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Textbook Novel Dairy Processing Technologies Techniques Management and Energy Conservation 1St Edition Megh R Goyal Ebook All Chapter PDF
Textbook Novel Dairy Processing Technologies Techniques Management and Energy Conservation 1St Edition Megh R Goyal Ebook All Chapter PDF
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NOVEL DAIRY PROCESSING
TECHNOLOGIES
Techniques, Management, and Energy Conservation
Innovations in Agricultural and Biological Engineering
Edited by
Megh R. Goyal, PhD
Anit Kumar, MTech
Anil K. Gupta, PhD
Apple Academic Press Inc. Apple Academic Press Inc.
3333 Mistwell Crescent 9 Spinnaker Way
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International Standard Book Number-13: 978-1-77188-612-3 (Hardcover)
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Library and Archives Canada Cataloguing in Publication
Novel dairy processing technologies : techniques, management, and energy conservation / edited by
Megh R. Goyal, PhD, Anit Kumar, MTech, Anil K. Gupta, PhD.
(Innovations in agricultural and biological engineering)
Includes bibliographical references and index.
Issued in print and electronic formats.
ISBN 978-1-77188-612-3 (hardcover).--ISBN 978-1-315-16712-1 (PDF)
1. Dairy products industry--Technological innovations. 2. Dairy processing. 3. Milk--Pasteurization. I.
Goyal, Megh Raj, editor II. Kumar, Anit, editor III. Gupta, Anil K., 1966- editor IV. Series: Innovations
in agricultural and biological engineering
SF250.5.N68 2017 637 C2017-907441-5 C2017-907442-3
Library of Congress Cataloging-in-Publication Data
Names: Goyal, Megh Raj, editor. | Kumar, Anit, editor. | Gupta, Anil K. (Anil Kumar), 1966- editor.
Title: Novel dairy processing technologies : techniques, management, and energy conservation / editors:
Megh R. Goyal, Anit Kumar, Anil K. Gupta.
Description: Waretown, NJ : Apple Academic Press, 2017. | Series: Innovations in agricultural & biological
engineering ; volume 17 | Includes bibliographical references and index.
Identifiers: LCCN 2017055545 (print) | LCCN 2017056542 (ebook) | ISBN 9781315167121 (ebook) |
ISBN 9781771886123 (hardcover : alk. paper)
Subjects: LCSH: Dairy processing. | Dairying.
Classification: LCC SF250.5 (ebook) | LCC SF250.5 .N684 2017 (print) | DDC 338.4/7637--dc23
LC record available at https://lccn.loc.gov/2017055545
Apple Academic Press also publishes its books in a variety of electronic formats. Some content that appears
in print may not be available in electronic format. For information about Apple Academic Press products,
visit our website at www.appleacademicpress.com and the CRC Press website at www.crcpress.com
CONTENTS
12. Refrigeration Principles and Applications in the Dairy Industry ...... 253
A. G. Bhadania
13. Energy Audits and Its Potential as a Tool for Energy Conservation
in the Dairy Industry .............................................................................. 269
A. G. Bhadania
Index.................................................................................................................. 291
LIST OF CONTRIBUTORS
Adarsh M. Kalla
Department of Dairy Engineering, Dairy Science College, Karnataka Veterinary Animal and
Fisheries Sciences University, Mahagoan Cross, Kalaburagi 585316, Karnataka India.
E-mail: adarshkalla002@gmail.com
Ajay Kumar Kashyap
Department of Agricultural and Environmental Science, National Institute of Food Technology
Entrepreneurship and Management (NIFTEM) Kundli, Haryana, India
Amit Juneja
National Institute of Food Technology Entrepreneurship and Management, Kundli, Sonepat 131028
Haryana, India
Angadi Viswanatha
Department of Food Microbiology, Agriculture College Hassan, University of Agricultural Sciences
(UAS), Bangalore 573225, India. E-mail: angadigm@gmail.com
Anil K. Gupta
Department of Agricultural Economics, College of Agriculture, CCS Haryana Agricultural
University, Hisar 125004, Haryana, India. E-mail: doc@agdentalclinic.com gotogupta@hotmail.com
Anit Kumar
Department of Food Science and Technology, National Institute of Food Technology
Entrepreneurship and Management, Plot No. 97, Sector 56, HSIIDC Industrial Estate, Kundli,
Sonipat 131028, Haryana, India. E-mail: aks.kumar6@gmail.com
Ashok K. Agrawal
Department of Dairy Engineering, College of Dairy Science and Food Technology, Chhattisgarh
Kamdhenu Vishwavidyalaya (CGKV), Raipur 492012 India, E-mail: akagrawal.raipur@gmail.com
Ashutosh Upadhyay
National Institute of Food Tech. Entrepreneurship & Management (NIFTEM), Plot No. 97, Sector
56, HSIIDC Industrial Estate Kundli, Sonipat 131028, Haryana India.
E-mail: ashutosh.niftem@gmail.com
Bhavesh B. Chavhan
Department of Dairy Engineering, College of Dairy Technology Maharashtra Animal and Fisheries
Sciences University, Udgir, Nagpur 413517, India. E-mail: bhaveshchavhan@gmail.com;
bhaveshchavhan90@gmail.com
C. Ram Kumar
Department of Food Science and Technology, College of Agriculture, Hassan, University of
Agricultural Sciences, Bangalore 573225, India
viii List of Contributors
C. Sahu
Department of Dairy Engineering, College of Dairy Science and Food Technology, Chhattisgarh
Kamdhenu Vishwa Vidyalaya (CGKV), Raipur 492012, India
Chandan Solanki
ICAR-Central Institute of Post-Harvest Engineering and Technology, Ludhiana 141001, Punjab,
India. E-mail: chandan4uu12@gmail.com
D. C. Saxena
Sant Longowal Institute of Engineering & Technology, Longowal, 148106, Sangrur Punjab, India.
E-mail: dcsaxena@yahoo.com
Devaraju Rajanna
Department of Dairy Engineering, Karnataka Veterinary Animal and Fisheries Sciences University,
Dairy Science College, Mahagoan Cross, Kalaburagi 585316, Karnataka, India
Durga Shankar Bunkar
Centre of Food Science and Technology, Institute of Agricultural Sciences, Banaras Hindu
University, Varanasi 221005, India
G. Bhadania
Department of Dairy Engineering, Sheth M. C. College of Dairy Science, Anand Agricultural
University, Anand 388110, India. E-mail: bhadania@gmail.com
Ghassan F. Mohsin
Vocational School, Maysan City, Iraq. E-mail: ghassanmohsin@ymail.com
Gurdeep Rattu
Department of Basic and Applied Science, National Institute of Food Technology Entrepreneurship
and Management (NIFTEM) Kundli, Haryana, India
Haider I. Ali
Department of Food Science, College of Agriculture, University of Basrah, Basra City, Iraq.
Hitesh Patel
Dairy Chemistry Division, National Dairy Research Institute, Karnal 132001, Haryana, India
Jayeeta Mitra
Department of Agricultural and Food Engineering, Indian Institute of Technology Kharagpur,
Kharagpur 721302, India. E-mail: jayeeta.mitra@agfe.iitkgp.ernet.in; jayeeta12@gmail.com
Kumaresh Halder
National Institute of Food Technology Entrepreneurship and Management, Kundli, Sonepat 131028
Haryana, India. E-mail: kumar.halder@gmail.com
Megh R. Goyal
Retired Faculty in Agricultural and Biomedical Engineering from General Engineering Department,
University of Puerto Rico – Mayaguez Campus; and Senior Technical Editor-in-Chief in Agriculture
Sciences and Biological Engineering, Apple Academic Press Inc., USA.
E-mail: goyalmegh@gmail.com
Mohammed Nayeem
Department of Food Science and Technology, National Institute of Food Technology
Entrepreneurship and Management (NIFTEM) Kundli, Haryana, India.
E-mail: nayeem.amaan@gmail.com
List of Contributors ix
Nishant Kumar
Department of Agricultural and Environmental Science, National Institute of Food Technology
Entrepreneurship and Management (NIFTEM), Kundli, Haryana, India
P. P. Sutar
Department of Food Process Engineering, National Institute of Technology, Rourkela 769008,
Odisha, India. E-mail: sutarp@nitrkl.ac.in; paragsutar@gmail.com
Raman Seth
Dairy Chemistry Division, National Dairy Research Institute, Karnal 132001, Haryana, India
Rohant Dhaka
Department of Food Science and Technology, National Institute of Food Technology
Entrepreneurship and Management (NIFTEM) Kundli, Haryana, India
S. S. Roopa
Britannia Industries Ltd., Plot # 23, Bidadi Industrial Area, Bidadi Hobli, Ramanagara 562109
Karnataka, India
S. S. Shirkole
Department of Food Process Engineering, National Institute of Technology, Rourkela 769008,
Odisha, India
Santosh S. Chopde
Department of Dairy Engineering, College of Dairy Technology at Udgir, COVAS Campus,
Kavalkhed Road, Udgir 413517 (MS), India
Shilpi Singh
Food Process Engineering, Department of Agricultural and Food Engineering, Indian Institute of
Technology, Kharagpur 721302, India. E-mail: shilpianjel@gmail.com
Subrota Hati
SMC College of Dairy Science, Anand Agricultural University (AAU), Anand 388001, Gujarat,
India
Vijendra Mishra
Department of Basic and Applied Sciences, National Institute of Food Tech. Entrepreneurship &
Management (NIFTEM), Plot No. 97, Sector 56, HSIIDC Industrial Estate, Kundli, Sonipat 131028,
Haryana, India
LIST OF ABBREVIATIONS
Ab antibody
ALP associated alkaline phosphatase
ASHARE American Society of Heating, Air Conditioning and
Refrigerating Engineers
ATP adenosine tri phosphate
AU American unit
BEE Bureau of Energy Efficiency
BSA bovine serum albumin
bST bovine somatotropin
CCL critical control limit
CCP critical control point
CFU colony forming units
CGKV Chhattisgarh Kamdhenu Vishwavidyalaya
CGR compound growth rate
CIP clean-in-place
CMA cow’s milk allergy
CO2 carbon dioxide
COD chemically oxygen demand
COP coefficient of performance
CRI color rendition index
CRIE crossed radio-immuno electrophoresis
CV coefficient of variation
D diffusion coefficient of water from homogeneous
material during osmotic dehydration
D1 diffusion coefficients of water from the core of the
material to the dehydration front
D2 diffusion coefficients of water from the core of the
material to across the front
D3 diffusion coefficients of water from the core of the
material through the osmotically treated material into the
osmotic solution
DM dry matter
EpiPen epinephrine
xii List of Abbreviations
Dairy science has been an attractive discipline for more than 100 years.
Milk and milk products are important diets of people throughout the
world. The importance of milk as a source of multi-nutritional components
is a well-established fact. It is also being used as a raw material by several
dairy processing industries. At present, several books are available on the
market written on dairy processes, dairy products, hurdles and manage-
ment in dairy industries but they all seem to be scattered. This book is
intended to cover the most important topics, such as processing, products,
hurdles, management and energy conservation.
The book consists of four parts. Part I is devoted to the application of
novel processing technologies in the dairy industry, where four chapters
have been included: Technology of ohmic heating for pasteurization of
milk, Advances in microwave-assisted processing of milk, Hybrid tech-
nology for pasteurization of milk, and Advancement in the ghee making
process. Part II is “Novel Drying Techniques in the Dairy Industry,” with
two chapters on classification of dried milk products, and osmotic dehy-
dration: principles and applications in the dairy industry. Part III focuses
on management systems and hurdles in the dairy industry and includes
three chapters on Food safety and management system (FSMS): applica-
tions in the dairy industry, Economic analysis of milk marketing: case
study in Haryana, and dairy foods: allergy and intolerance. Part IV covers
“Energy Conservation: Opportunities in the Dairy Industry,” with three
chapters that focus on Day lighting in dairy farms, Refrigeration principles
and applications in the dairy industry, and Energy audits and its potential
as a tool for energy conservation in the dairy industry.
We hope that the book will provide clear concepts about novel
processing in the dairy sector. It also aims to answer questions related to
hurdles, management, and energy conservation in the dairy sector. The
book has been particularly written for food science students, researchers,
academics, and professionals in the food industry.
I am highly thankful to all the authors of individual chapters for their
sincere efforts in writing the assigned book chapter. I also owe my gratitude
to Professor Megh R. Goyal for his support and arduous job to bring the
xviii Preface 2
book into its final form. I also acknowledge the help from Apple Academic
Press Inc. for providing the opportunity to publish this book.
I sincerely acknowledge the support received from Dr. Ajit Kumar
(Vice Chancellor, NIFTEM, India); my research guide Dr. Ashutosh
Upadhyay (Associate Professor, FST Department, NIFTEM, India); and
Co-research guide Dr. Vijendra Mishra (Associate Professor, BAS Depart-
ment, NIFTEM, India); Dr. Rupesh S. Chavan (Senior Executive, Mother
Dairy Fruit and Vegetable Pvt. Ltd., Department of Quality Assurance,
Gujarat, India); Dr. P.K. Nema (Associate Professor, FE Department,
NIFTEM, India); and Dr. D.C. Saxena (Professor, Food Engineering
Department, SLIET, India).
I thank my grandparents, my parents Pramila Singh and Ashok K.
Singh, elder brother Amit K. Singh and his wife Poonam Srivastava, my
younger brother Anish K. Singh, and my colleagues Rachna Sehrawat,
Onkar A. Babar, and Sandeep K. Gaikwad at the National Institute of Food
Technology Entrepreneurship and Management, Haryana, India, for their
constant love and affection.
—Anit Kumar
Co-Editor
FOREWORD 1 BY D. C. SAXENA
This book provides an insight into innovations and the latest research
and policies being adopted in the dairy sector. This sector has immense
growing opportunities and challenges for farmers, entrepreneurs, and
industrialists as well as for academicians and researchers. The editors have
put great effort to present the scientific research on drying of dairy prod-
ucts, management practices, advanced processing technology and hurdles
in the sector. The most important highlight is the “Energy Conservation:
Opportunities in the Dairy Industry.” It is the need of the hour to focus on
technologies and innovations to reduce the requirements of energy and its
utilization in the best possible way. I wish for the success of the book and
hope it will be a good source of literature for people who are involved in
dairy industry growth and making it stronger day by day and help them to
overcome the challenges.
D. C. Saxena, PhD
Professor (Food Process Engineering), Former Head of
the Department Food Engineering & Technology, Former
Dean (Planning & Development) Sant Longowal Institute
of Engineering & Technology Longowal, 148106.
District Sangrur (Punjab), India
E-mail: dcsaxena@yahoo.com
FOREWORD 2 BY
ASHUTOSH UPADHYAY
Milk is valued as one of the most complicated food systems, and therefore,
extensive studies have been performed on a range of topics including tech-
niques, management and energy conservation in the dairy industry. The
dairy industry has been a chief contributor to the manufacturing capacity in
many countries. In addition to pasteurized milk, whey protein concentrates
and simple curd to specialty probiotic dairy drinks, there are many more new
milk-based products in the market, and this is likely to grow further with inno-
vative products ideas tried in the dairy sector.
There are several books on dairy processing and technologies. However,
this book, Novel Dairy Processing Technologies: Techniques, Management and
Energy Conservation, is not just to stand with the crowd as it has a foremost
distinction by dealing with various novel techniques of food processing that have
emerged during the past five decades. This also makes the book equally useful
for a food technologist. Although the book is not a text book, it would be highly
useful for university-level education in food/dairy science and technology.
It is important to mention that this book covers novel processing tech-
nologies in the dairy sector, such as: Ohmic heating, microwave-assisted
processing, hybrid technology, and osmotic dehydration. Products like Kulfi,
which is an Indian frozen speciality, has found a unique place in the book.
Probably looking into the global importance of food safety, the editors have
touched on all relevant topics, such as food management systems, hurdles in
the dairy industry, allergens, etc. Energy conservation and energy audits are
aptly covered in the book.
The book is a nice bouquet of various timely topics that have relevance and
significance for a modern food or dairy technologist. I am also pleased to notice
that most of the authors are energetic youths, emerging on the horizon of food
and dairy research. I appreciate the publisher and editors for this endeavor.
Milk is nature’s perfect food; it only lacks iron, copper, and vitamin C,
and it is highly recommended by nutritionists for building a healthy body.
New technologies have emerged in processing milk. To enlighten the
reader, the processing of milk by novel techniques, solutions to different
hurdles, management, and conservation of energy in the dairy sector have
been emphasized in the book. This book is divided into four parts: Part I:
Application of Novel Processing Technologies in the Dairy Industry; Part
II: Novel Drying Techniques in the Dairy Industry; Part III: Management
Systems and Hurdles in the Dairy Industry; Part IV: Energy Conservation:
Opportunities in the Dairy Industry.
It is nearly impossible to have milk with no microorganisms, even
with the most ideal sanitation condition of animals or handlers. It has been
found that the thermal treatment of milk leads to the preservation of physi-
ological properties of milk. The most common thermal treatments used by
the dairy industry are pasteurization and sterilization. This book focuses
on the technology of ohmic heating for milk pasteurization. This book
discusses the overview of commercial thermal, non-thermal technologies
and hybrid technologies for milk pasteurization. There are non-thermal
technologies like pulse light, irradiation, ultra violet treatment etc., that
can be used in combination with other technologies for the processing of
milk and milk products. This hybrid technology can act as a potential area
of research with multiple benefits, such as extended shelf life, reduced
energy cost, reduced heat treatment, and better organoleptic and sensory
properties. The book also describes the different aspects of food safety
management used in a dairy processing unit. In the first section, the need
of food safety management system is discussed, followed by risk analysis
and different critical control points used in various dairy products that are
discussed along with the benefits of FSMS.
Another new technology is microwave processing, which has several
advantages as compared to the conventional methods used for thermal
processing of milk. It can afford new challenges for shelf life extension with
better quality retention, microbial stable product, and energy efficiency.
The book also focuses on recent advances in microwave-assisted thermal
xxiv Foreword 3 by Vijender Mishra
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