOP
AXIOM Multix M
03074965
03074957
03074486
03070039
03070021
© Siemens 2004
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
1 _______ Requirements/Remarks___________________________________________ 5
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Transport Paths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Aids and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product-specific Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing the Longitudinal Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Illustration of the Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing the Rear (Wall-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing the Front (operator-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting the Rail Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the Front Longitudinal Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Leveling the two Longitudinal Rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Preparing the Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing the Rail Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Toothed Belt and Stops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installing the Components for Tomo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Switch Strike Plates for the Safety Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Park Position Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installing the Pinion Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5 _______ Installing the Transverse Carriage and Telescope Carriage separately ___ 34
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Transport Paths 0
The condition of the transport pathways inside the building as well as the condition and lay-
out of the rooms to be equipped must correspond to the data in the “General Installation
and Delivery Conditions - Medical Solutions Division”.
All tools, test equipment and aids, with the exception of the “standard installation tool kit”,
are listed and specified in the Service Tools Catalogue.
Required Documents 0
• Installation Certificate
• Installation of Ceiling Rails with Rotation Laser AX00-000.811.01...
Notes 1.1
Safety Information 0
Product-specific Remarks 0
General Remarks 0
Tolerance Data
General tolerances for linear dimensions per ISO 2768
These tolerances apply for all dimensions listed in these instructions as long as no other
tolerance is expressly listed next to the value.
Limit value for over 3 mm over 6 mm over over over over over
the nominal to 6 mm to 30 mm 30 mm to 120 mm to 400 mm to 1000 mm 2000 mm
range 120 mm 400 mm 1000 mm to to
2000 mm 4000 mm
Adm. toler- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
ance
When checking tightness, use the corresponding torque values for hardness rating 8.8.
A tolerance of ± 10% is permitted for torque values.
Cleaning
Prior to cleaning the unit, the unit must always be switched off or disconnected from line
power. Clean the unit with water only or with a luke-warm, diluted solution comprised of
water and a household cleaning agent. Do not use scouring powder or any organic solvents
or cleaning solvents such as cleaning fluid, alcohol, spot remover, etc. Sprayed water is not
permitted. For details, see the Operating Instructions, “Cleaning/Disinfecting”.
Fig. 1:
• Take the parts shown in (Fig. 1 / p. 8) out of the transport crate for the installation kit
(Fig. 2 / p. 9). The table of contents with parts list is located in one of the crates.
Fig. 2:
Tab. 1
Fig. 3:
NOTE These Unistrut nuts are not included in the shipment, but
must be provided on site.
They must be hardness rated 8.8.
The M10x35 Allen screws, hardness rated 8.8 (included in the
shipment) must be threaded at least 10 mm deep into the
Unistrut nuts (if necessary, use longer Allen screws, hard-
ness rated 8.8).
• Loosely install the two rail holders (1/Fig. 4 / p. 11) at the outer mounting points using
two M10x40 Allen screws (1/Fig. 5 / p. 11) for each.
Fig. 4: Fig. 5:
• Insert the rear longitudinal rail (2/Fig. 4 / p. 11) into the rail holders (1/Fig. 4 / p. 11).
NOTE The overhang X must be the same on each end of the rail!
• Level the longitudinal rails per the room plan. Lightly tighten the Allen screws
(1/Fig. 5 / p. 11).
• Insert additional Unistrut nuts in the Unistrut rails per the intended number of mounting
points (3/Fig. 4 / p. 11).
NOTE At least 4 mounting points are required for each rail. Materi-
als for a max. of 7 mounting points are included in the ship-
ment for each rail.
• Take the 3 spacer guages (1/Fig. 6 / p. 12) and (1/Fig. 7 / p. 12) out of the installation
kit crate and install them loosely as shown above.
NOTE Use the spacer guages from the kit, 30 72 217 G6019, for the
transverse bridge (4 m).
Fig. 6: Fig. 7:
• Clamp the spacer gauges onto the rear longitudinal rail; when doing this, the end piece
(2/Fig. 6 / p. 12) must be up against the rail. To do this, lift up the tab (3/Fig. 6 / p. 12)
and lightly tighten it with the screw (4/Fig. 6 / p. 12).
• Position the front longitudinal rail so that it also is against the end piece
(2/Fig. 6 / p. 12).
• Die Messlehre (1/Fig. 8 / p. 13) in den beiden Bohrungen (2/Fig. 8 / p. 13) der vor-
deren Längslaufschiene ansetzen und diagonal an der hinteren Längslaufschiene anle-
gen (Fig. 8 / p. 13). Mit Bleistift die Markierung (X/Fig. 8 / p. 13) anbringen.
Fig. 8:
• In the same way (2/Fig. 7 / p. 12), place the measurement gauge crossed over into the
holes in the rear longitudinal rail and make a mark X on the front rail.
¹ The two X dimensions (Fig. 7 / p. 12) must be equal (tolerance: 2 mm).
• If needed, move the front longitudinal rail accordingly.
• Check the spacing of the longitudinal rails again. If needed, move the front longitudinal
rail accordingly.
Spacing from the inside edge to the inside edge of the longitudinal rails with the 3m
transverse bridge: 1397 mm (tolerance: +/-2 mm).
Spacing from the inside edge to the inside edge of the longitudinal rails with the 4m
transverse bridge: 2188 mm (tolerance: +/-2 mm).
• Tighten the clamping blocks (4/Fig. 3 / p. 10) at the ends of the rails with the mounting
screws (6/Fig. 3 / p. 10).
• Remove all rail holders (2/Fig. 3 / p. 10).
NOTE If the laser is not available, leveling the longitudinal rails can
also be performed as usual with a tubing water level; see the
following section “Leveling with a Tubing Water Level”.
EH111509-300103-00-03
1
2
5
EH111509-300103-00-05
• Insert the square profile (2/Fig. 10 / p. 14) into the lateral mount and secure it with the
knurled screw.
• Push the baseplate (3/Fig. 10 / p. 14) onto the square profile and secure with both
knurled screws.
• Fasten the rotation laser (4/Fig. 10 / p. 14) with the mounting screw (5/Fig. 10 / p. 14) to
the baseplate.
• Securely tighten the clamping points on all 3 longitudinal rails (without torque).
1
3
2
EH111509-300103-00-04
NOTE The rotation laser levels itself after switching on. This condi-
tion is reached when the two LEDs (3) light up green.
• Align the rotating laser beam (Fig. 12 / p. 16) approx. 10 to 20 cm below the bottom
edge of the rail; to do this, loosen the two knurled screws on the base plate and move
the base plate with laser appropriately.
EH111509-300103-00-06
• Use the rotation laser to determine the lowest point of the longitudinal rails; to do this,
- place the ruler on the bottom edge of the longitudinal rail.
- At all 14 clamping points (or 6 additional clamping points for the “Longitudinal rail
extension" option), read the distance to the laser mark and transfer it to the dimen-
sional drawing below.
- Determine the lowest point of the longitudinal rails.
- Starting from the lowest point, adjust all other clamping points using the supplied
shims; tolerance +/-2 mm over the entire length of the rail.
EH111509-140104-00-01
• Install the 4 stops with rubber bumpers (1/Fig. 14 / p. 18); for this,
1
4
2
3
Fig. 14:
- Loosely install the tab (2/Fig. 14 / p. 18) on the housing using two M6x8 Allen-head
countersunk screws.
T - Insert the rubber bumper (4/Fig. 14 / p. 18) into the housing and turn in the two
Allen-head set screws (5/Fig. 14 / p. 18) so that they are flush with the housing
(torque 3 Nm).
• Install the toothed belt on the wall-side longitudinal rail (3/Fig. 15 / p. 20); to do this
- Clean the adhesive surface of the longitudinal rail (Fig. 15 / p. 20) of oil and grease
residue with alcohol. The cleanliness of the adhesive surface is critical for the adhe-
sion of the tape.
- Place on the toothed belt at ((3/Fig. 15 / p. 20) 6 mm wide; from the accessory pack),
press down hard on it.
5 1 4 3 5
9
7 10
8
EH111289-2602020-02-02
Fig. 15:
• Pre-install the wall-side longitudinal rail (1/Fig. 15 / p. 20) as shown in (Fig. 15 / p. 20):
- Insert 2 stops (4/Fig. 15 / p. 20) with rubber bumpers.
- Install the plastic cover on the back of the stop using 2 Allen-head countersunk
screws each.
• Pre-install the operator-side longitudinal rail (8/Fig. 15 / p. 20) as shown in
(Fig. 15 / p. 20); to do this,
- Insert 9 switch strike plates (9/Fig. 15 / p. 20) or more for the tomo position and the
SID positions;
- insert the stop (10/Fig. 15 / p. 20) with rubber bumper.
- Install the plastic cover on the back of the stop using 2 Allen-head countersunk
screws each.
P • Confirm installation of the stops in the Installation Certificate.
NOTE Remove the protective film on the longitudinal rails only after
installing the telescope.
A total of 9 switch strike plates (9/Fig. 15 / p. 20) (Part No.:
30 70 906) is included in the shipment. Under normal circum-
stances, these must be used as the SID switch strike plates
and are inserted into the front longitudinal rail
(Fig. 15 / p. 20).
If a VERTIX TOP ACSS Bucky wall stand is configured, an
additional switch strike plate must be used as a middle posi-
tion stop in the longitudinal direction above the opened (hor-
izontal) Bucky. This switch strike plate must be inserted into
the front longitudinal rail.
If according to the room plan, a BWS is not installed oriented
to the longitudinal axis of the MULTIX TOP, but is offset to the
side, following installation of the transverse bridge, a strike
plate must be inserted as a middle position stop in the
foot-end rail of the transverse bridge analogous to
(Fig. 15 / p. 20).
Definitions 0
Center of
Table
Center of
Table
Fig. 16:
Tomo from the left side:
During a tomo routine, the ceiling stand first moves into the left tomo start position as seen
from the operator's standpoint and moves through the tomo movement to the right.
Tomo from the right side:
During a tomo routine, the ceiling stand first moves into the right tomo start position as seen
from the operator's standpoint and moves through the tomo movement to the left.
• Install the switch strike plate (1/Fig. 16 / p. 22) for the S42 safety limit switch at the head
end on the longitudinal rail (from accessory pack) as shown in (Fig. 16 / p. 22).
• Install the switch strike plate (2/Fig. 16 / p. 22) for the S43 safety limit switch accord-
ingly at the foot end on the longitudinal rail (from accessory pack).
• Check the function of the switches by moving into them.
¹ Both switches must positively actuate in the particular position and may not
scrape over the entire movement path of the transverse bridge. If needed, the
position of the switch mount can be corrected in the mounting screws on the
transverse bridge.
NOTE If a clamping piece for the safety limit switches collides with
a clamping piece for the ceiling rail mounts or the pinion
rack, use the next possible position for the safety limit
switch.
The kit included in the shipment is required only if a 3D TOP is operated in combination
with a fluoroscopy unit or a VERTIX Solitaire (see the corresponding Installation Instruc-
tions).
1
4
4
View from the rear
5
5 2
EH111289
Fig. 17:
Pinion rack
Tomo "left" 635 mm Tomo "left" 1365 mm
Tomo "right" 635 mm Tomo "right" 1365 mm
Center of table
EH111289-2602
Fig. 18:
NOTE If a clamping piece use to install the pinion rack collides with
a clamping piece used to install the ceiling rail, it is possible
to use only one spacer stud.
The exact spacing to the rail is adjusted during startup.
• If needed, cut the longitudinal rails with a sabre saw or hand saw so that the two origi-
nal ends of the rails meet when installing the rails and the sawed ends comprise the
ends of the rails.
Fig. 19:
• Install an end stop (1/Fig. 20 / p. 26) on each sawn end of the longitudinal rails and
secure it in place so it is flat against it.
• Mark the required holes with the Allen-head set screws (2/Fig. 20 / p. 26); to do this,
tighten the set screws.
• Drill the marked locations (1/Fig. 21 / p. 26) approx. 5 mm deep with a 7 mm drill bit.
• Position the rail as shown in (Fig. 22 / p. 26) on a stabile surface; when doing this, pay
attention to the location of the profile!
• Mark the dimensions 75 mm and 140 mm on the outside edge of the rail as shown in the
following illustration.
• Insert the drilling template (1/Fig. 22 / p. 26) into the rail guide; the drilling template is
part of the installation kit.
• Place the 12 mm bushing of the drilling template (1/Fig. 23 / p. 26) with the mark guide
(2/Fig. 23 / p. 26) over the marked location (140 mm) and clamp the drilling template in
place with the 3 Allen screws.
• Drill through the first wall of the profile with a 12 mm drill bit.
• After loosening the 3 Allen screws, move the drilling template to the second mark (75
mm) as described above and secure it in place.
• Drill the second hole in the same way.
• Clean the rail of any drill shavings.
• Insert the coupling piece (1/Fig. 24 / p. 27) into the longitudinal rail profile as shown in
(Fig. 24 / p. 27) until the tip of the Allen-head set screw (1/Fig. 25 / p. 27) is over the
first hole (2/Fig. 24 / p. 27).
T • Tighten the set screw in this position (torque value for M10x25 set screws is 30Nm).
- The coupling piece will be forced up.
• Tighten the two other Allen-head set screws (without points, (2/Fig. 25 / p. 27)) through
the two drilled 12 mm holes (3/Fig. 24 / p. 27).
• Die zweite Längslaufschiene (1/Fig. 26 / p. 27) gemäß (Fig. 26 / p. 27) positionieren,
dabei auf die Profillage achten!
•
Fig. 26:
• Mark the dimensions 75 mm and 140 mm in the same way as for the first rail.
• Drill the holes in the same way as for the first rail.
EH111509-150104-00-01
• Take out the two small wooden frames (1/Fig. 27 / p. 29), remove the two boards from
the front (2/Fig. 27 / p. 29) and secure them to the two small wooden frames
(1/Fig. 27 / p. 29) with nails (2/Fig. 35 / p. 35).
• Place down the two wooden frames as shown in (Fig. 28 / p. 29).
• Using two persons, place the transverse bridge down (Fig. 28 / p. 29) on the wooden
frames so that the brake assembly (1/Fig. 28 / p. 29) is positioned at the front (opera-
tor's side) of the unit.
If needed, the transverse bridge in the 3D TOP ceiling stand can be shortened as follows,
see also the Project Plan.
CAUTION For the max. that the transverse bridge may be shortened,
see the table.
¹ The dimension represent the maximum amount that
may be shortened on one side and is referenced to the
particular end of the rail. If necessary, the length of the
corrugated hose must be adapted.
Fig. 31:
• Use 2 installation horses or take the two wooden installation frames (1/Fig. 29 / p. 31)
from the packaging for the transverse bridge and attach a wooden board on the front of
each with nails (2/Fig. 29 / p. 31) to stabilize the installation frames (1/Fig. 29 / p. 31).
• Place the transverse bridge down on the installation horse or on the wooden installa-
tion frames.
• Remove the wall-side or the operator's-side cover panel (1/Fig. 30 / p. 31).
• Remove the rubber bumpers (4/Fig. 30 / p. 31) and cover panel.
Only with tomo stands, shorten the cable channel as follows!
• Remove the mounting screws on the cable channel.
• Remove the tomo drive (1/Fig. 32 / p. 33) from the transverse bridge (transport posi-
tion).
D16
Fig. 32:
• Install the tomo drive in the Unistrut nuts that are already in the profile rail of the trans-
verse bridge as shown in (Fig. 32 / p. 33) at the end of the transverse bridge.
NOTE Use the two inside Unistrut nuts. The two outside Unistrut
nuts must remain available for the cable holder. Alignment of
the tomo drive is performed during startup.
• Connect the cables coming from the motor on the D16 board per the designations. See
also “Electrical Connections”.
Installation Note
With the initial installation and delivery of the ceiling stand in the transport carriage,
installation of the transverse carriage and telescope carriage is possible separately
or together. The best version should always be selected for the particular on-site
conditions. See the following corresponding chapters.
NOTE (Fig. 33 / p. 34) shows the installation materials for the lifting
device.
• Attach the 4-sided profile rail, 1045 mm (1/Fig. 33 / p. 34) and (1/Fig. 34 / p. 34) and the
two 4-sided profile rails, 1450 mm (2/Fig. 33 / p. 34) and (2/Fig. 34 / p. 34) to each
other using two M10x100 Allen screws, washers and nuts (in accessory pack,
(7/Fig. 33 / p. 34)). Position the rails so that the 3 through-holes are located at
(5/Fig. 34 / p. 34).
• Install the eye bolt (3/Fig. 33 / p. 34) and (3/Fig. 34 / p. 34) with one M10x50 Allen
screw on the rail (1/Fig. 34 / p. 34).
• Place the four hangers (4/5/Fig. 33 / p. 34) and (4/5/Fig. 34 / p. 34) over the two rails
(Fig. 34 / p. 34) as shown in (Fig. 34 / p. 34).
• Install the U rail (6/Fig. 34 / p. 34) on the rails (2/Fig. 34 / p. 34) using one M8x80 Allen
screw, contact washer and nut each.
• Install the two front hangers (5/Fig. 34 / p. 34) on the U rail(6/Fig. 34 / p. 34) using two
M8x80 Allen screws, contact washers and nuts each. The two rear hangers
(4/Fig. 34 / p. 34) are not attached.
• Install the two eye bolts (3a/Fig. 33 / p. 34) and (3a/Fig. 34 / p. 34) on the rails
(2/Fig. 34 / p. 34) with one M10x5.0 Allen screw for each.
Preparations 0
• Insert the lifting device (3/Fig. 35 / p. 35) from below into the transverse bridge
(4/Fig. 35 / p. 35) and secure it in place with eight M8x20 Allen screws and washers at
(5/Fig. 35 / p. 35). The Unistrut nuts are already inserted in the profile rail in the trans-
verse bridge.
Fig. 35:
• Place 1 Unistrut nut on each of the 3 mounting points for the chain hoists per the dimen-
sions, as shown in the above illustration, then thread in the eye bolts (1/Fig. 36 / p. 36)
and tighten them.
• Hook the three chain hoists in the eye bolts as shown in (Fig. 36 / p. 36).
• Insert the hooks from the chain hoists into the eye bolts on the lifting device
(1/Fig. 37 / p. 36).
• The four roller bearings (2/Fig. 37 / p. 36) must be moved in (direction of the arrow).
• Position the brake assembly (1/Fig. 38 / p. 36) back a distance of 115 mm as shown in
(Fig. 38 / p. 36) and secure it in place. Cabling is laid only after installing the telescope
carriage!
1
m
5m
11
Fig. 38:
• With two persons, evenly raise the transverse bridge; for this, wear the gloves included
in the shipment.
NOTE While railing the transverse bridge, make sure that the brake
assembly does not get damaged!
C • Raise the transverse bridge so that the lateral guide bearings (1/Fig. 39 / p. 37) can be
inserted into the longitudinal rail profile (2/Fig. 39 / p. 37)and the 4 roller bearings can
be inserted into the profile rails to stop (3/Fig. 39 / p. 37).
T Tighten the set screws in this position (4/Fig. 39 / p. 37) to 16 Nm.
• Remove the eight M8x20 Allen screws from the lifting device (5/Fig. 35 / p. 35), move
the parts (1/Fig. 40 / p. 37) towards the middle so that the lifting device can be lowered.
• Lower the lifting device and unhook the chain hoists.
• Remove the chain hoist on the left (2/Fig. 40 / p. 37) with the eye bolt.
• Adjust the height guide bearing (1/Fig. 41 / p. 38) with the threaded stud
(2/Fig. 41 / p. 38).
¹ It must be still just possible to turn the height guide bearings (1/Fig. 41 / p. 38) by
hand over the entire movement path.
Fig. 41:
• Counter the threaded stud (2/Fig. 41 / p. 38).
• Adjust the other 3 height guide bearings in the same way.
• Unhook the two chain hoists (3/Fig. 40 / p. 37) and position the transverse bridge so
that it is centered above the two chain hoist hangers.
• Set the two chain hoist hangers (eye bolts, (1/Fig. 42 / p. 39)) to a distance of 85 cm
centered to the transverse bridge opening and secure them in place.
Fig. 42:
• Hook the two chain hoists again between the rails of the transverse bridge.
• Unpack the telescope carriage and position it under the control handle
(1/Fig. 43 / p. 40) is facing towards the operator's side.
• Remove the top carton (2/Fig. 43 / p. 40) with cables from the telescope and place the
contents on the floor. Remove the carton with the telescope cover panels from the pal-
let.
• Remove the wooden frame (3/Fig. 43 / p. 40).
• Remove the cross strut (4/Fig. 43 / p. 40).
NOTE Remove the red adhesive label on the collimator with the
warning note regarding removal of the transport safety
devices in the collimator!
1
1
EH111509-140104-00-02
Fig. 47:
• Evenly raise the telescope and insert it into the transverse bridge.
C • Insert the 3 roller bearings for the lateral guide (1/Fig. 49 / p. 42) into the guide rail from
below (2/Fig. 49 / p. 42).
T • Insert the 4 roller bearings (3/Fig. 49 / p. 42) into the guide profile of the transverse
bridge all the way to stop and tighten the 4 set screws (4/Fig. 49 / p. 42) to 13 Nm.
• Remove the two chain hoists and the eye bolts.
• Remove the cross strut (1/Fig. 48 / p. 42) from the transport frame.
NOTE Remove the threaded rod (4/Fig. 48 / p. 42) and save it for any
later service work.
• Remove the two transport carriages (2/Fig. 48 / p. 42) from the telescope
(3/Fig. 48 / p. 42); to do this, remove the 4 Allen screws.
• Disengage the spring-loaded assembly with stop (1/Fig. 50 / p. 43) or (1/Fig. 51 / p. 43)
with tracking (option) on the telescope carriage.
• Turn out the Allen screw (2/Fig. 50 / p. 43) on the brake assembly approx. 1 cm.
• loosen the set screw (1/Fig. 52 / p. 43) on the middle guide bearing.
Fig. 52:
• Using an Allen wrench (5 mm; (2/Fig. 52 / p. 43)) from below, adjust the eccentric bear-
ing (3/Fig. 52 / p. 43) so that the contact surface on the longitudinal rail is just touched.
2
4
1 6
7
M4 5
370/180 mm
3
M4
11 12
3 9 10 13
EH111509-160204-00-01
Fig. 55:
• Lay out the corrugated hose so it is without twists and secure it at (1,2/Fig. 55 / p. 45)
using two M8x20 Allen screws and lock washers to the two Unistrut nuts that are in the
transverse bridge profile rail.
• Lay the long cables (5/Fig. 55 / p. 45) in the cable channel (6/Fig. 55 / p. 45) to the M4
brake and potentiometer assembly.
• Connect the M4.X1 cable (7/Fig. 55 / p. 45).
• Connect the ground wire (8/Fig. 55 / p. 45).
• The “park position switch” kit included in the shipment is required only if a 3D TOP or
a VERTIX Solitaire is operated in combination with a fluoroscopy unit.
- Lay the rolled up 2-pole cable in the M4 assembly to the S41 switch (Fig. 56 / p. 46)
and connect it to COMMON and NO.
Fig. 56:
• Secure the cables with cable ties.
• Connect the black cable (Fig. 57 / p. 47) to S42, contact 2 (NO) (11/Fig. 55 / p. 45).
Fig. 57:
• Connect the white cable to S43, contact C (COM) (12/Fig. 55 / p. 45).
NOTE Move the potentiometer away from the toothed belt. The
mechanical and electrical adjustments are performed during
startup.
• Clamp all shieldings under the corresponding clamps, see the following illustration.
Fig. 58:
• Adapt the cover panel and lay the cables in the cover panel and secure them so that
moving parts are not hindered and so that no cables can be pinched.
• Unpack the telescope carriage and position it so that the operating handle
(1/Fig. 59 / p. 49) is pointing towards the operator's side.
• Remove the top carton (2/Fig. 59 / p. 49) with the cables from the telescope and place
the contents on the floor. Remove the carton with the telescope cover panels from the
pallet.
• Remove the wooden frame (3/Fig. 59 / p. 49).
• Remove the cross piece (4/Fig. 59 / p. 49).
NOTE All other reinforcing pieces must remain installed for stabil-
ity!
Fig. 61:
• Install the collimator on the tube unit flange as shown in (Fig. 61 / p. 50); when doing
this, press the middle position lever (1/Fig. 61 / p. 50).
NOTE When installing the collimator, do not place any load on the
cables or kink them. Under no circumstances remove other
parts of the transport carriage.
NOTE Remove the red adhesive label on the collimator with the
warning note regarding removal of the transport safety
devices in the collimator!
• Place the telescope carriage under the longitudinal bridge, centered, with the opera-
tor's side facing the front.
• Remove the telescope cover (1/Fig. 62 / p. 51).
- For this, the two screws must be loosened and the cover take off towards the front.
- Retighten the screws.
• Loosen the set screws (1/Fig. 63 / p. 51) for the 4 roller bearings on the telescope car-
riage.
- Push back the roller bearings (2/Fig. 63 / p. 51).
- Pull back the brake assembly in the telescope carriage.
• With two persons, raise the transverse bridge (Fig. 66 / p. 53) up to the telescope car-
riage
C - so that the brake assembly (1/Fig. 66 / p. 53) is at the front (operator's side) of the
unit.
- and the 3 roller bearings for the lateral guide project into the guide rail from below.
T • Insert the 4 roller bearings (2/Fig. 63 / p. 51) into the guide profile of the transverse
bridge all the way to stop and tighten the 4 set screws (1/Fig. 63 / p. 51) to 13 Nm.
• Position the transverse carriage so it is centered between the two assemblies (1,
2/Fig. 66 / p. 53) and secure it against moving with the 2 safety wedges
(2/Fig. 62 / p. 51), left and right of the telescope carriage.
Fig. 66:
Fig. 67:
• Lay out the corrugated hose so it has no twists and attach it at (1, 2/Fig. 67 / p. 54) to
the Unistrut nuts that are in the profile rail of the transverse bridge using two M8x20
Allen screws and lock washers for each.
• Lay the cables (3/Fig. 67 / p. 54) in the cable conduit (4/Fig. 67 / p. 54) to the brake
assembly in the M4.
• Plug in the M4.X1 cable (5/Fig. 67 / p. 54).
• Connect the ground wire (6/Fig. 67 / p. 54).
• Secure the cables with cable ties.
The kit included in the shipment is needed only if a 3D TOP or VERTIX Solitaire is operated
in combination with a fluoroscopy unit (see the appropriate installation instructions).
• Lay the 2-pole cable that is included in the shipment or that is rolled up in the M4
assembly to the S41 switch (7/Fig. 67 / p. 54) and connect it to COMMON and NO.
Fig. 68:
• Set the brake assembly (1/Fig. 68 / p. 55) back to a distance of 115 mm as appropriate
and secure it in place.
Inserting the Transverse Bridge and Telescope Carriage in the Longitudinal Rails0
Fig. 69:
Fig. 70:
• Position the two chain hoists (1/Fig. 70 / p. 56) and the transverse bridge/telescope
carriage so that the two chain hoist hangers are centered between the rails for the
transverse bridge.
- Set the two chain hoist hangers (eye bolts, (1/Fig. 70 / p. 56)) to a distance of 85, ± 1
cm centered to the transverse bridge opening and secure them in place
(Fig. 70 / p. 56).
• Hook on the two chain hoists as shown in (Fig. 69 / p. 56).
• Protect the collimator/tube unit and the control box with blankets or similar padding.
• Place the corrugated hose on the wooden pallet as shown in (Fig. 69 / p. 56).
- The corrugated hose is used to balance the pallet.
Fig. 71:
C • Raise the transverse bridge so that the lateral guide bearings (1/Fig. 72 / p. 58) can be
inserted into the longitudinal rail profile (2/Fig. 72 / p. 58) and the 4 roller bearings
(3/Fig. 72 / p. 58) can be inserted into the profile rails until they stop.
T Tighten the set screws in this position (4/Fig. 72 / p. 58) to 16 Nm.
• Remove the four hex screws (1/Fig. 71 / p. 57) and carefully lower the transport car-
riage.
- Follow with the telescope and corrugated hose until the carriage is again on the floor.
• Remove the two chain hoists and eye bolts.
• Press the two side pieces of the transport carriage apart and move up the telescope.
• Remove the two safety wedges (2/Fig. 62 / p. 51).
Fig. 72:
• Loosen the set screws (5/Fig. 72 / p. 58).
• Using an Allen wrench (5 mm) inserted from below (6/Fig. 72 / p. 58) through the alumi-
num profile, adjust the two eccentric bearings (1/Fig. 72 / p. 58) so that both bearings
are just touching the outside of the longitudinal rail. While doing so, make sure that the
eccentric bearing does not get pushed up.
• Retighten the set screws (5/Fig. 72 / p. 58).
• Tighten one of the 3 screws (1/Fig. 73 / p. 59) so that the collimator can just no longer
be turned.
Fig. 73:
• Hook a spring balance (100 N) to the lever for the rotating flange, see (Fig. 73 / p. 59).
• Loosen this screw again so that the collimator turns when a force of 20 - 30 N is exerted
on the spring balance.
• Adjust one of the two other screws to 40 - 50 N as described above and the third screw
to 60 - 70 N using the spring balance.
• Tighten one of the 3 screws (1/Fig. 73 / p. 59) so that the collimator can just no longer
be turned.
• Loosen this screw again 1/2 turn.
• Repeat this routine for one of the other screws.
• Tighten the third screw so that the collimator can just no longer be turned.
• Retighten the first and second screw 1/2 turn.
• Mount the corrugated hose coming from the ceiling stand on the wall or on the ceiling
per the Project Plan as shown in (Fig. 74 / p. 60); to do this,
- install the mount (1/Fig. 74 / p. 60) on the wall or ceiling;
- attach the corrugated hose with corrugated hose holder (2/Fig. 74 / p. 60) on the
mount;
- place on the cover panel (3/Fig. 74 / p. 60);
- install the cover panel with 2 screws (4/Fig. 74 / p. 60).
Contact
surface, seiling
Contact
surface wall
Fig. 74:
• Lay the cables per the system cabling plan and the cable table to the generator and to
the table.
Fig. 75:
NOTE For cabling in the generator, see also the System Wiring Dia-
gram!
Fig. 76:
* Remove the D54 X58 jumper connector on the backplane in the MULTIX TOP. Push out
jumper 11-12 and install it on the 3D TOP cable connector, D54 X58.11-12.
NOTE For cabling in the generator, see also the System Wiring Dia-
gram!
509-260601-00-01
• Carefully remove the cover (2/Fig. 77 / p. 63) towards the front (cover is secured by riv-
ets).
• Remove the Plexiglas window (crosshair) (3/Fig. 77 / p. 63).
• Insert the KermaX chamber (1/Fig. 78 / p. 63) in the collimator as shown in
(Fig. 78 / p. 63) (cable outlet at the top right) and install it in the collimator using two M2
screws (2/Fig. 78 / p. 63).
• Reinstall the Pleixglas window (3/Fig. 77 / p. 63).
• Press the cover (2/Fig. 77 / p. 63) with the rivets through the Plexiglas window. (factory
adjustment)
• Install the cover with four M3x8 Allen screws (1/Fig. 77 / p. 63).
• Pull the rubber grommet (1/Fig. 79 / p. 64) off the cable and pass the cable completely
through the opening (2/Fig. 79 / p. 64).
2
2
509-260601-00-02
To adjust the KermaX dose area product measuring system, see the instructions
AXB4-210.814.01.01...
Installation Instructions
3D TOP Ceiling Stand
03074973
03074965
03074957
03074486
03071003
03070039
03070021
03070013
© Siemens 1998
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
General Information 0
General Notes 0
Tolerances
General tolerances for linear dimensions per ISP 2768
These tolerances are applicable for all dimensions listed in these instructions as long as no
other value is expressly stated next to the value.
A tolerance of ± 10 % is permitted for torque values.
When checking tightness, use the corresponding torque values for hardness rating 8.8.
A tolerance of ± 10% is permitted for torque values.
Product-specific Remarks 0
Introduction
When the room height dimensions are greater than usual, it is possible to extend the ceiling
stand telescope column by 20 cm.
Required Documents
Required Materials
• Remove the rear telescope carriage cover panel (M4x16 paneling screws).
• Remove the front telescope carriage cover panel (M4x18 paneling screws).
• Remove the front table cover panel (4 paneling screws).
Fig. 1:
• Remove the cover panel (1/Fig. 1 / p. 5), cable holder (2/Fig. 1 / p. 5) and outlet piece
(3/Fig. 1 / p. 5).
• Temporarily reinstall the cable holder (2/Fig. 1 / p. 5) with 2 Allen-head countersunk
screws.
Fig. 2:
• Move the table up to the maximum height.
• Place a work surface on the tabletop to prevent any damage from occurring.
• Lower the support arm until the collimator is down on the work surface.
Fig. 3: Fig. 4:
• Place objects under the support arm and collimator until they are level and stabile.
• Remove the support arm by removing the six M6 Allen screws (1/Fig. 3 / p. 6).
• Lower the table until the support arm guide is accessible.
• Lift the collimator and support arm and move them to the side.
• Mark the position of the adapter plate (1/Fig. 4 / p. 6) to the telescope column.
• Loosen the 6 Allen screws and remove the adapter plate (Fig. 4 / p. 6).
• Remove the scale division disk.
Fig. 5:
• Install the telescope column extension using M6x25 Allen screws and washers.
Hand-tighten the screws and secure them with Loctite 221 (Fig. 5 / p. 7).
- Make sure that the threaded hole for the cover panel (1/Fig. 5 / p. 7) is on the side
facing the operator.
• Slide the cover panel over the flange and secure it in place with the paneling screw.
• Slide the scale division disk (2/Fig. 5 / p. 7) onto the cover and secure it in place with
the adhesive strip.
T • Install the adapter plate (1/Fig. 4 / p. 6), per the mark, using six M6 Allen screws, hard-
ness rating 12.9, and secure it with Loctite 221. Nominal torque 17 Nm.
Three persons will be needed for a brief time for the following step.
• Insert the support arm guide into the telescope tube; when doing this, make sure that
the telescope tube is not moved up.
T • Retighten the 6 Allen screws, hardness rating 8.8 (1/Fig. 3 / p. 6). Nominal torque 10
Nm.
• Unlatch the telescope.
• Readjust the SID.
• Check the light field and the radiation field and, if needed, adjust them.
• Reinstall the cover panels.
Nominal torque values and screw hardness rating values are specified.
3D TOP
AX
Installation Instructions
3D TOP
For
MULTIX TOP
VERTIX Solitaire
SIRESKOP SX
ICONOS R200 © Siemens 2004
03074965
03074957
03074486
03070039
03070021
03070013
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
General Information 0
General Remarks 0
Tolerance Data
General tolerances for linear dimensions per ISO 2768
Limit value for over 3 mm over over over over over over
the nominal to 6 mm 6 mm to 30 mm to 120 mm to 400 mm 1000 mm 2000 mm
range 30 mm 120 mm 400 mm to to to
1000 mm 2000 mm 4000 mm
Admissible tol- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
erance
These tolerances apply for all dimensions listed in these instructions as long as no other
tolerance is expressly listed next to the value.
A tolerance of ± 10 % is permitted for torque values.
When checking tightness, use the corresponding torque values for hardness rating 8.8.
A tolerance of ± 10% is permitted for torque values.
Product-specific Remarks 0
11
Fig. 1: Tools
Pos. 1 Saw
Pos. 2 Carpenter's square
Pos. 3 Keyhole saw
Pos. 4 Electric drill
Pos. 5 Tape measure
Pos. 6 File
Pos. 7 Slide calipers
Pos. 8 Center tap
Pos. 9 Hammer
Pos. 10 Twist drill bits, 3.7 mm / 7 mm
Pos. 11 Tape
Required Time
1 technician / 3 hours
Requirements 2.1
The transverse bridge in the 3D TOP ceiling stand can be shortened as follows:
NOTE For the max. that the transverse bridge may be shortened,
see the table.
The dimension represents the maximum amount that may be
shortened on one side and is referenced to the particular end
of the rail. If necessary, the length of the corrugated hose
must be adapted.
2 1
3
Fig. 2:
• Place the transverse bridge down on the installation horse or on the wooden installa-
tion frames.
• Remove the wall-side or the operator’s-side cover panel (1/Fig. 3 / p. 7).
• Remove the rubber bumpers (4/Fig.3) and cover panel.
1
4
Fig. 3:
7,3 m m
9,8 m
m
9,8 m
m
Fig. 4:
• Reinstall the rubber bumpers and cover panel.
• Shorten the operator’s side in the same way.
cmpl. rewritten.
Installation Instructions
3D-TOP Ceiling Stand
05660613
03074965
03074957
03074486
03070039
03070021
03070013
© Siemens 2005
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
Fig. 2:
Fig. 1:
1. The snap ring is up against the cast part of the roller bearing.
2. The set screws are tightened to the specified torque.
a) Tighten the set screws (4/Fig. 1 / p. 3) to 16 Nm.
b) Tighten the set screws (1/Fig. 2 / p. 3) to 13 Nm.
1. 8 sleeves, 17 mm long
2. 8 sleeves, 22 mm long
Service
Adjustment Instructions
English
Print No.: RXB1-150.071.01.06.02 Doc. Gen. Date: 07.01
Replaces: RXB1-150.071.01.05.02
0-2 Revision
Chapter Page Revision
all all 01
all all 02
all all 03
all all 04
all all 05
all all 06
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service
procedures.
Page
1 _______Requirements/Remarks _________________________________________ 1 - 1
Page
DHA Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 23
Adjusting the R30 Potentiometer for Tube Unit Rotation . . . . . . . . . . . . . .2 - 24
Fine Adjustment of the Angle Display . . . . . . . . . . . . . . . . . . . . . . .2 - 24
Rotation Origin and R31 Potentiometer . . . . . . . . . . . . . . . . . . . . . .2 - 25
Adjusting the Central Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 26
Checking and Adjusting the Central Beam in the Transverse Direction . . . . . .2 - 26
Checking and Adjusting the Central Beam in the Longitudinal Direction . . . . . .2 - 27
Adjusting the Collimator / Focus-near Plates . . . . . . . . . . . . . . . . . . . .2 - 28
Adjusting the Collimator with the Rotation Flange . . . . . . . . . . . . . . . . .2 - 29
Adjusting the Collimator without the Rotation Flange. . . . . . . . . . . . . . . .2 - 29
Adjusting the Middle Position of the Rotation Flange . . . . . . . . . . . . . . . .2 - 29
Adjusting the Time Switch for the Collimator Light Localizer . . . . . . . . . . . .2 - 30
Changing the Format Size (for ACSS only). . . . . . . . . . . . . . . . . . . . .2 - 30
Programming the Collimator Display (for ACSS only) . . . . . . . . . . . . . . .2 - 30
Checking and Adjusting the Radiation Field to the Light Field . . . . . . . . . . .2 - 31
Checking and Adjusting Format Collimation by Hand . . . . . . . . . . . . . . .2 - 31
Checking the Lamp Voltage in the Collimator . . . . . . . . . . . . . . . . . . . . .2 - 33
Adjusting the Laser Light Localizer . . . . . . . . . . . . . . . . . . . . . . . . .2 - 36
Adjusting the Tomo Drive (with the Tomo Version only) . . . . . . . . . . . . . . . .2 - 37
Page
Setting a Customer-specific Table Lift Stop Position . . . . . . . . . . . . . . . . . 3 - 16
Setting a Customer-specific Table Lift Stop Position . . . . . . . . . . . . . . . . . 3 - 17
Tomo Device (for Versions with Tomo only) . . . . . . . . . . . . . . . . . . . . . . 3 - 18
Adjustment of the Tomo Device . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 18
Adjustment of the Catapult Bucky Center . . . . . . . . . . . . . . . . . . . . . 3 - 18
Adjustment of Stand - Center of Table . . . . . . . . . . . . . . . . . . . . . . 3 - 18
Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19
Brief Description of the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19
Description of the Tomo Test Block . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 20
Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 23
Accuracy of the Tomo Height Display . . . . . . . . . . . . . . . . . . . . . . . 3 - 23
Adjustment of the Tomo Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 23
Programming in the Service PC beginning with SSW VB01A . . . . . . . . . . . 3 - 23
Optical Resolution Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24
Tomo Figure and Even Movement of the Tomo Device . . . . . . . . . . . . . . 3 - 24
Overall Evaluation of the Tomo Device . . . . . . . . . . . . . . . . . . . . . . . . 3 - 25
Form and Movement of the Tomo Figure . . . . . . . . . . . . . . . . . . . . . 3 - 25
Evenness of Blurring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 26
Tomo Symmetry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 27
Adjusting the Tomo Height Light Localizer (Option with Tomo Versions) . . . . . . . 3 - 28
Manufacturer’s Note 1
Safety Information 1
When carrying out the work steps and checks, the product-specific safety information
contained in this document, as well as the general safety information must be observed.
Tolerances 1
These tolerances ally for dimensions listed in these instructions, as long as no other toler-
ance is expressly listed after the value.
When checking threaded connections, use the corresponding torque values for hardness
rating 8.8.
A tolerance of ± 10% is admissible for torque values.
NOTICE All tools, test equipment and aids, with the exception of the "stan-
dard installation tool kit" are listed and specified in the Service
Tools Catalogue.
Text Emphasis 1
WARNING All texts labeled with “WARNING” are intended to call attention to
potential risk to health or life.
Abbreviations Used 1
Many adjustments are performed using the SSW. A help text is available for the individual
input masks. Explanations about the individual adjustment steps are listed in the help
texts.
Select Help text: “F1” key
Quit Help text: “Esc” key
The terms ”length” and ”width” used, as well as insertion of cassettes should be under-
stood as illustrated in the sketch:
Length
Tabletop
24 cm x 30 cm cassette
*1
Width
30 cm x 24 cm cassette
Patient
*1 This digit always
indicates the width!
This system is comprised of the 3D TOP manual, central unit and a VERTIX PRO or
VERTIX TOP components.
Special Symbols 1
3 1
Fig. 1
• Slightly loosen the set screws (3/Fig. 1) for the roller bearings.
• Adjust the height guide bearing (1/Fig. 1) using the threaded rod (2/Fig. 1).
• Counter the threaded rod (2/Fig. 1).
• It must be just possible to still turn the height guide bearing (1/Fig. 1) by hand over the
entire movement path.
• Tighten the set screw (3/Fig. 1) to a torque of 20 Nm.
• Adjust the other 3 height guide bearings in the same way.
1 2
2
Fig. 2 Fig. 3
1 2
1
3 4 5
Fig. 4 Fig. 5
Longitudinal Carriage 2
NOTICE The single slot (4/Fig. 5) in the template is used to adjust the table
transverse direction, the double slot (5/Fig. 5) is used to adjust
the table longitudinal direction.
The opening (3/Fig. 5) is placed over the roller bearings of the
telescope and of the transverse bridge (adjustment of the middle
position).
2 1 2
1
Fig. 6 Fig. 7
• Place the template (1/Fig. 6) at a right angle over the roller bearing (user side, left) of the
telescope (2/Fig. 6).
• Use a pencil to make a mark on the rail (see Fig. 6).
• Move the telescope approx. 1 m to the side.
• Position the template so that the single slot (1/Fig.7) is lined up with the mark as shown in
Fig. 7 and push the stop detent (2/Fig. 7) up against the template as shown in Fig. 7.
• Secure the stop detent in place with the two Allen-head set screws.
Torque: 10 Nm
• Remove the template.
• Move the telescope into the stop detent, press the key.
• Switch on the light localizer in the collimator.
• The light localizer must line up with the center mark on the tabletop.
X1
1 2 2 10
1 9
1 8 X71
ON
OFF X70
S4
V171
V55
3 V54
V56
Fig. 8 Fig. 9
• Loosen the 4 Allen screws on the brake assembly (1,3 /Fig. 8) (front longitudinal rail).
• Adjustment of the longitudinal brake is carried out using the SSW. To do this, select the
following routine per the SSW:
- Menu: Adjustment, Calibration
- Function groups: Stand
- Adjustments: Releasing the Stand Brakes
- Brake: Longitudinal
• Insert the template (2/Fig. 8) between the brake and the rail.
• Press the brake by hand in the direction of the arrow (arrow/Fig. 8) up against the
template until the magnet audibly pulls in.When doing this, make sure the mounting plate
for the brake assembly is pulled in evenly (may not twist) and both brake linings are flat
and even against the rail.
Fig. 10 Fig. 11
• Pre-tension the brake assembly using the tensioning aid (1/Fig. 10) as shown in
Fig. 10; when doing this, make sure that a short-circuit does not occur on the soldering
terminal (1/Fig. 11) and that no wires get damaged.
- Pre-tension the brake assembly only so far that the feeler gauge can be removed
again.
• In this position, secure the brake assembly with the 4 Allen screws (1,3/Fig. 8). When
doing this, first tighten the two mounting screws (1/Fig. 8) and then the screws
(3/Fig. 8).
A torque of 10 Nm applies for all screws.
• Remove the tensioning aid and adjustment gauge, then deactivate the brake assembly.
• Conclude the adjustment of the longitudinal brake in the SSW (Cancel).
• On the D13 board (ceiling stand) set the S4.8 Dip switch (1/Fig. 9) to the up position.
➪ LED v51 goes on.
• Insert the template (2/Fig. 8) between the brake and the rail.
• Push the brake by hand in the direction of the arrow (Fig. 8) up against the template until
the magnet audibly pulls in.
• When doing this, make sure the mounting plate for the brake assembly is pulled in evenly
(may not twist) and both brake linings are flat and even against the rail.
• Pre-tension the brake assembly using the tensioning aid (1/Fig. 10) as shown in
Fig. 10; when doing this, make sure that a short-circuit does not occur on the soldering
terminal (1/Fig. 11) and that no wires get damaged.
- Pre-tension the brake assembly only so far that the feeler gauge can be removed
again.
• In this position, secure the brake assembly in position by tightening the 4 Allen screws
(1,3/Fig. 8). When doing this, first tighten the two mounting screws (1/Fig. 8) and then the
screws (3/Fig. 8).
A torque of 10 Nm applies for all screws.
• Remove the tensioning aid and feeler gauge, then deactivate the brake assembly.
• Set the S4.8 Dip switch on the D13 back to the down position.
1
1
2
Fig. 12 Fig. 13
• Loosen the 4 Allen screws on the brake assembly (1, 2/Fig. 12).
• Adjustment of the longitudinal brake is performed using the SSW. To do this, select the
following routine per the SSW:
- Menu: Adjustment, Calibration
- Function groups: Stand
- Adjustments: Release the stand brakes
- Brake: Transverse
• Insert the template (1/Fig. 13) between the brake and rail.
• Push the brake by hand in the direction of the arrow (Fig. 12) up against the template
until the magnet audibly pulls in.
• When doing this, make sure the mounting plate for the brake assembly is pulled in evenly
(may not twist) and both brake linings are flat and even against the rail.
• In this position, secure the brake assembly in place by tightening the 4 Allen screws
(1, 2/Fig. 12).
When doing this, first tighten the two outside mounting screws (1/Fig. 12) and then the
screws (2/Fig. 12).
A torque of 10 Nm applies for all screws.
• Remove the template and move the telescope away.
• Conclude the adjustment of the transverse brakes in the SSW (Cancel).
X1
2 10
1 9
1 8 X71
ON
OFF X70
S4
V171
V55
V54
V56
Fig. 14
• On the D13 board (ceiling stand) set the S4.7 Dip switch (1/Fig. 14) to the up position.
➪ LED v53 goes on.
• Insert the template (1/Fig. 13) between the brake and rail.
• Push the brake by hand in the direction of the arrow (arrow /Fig. 12) against the template
until the magnet audibly pulls in.
• When doing this, make sure the mounting plate for the brake assembly is pulled in evenly
(may not twist) and both brake linings are flat and even against the rail.
• In this position, secure the brake assembly in position by tightening the 4 Allen screws (1,
2/Fig. 12). When doing this, first tighten the two outside mounting screws (1/Fig. 12) and
then the screws (2/Fig. 12).
A torque of 10 Nm applies for all screws.
• Remove the adjustment strip and move the transverse bridge away.
• Set the S4.7 Dip switch on the D13 back to the down position.
Fig. 15 Fig. 16
• Check the braking force with a spring balance; to do this, hook the spring balance onto
the telescope as shown in Fig. 15 / Fig. 16.
- The measured values should be between 90 N and 120 N.
• If the measured value is below 90 N, repeat the adjustment of the brakes.
- In this instance, the distance between brake and rail is too large or the brake linings are
not flat against the rail. When readjusting, press the brake harder and more evenly
against the adjustment strip.
• Check all extreme positions and if there is any jamming a this point on the rail, readjust
the brakes.
3
2
Fig. 17
NOTICE The screws (7/Fig. 15) are coated with enamel. If the screws are
replaced or readjusted, coat them again with enamel.
4
2
Fig. 18
NOTICE The switch block has been preinstalled and adjusted at the fac-
tory, the screws are recognizable by the securing enamel.
If the brake assemblies are installed in the transverse bridge and
telescope carriage, the function of the microswitches must be
rechecked and, if needed, readjusted.
• If the two switches, S1 and S2, in the brake assembly actuate when installed (despite the
pre-adjustment, not secure), recognizable because it is difficult to find the stop position,
the entire switch block must be adjusted directly on the stop detent. To do this, proceed
as follows:
- Slightly loosen the two mounting screws (4/Fig. 18) using the special Allen wrench
included in the shipment through the two holes in the transverse strut of the transverse
bridge or through the opening in the telescope carriage and move the entire switch
block so that the two switch levers of the microswitches are actuated by switch strike
plate of the stop detent.
Center of
table
Center of
table
Fig. 19
Definitions 2
• Install the switch strike plate (1/Fig. 19) for the S42 head-end safety limit switch on the
longitudinal rail as shown in Fig. 19. Torque: 2 Nm
• Install the switch strike plate (2/Fig. 19) for the S43 foot-end safety limit switch on the
longitudinal rail as shown in Fig. 19. Torque: 2 Nm
• Check the function of the switches by move into strike plates. Both switches must
positively actuate in the particular position and may not scrape at any place along the
movement path of the transverse bridge. If needed, the position of the switch mount can
be corrected inside the mounting screws on the transverse bridge.
1
1
4
4
3 3
2
5
5
Fig. 20 Fig. 21
• Move the telescope forward until the it is up against the operator’s side stop.
• Reinstall the R15 potentiometer (1/Fig. 21):
- Remove the snap ring (2/Fig. 21) from the shaft;
- Place the potentiometer on the shaft;
- Place the snap ring back on the shaft.
Fig. 22 Fig. 23
• Adjustment of the R15 transverse potentiometer (1/Fig. 21) is carried out with the service
software. Select the following routine per the SSW:
- Adjustments: Calibration
- Function groups: Stand
- Adjustments: Adjustment of the stand transverse potentiometer
- Carry out the adjustment of the transverse potentiometer per the SSW.
M1 Telescope Carriage 2
CAUTION If the potentiometer R10 is defected, the vertical ACSS sensor has
to be replaced as a complete unit. To do this, the SID sensor cable
has to be disengaged in the telescope.
Adjustment of the R10 is not necessary since the ACSS vertical
sensor comes as a spare part with the potentiometer already
adjusted.
Zero Adjustment
• Move the telescope down slightly from the top stop until the value is within the tolerance
(+/-2); then a signal sounds on the SPC.
• Verify the value ok.
NOTICE After replacing the component, the reference SID must be repro-
grammed.
Zero Adjustment
• Move the telescope all the way up against the top mechanical stop.
• Loosen the two set screws on the grabber block for the shaft.
• Loosen the absolute value sensor.
• Turn the shaft of the absolute value sensor using an open-end (9 mm) until a value that is
within tolerance (+/- 100) is obtained, then a signal sounds on the SPC.
• Verify the value with ok and tighten the two set screws.
• As a check, move the telescope down to the stop.
- If the adjustment of SG10 is correct, a value of approx. 7500, +/-100 is displayed.
- Display of the value for the SG10 (because of higher accuracy) is with four places.
NOTICE After replacing the component, the reference SID must be repro-
grammed.
The Y13 lift brake (1/Fig. 22) must drop approx. 1, ± 0.2 mm when the brake is released.
Adjustment is made using the plastic screw (2/Fig. 22).
• Adjust the Y13 lift brake (1/Fig. 22):
- Loosen the counter nut (3/Fig. 22)
- Turn the plastic screw (2/Fig. 22) all the way in.
- Turn back the plastic screw (2/Fig. 22) approx. 1.5 turns and counter it.
• Check the function of the Y13 lift brake (1/Fig. 22).
All cover panels and any options must be installed on the support arm to adjust the weight
compensation.
• Adjust the spring force by turning the worm gear (1/Fig. 23); when doing so, take note of
the + / - marks:
- Worm gear (1/Fig. 23) turned in + direction ➪ spring force increased
- Worm gear (1/Fig. 23) turned in - direction ➪ spring force reduced
Fig. 24
WARNING When replacing the extension spring, do not open the spring car-
tridge!
• Check to make sure that the front of the individual telescope sections are even and
parallel to each other when the telescope is compressed (see magnified view/Fig. 24);
(magnified view is simplified and does not include the support arm).
• If necessary, adjust the 3 telescope elements with 1 Allen screw for each (1/Fig. 24)
(Allen wrench, 2/Fig. 24).
• Check the telescope for easy movement and for any scraping noises.
• Insert any cassette (e.g. 43 cm x 35 cm) into the catapult Bucky and do not completely
insert the cassette tray.
• Using the tape measure in the collimator, adjust the reference SID to the top surface of
the cassette per the service software (see Fig. 25). To do this, select the following routine
per the SSW:
- Adjustment - Calibration
- Function groups: Stand
- Adjustments: Adjustment of Reference SID
- Carry out the adjustment of the reference SID per the SSW; when doing so,
acknowledge the 1st mask with “ok”.
• Completely insert the cassette tray -> the SID set is displayed.
Measuring edge
for tape measure
Fig. 25
1
1
2
Fig. 26 Fig. 27
NOTICE Position the tube unit for the following two SID adjustments so
that "whole" cm values can be read on the tape measure because
the display (1/Fig. 26) only displays whole cm steps.
• Select the MULTIX workstation at the generator and move the table into the middle
position.
• Insert a 35 cm x 43 cm cassette into the cassette Bucky and do not move the cassette
Bucky all the way in.
• Position the tube unit just above the tabletop as shown in Fig. 26.
• Using the tape measure in the collimator, measure the distance to the top surface of the
cassette and make a note of the value (see also Fig. 25).
• Remove the cover panel (1/Fig. 27) on the command arm.
• Adjust the offset potentiometer (R1) through the top opening (2/Fig. 27) so that the SID
value noted appears in the display.
• Move the tube unit all the way up.
• Using the tape measure in the collimator, measure the distance to the top surface of the
cassette and make a note of the value.
• Adjust the gain potentiometer (steepness, R2) through the bottom opening (3/Fig. 27) so
that the SID value noted appears in the display.
• Check the adjustment at both SID values.
- If there is a difference of ≥ 1 cm, repeat the adjustment.
NOTICE The SID display is active only in the middle height position in the
manual system.
2 2
2 1
2 2
Fig. 28 Fig. 29
• Adjust an air gap of 0.3, ± 0.1mm on the rotation brake (1/Fig. 28) using a spacer gauge:
- Remove the cover panel on the support arm.
- Rotate the tube unit so that the Allen-head set screws (2/Fig. 28) are accessible.
- Loosen the Allen-head set screws approx. 1 turn, adjust the air gap.
- Check this adjustment at the other two openings of the air gap; if needed, make a
correction (parallelism).
- Retighten the Allen-head set screws.
- Check the air gap of 0.3, ± 0.1 mm at all 3 accessible openings.
• Check the position of the support arm by placing a spirit level on the support arm housing
in the longitudinal and transverse directions.
• To make a correction, slightly loosen the mounting screws (1/Fig. 29).
• Adjust the support arm position using the two tension screws (with the counternut) (2/
Fig. 29) so that the position of the support arm is changed.
• Retighten the mounting screws and check the correction with the spirit level.
• To obtain exact adjustment in both directions, the steps may have to be repeated several
times.
• Remove the mounting screws, one at a time, apply Loctite 221 and retighten them to a
torque of 10 Nm.
Fig. 30
DVA Stop 2
• Remove the cover panel, cable holder (1/Fig. 31) and outlet piece.
• Temporarily reinstall the cable holder (1/Fig. 30) using 2 countersunk Allen-head screws.
• Loosen the eccentric using a 4 mm Allen wrench (1/Fig. 30).
• Change the position of the stop accordingly using a 17 mm open-end wrench. When
doing so, press and hold the brake key.
• After the adjustment has been completed, secure the position by tightening the
eccentric.
• Move into the position several times from both directions and check the result of the
adjustment.
• If necessary, repeat the adjustment.
Fig. 31
DHA Stop 2
• Remove the cover panel, cable holder (1/Fig. 31) and outlet piece.
• Temporarily reinstall the cable holder (1/Fig. 31) using 2 countersunk Allen-head screws.
• Place a spirit level on the high voltage connectors.
• Loosen the eccentric (2/Fig. 31) (4 mm Allen wrench).
• Turn the eccentric stud with an open-end wrench (17 mm) so that the tube unit is
horizontal (to do this, release the brake at the keyboard).
• Retighten the eccentric (4 mm Allen wrench).
• After the adjustment has been completed, move into the stop position from both
directions and check the position in the stop position.
• Position the tube unit vertically to the min. SID and switch on the light localizer.
• Mark the light field (collimator centering cross) in the transverse direction.
• Move the tube unit into the max. SID.
• The drift measured my not exceed 5 mm. If necessary, repeat the adjustment.
• Reinstall the cover panels, the outlet piece and the cable holder by following the above
directions in the reverse order.
1 2
Fig. 32 Fig. 33
• Remove the cover panel, cable holder and outlet piece on the support arm housing.
• Temporarily reinstall the cable holder using 2 Allen-head countersunk screws.
• Move the support arm into the 0o position (DVA).
• Select the following routine in the SSW:
- Adjustment – Calibration
- Function groups: Stand
- Adjustments: Tube rotation potentiometer
• The display of the reference value must be 0, ± 2.
• Loosen the set screws (2) on the R30 pinion gear (1/Fig. 32) and turn the potentiometer
shaft at the disk until the zero adjustment is reached with a tolerance of ± 2.
• When the value is within the tolerance, a signal sounds at the SPC.
• Resecure the potentiometer shaft with the screw.
• Check the result of the adjustment by moving into the 0o position several times. If
needed, repeat the adjustments.
• Pivot the tube unit into the 90° left position and the 90° right position and check the angle
display in the control panel display.
• If the display is not symmetric (e.g. 89° and 91°) the display can be readjusted by turning
the R30 potentiometer to the particular direction.
• Check the display in the opposite direction and, if needed, repeat the adjustment.
• The rotation brake must be in the reference position. For this, rotate the tube unit in the
uncontrolled mode so that the cable outlet (2/Fig. 33) is on the rotation brake (brake
assembly) on the bottom, in the middle of the marked position.
• Check the setting of the R31 potentiometer and, if needed, correct it.
• To do this, select the following routine per the SSW:
- Adjustment – Calibration
- Function groups: Stand
- Adjustments: Rotation Origin Potentiometer
• The SSW display value must be 0, ± 2.
• If needed, loosen the set screws on the pinion gear (drive side) and turn the pinion
(potentiometer shaft) until the zero adjustment is reached with a tolerance of ± 2.
• When the value is within tolerance, a signal sounds from the SPC.
• Resecure the pinion gear on the drive with the screw.
1
1
Fig. 34 Fig. 35
1 3
1
2
4 3 2
Fig. 36 Fig. 37
1 3
2 3
Fig. 38
To adjust the focus-near plates, use the template that is included in the shipment.
(The point (see 2/Fig. 38) on the template is only 2 mm wide.)
• Check the position of the plates using the adjustment gauge that is used with the
template (see 1/Fig. 38).
• To do this, place on the adjustment gauge and position it against the side flange.
• Completely close the plates.
• The focus-near plates ( 3/ Fig. 38) must be touching the point (see 2/ Fig. 38).
• If necessary, adjust the plates by bending them. When doing this, it is absolutely
necessary to secure the plate guide to prevent damaging the drive.
When the plates are completely opened, the focus-near plates are not symmetrically flat
against the sides of the adjustment gauge.
3
2
Fig. 39 Fig. 40
• If needed, the automatic format collimation can be made smaller for ACSS mode.
• To do this, select the following routine per the SSW:
- Menu: Adjustment - Calibration
- Function groups: Collimator
- Adjustments: Adjustment of the collimator correction values
Program the collimator for the type of cassettes and the SID displays used on site for the
units “cm” or “inch”.
• To do this, select the following routine per the SSW:
- Function groups
- Collimator
- Adjustment of the display
For additional options, see the screens and Help text for the collimator SSW begin-
ning with VB01A.
Length
Light field
Marker
Side marker
Fig. 41
Y1
Film
Light field
X2 X1
Radiation field
Y2
Fig. 42
1 2
2
Fig. 43
Carrying Out the Correction of the Light Field, only in an Emergency Situation:
• Remove the cover on the lamp in the collimator.
• Adjust the light field in the X and Y axes:
- Loosen the 2 Allen screws (1/Fig. 43) approx. 1/2 turn.
- Adjust the light field using the 2 hex screws (2/Fig. 43).
1 2 3
Fig. 44
• In Fig. 44, the collimators that are used with the MULTIX PRO / TOP system are shown.
- 1. Collimator 04 68 215 G052G (ACSS)
- 2. Collimator 04 68 207 G052G (manual)
- 3. Collimator RM 70 06 625 GH001 (manual)
Checking the Lamp Voltage for Collimator Model G052G
(1 and 2/Fig. 44)
• The light localizer lamp in the G052G collimator (1 and 2 Fig. 44), beginning with Serial
No. 3001, can be controlled in the controlled or uncontrolled mode beginning with
introduction of the new power supply in the MULTIX table / VERTIX Solitaire.
Programming is performed using the S1.4 switch in the G052G collimator!
- Controlled mode = voltage stabilizer (S1.4 = ON)
- Uncontrolled mode = direct power supply from the transformer (S1.4 = OFF)
NOTICE To increase the operating life of the light localizer lamp, if possi-
ble, it should be operated in the uncontrolled mode.
Prerequisites for operation of the G052G collimator in uncon-
trolled mode:
1. At the T1 M8 transformer, the four additional taps for uncon-
trolled operation of the collimator must be present:
35, 36, 37, 38 see (1/Fig. 46)
The tap 16 = 34 Volt may be used only for the controlled mode!!!
2. Set the S1.4 switch in the collimator to OFF
(voltage regulator off).
Measure the lamp voltage 23.5 V,+/- 0.5 directly at the lamp base.
Fig. 45 Fig. 46
• Check for correct connection of the collimator to M8.T1.X3 for MULTIX (1/Fig. 46) or
M9.T1.X1 for VERTIX Solitaire:
- MULTIX PRO M8.X3.35 = 26 Volt (AC) factory setting)
- Reserve M8.X3.36 = 27 Volt (AC)
- MULTIX TOP M8.X3.37 = 29 Volt (AC) factory setting
- Reserve M8.X3.38 = 30 Volt (AC)
- VERTIX SOLITAIRE M9.T1.X1.12 = 29 Volt (AC) factory setting
- Reserve M9.T1.X1.11 = 27 Volt (AC) or X1.13 = 32 Volt (AC)
• Remove the cover over the light localizer lamp.
• Switch on the collimator light localizer and measure the voltage (23.5 Volt) directly at the
lamp base (1/Fig. 45).
NOTICE With line power voltages of 400/440/480 Volt, the lamp voltage
should be as close as possible to 23.5, +/- 0.5 Volt. The tap on
M8.X3 should be selected so that the required value is as close as
possible.
The upper limit of 24 Volt may not be exceeded under any circum-
stances.
Fig. 47 Fig. 48
• Check for correct connection of the collimator to transformer M8.T1.X3 for the Multix (1/
Fig. 46) or M9.T1.X1 for the Vertix Solitaire:
- MULTIX PRO M8X3.35 = 26 Volt (AC) factory setting
- Reserve M8X3.36 = 27 Volt (AC)
- MULTIX TOP M8X3.37 = 29 Volt (AC) factory setting
- Reserve M8X3.38 = 30 Volt (AC)
- VERTIX SOLITAIRE M9.T1.X1.12 = 29 Volt (AC) factory setting
- Reserve M9.T1.X1.11 = 27 Volt (AC) or X1.13 = 32 Volt (AC)
• Switch on the collimator light localizer and measure the voltage (23.5 Volt) directly at the
lamp base (1/Fig. 48).
NOTICE With line voltages of 400/440/480 Volt, the lamp voltage should be
as close as possible to 23.5, +/- 0.5 Volt. Select the tap at M8.X3 so
that the required value is as close as possible.
The upper limit of 24 Volt may not be exceeded under any circum-
stances.
2
1
4 3
Fig. 49
• For adjustment of the laser light localizer, first turn the Allen screw (1/Fig. 49) only slightly
(rotation point) then loosen the Allen screw (2/Fig. 49); it will then be possible to adjust
the laser light localizer in the lateral direction to the table or vertically to the VERTIX.
• If the laser light localizer is not straight, the Allen screw (3/Fig. 49) must be loosened
slightly and the laser (4/Fig. 49) turned accordingly.
6 1
7
8 4
0+
0,1
mm
10
3
9 5 2
ca. 5mm
10
3
Fig. 50
• Adjust the spacing between the tomo drive and the pinion rack in the longitudinal rail:
- Loosen the 2 Allen screws (1/Fig. 50) approx. 2 turns.
- By changing the position of the tomo drive, adjust the spacing between the pinion rack
(2/Fig. 50) and the pinion gear (3/Fig. 50) to approx. 5 mm.
- Tighten the 2 Allen screws (1/Fig. 50).
• Check the spacing of 5 mm at the 5 mounting points for the pinion rack.
- If necessary, adjust the spacing by changing the position of the pinion rack;
to do this, loosen the 2 Allen screws (4/Fig. 50) holding the pinion rack in position.
• Loosen the 2 Allen screws (1/Fig. 50) again.
• Manually pivot the (3/Fig. 50) pinion gear towards the pinion rack until the stop latches
(6/Fig. 50) can be completely inserted. To do this, press up on the switch plate
(10/Fig. 50).
• While it is in this position, insert the pinion gear into the pinion rack. As as spacer
between the pinion gear and the pinion rack, insert a paper strip of 0.1, ± 0.1 mm.
• Tighten the mounting screws (1/Fig. 50) and remove the paper strips.
• Secure the mounting screws (4 and 11/Fig. 50) with Loctite.
• Adjust the stop (5/Fig. 50) for the pivot range of the pinion gear:
- Adjust the stop (5/Fig. 50) so that the spacing between the stop latch (6/Fig. 50) and
the pivot plate (7/Fig. 50) is ≤ 0.1 mm.
• Adjust the S11 switch (8/Fig. 50) so that it positively actuates when the pinion gear is
engaged in position. If necessary, adjust it by changing the position of the S11 switch
(8/Fig. 50).
• Adjust the S12 switch (9/Fig. 50) so that it positively switches when the pinion is swung
into and latched in position (3/Fig. 50). If necessary, adjust by bending the switch strike
plate (10/Fig. 50).
Maintenance Instructions
3D-TOP Ceiling Stand
Components
© Siemens 2003
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
0 Table of Contents
1 _______ Prerequisites / Notes _____________________________________________ 4
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product-specific Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table of Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Special Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Inspection and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.1 Requirements
NOTE During maintenance on the product, the work steps in the
certificate must be documented accordingly.
Maintenance is divided into chapters (as a rule, max. 6 hours
for components). Since there can be the same component
more than one in a customer system, the component check-
points in the certificate are listed accordingly. Each compo-
nent must then be entered with the Part Number and Serial
Number. There are also "options" in the customer system.
The options must be check marked accordingly in the certif-
icate.
With parts that must be replaced periodically (battery/steel
cables...), the startup date or the last replacement date must
be entered to ensure the ability to track the dates. As a rule,
the date can be found in the User Handbook (Handover Pro-
tocol / old Maintenance Certificate).
Required Documents
• Maintenance Protocol
• See also the individual chapters.
1.2 Notes
Limit value for over 3 mm over 6 mm over over over over over
the nominal to 6 mm to 30 mm 30 mm to 120 mm to 400 mm to 1000 mm 2000 mm
range 120 mm 400 mm 1000 mm to to
2000 mm 4000 mm
Adm. toler- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
ance
Screw material
Nominal thread
diameter Brass
Iron/steel per DIN 267
CuZn alloy
Hardness rating 4.6 4.8 5.8 8.8 10.9 12.9
M3 0,5 0,67 0,83 1,3 1,9 2,2 0,62
M 3.5 0,76 1,0 1,3 2,0 2,8 3,4 0,95
M4 1,1 1,5 1,9 3,0 4,2 5,1 1,4
M5 2,2 3,0 3,7 6,0 8,4 10,1 2,8
M6 3,8 5,1 6,4 10,2 14,4 17,3 4,8
M8 9,5 12,6 15,8 25,3 35,6 42,7 11,9
M 10 18,7 24,8 31,1 49,8 70,0 84,0 23,3
M 12 32,9 43,8 54,8 87,6 123,3 147,9 41,1
If no other information is provided, use the corresponding torque values for hardness rating
8.8 when checking torque values!
A tolerance of ± 10% is permitted for torque values.
Abbrevia- Explanation
tion
SI Safety Inspection
SIE Electrical Safety
SIM Mechanical Safety
PM Preventive Maintenance
PMP Periodic Preventive Maintenance
PMA Maintenance, Preventive Adjustments
PMF Preventive Check of Operating Values and of Functions
Q System Quality, Image Quality
QIQ Image Quality
QSQ System Quality
SW Software Maintenance
CSE Customer Service Engineer
IVK Installed Volume Component
MU Maintenance Unit
ROI Region of interest
• Hakapur cleaning concentrate (500 g), cleaning agent for plastic, 96 60 648 RH999
glass and enameled parts
• WD40 contact spray (spray bottle, 400 g), cleaning agent and rust 28 70 061
protection for rails
• Alcohol n.a.
• Lint-free cleaning cloths n.a.
• Brush to remove dust n.a.
PM Cleaning
• Remove collected dust inside of the particular components.
• Remove soiling that is not accessible to the customer's cleaning personnel during main-
tenance work.
Aids
• WD40 contact spray (spray bottle, 400 g), cleaning agent and rust 28 70 061
protection for rails
• Longtime PD2 (20 g tube) for bearing cages, open ball bearings, 34 91 271
pinion gears ...
• Longtime PD2 (1 kg can) for bearing cages, open ball bearings, 73 95 445
pinion gears ...
• Viscogen KL 300 (50 ml tube) for steel cables and chains 72 79 107
5 4
2
NOTE For the screws that are not accessible because of the pinion
rack, the “torque wrench attachement, 5660852” absolutely
must be used. Otherwise, the screw heads can be damaged.
NOTE This check is required only during the 1st maintenance. The
documentation applies as proof of securing with Loctite! The
the pinion rack mount should be secured with Loctite when
installed the first time. In this case, NO check is required. For
the check, remove one screw to determine whether LOCTITE
has been used; then reinsert the screw with LOCTITE. If LOC-
TITE was not used, apply LOCTITE to all screws on the pinion
rack.
T • Check the switch strike plate clamping screws (6/Fig. 1 / p. 13) for the S42/43 safety
limit switches (M4 Allen screw) for tightness.
• End stops and rubber bumpers (4/Fig. 1 / p. 13).
T • Check the M6 set screws (5/Fig. 1 / p. 13) in the longitudinal and transverse stop
detents for tightness. 10 Nm
SIM Check to ensure the roller bearing on the transverse carriage is secured.
The roller bearings are secured at least with mounting screws that are torqued and in
newer units, are also secured with spacer sleeves.
• If sleeves are placed over the roller bearing shafts, the torque no longer needs to be
checked.
- The sleeves were installed during the AX004/06/S update, during installation or dur-
ing previous maintenance.
T • Check the M8 set screws (1/Fig. 2 / p. 14) to secure the roller bearings. 16 Nm
- Required only if no sleeves have been installed.
- If needed, install the Update Kit, Part No. 87 73 681, Split Collars for Rollers (also
install the sleeves).
Fig. 2: Mount
2 3
SIE Check the S42/S43 safety limit switches (only with the tomo option).
• Check the function of the safety limit switches.
Fig. 5:
• Select tomo.
• Move into the S42/S43 switches
- The switches must positively actuate.
- The safety breaker audibly deenergizes and the red lamp on the left side of the table
(safety circuit) must go on.
Tomo Drive
Fig. 6:
• Check the spacing of the pinion gear to the pinion rack (per the Adjustment Instruc-
tions).
• Check the function of the lift magnets.
SIM Check to ensure the roller bearing on the telescope carriage is secured.
Fig. 9:
• Cover the tube unit and support arm with a cloth because when the brake is removed,
black brake dust will fall down.
• Remove the brake cover; three Allen screws (arrows/(Fig. 9 / p. 19)).
- The brake will still hold.
• Hold a cloth under the brake and release the brake by pressing the button (blue).
- The brake can now be pulled off carefully (dust).
- Wipe off the brake thoroughly with cloth.
• Now stuff the cloth into the brake shaft.
- Do not insert the ends of the cloth into the brake disk holes.
• Slowly move telescope lift at least 3-5 times up and down.
- Lift should be at least 1 m.
- When this is done, the brake disk is turned and cleaned.
• Reinstall the brake.
• Remove the cover cloths.
• Check the brake function.
1 1
• The Y13 or Y17-19 lift brake (1/Fig. 10 / p. 20) must release when the brake button is
pressed and audibly engage when the button is released.
• Check the tracking function of the M16 lift motor and the Y16 coupling
(2/Fig. 11 / p. 20).
• Readjust the weight compensation using a wrench with the 17 mm attachment at the
adjustment screw (1/Fig. 12 / p. 20) on the telescope. When doing this, take note of the
arrow on the cast housing for the spring loaded mechanism, as well as the rotation
direction ± of the gear.
• Check whether rattling or other unusual noises can be heard during movement around
the vertical axis (Fig. 15 / p. 22). If needed, lubricate the bearing at (1/Fig. 15 / p. 22):
- To do this, release the tension on the bearing lever (2/Fig. 15 / p. 22), i.e. press the
spring (3/Fig. 15 / p. 22) together with pliers or a vice grip.
- Remove the countersunk screw (1/Fig. 15 / p. 22), take out the eccentric shaft with
bearing.
- Remove the bearing from the eccentric shaft and lubricate both parts with Optimol
Longtime PD2.
- Insert the bearing and eccentric shaft and thread in the countersunk screw
(1/Fig. 15 / p. 22); when doing this, use Loctite 221. However, do not tighten the
countersunk screw (1/Fig. 15 / p. 22) completely.
• Following installation of the bearing, the eccentric shaft must be readjusted; to do this:
- Adjust the eccentric shaft at (1/Fig. 15 / p. 22) accordingly using a 17 mm open-end
wrench; to do this, release the brake at the control panel.
- Following successful adjustment, secure the eccentric shaft in this position by tight-
ening the countersunk screw (1/Fig. 15 / p. 22).
- Move into the position several times from both directions and check the result of the
adjustment.
- If needed, repeat the adjustment.
SIM Mounting on the telescope
Required Materials
• n.a.
Geraet / Unit
Monitorampel / Monitor rack
Monitore / Monitors
Schraenke / Cabinets
Trafos / Transformers
Pulte / Consoles
BV / I. I.
Roentgenroehre / X-ray tube unit
Tiefenblende / Collimator
Sonstige Komponenten / other Components
Generator
Netzverteiler / Power distbutor
Maintenance Protocol
3D-TOP Ceiling Stand
Components
Customer:
Address:
Fax / E-Mail:
Fax / E-Mail:
Department: Room:
Material-No.: Serial-No.:
Contract-No.: Expire date:
Order-No.: System - ID:
© Siemens 2003
The instructions RX22-040.831.02.05.02 are required for The reproduction, transmission or use
of this document or its contents is not
this protocol permitted without express written
03074486
03070039
03070021
03070013 authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Signature:
Date: Name:
Signature:
Date: Name:
Remarks
e.g. Additional activities to be performed, customer wishes
The protocol is valid as proof of quality for one check that must be performed on the system
/ component.
The check must be performed in the specified intervals.
The results of the check are entered in this protocol.
The chapter numbers in front of the checkpoints indicate the corresponding chapters in the
particular instructions (see cover page).
The protocol must be completely filled out by the Customer Service Engineer, i.e.:
• All boxes must be filled out. If a box does not apply to the system or if no entry needs to
be made, check the “n.a.“ box.
• Enter the Serial no.: and the date of the check in the header of each page so that each
page can be allocated to a check date.
• The measurement values for the measurements that must be performed during the
check must also be entered in the open spaces / tables provided for them.
• After completing the check, Page 2 of this protocol must be filled out and signed.
Measuring instruments and measuring devices (phantoms, MR coils etc.) may not be
entered in the table if they have already been entered in the mobile device.
1.2 Notes
1.2.2 Product-specific Remarks
1.2.2.1 Notes Regarding Maintenance
1.2.3 General Remarks
1.2.3.1 Maintenance time / interval
1.2.3.2 Tolerance Data
1.2.3.3 Maximum Torque Values in Nm
1.2.3.4 Explanation of Abbreviations in the Maintenance Certificate
1.2.3.5 DHHS Regulations
Signature:
Date: Name:
Signature:
Date: Name:
Startup Date: . .
Date of Last Replacement DD MMM YYYY
Signature:
Date: Name:
Signature:
Date: Name: