Hira 1

PETRON ENGINEERING CONSTRUCTION LTD - HAZARD IDENTIFICATION AND RISK ASSESSMENT - DEVELOPMENT OF RISK
CONTROL MEASURES (HIRA)
HAZARD IDENTIFICATION AND RISK ASSESSMENT – DEVELOPMENT OF
PROBABILITY SEVIRITY
Sl. No. ACTIVITY HAZARD CONSEQUENCE
FACTOR FACTOR
ACTIVITY - 1: BLOCK WORKS
1 Storage of blocks 1. Height above 1.5 M 1. Fall of blocks 4 3
2. Improper Storage 2. Personal Injury
2 Transportation of blocks to the site 1. Unsecured blocks 1. Breakage of blocks 3 2
2. Rough and uneven Road. 2. Personnel injury.
3 Unloading blocks 1. Fall of blocks 1. Personnel injury 4 3

2. Wrong lifting method. 2. Back pain.
4 Shifting blocks to the building site 1. Use of defective dumper 1. Damage to dumper 3 4
by dumper 2. Mis-operation. 2. Tilting of dumper.
5 Shifting blocks, cement mortar, 1. Defective wheelbarrow 1. Overturning of wheelbarrow 3 2

concrete etc., manually, (wheel 2. Loosing balance due to 2. Personnel injury.
borrow) uneven / loose surface
3. Absent mindedness
4. Hurry.
6 Preparation of cement mortar and 1. Improper handling of 1. Back pain 4 3

placing of blocks with cement. cement bags. 2. Skin allergy
1.Evolution of cement dust at 1. Dust allergy to the workmen 3 3

work place 2. Eye/Skin injury.
2.Splashing of cement mixture.
7 Shifting of cement mortar by 1. Defective dumper 1. Damage to dumper 4 3

dumper 2. Mis-operation. 2. Tilting of dumper
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FACTOR FACTOR
ACTIVITY - 2: CONCRETE CHIPPING
1 Chipping 1. Bad condition of tools 1. Personnel injury 2 3
2. Foreign particles 2. Eye injury
3. Tripping hazard
ACTIVITY - 3: CONCRETE FOUNDATION BREAKAGE USING JACKHAMMER.

1 Dismantling concrete (foundation) 1. Fall of Jack hammer. 1. Injury. 4 3
2. Vibration. 2. Prolonged exposure causes
occupational disease called white
finger
ACTIVITY - 4: CONCRETING.
1 Concreting 1. Air pollution by cement. 1. May affect Respiratory System. 3 3
2. Handling of ingradients. 2. Hands may get injured.
3. Protruding reinforced rods. 3. Feet may get injured.
4. Earthing of electrical mixers, 4. Can cause electrocution/
vibrators etc. not done. asphyxiation.
5. Falling of materials from 5. Persons may get injured.
height. 6. Causes tiredness of workers and
6. Continuous pouring of by may lead to accident.
same gang. 7. Parts of body or clothes may get
7. Revolving of concrete mixer/ entrapped.
vibrators
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FACTOR FACTOR
2 Super- structure 1. Air pollution by cement. 1. Shuttering /props may collapse 4 3
2. Handling of ingradients. and prove fatal.
3. Protruding reinforced rods.
4. Earthing of electrical mixers,
vibrators etc. not done.
5. Falling of materials from
height.
6. Continuous pouring of by
same gang.
7. Revolving of concrete mixer/
vibrators
8. Deflection in props or
shuttering material
3 Access to workplace 1. Passage to work place 1. Improperly tied and designed 3 3

props/planks may collapse.
ACTIVITY - 5: CONCRETE MIXTURE OPERATION

1 Deployment of concerte pump 1. Poor mechanical condition 1. Failure of equipment. 3 4
of the equation. 2. Accident /personal injury
2. Unauthorised operation
2 Batching plant. 1.Poor mechanical condition of 1. Failure of equipment. 4 3
Truck Mixer. the equipment. 2. Accident /personal injury
Cement bulk carrier. 2. Unauthorised Operation
3 Deployment of concerte mixture. 1. Improper placement of 1. Tilting of mixure. 4 3

mixer machine on uneven 2. Damage to concrete mixer.
surface. 3. Electrical shock.
2. Mis-operation. 4.Fire hazard .
3. Loose contact with electric 5. Personnel injury.
connections. 6. Unwanted movement of concrete
4. Rotating parts of machine. truck.
5. Unblocked wheels of 7. Mis- operation and injury to crew.
concrete mixer. 8. Breathing problems.
6. Improper coordination
among crew members.
7. Smoke from the exhaust.
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FACTOR FACTOR
ACTIVITY - 6: MANUAL EXCAVATION
1 Piling Work 1. Failure of pile- driving 1. Can hurt people . 2 3
equipment. 2. Can cause deafness and
2. Noise pollution. psychological imbalance.
3. Extruding rods/ casing . 3. Can hurt people.
4. Working in the vicinity of 4. Can cause electrocution
'Live- Electricity ' /Asphyxiation
2 Pit Excavation upto 3m 1. Falling into pit. 1. Personal injury. 3 4

2. Earth collapse. 2. Suffocation / Breathlessness.
3. Contact with buried electric 3. Buried.
cables. 4. Electrocution.
4. Gas / Oil Pipelines 5. Explosion
3 Pit excavation beyond 3m. 1. Falling into pit. 1. Personal injury. 3 4

2. Earth collapse. 2. Suffocation / Breathlessness.
3. Contact with buried electric 3. Buried.
cables. 4. Electrocution.
4. Gas / Oil Pipelines 5. Explosion
3. Flooding due to excessive 6. Can cause drowning situation .
rain/ underground water. 7. Building / structure may collapse .
4. Digging in the vicinity of the 8. Loss of health and wealth.
existing building / structure . 9. May cause cave-in or slides.
5. Movement of vehicles / 10. Persons may get buried.
equipments close to the edge
of cut.
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FACTOR FACTOR
4 Rock excavation by blasting 1. Improper handling of 1. May prove fatal. 4 4
explosives. 2.. May cause severe injuries or
2. Uncontrolled explosion. prove fatal.
3. Scattering of stone pieces in 3. Can hurt people .
atmosphere. 4. May cause severe injuries
4. Entrapping of animals / 5. May explode suddenly.
persons .
5. Misfire
5 Narrow deep excavations for 1. Frequent cave-in or slides. 1. May cause cave-in or slides.. 4 3
pipelines, etc. 2. Flooding due to Hydrostatic 2. Persons may get buried.
testing 3. May cause severe injuries or
prove fatal.
4. May arise drowning situation
Page 26
FACTOR FACTOR
ACTIVITY - 7: MECHANICAL EXCAVATION
1 Excavation using machinery 1. Defective machinery 1. Damage to the machinery 3 5
2. Mis-operation 2. Damage to underground electrical,
3. Inadvertent operation telecom cables and water services.
4. Working near the edge of 3. Fall of machinery into the pit.
excavation 4. Pipe lines rupture/explosion injury.
5. Working near utilities. 5. Shock/Fatality
6. Working near overhead lines. 6. Fatal injury
7. Fall of heavy objects Stone, 7. Lung complaints
boulder, soil etc. into
excavated pit.
8. Fall of persons into the pits. 8. Eye injuries.

9. Dust. 9. Hit injuries.
10. Congested work site, too 10. Hearing impairment.
many persons working in the 11. Injury due to hit or collision.
pits or trenches. 12. Hit and damage to overhead
11.Noise during rock breaking, structure.
heavy equipment operation.
2 Incomplete excavation. 1. Un-noticed hazard area. 1. Fall of persons/animals into the pit. 3 4
2. Improper barricading. 2.
3. Bad weather. 3. Fall of machinery into pit.
4. Landslide due to weather effect
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FACTOR FACTOR
ACTIVITY - 8: ROCK BREAKING
1 Rock excavation using pneumatic 1. Jolts to operator. 1. Ill health. 4 3
equipment, rock breaker, 2. Obstruction to vision 2. Damage, injury to facilities and
excavators. between operator and people
banksman. 3. Injury/Damage to asset.
3. Flying Projectiles. 4. Hearing impairment.
4. Noise. 5. Plumonary disorders.
5. Dust. 6. Fall of material, equipment,
6. Excavated Trench persons and animals
2 Removal of Hydraulic Hammer 1. Hydraulic pressure jet 1. Loss of Hydraulic oil. 3 2

2. Environmental impact
3 Laying hammer down 1. Fall. 1. Physical injury & back pain. 3 4
4 Working near overhead lines and 1. Fall of hammer on nearby 1. Damage to Hammer chisel. 2 5
pressure lines facilities. 2. Physical injury.
2. Overhead lines. 3. Damage to assets.
3. Hitting, stricking, reversing 4. Shock.
incidents. 5. Fatal injury
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FACTOR FACTOR
ACTIVITY - 9: PLASTERING
1 Plastering/ 1. Inhalation of cement dust. 1. Bronchial disease 4 3
Grouting 2. Absorption of cement 2. Irritation
3. Ingestion. 3. Prolonged exposure causes
dermatitis.
4. Gastro-intestinal disorders.
ACTIVITY - 10: SHUTTERING AND SHORING

1 Shuttering / Handling of wooden 1. Protruding nails. 1. Personal injury. 3 4
planks and supports. 2. Unsafe / Improper handling. 2. Tripping/Slipping hazard.
3. Improper house keeping
2 Cutting wood to required size. 1. Misuse of cutting device. 1. Hand injury . 3 3

2. Fall of tools & wood from 2. Improper cutting resulting in
height. material loss.
3. Personnel injury.
3 Preparation of shuttering on 1. Flying nails while 1. Eye injury. 3 4
ground. hammering. 2. Flying of hammer head resulting
2. Use of loose hammer. in personnel injury
4 Erection of shuttering. 1. Fall of shuttering 1. Physical injury & back pain. 2 4
5 Erection of shuttering on height. 1. Fall of person or shutter. 1. Personal injury 3 4

2. Fall of loose materials. 2. Damage to the shutter.
3. Loss of materials.
6 De-shuttering & De-shoring 1. Fall of shuttering. 1. Injury to persons. 2 3

2. Protruding nails.
3. Loose nails on floor.
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FACTOR FACTOR
ACTIVITY - 11: WORK ON REBAR
1 Manual bar bending. 1. Defective tools 1. Personnel injury. 2 3
2. Wrong application of tools. 2. Damage to tools.
3. Wrong posture. 3. Back pain.
2 Bar bending on bending machine 1. Defective machinery. 1. Personal injury 3 3

2. Difference in level between 2. Damage to the machine.
table and machine. 3. Damage to the table.
3. Improper guard. 4. Misoperatorion.
4. Inexperienced operator.
3 Manual cutting 1. Toppling of chisel. 1. Personal injury. 3 4

2. Slippage of bar under 2. Flying bar.
tension.
4 Binding bar with wire 1. Haphazard placement of 1. Personal injury 3 3

steel bar.
5 Cutting bar by machine 1. Defective machine. 1. Personnel injury. 4 3

2. Improper guard. 2. Damage to the machinery.
3. Loose electrical connections. 3. Personnel injury.
4. Defective blade. 4. Fire hazard.
5. Personnel injury
6 Cuting wire by tools. 1. Defective tools. 1. Personal injury. 3 3

2. Damage of tools.
7 Manual placement of bar. 1. Loose binding of 1. Slippage of binding steel 3 3

reinforcement . reinforcement.
2. Improper co-ordination. 2. Personal injury.
3. Inexperienced persons.
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FACTOR FACTOR
ACTIVITY - 12 REINFORCEMENT
1 Reinforcement 1. Curtailment and binding of 1. Persons may get injured . 3 3
rods. 2. Workers may get injured on their
2. Carrying of rods for short hands and shoulders.
distances/ at height. 3. Rods may cut or injure the fingers.
3. Checking of clear distance/ 4. Persons may get injured and fall
cover with hands. down .
4. Hitting projected rods and 5. May prove fatal.
standing on cantilever rods. 6. Protruded rods may hit the persons
2 Transportation of Rebar 1. Fall of material from height. 1. Personal injury 4 3

2. Hit by protruding bar 2. May prove Fatal
3. Damage to Material/property
ACTIVITY - 13 SCAFFOLDING , FORMWORK AND LADDERS

1 Scaffolding , formwork and 1. Person can fall down . 1. Person may sustain severe 4 3
ladders 2. Failure of scaffolding injuries and prove fatal.
material. 2. Persons working at lower level get
3. Material can fall down injured.
Page 31
FACTOR FACTOR
ACTIVITY - 14: GRINDING
1 Grinding and grinding wheel 1. Grinding without goggle. 1. Injury to eyes by flying chips. 3 4
replacing. 2. Absence of tool rest on 2. Accident and injury
bench grinder.
3. More gap between the
wheel and tool rest of bench
grinder.
4. Improper /wrong size
grinding wheel.
5. Excess pressure on wheel.
6. Breakage of wheel.
ACTIVITY - 15: USING ENGINE GENERATOR SET

1 Use of Engine Generator Set for 1.Improper earthing . 1. Electrical shock/ burn injury. 2 5
ARC-welding. 2. Improper insulation. 2. Fire/Explosion.
3. Faulty appliances/control 3. Asphyxiation
system. 4. Poisoning.
4. Poor exhaust.
5. Poor ventilation.
6. Hydrocarbons.
7. Oil leakages.
8. Toxic gases.
ACTIVITY - 16: HANDLING OF PORTABLE ELECTRICAL TOOLS

1 Working with portable electric 1. Damaged cable . 1. Electic shock. 3 4
tools 2. Defective tool. 2. Spark /shock.
3. Loose components (wheel, 3. Hit injury.
switch) 4. Accident and injury.
4. Excess pressure on tool. 5. Bodily injury.
5. Improper handling. 6. Shock/eye and bodily injuries.
6. Non use of PPE.
ACTIVITY - 17: HANDLING PORTABLE HAND TOOLS

1 Working with portable hand tools. 1.Defective / damaged tools 1. Accident and bodily injuries. 4 3
and tools without protective 2. Property damages.
handlles.
2. Improper handling.
3. Improper storage.
4. Misuse /abuse.
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FACTOR FACTOR
ACTIVITY - 18: GAS WELDING
1 Gas welding / cutting / heating. 1. Welding radiates invisible 1. Radiation can damage eyes and 2 5
ultraviolet and infrared rays. skin.
2. Improper placement of 2. Explosion may occur.
oxygen and acetylene 3. May cause fire.
cylinders. 4. Cylinder may burst.
3. Leakage /cuts in hoses.
4. Opening - up of cylinder.
5. Welding of tanks, container
or pipes storing flammable
liquids.
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FACTOR FACTOR
ACTIVITY - 19: ARC WELDING
1 Arc welding 1. Radiation harmful to naked 1. Welder's cataract. 2 5
eyes. 2. Burn injury.
2. Splinters / slag. 3. Lung ailments
3.Toxic flames. 4. Dermatitis.
4. Dislocation / fall of job piece 5. Hit injury / crush injury.
due to faulty clamping. 6. Electric shock.
5. Loose connections / Loss of 7. Fire / explosion.
insulation. 8. Asphyxiation.
6. Flammable gases.
7. Poor ventilation
ACTIVITY - 20: WORKING IN CONFINED SPACE

1 Working in confined spaces 1. Suffocation / drowning. 1. Unconsciousness, death. 1 5
(tank, vessel, static equipment, 2. Presence of foul smell and 2. Inhalation can pose threat to life.
excavation beyond 3m etc) toxic substances. 3. Person may sustain burn injuries
3. Ignition/ flame can cause or explosion may occur.
fire.
Page 34
FACTOR FACTOR
ACTIVITY - 21: MATERIAL HANDLING (MANUAL)
1 Material handling (manual) 1. Non-use of PPE. 1. Accident/ injury. 3 4
2. Inadequate manpower. 2. Back pain,sprain,etc.
3. Lack of co-ordination in 3. Property damage.
group effort. 4. Injury /property damage.
4. Wrong body posture. 5. Loss of property.
5. Lifting error.
6. Sharp edges / corners /
projecting parts / protruding
nails.
7. Slippery materials.
8. Loose materials.
ACTIVITY - 22: MATERIAL HANDLING (MECHANICAL)

1 Material handling with forklift , 1. Lack of knowledge / skills. 1. Accident / injury. 2 4
hiab, crane etc. 2. Defective equipment. 2. Material losses.
3. Defective lifting jacks. 3. Tilting of jacks / boom.
4. Overloading. 4. Injury due to accident and
5. Untrained opertator. property damage.
ACTIVITY - 23: WORK AT HEIGHTS

1 Working at elevated places. 1. Person can fall down. 1. May sustain sever injuries or 2 5
2. Material can fall down prove fatal .
2. May hit the scrap/ material
stacked at the ground or in between .
3. May hit the workers working at
lower levels and prove fatal.
2 Grating / Railing Removal
Page 35
FACTOR FACTOR
ACTIVITY - 24: WORKING UNDER CRANE / LIFTING EQUIPMENT.
1 Working under crane / lifting 1. Working without PPE. 1. Fatality / injury due to fall of loads. 2 5
equipment 2. Failure of slings. 2. Material damage.
4. Overloading.
5. Defective equipment.
6. Lack of awarness.
ACTIVITY - 25 LOADING / UNLOADING ON TRUCK / TRAILER.

1 Loading and unloading of 1. Loaded material due to fall. 1. Accident / injury 1 5
materials on trucks / trailers. 2. Defective equipment. 2. Damage of materials.
3. Overloading 3.Damage to equipment.
2 Loading near live facilities 1. Live facilities / OH lines etc. 1. Fire 2 5

2. Electric shock.
3. Injury.
4. Property Damage
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FACTOR FACTOR
ACTIVITY - 26: MATERIAL HANDLING WITH CRANE
1 Crane positioning 1. Outriggers on soft 1. Tilting of crane & consequent 3 4
ground/loose soil damage & loss.
2 Operating of PTO 1. Operating levers not in 1. Inadvertent operation of crane on 2 4

neutral position. engagement of PTO
3 Extending outriggers 1. Outriggers not extended fully 1. Tilting of the crane. 2 4

2. Outrigger not locked.
2. Retracting of outriggers & tilting of
the crane
5 Passage under OH lines with 1. High tension electric current . 1. Electric shock. 1 5
raised boom 2. Traveling with load. 2. Fall of load & tilting of crane.
4 Loading operation 1. Side loading / dragging of 1. Tilting of the crane due to uneven 2 5
load. load.
2. Overload. 2. Damage to crane and loss of
3. Swinging the load. materials.
4. Abrupt operation of control 3. Instability & tilting of crane.
levers. 4. Jerking, fall of load, hitting person.
5. Keeping the load in the 5. Fall of load due to mechanical
elevated position. failures.
6. Persons standing below the 6. Fall of load causing human
lifted load. injuries.
7. Electric shock.
8. Fall of load & tilting of crane.
Page 37
FACTOR FACTOR
ACTIVITY - 27: HYDROTESTING
1 Testing 1. Bursting of piping. 1. May cause injury and prove fatal. 4 4
2. Collapse of tanks.
3. Tanks flying off.
2 Pumping operation . 1. High pressure water. 1. Injury / fatality due to failure of 2 5

pressurized system.
3 Pressurizing the system 1. Hydrocarbons. 1. Fire & explosion. 2 5

2. High pressure water in the 2. Injury due to bursting of the flange
pressure lines, hose etc. coupling.
leaking due to rupture of hose
or couplings.
4 Tightening flange bolts under high 1. Flanges & bolts under 1. Hitting of thrown out flange & 2 5
pressure. pressure. injury.
5 Release of pressure and Disposal 1. Bursting of flange joint 1. Physical InjuryEnvironment 4 3

of hydro-tested water 2. Flying flanges hitting persons pollution
3. Hit by Water jet from the 2. Eye Injury
nozzles in the eyes 3. Environmental pollution
4.Chemicals / pollutants in
water due to adding of
chemicals in plant water.
Page 38
FACTOR FACTOR
ACTIVITY - 28: HANDLING OF GAS CYLINDERS
1 Transporting gas cylinders: 1. Cylinders kept horizontal. 1. Fire and explosion by leakage and 2 5
* Oxygen 2. Cylinder kept untied property damage.
* Acetylene. /unlocked in welding truck 2. Gas leakage due to valve damage.
* Argon. /mobile welding unit. 3. Human injury by fall of cylinder.
* Nitrogen. 3. Valve leakage. 4. Damage to cylinder/valve.
* LPG. 5. Leakage of gas.
Page 39
FACTOR FACTOR
ACTIVITY - 29: RADIOGRAPHY
1 Radiography on welded joints. 1. Ionizing radiation. 1. Radiations may react with the skin 2 5
2. Transportation and storage and can cause cancer, skin irritation,
of Radiography source. dermatitis etc.
3. Loss of Radio isotope
Page 40
FACTOR FACTOR
ACTIVITY - 30: TANK ISOLATION AND CLEANING
1 Working in confined space 1. Inadequate access to 1.Inability to escape. 2 5
(tanks/vessels) outside. 2. Inability to contact the standby
2. Lack of communication. man.
3. Tools stricking due to 3. Injury/fatality
congested work place. 4. Exhaustion or other heat ailments.
4. Heat stress. 5. Aspthyxiation.
5. Inadequate ventilation. 6. Trip and fall injury.
6. Darkness inside the tank
due to lack of illumination.
ACTIVITY - 31: ERECTION, DISMANTLING AND WORKING ON SCAFFOLDING

1 Scaffolding erection 1. Improper manual handling. 1. Personal injuries. 2 5
2. Fall of scaffolding materials. 2. Material damage.
3. Hitting. 3. Collapse of scaffolding and fall of
4.Defective lifting equipment / persons.
improper use.
5.Faulty erection.
2 Working on scaffolding 1. Defective scaffolding. 1. Injury due to fall. 1 5

2. Improper use.
3. Faulty access to platform.
4. Inadequate size of platform.
5. Overloading.
6. Faulty / unguarded access
ladder/stairs
3 Dismantling scaffolding 1. Fall of persons. 1. Fatality / injury. 1 5

2. Fall of scaffolding materials.
3. Fall of hand tools (hammer
etc.)
Page 41
FACTOR FACTOR
ACTIVITY - 32: STRUCTURAL WORKS
1 Structural works 1. Personal negligence and 1. Can cause injury or casualty. 4 5
danger of fall.
2. Lifting / slipping of material
Page 42
FACTOR FACTOR
ACTIVITY - 33: PIPELINE WORKS
1 Pipe laying 1. Erection/ lowering failure. 1. Can cause injury. 4 5
2. Others 2. Can cause injury.
ACTIVITY - 34: WORKING IN HOT ENVIRONMENT

1 1. Working in hot environment. 1. Heat stress due to failure of 1. Heat ailments such as heat 2 4
2. Hot work such as welding, thermo-regulatory system of exhausting, heat cramps and heat
cutting, heating, cooking, etc. the body. stroke.
2. Dehydration due to excess
loss of body fluids.
Page 43
FACTOR FACTOR
ACTIVITY - 35: PAINTING
1 Unloading of Paint Material from 1.Fall of Material 1.Personal injuries 2 2
vehicle 2.Improper 2.Lack of co-ordnation among the
manual material handling group
3 .Injury
due to material fall
3 ) Fall
of material
4 )Damage
of property
2 Shifting paint drums manully 1.Fall of Material 1.Personal injuries 2 2

2 .Injury 2. Back pain,sprain ,etc.
due to fall of material 3.Property damage
3 .Non
use of PPE.
4.Wrong body posture
3 Ercetion of scaffold 1.Improper manual material 1.Personal injuries 2 4

handling 2.Material can fall/damage
3.Collaps of
Scaffold structure
2)Fall of scaffolding material
2 .Defective
scaffolding
3.Defective lifting / Improper

use of equipment.
4.Improper erection
4 Working in hot enviroment 1.Heat stress due to failure of 1.Heat ailments as such heat 2 4
thermo regulatory system of exausting,heat cramps and heat
the body stroke
2.Dehydration due to
excess loss of body fluids
Page 44
FACTOR FACTOR
5 Working at elevated place 1.Fallof person 1.May sustain sever injuries or prove 2 5
fatal.
2.Fall of Material 2.May hit by another object
3.Scaffold structure can collaps
4 .Material can
fall from height
3.Defective Scaffold
4.Improper use
5.Faulty access to
platform
6.Inadequate size of
platform
7.Over loading
8 .Faulty /
Unguarded
access/ladder/stairs
6 Painting work 1Fire 1. Burn injury 2 4

2. Can cause
2.Inhalation of solvent vapor electrocution 3.Property Damage
4. Dermatitis
5.Pulmonary disorders
7 Dismentling of scaffolding 1)Fall of person 1.Personal Injury. 2 5

2. Property damage
3.Strucked by falling object
2)Fall of material
3) Improper
manual material handling
4)Injury due to fall of

person / Material
Page 45
FACTOR FACTOR
ACTIVITY - 36: SPRAY PAINTING.
1 Washing vehicle/equipment 1. Slip hazard. 1. Physical injury. 3 4
thoroughly by steam or high 2. Flying objects 2. Vehicle damage.
pressure water. 3. Vehicle roll. 3. Hot burns.
4. High pressure hose. 4. Cuts.
5. Hot surface. 5. Material damage.
6. Sharp corners.
7. Electrical contacts.
2 Preliminary jobs before vehicles / 1. Vehicle roll over. 1. Physical injury. 2 4

equipment painting. 2. Lack of space around the 2. Hit against.
vehicle. 3. Suffocation.
3. Slip hazard. 4. Burn injury.
4. Health hazard due to 5. Dermatitis.
painting. 6. Electric shock.
5. Fire hazard.
6. Fall.
7. Handling putty.
8. Dust.
9. Electrical Hazard.
10. High pressure hose.
3 Spray painting 1. Fire hazard. 1. Burn injury. 3 4

2. Fall. 2. Physical injury.
3. High pressure air line. 3. Dermatitis.
4. Solvent contact with skin. 4. Pulmonary disorders.
5. Inhaling of paint vapours
and dust.
Page 46
FACTOR FACTOR
ACTIVITY - 37: LABOUR CAMP
1 To Stay in residental camp 1. Fall of Material 1.Personal injuries 2.property
1 5
2.Bad housekeeping Damage
3.Over crowding 3Asphyxia (suffocation) 2 3
2 Prepration of food in Kitchen 1. Improper placement of LPG 1. Personal Injury 4 4

cylinders 2. Burn injury
2. Gas leakage. 3. Property damage
3. Fire / Explosion
6.Contact with hot objects
3 Use of Electrical equipment e.g. 1. Electric shock 1. Personal Injury 4 4

fan,tube lite etc. 2. Electrocution 2. Burn injury
3.Fire 3. Property damage
4.Contact with hot object
4 Use of Pesticides / Fumigation 1) Inhelation of fumes 1) Neurological Effects 3 4

2)Asthma
5 To stay in hot enviroment 1.Heat stress due to failure of 1.Heat ailments as such heat 2 4
thermo regulatory system of the exausting,heat cramps and heat stroke
body
2.Dehydration due to excess loss
of body fluids
5 Vehicle movement Vehicle accident 1) Personal injury 2) Property 3 4
damage
6 Transportation of material 1)Fall of material 1) Personal injury 2) Property 3 3

2)Improper manual material damage
handling
7 Unloading of Material from vehicle 1.Fall of Material 1.Personal injuries 3 3

2.Improper manual
material handling
3 ) Fall of
Page 47
FACTOR FACTOR
ACTIVITY - 38: WORKING IN DUSTY ENVIRONMENT
1 Working in dust 1. Dust (Inhalation and striking 1. Lung disorders (silicosis) and eye 5 1
the eye) injury.
ACTIVITY - 39: WORKING DURING NATURAL CALAMITIES

1 Working / driving during natural 1. Flood. 1. Drowning and washing away in 1 5
calamities. 2. Fog. flood water.
3. Storm / high wind. 2. Injury /fatality due to hitting or
vehicle accident.
3. Injury due to collapse of buildings.
ACTIVITY - 40: STAY IN CAMPS

1 Staying in residential camps 1. Biological hazards (Malarial 1. Ill health. 2 4
mosquitoes, contaminated
water / food stuff)
Page 48
FACTOR FACTOR
ACTIVITY - 41: SLIPS, TRIPS AND FALLS AT WORK PLACE.
1 Moving in the work area. 1. Timbering blocks, wooden 1. Bodily injury due to fall of persons 3 4
planks, steel rod bits. , fall of heavy objects, tools etc.
2. Pipe pieces. 2. Hitting on overhead projections.
3. Protruding bolts on concrete
foundations of pipe supports.
4. Paint tins, polythene papers,
electric cable/wire insulations,
steel wire insulations, steel
wire cuttings, tools & tool
boxes.
5. Overhead projection of
pipes.
ACTIVITY - 42: ELECTRICAL CABLE DRUM UNLOADING ,CABLE LAYING AND TERMINATION OF ELECTRICA
Unloading of Cables by hydra 1) Improper communication 1) Accident /Injury
(HT, LT Cables)
2)Over loading
1 4 4
3) Untrained
operator 2 ) Damage of
Shifting of Cable by hydra (HT, 1)Improper communication 1) Accident /Injury
LT Cables)
2)Over loading
3) Untrained operator
2 2 ) Damage of 4 4
property
4) Improper metrial
handling 5)Defective equipment
Cable Terminations in a panel 1) Short Circuits 1) Personal injury
2) Electrocution
3 2 5
2)
Fire
1) Electrolyte filling of the 1) Electrolyte splashes 1) Personal injury

batteries before charging and 2) Terminals 2) Electrical flashes/ fire which
after installations connecting links shorted effects the person nearby.
4 3) Electrodes might 3 4
short 3 ) Battery
terminals shall be shortened if the
metals gets in contact.
Page 49
FACTOR FACTOR
Cable Megger and 1) Short Circuits 1) Personal injury
Cable HI- 2) Electrocution
POT
2)
5 Fire 3 5
3) Electric shock
ACTIVITY - 43: FIRE PREVENTION AND PROTECTION

1 Fire prevention and protection 1. Small fires can become big 1. Cause burn injuries and may 3 4
ones and may spread to the prove fatal.
surroundings aresa. 2. Complete extinguishment of fire
2. Improper selection of Fire may not be possible.
extinguishers. 3. Can cause electrocution
3. Short circuiting of electrical
system.
Page 50
FACTOR FACTOR
ACTIVITY - 44: LAYING ELECTRICAL CABLES
1 Laying out electrical cables 1. Unstable Cable drum. 1. Fatality / service injury due to fall 4 5
(Cable drum handling) 2. Wrong position of jack. of cable drum or jack.
3. Inadequate jack / spindle. 2. Injury by hitting / caught in.
4. Defective jack / spindle. 3. Finger injury due to trapping
5. Rotating parts. between drum / rollers.
6. Drum rollers. 4. Serious injury due to slip & fall of
7. Pulling in wrong posture. cable.
8. Open trench. 5. Loss of cable.
9. Theft.
ACTIVITY - 45: POLE ERECTION

1 Loading / off loading poles. 1. Improper lifting. 1. Serious injury. 3 4
2. Defective lifting tackles / 2. Fall of poles.
eqipment. 3. Damage to existing facility.
3. Open platform truck.
2 1. Pole hole drilling. 1. Rotating parts. 1. Injury due to rotating parts. 3 4

2. Open drilled holes. 2. Injury due to fall of men & stray
animals.
3 Erection of poles 1. Live lines nearby. 1. Electric shock. 3 4

2. Improper lifting & positioning 2. Injury due to fall of poles.
of poles. 3. Trapping of hand / leg.
3. Loose soil. 4. Electric shock.
4. Live lines nearby. 5. Accident / injury due to lack of
vision.
Page 51
FACTOR FACTOR
ACTIVITY - 46: PASSAGE UNDERNEATH OVERHEAD LINES.
1 Transportation of equipment 1. Excess height can contact 1. Fatal electric shock. 2 5
exceeding 5m height with overhead lines. 2. Damage to equipment.
ACTIVITY - 47: WORKING NEAR OVERHEAD LINES

1 Working near overhead lines. 1. Live lines. 1. Electrocution (fatality / severe 2 5
injury)
2. Damage to equipment and
property.
3. Fire / Explosion.
ACTIVITY - 48: ELECTRICAL INSTALLATION AND USAGE

1 Electrical installation works 1. Short circuiting. 1. Can cause Electrocution or Fire. 4 5
2. Overloading of Electrical 2. Bursting of system can occur
System which leads to fire
Page 52
FACTOR FACTOR
ACTIVITY - 49: INSPECTION OF EQUIPMENTS
1 Use of Inspection Lamp 1. Short Circuit. 1. Electrocution (fatality / severe 2 5
injury)
2. Damage to equipment and
property.
ACTIVITY - 50: DENTING WORK

1 Washing vehicle before denting 1. Fall of vehicle from 1. Equipment damage. 1 5
work pueumatic lifting jack. 2. Eye and body injury
2. Mishandling water hoses.
2 Parking vehicles for job 1. Inadvertent movement of 1. Physical injury . 1 5

vehicle 2. Equipment damage.
3. Loss of material.
3 Heating parts / Removal of parts 1. Flying object. 1. Physical injury . 2 4

2. Fire & explosion. 2. Burn injury
4 Attending denting work 1. Fall from heights. 1. Physical injury. 1 5

2. Fall of materials. 2. Hearing loss.
3. Flying of materials. 3. Burn injury.
4. Flying tools.
5. Defective and improper tools.
6. Noise
7. Fire
5 Repair of fuel tanks underneath 1. Fire / explosion 1. Personal injury. 1 5

the vehicle 2. Equipment damage
Page 53
FACTOR FACTOR
ACTIVITY - 51: DRIVING / OPERATING VEHICLES & EQUIPMENTS
1 Driving /operating vehicles/ 1. Lack of knowledge and skill. 1. Fatality / injury. 2 5
equipment 2. Untrained drivers / operators. 2. Loss of property / material.
3. Defective vehicles / 3. Damage to equipment.
equipments.
4. Over speed / overload.
2 Driving on graded roads 1. Loose surface, erosion, pot 1. Injury / fatalities due to accidents. 1 5
holes.
3 Speed driving 1. Crossing the speed limits 1. Personnel injury 3 4

(Rash driving)
4 Driving in adverse condition 1. Adverse weather condition. 1. Personnel injury. 4 5

2. Falling objects/ Mechanical 2. May prove fatal
failure
5 Drunken Driving 1. Consuming alcohol before 1. Accident 4 5

and during the driving operation 2. Personal injury
Page 54
FACTOR FACTOR
ACTIVITY - 52: PARKING OF VEHICLES IN PARKING AREA
1 Vehicle parking in designated area 1. Improper parking. 1. Rolling of vehicle resulting in 1 4
2. Uneven surface. fatality / injury.
3. Defective hand brake. 2. Damage to vehicle / properties /
4. Absence of wheel choke. live facilities nearby.
5. Non / Partial application of
hand brake.
ACTIVITY - 53: EMERGENCY STARTING / JUMP STARTING

1 Identify the break down vehicle 1. Break down 1. Fatigue 3 2
2 Selecting the right battery, heavy 1. Acid splash. 1. Acid burn. 1 5

duty cable, clamp tools etc. 2. Fire 2. Burn injury
3 Parking vehicle. 1. Movement of vehicle 1. Physical injury. 2 4

2. Vehicle damage
4 Connecting & starting with 1. Fire 1. Acid burn injury 2 5

booster battery 2. Acid splash
Page 55
FACTOR FACTOR
ACTIVITY - 54: HANDLING BATTERY
1 Remove old / discharged battery 1. Inadvertent movement of 1. Physical injury . 2 5
from vehicle vahicle . 2. Fire burns.
2. Spark. 3. Acid burns.
3. Fire
2 Transportation of battery from 1. Manual handling 1. Physical injury. 2 4

store / vehicle to battery charging 2. Acid burns
room.
3 Filling the battery with sulphuric 1. Acid splash. 1. Acid burns. 1 5

acid electrolyte. 2. Explosion. 2. Explosion due to emission of
3. Floor corrosion flammable hydrogen.
3. Physical injury
4 Charging the battery 1. Fire hazard . 1. Physical injury. 1 5

2. Explosion hazard. 2. Material hazard .
2. Electic shock 3. Fatal.
Page 56
FACTOR FACTOR
5 Transportation of charged battery 1. Manual handling. 1. Physical injury. 2 5
from charging room to vehicle / 2. Spark. 2. Acid burns
store. 3. Fire. 3. Material hazard .
6 Refitting the battery from 1. Chemical splash. 1. Acid burns. 2 5

charging room to vehicle / store. 2. Fall of battery . 2. Physical injury .
Wrong terminal connection 3. Loss of material.
4. Vehicle damage.
5. Discharged of battery.
7 Checking performance of battery. 1. Short circuit 1. Electric shock 2 4
Page 57
FACTOR FACTOR
ACTIVITY - 55: OPERATION OF COMPACTOR
1 1. Starting by pulling up with 1. Inadvertent contact with 1. Accidents. 2 4
string. vibrator. 2. Damage.
2. Running compactor 2. Rotating parts.
3. Fall.
ACTIVITY - 56: OPERATION OF CRANE

1 Operation of Power Take Off 1. Inadvertent movement of 1. Accidents. 1 5
(PTO) crane 2. Damage.
2 Positioning outrigger. 1.Outriggers can sink in soft 1. Lifting of vehicle. 1 5

ground. 2. Tilting of vehicle.
2. Improper extinction of the 3. Physical injury.
outriggers. 4. Equipment damage.
3. Improper locking of 5. Material damage.
outriggers.
3 Locking operation. 1. Side loading or dragging of 1. Cause serious damage to 1 5

loads will exert extra load on equipment .
crane. 2. Crane becomes unstable &
2. Excess load. causes accident.
3. Abrupt load. 3. Electrocution
4. Careless
4 Inspection of winch rope. 1. Damaged or less turns of 1. Cause serious accidents 1 5

winch rope.
5 Travelling 1.Travelling with lifted load. 1. Unstability . 2 4
2. Travelling with engaged 2. Causes serious accidents
PTO.
6 Signals 1. Improper signs 1.Leads to confusion and accidents. 2 4
Page 58
FACTOR FACTOR
ACTIVITY - 57: OPERATION OF FORKLIFT
1 Loading Forklift 1. Careless operation 1. Can lead to accidents. 2 4
2 Overloading Forklift 1. Overloading 1. Equipment damage. 2 4

2. Physical injury
3 Tip over of lift truck 1. Tip over 1. Leads to fatal accidents. 2 5

2. Equipment damage.
4 Operation 1. Careless operation. 1. Careless operation can lead to 2 4

accident.
2. Overturn
Page 59
FACTOR FACTOR
ACTIVITY - 58: OPERATION OF VIBRATOR
1 Starting by pulling up with string 1. Inadvertant contact with 1. Injury. 2 4
vibrator. 2. Contact with body.
2. Rotating parts. 3. Damage.
Kick back of hose. 4. Burn hazard.
3. Cement splash.
4. Fall of vibrator into
excavation concreting location.
5. Fire hazard
ACTIVITY - 59: REMOVAL AND REFITTING OF GEAR BOX

1 Cleaning the vehicle for removal 1. Slip hazard. 1. Physical injury. 2 4
of gear box. 2. Injury due to high pressure 2. Burn injury.
water hose. 3. Vehicle damage
3. Hit hazard.
4. Vehicle can roll.
5. Hot surface.
2 Parking vehicle for the job. 1. Vehicle rolling of. 1. Physical injury. 2 4
2. Vehicle under a live 2. Vehicle damage.
mechanism 3. Material damage.
3 Removal of propeller shaft 1. Material falling. 1. Damage to the parts. 2 4

2. Handling hazards. 2. Physical injury
4 Removal of gear box 1. Tilting & falling of gear box. 1. Damage to engine. 2 4
2. Physical injury.
5 Re-fixing of gear box 1. Material handling. 1. Back strain. 2 4

2. Falling. 2. Physical injury.
3. Trapping of fingers. 3. Damage to engine.
Page 60
FACTOR FACTOR
ACTIVITY - 60: CHANGING OF ALTERNATOR
1 Prepare a vehicle for replacing 1. Rolling of vehicle. 1. Physical injury . 2 4
alternator. 2. Hit. 2. Vehicle injury
2 Removing of alternator. 1. Manual handling . 1. Physical injury. 2 4

2. Sparking 2. Vehical damage.
3. Material damage.
3 Disassembly & assembly of 1. Material handling. 1. Personal injury. 1 4

alternator. 2. Fire hazard. 2. Vehicle damage.
4 Testing of Alternator 1. Nip hazard. 1. Physical injury. 1 4

2. Electrical shock. 2. Fire causes damage to materials.
3. Fire hazard
5 Fitting alternator. 1. Hit against short circuit . 1. Head injury. 2 4

2. Fire 2. Electrical shock.
3. Material loss.
ACTIVITY - 61: CHANGING OF HEAVY VEHICLE WHEEL

1 Parking vehicle for removal of 1. Rolling vehicle. 1.Personal injury. 2 4
tyre. 2. Vehicle damage.
2 Handling tools. 1. Slip. 1. Personal injury . 3 4

2. Hit. 2. Hit hazard
3. Fall.
4. Tyre roll over
3 Removal of wheel from the vehicle 1. Slip. 1. Personal injury . 1 4

2. Hit. 2. Back sprain.
3. Fall. 3. Vehicle damage.
4. Tyre roll over
Page 61
FACTOR FACTOR
ACTIVITY - 62: TOWING OF DEFECTIVE VEHICLE
1 Assess the causes of break down. 1. Hot surfaces. 1. Physical injury. 1 4
2. Inadvertent movements. 2. Heat burn.
3. Hit hazard. 3. Vehicle damage / injury.
2 Prepare the vehicle for towing. 1. Defective movable parts. 1. Nip hazard. 1 4
2. Improper towing devices /
hook / chain.
3 Towing 1. Defective brake . 1. Accident. 2 5

2. Defective hazard light.
3. Taking sharp turns and
sudden stops.
4 Towing 1. Improper method & 1. Vehicle accident. 2 5

equipment to carryout towing 2. Brake down of the towing vehicle.
2. Lack of pilot vehicle at the
rear in case of no hazard light
from towed vehicle.
3. Vehicle capacity & validity
certificate.
4. Carrying passengers inside
the towed vehicle.
Page 62
FACTOR FACTOR
ACTIVITY - 63: WIRE ROPE REPLACEMENT (CRANE)
1 Parking the crane 1. Inadvertent movement 1. Accident 3 4
2. Physical injury.
3. Equipment damage
2 Cleaning . 1. Slipping & Falling. 1. Personal injury. 1 4
3 Tools. 1. Improper tools, broken / 1. Personal injury. 3 4

damage tools slipping can
cause severe injury.
4 Shifting new rope drum. 1. Toppling of forklift. 1. Personal injury. 2 4
2. Machine damage.
4. Personnel injury.
5 Transportation of drum to site by 1. Boom hits on object / 1. Personal injury. 3 4

fork lift / crane truck. personal. 2. Material damage.
2. Electrical contact.
3. Handling hazard.
6 Removal of damaged cable from 1. Entangling of wire rope. 1. Electrical shock. 2 4

drums. 2. Damage to equipment .
7 1. Dismantling of wire rope from 1. Whip lashing. 1. Damage to equipment. 1 4

the drum. 2. Personal injury.
8 1. Assembly of wire rope 1. Handling hazard. 1. Personal injury. 1 4

2. Slip hazard. 2. Damage to machine.
3. Falling hazard.
Page 63
FACTOR FACTOR
ACTIVITY - 64: HANDLING AND LIFTING EUIPMENTS (GENERAL)
1 Handling and lifting equipments 1. Failure of load lifting and 1. Can cause accident and prove 3 4
moving equipment. fatal.
2. Overloading of lifting 2. Can cause electrocution and fire
equipments.
3. Overloading electrical wires
Page 64
FACTOR FACTOR
ACTIVITY - 65: GRIT BLASTING
1 Copressor operation 1. Bursting of piping. 1. May cause injury and prove fatal. 3 5
2. Collapse of tanks.
3. Tanks flying off.
4.Generation of high noise level Loss of hearing capacity 2 2
5.Generation of dust 1. Ill health. 2 2
2 Loading/Operating of hopper 1. Generation of dust. 1.Ill health. 2 2

2. Injury due to bursting of the
flange coupling.
Page 65
FACTOR FACTOR
3 Application of nozzle. 1. Bursting of joint 1. Physical Injury. 1 2
2. Flying of nozzale & hitting 2. Eye Injury
persons 3. Ill health.
3. Bursting of hosses. 4.Hit by
nozzle in the eyes
4 Use of compress air 1.Generation of noise. 2. 1.Phisical Injury. 1 2

Genration of dust 2.Loss of hearing capacity 3.Ill
Health
5 Grit filteration. 1. Generation of dust. 1. Physical Injury.(hand injury) 1 1

2. Eye Injury
3. Ill health.
Page 66
FACTOR FACTOR
ACTIVITY - 66: FABRICATION YARD OPERATIONS
1 Grinding and grinding wheel 1. Absence of tool rest on 1. Eye / face injury 3 4
replacing. bench grinder. 2. Hand injury
2. More gap between the
wheel and tool rest of bench
grinder.
3. Improper/wrong size
grinding wheel.
4. Excess pressure on wheel.
5. Breakage of wheel.
2 Working with portable electric 1. Damaged cable . 1. Electric shock. 3 4

tools 2. Defective tool. 2. Spark/shock.
3. Loose components (wheel, 3. Physical injury.
switch)
4. Excess pressure on tool.
6. Non use of PPE.
3 Gas welding / cutting / heating. 1. Backfiring. 1. Fatality / burn injury, fire / 2 5

2. Splashing splinters. explosion.
3. Gas leakage. 2. Gas leakage due to fall of cylinder
4. Wrong positioning of and damage of valves.
cylinders.
5. Presence of flammable
gases.
4 Arc welding 1. Radiation harmful to naked 1. Welder's cataract. 2 5

eyes. 2. Burn injury.
2. Splinters / slag. 3. Lung ailments
3.Toxic flames. 4. Electric shock.
4. Loose connections / Loss of 5. Fire / explosion.
insulation. 6. Asphyxiation.
5. Flammable gases.
6. Poor ventilation
Page 67
FACTOR FACTOR
5 Material handling (manual) 1. Lack of co-ordination in 1. Back pain,sprain,etc. 3 4
group effort. 2. Body Injury
2. Wrong body posture.
3. Lifting error.
4. Sharp
edges/corners/projecting
parts/protruding nails.
5. Slippery materials.
6. Loose materials.
6 Material handling with forklift / 1. Lack of knowledge / skills. 1. Body injury. 2 4

crane etc. 2. Defective equipment. 2. Material losses.
3. Defective lifting jacks. 3. Tilting of jacks / boom.
4. Overloading.
7 Transporting gas cylinders: 1. Falling of cylinders 2. Gas leakage due to valve damage. 2 5
* Oxygen 2. Explosion 3. Human injury by fall of cylinder.
* Acetylene. 4. Fire / body injury due to explosion
* Argon.
* Nitrogen.
* LPG.
8 Laying out electrical cables 1. Unstable Cable drum. 1. Body injury due to fall of cable 3 4
(Cable drum handling) 2. Wrong position of jack. drum or jack.
3. Inadequate jack / spindle. 2. Injury by hitting / caught in.
4. Rotating parts. 3. Finger injury due to trapping
5. Drum rollers. between drum / rollers.
6. Pulling in wrong posture.
7. Open trench.
Page 68
FACTOR FACTOR
ACTIVITY - 67: ERECTION OF STRUCTURAL ROOF TRUSS
1 Unloading the truss parts from 1. Crane Failure. 1.Fall of materials. 3 5
the Trailor/Tractor 2. Sling Failure because of 2.Property damaged.
loose D shackles, broken sling 3.Personal inury.
etc.
3. Body part caught in between.
4. Fall of the entire load and
the injury to the persons
nearby.
2 Assembling of truss parts by 1. Body parts caught in 1.Physical Injury 3 5

welding. between. 2.Fatality.
2.Shock Hazard (Electrical) 3 .Eye injury.
3. Radiation.
4.Flash (Eye Injury) 4.Damage the body parts.
Page 69
FACTOR FACTOR
3 Assembling of two truss parts to 1. Body parts caught in 1.Physical Injury 2 3
form a single piece by bolting. between. 2.Property Damaged.
4 Placing the assembled part in a 1. Sling failure due to loose D 1.Tilting the crane due to uneven 3 5
lifting position. shackles, deteriorated slings, ground.
etc. 2.Fall of load
2. Load may slip on ground if causing physical injury .
not properly placed on wooden 3 .Fall of
sleepers. load due to mechanical failure.
3. Load may hit to the nearby
persons/objects causing
injury/property damage.
4. Collapse of the load
structure.
5 Tying the steel wire rope slings to 1. Body part/fingers caught in 1.Damaged Property. 2 3
the truss structure for lifting. between. 2.Fall of materials.
6 Movement of crane to the 1. Contact/hit with any other 1.Tilting the crane due to uneven 3 3
load/truss structure location for mobile/stationary bodies ground.
lifting. nearby. 2.Fall of load causing
2. Body parts caught in physical injury.
between. 3 .Fall of
load due to mechanical failure.
Page 70
FACTOR FACTOR
7 Lifting the respective roof truss 1. Sling failure due to 1.Fall of materials. 3 3
structure to the particular deteriorated sling. 2.Property damaged.
elevation row. 2. Load may slip from rigging if 3 .Personal
not properly attached. inury.
3. Fall of load and injury to the 4.Physical Injury
workers nearby. 5.Fatality.
4. Electrical hazard. 6 .Eye injury.
5. Plley failure due to broken 7 .Damage
chain. the body parts.
6. Hitting of girder to
persons/structures due to free
movement in air and could
result in injury/property
damaged/load falling.
Page 71
FACTOR FACTOR
8 Placement of truss assembly to 1. Fall of person from height. 1.Fall of materials. 2.Property 3 2
the anchor bolts on the beams at 2. Fall of materials/tools from damaged. 3.Personal inury.
elevation with plumping and height. 4.Physical Injury 5.Fatality.
alignment. 3. Fall of load. 6.Eye injury. 7.Damage the
4. Body parts caught in body parts.
between.
5. Body strain/loss of balance.
6. Hitting of truss
structures to persons/structure
due to free movement in air
and could result in
injury/property loss/load falling.
7. Load may slip from rigging if
not properly attached. Fall of
load and injury to the workers
nearby.
9 Tightening the nut into the anchor 1. Fall of person, materials 1.Caught in between. 3 2
bolt. /tools from height. 2.Physical injury.
2. Fall of load. 3.Fall of materials.
3. Body part caught in
between/strain and loss of
balance.
Page 72
FACTOR FACTOR
10 Releasing the steel wire rope 1. Fall of person, materials 1.Physical Injury. 2 2
sling from the body. /tools from height. 2.Materials damaged.
2. Fall of load.
3. Body part caught in
between/strain and loss of
balance.
4. Hitting of sing wire/D
shackles to the body parts of
workers, while releasing.
11 Lifting the purling and chord 1. Sing failure due to lose D 1.Fatality. 3 4
bracings using Electric winch to shackles, deteriorated sling, 2.Physical Injury.
the particular location where truss etc. 3.Materials
structure rests. 2. Load mat slip from rigging if damaged.
not properly attached. Brake 4.Crane tilted due to uneven ground.
failure.
3. Displacement of winch
assembly from the working
position.
4. Electrical Hazard.
5. Knot failure of the steel wire
rope that is tied to columns.
6. Hitting of bracing pipes to
persons/structure due to free
movement in air and could
result in injury/Property
loss/load falling.
Page 73
FACTOR FACTOR
12 Bolting the purling, Top chord 1. Fall of person from height. 1.Fatality. 3 4
bracing and bottom Chord 2. Fall of materials/tools from 2.Physical Injury.
bracing to the truss structure for height. 3.Materials damaged.
sheeting arrangement. 3. Fall of load. 4.Crane tilted due to
4. Body parts caught in uneven ground.
between.
5. Body strain/loos of Balance.
13 Working from a scaffolding The ground beneath work area 1.Fatality . 3 4

is unstable (Soft, Muddy, 2.Physical Injury.
Slippery ) 3.Materials damaged.
4 .Crane tilted due
to uneven ground.
Page 74
FACTOR FACTOR
ACTIVITY - 68: MOBILE ELEVATED WORK PLATFORM
1 Working in hot enviroment 1. Heat stress due to failure of 1. Heat ailments as such heat 3 3
thermo regulatory system of exausting,heat cramps and heat
the body stroke
2.
Dehydration due to excess
loss of body fluids
2 Vehicle movement 1. Collosion with nearby 1. Personal injury 5 4
structure 2. Damage to property
2. Being struck by other
vehicle
3 Working at elevated place 1. Fall of person 1. Physical injury. 3 4
2. Fall of Material
2.
May hit by another object
3.
4 Cage movement Horseplay parts / excavator
1.Rotating 1. May sustain sever injuries or 5 4
itself come into contact with prove fatal.
person. 2.Collosion with 2. May hit by another
nearby structure object
5 Signals 1. Improper signs 1. Lead to confusion and accident as 4 4

2. Improper a result personal injury and property
communication damage.
6 Working with portable hand tools 1. Fall of Material 1. Physical injury 3 3

2. Improper handling
2 .n
3. Property damage
Damaged / Defective tools
7 Working near overhead lines Live lines 1. Electrocution(fatility /severe injury) 2 5
2. Damage to equipment
8 Positioning outriggers 1) Outriggers can sink in soft and propertyinjury
1. Physical 4 4
ground
2)Improper 2.
locking of outriggers Property damage
3. Tilting of vehicle
Page 75
FACTOR FACTOR
ACTIVITY - 69: OFFICE WORK AT H.O.
1 Lift operation 1. Over crowding 1. Suffocation. 1 2
2. Collaps of cage due to 2 . Fatality 1 5
breakage wire rope.
3. Electrical shut down 2
1
2 Use of VDUs 1.Glaring from screen 1. Eye injury. 1 1

2.Body stress due to bad 2. Bach ach.
ergonomic 3.
3.Electrical shock due to loose Electricutation
electrical connection
3 Illumination at all working stations. 1. Inadequqte illumination. 1.Eye strain. 1 1

2. Headach.
4 Ventilation at H.O. 1.Inadequate ventilation. 1. Physical strain. 1 1

2.Electrical hazard. 2. Mental strain.
3. Fire.
4 Mental work load. 1.Mental dippression 1.Mentally effected. 1 1
5 Use of stair cases 1.Slipps 1.Fracture injury 1 1

2.Trpps 2.Physical injury 1 1
Page 76
FACTOR FACTOR
ACTIVITY - 70: LIFT OPERATION AT H.O.
1 Travelling by Passenger Lift from 1. Stoppage of Lift due to 1. Panic 2 3
Lobby to 6th Floor Office Power failure in between floors. 2. Physical problems due to
2. Stoppage of Lift due to hypertension and anxiety
technical problems in between
floors.
3. S
1. Fall of Lift from upper floors 1. Physical Injury 2 5

due to snapping of Cables. 2. Fatal
2. Fall of Lift due to Technical
Problems in the driving motor.
ACTIVITY - 71: MENTAL WORKLOAD AT H.O.

1 Office Work 1. Working beyond normal 1. Mental worry 2 3
work hours 2. Low morale
2. Working under pressure 3. Anxiety/hyper tension
3. Work requiring 4. Irritation
concentration/attention 5. Demoralisation
4. Failure to achieve desired 2. Physical problems due to
results. hypertension and anxiety
ACTIVITY - 72: USE OF VDU'S

1 Use of Computers in Office 1. Improper seating. 1. Physical Problems like spondilytis. 2 3
2. Distance from the monitor. 2. Vision Problems.
3. Eye level. 3. Problems Limb joints.
4. Hands not positioned 4. Anxiety and Irritation.
properly.
5. Feet not positioned properly.
Page 77
FACTOR FACTOR
ACTIVITY - 73: ILLUMINATION IN H.O.
1 Office illumination 1. Insufficient illumination. 1. Gradual vision loss. 2 3
2. Pathways, exits and stairs 2. Physical problems due to
not properly illuminated. hypertension and anxiety.
3. General illumination too low 3. Irritation.
compared to localised 4. Physical Injury.
illumination.
ACTIVITY - 74: VENTILATION IN H.O.

1 Working in H.O. 1. Inadequate ventilation 1. Reduction in Oxygen percentage 2 3
2. Suffocation. in the circulating air in the area.
3. High density of Occupants. 2. Breathing problems.
4. Improper maintenance of 3. Inconvenient working atmosphere.
HVAC Systems.
Page 78
FACTOR FACTOR
ACTIVITY - 75: INSULATION, WRAPPING & COATING
1 Using of Standing / Mobile 1)Person can fall down 1) Physical injury 2 4
scaffolding 2) Scaffolding can 2) Property damage
collapse 3) Person working at lower
3) Material can fall level get injured
down.
2 Insulation Fibre shifting 1) Inhalation of Mineral dust 1) Lungs disease. 5 2

Particles . 2) Irritation
3) Itching.
3 Insulation Fiber for equipment 1) Cuts to Skin 1) Physical injury 5 2

2) Inhalation of Mineral dust 2) Lungs disease.
Particles. 3) Irritation
3) Person can fall down
4) Itching.
4 Aluminum Cladding 1)Person can fall down 1) Physical injury 4 2

2) Improper tools 2) Property damage
,broken / damage tools slipping
can cause severe injury.
3) Material can
fall down
Page 79
FACTOR FACTOR
5 Adhesives and 1) Fume Inhalation 1) Burn injury 4 2
Welding agent 2) Improper material handling 2) Explosion may
occur 3)Cylinder
3) Welding radiates invisible may burst 4)
ultra violate and infrared rays Contact with hot object
5) Property damage
4) Improper 6) Radiation can damage
placement of cylinders eyes and skin
5) Back fire
6) Welding
slag can fall down
6 Pipe shifting by Manually 1) LTI 1) Physical injury 3 4

2) Trip / Slip 2) Property damage.
hazard
7 Pipe shifting by Hydra 1) Over loading. 1) Physical injury 3 4

2) Hydra topple during 2) Property/equipment damage.
shifting of pipes.
3) Physical injury
8 Shifting of coaltar 1)Improper access 1) Physical injury 4 2
2)Tripping / Slipping
hazard
9 Melting of coaltar. (240 C) 1) Fire 1) Burn Injury. 3 4

2) Heat 2) Dehydration.
3) Inhalation Toxic 3) Lungs disease

gas 4 ) Fire
Page 80
FACTOR FACTOR
10 Roller Machine 1)Electrical shock. 1) Physical injury 3 3
2) Trip hazard 2) Property damage
11 Rap of coaltar 1) Contact with hot object 1) Physical injury 3 3

2) Property damage
3) Person
working at lower level get
injured
12 Rap of Mineral wool 1) Inhalation of Mineral dust 1) Lungs disease. 5 2

Particles. 2) Irritation
3) Itching.
Page 81
ESSMENT – DEVELOPMENT OF RISK CONTROL MEASURES
RISK
RISK LEVEL CONTROL MEASURES
RATING
MODERATE 3 1. Restrict height of storage to 1.5M

2. Adopt cross tier system of storage.
LOW 2 1. Ensure blocks carried are properly secured
2. Defensive driving.
MODERATE 3 1. Safe handling

2. Education of correct posture.
MODERATE 3 1. Use serviced dumper

2. Deploy trained operator
3. Operate slowly and carefully on rough road
4. Provide trained banksmen.
LOW 2 1. Use good serviceable wheel barrow

2. Use planks wherever necessary
3. Be cautious.
4. Concentrate on Job
5. Know your surroundings
MODERATE 3 1. Follow ergonomics

2. Use of adequate PPE
LOW 2 1. Use of adequate PPE
MODERATE 3 1. Use serviced dumper

2. Deploy experienced operator.
Page 82
RISK
RATING
LOW 2 1. Do not use defective tools. Select the right tool

for the job.
2. Use adequate PPE.
3. Maintain good house keeping.
4. Remove debris immediately.
R.
MODERATE 3 1. Hold firm.
2. Secure chisel firm to jack.
3. Rotation of work force to avoid prolonged
exposure.
MODERATE 3 1. Wear respirators or cover mouth and nose with

wet cloth.
2. Use gloves and other PPE.
3. Use Safety shoes.
4. Provide platform with wooden planking above
reinforcement for movement of workers.
5. Ensure earthing of equipments and proper
functioning of electrical circuit before
commencement of work .
6. Use hard hats.
7. Remove surplus material immediately from
work place.
8. Ensure lighting arrangement during night hours .
9. Insist on shift pattern .
10. Provide adequate rest to workers between
subsequent pours.
11 .Allow only mixer with hooper.
12. Provide safety cages around moving motors .
13. Ensure proper mechanical locking of vibrator.
Page 83
RISK
RATING
MODERATE 3 1. Use PPE like goves, shoes, helmets,etc.
2. Avoid usage of make-shift tools.
MODERATE 3 1. Ensure the stability and strength of passage

before commencement of the work.
2. Do not overload or stand under the passage.
MODERATE 3 1. Use good serviced equipment .

2. Deploy only licenced operators.
3. Engage banksman.
MODERATE 3 1. Use good serviceable equipment.
2. Deploy only licenced operators.
3. Engage Banksman.
MODERATE 3 1. Ensure concrete mixer is placed on even

surface with proper pegs.
2. Check for proper electrical connections and
insulation.
3. Keep adequate fire extinguishers.
4. Proper guards at all rotating parts of machinery.
5. Position the mixer machine to disperse smoke
easily into atmosphere.
6. Clean the mixer machine after the concreting is
over.
Page 84
RISK
RATING
LOW 2 1. Inspect Piling rigs and pulley blocks before the

beginning of each shift.
2. Use personal protective equipment like ear
plugs, muffs, etc.
3. Barricade the area and install sign boards.
4. Keep sufficient distance from Live Electricity as
per IS code.
5. Shut off the supply, if possible.
MODERATE 3 1. Provide guide rails/ barricade with warning

signal.
2. Provide atleast two entries/ exits.
3. Provide escape ladder.
4. Provide suitable size of shoring and strutting if
required .
5. Keep soil heaps away from edge equivalent to
1.5m or depth of pit whichever is more.
6. Don't allow vehicles to operate too close to
excavated areas . Maintain atleast 2m distance
from edge of cut..
7. Maintain sufficient angle of repose. Provide
slope not less than 1:1 and suitable bench of 0.5m
width at every 1.5m depth of excavation in all
soils except hard rock.
8. Battering/Benching the sides.
9. Obtain permission from competent authorities ,
prior to excavation , if required.
10. Locate the position of buried utililty by referring
to plant drawings.
11. Start digging manually to locate the exact
position of buried utility and thereafter use
mechanical means.
HIGH 4 1. Prevent ingress of water

2. Provide ring buoys.
3. Identify and provide suitable dewatering pump
or well point system.
4. Obtain prior approval of excavation method
from local authorities, if required.
5. Use under-pining method .
6. Barricade the excavated area with proper
lighting arrangements..
7. Maintain atleast 2m distance from edge of cut
and use stop blocks to prevent over-run .
8. Strengthen shoring and strutting.
Page 85
RISK
RATING
HIGH 4 1. Ensure proper storage, handling and carrying of
explosives by trained personnel.
2. Comply with the applicable explosive acts and
rules.
3. Allow only authorized persons to perform
blasting operations.
4. Smoking and open flame are to be strictly
prohibited.
5. Use PPEs like gloves, goggles, face mask, etc.
5. Barricade the area with red flags and blow siren
before blasting .
6. Do not return to site for atleast 20min. or
unless announced safe by designated person.
MODRATE 3 1. Battering / benching of sides .

2. Provide escape ladders.
3. Bail out accumulated water.
4. Maintain adequate ventilation .
Page 86
RISK
RATING
HIGH 4 1. Adhere to Permit to Work System if applicable.

2. Check machine thoroughly before starting the
job.
3. Use good and serviced machines.
4. Look for route markers.
5. Make trial pits and expose underground cables,
if any.
6. Look for warning tapes, cable covering mats
concrete saddles and padding.
7. Use cable detectors.
8. Adhere strictly to manual excavation in case

underground cables are present.
9. Follow safety procedure.
10. Operate machinery, keeping safe distance to
avoid excavation area landside.
11. Deploy trained banks man.
12. Keep away from the edge of the excavation.
13. Provide barrier away from the edge of
excavation.
14. Provide sign boards and blinking lights.
15. Edge of excavation shall be 0.5 m away from
highpressure lines.
16. Keep 1.5 m away from overhead LT lines.
17. Use only approved equipment and competent
operators.
18. No entry into the pit during excavation.
19. Keep removed earth at least 1m away from
the pit.
20. Provide shuttering/shoring.
21. Remove the excavated earth immediately.

22. Do not keep heavy objects on the edge of the
pit.
23. Provide barricading with warning signals (
warning light at night)
24. Provide proper ladder to get into the pits .
25. Provide walkway for lengthy trenches.
26. Use dust mask and goggles.
27. Allow only minimum number of persons to
work at the same time.
28. Train for safe manual working procedures.
29. Provide adequate emergency access always.
30. Use earplugs or earmuffs.
31. Provide trained banksman.
32. Keep distance of minimum 5m between two
equipment while in use.
33. Use only approved equipment and employ
competent operators.
34.Keep safe overhead distance.
35. Observe special permits wherever required.
36. Strictly adhere to banksmen's signals and
directions.
MODERATE 3 1. Impart proper instruction to all workmen.

2. Proper demarcation around the pit.
3. Keep sign board "Danger".
4. Barricade pits / trenches.
Page 87
RISK
RATING
MODERATE 3 1. Employ trained operator with license.

2. Avoid applying excessive force to hammer to
avert jolting.
3. Banksman to stand in direct view with operator.
4. Extreme care to prevent projectiles flying from
hammer point.
5. Do not operate the hammer if window cabin or
shield is not in place.
6. Use ear muff / plug.
7. Use dust mask / Balaclava.
8. Barricade the area with warning sign.
9. Ensure overnight safety.
10. Provide ladder for deep pits.
LOW 2 1. Disconnect Hydraulic hose only after closing

pressure and return line stop valves.
MODERATE 3 1. Position the hammer horizontal on wooden

block and remove pins by gentle tapping.
HIGH 4 1. Employ trained and licensed operator.

2. Careful operation.
3. Edge of excavation shall be 0.5m away from
heigh-pressure pipelines.
4. Keep 1.5 m away from overlhead LT lines.
5. Strict adherence to conditions stipulated by
excavation work permit.
6. Keep adequate signboards and barricade the
area.
7. Keep work force 5m away from Rock Breaker.
8. Strict adherence to Banks man's instructions.
Page 88
RISK
RATING
LOW 2 1. Wear respiratory protection.

2. Wear safety goggles and coverall.
3. Wash hands before taking food
4.Take shower after reaching camp.
MODERATE 3 1. Avoid Protrusion/projection of sharp edges.

2. Secure the load properly.
3. See that there is no strain on back.
LOW 2 1. Deploy trained carpenter.
MODERATE 3 1. Wear safety goggles.

2. Ensure that hammer handle is properly wedged
and hammer is in good condition.
3. Keep persons away from hammering area.
MODERATE 3 1. Erection should be done standing over firm

supports.
MODERATE 3 1. Use approved scaffolding.

2. Do not keep away loose material on platform .
3. Deploy experienced workers.
LOW 2 1. Deploy experience workers.

2. Keep and alert third party persons to be away
from the de-shuttering area.
3. Remove nails and stack shuttering materials
properly.
4. Keep all removed nails in one container.
5. Maintain good housekeeping.
Page 89
RISK
RATING
LOW 2 1. Do not use sub-standard tools.

2. Ensure usage of right tools for right job.
3. Do not push tools while bending.
4. Hold firmly.
5. Adhere to correct and safe posture
LOW 2 1. Do not use defective tools.

2. Secure machine and table on level ground.
3. Keep area clear around machine.
4. Provide switch for emergency stoppage.
5. Ensure guards are provided on all rotating parts .
6. Hold the bars firmly.
7. Stack bars properly and away from machine.
MODERATE 3 1. Safe handling of tools.

2. Keep hand away from cutting chisel.
3. Hold bar firmly.
4. Ensure safety while operating handle.
LOW 2 1. Keep wires initially bend downward.
LOW 2 1. Do not use defective tools.

2. Use serviced machine.
3. Provide stand on both sides of the machine for
moving steel.
4. Provide switch for emergency stoppage of
machine.
5. Ensure proper electrical connections.
6. Do not use defective blade.
7. Keep hands away from cutting blade while in
operation.
MODERATE 3 1. Use proper binding.

2. Take exta care while walking around the work
site
LOW 2 1. Ensure proper binding .

2. Give proper instructions.
3. Deploy trained and experienced persons.
4. Ensure proper co-ordination among the crew.
5. Avoid sharp edges.
Page 90
RISK
RATING
MODERATE 3 1. Use PPE like gloves, shoes, helmets,etc.

2. Avoid usage of make-shift tools.
3. Provide suitable pads on shoulders and use
safety gloves.
4. Tie up rods in easily liftable bundles .
5. Ensure proper staging.
6. Use measuring devices like tape ,measuring
rods,etc.
7. Use safety shoes and avoid standing
unnecessarily on cantilever rods.
8. Avoid wearing of loose cloths.
9. Provide safety nets.
MODERATE 3 1. Use red flags / lights at the end s.

2. Do mot protrude the rods infront of or by the
side of the drivers cabin.
3. Do not extend the rods 1/3rd. of deck length or
1.5m whichever is less.
MODERATE 3 1. Provide guard rails for working at height .

2. Face ladder while climbing and use both hands .
3. Ladder shall exend about 1m above landing for
easy access and tying up purpose.
4. Do not place the ladder against a movable
objects and maintain base at 1/4 ratio of the
working length of the ladder.
5. Suspended scaffolds shall not be less than
500mm wide and tied securely with ropes.
6. No loose planks shall be allowed.
7. Use PPE, like helmets, safety shoes etc.
8. Inspect visually all scaffolding materials for
stablity and anchor with permanent structures.
9. Design scaffolding for max. load carrying
capacity.
10. Scaffolding planks shall not be less than 250
mm full thickness lumber or equivalent. These
shall be cleated or secured and must extend over
the end supports by atleast 150 mm and not more
than 300mm.
11. Don't overload the scaffolds.
12. Do not join short ladders to make a longer
one. Vertical ladders shall not exceed 6m.
13. Remove excess material and scrap
immediately .
14. Carry the tools only in a tool-kit bag.
15. Provide safety nets.
Page 91
RISK
RATING
MODERATE 3 1. Use proper PPE.

2. Mount the tool rest on both sides.
3. Replace the wheel.
4. Gap more than 3mm is unsafe.
5. Use grinding wheel of correct size.
6. Training & instruction.
7. Provide fire extinguisher.
8. Use fire blanket to cover nearby vents, drains,
open ends of pipes.
9. Application of mud plug prior to pipe after cold
cutting.
10. Proper tightening of wheel.
11. Use of correct size spacer washers.
HIGH 4 1. Proper earthing.

2. Adequate insulation (check).
3. Proper preventive maintenance.
4. Ventilation
5. Periodical gas testing and monitoring at all
areas.
6. Prevent leakages. Check before use.
MODERATE 3 1. Daily check up before start.

2. Replace defective tools.
3. Proper maintenance.
4. Training on proper use & care.
5. Inspection and corrective action to follow
correct handling procedures.
6. Use adequate PPE (Face shield/googles,
gloves)
MODERATE 3 1. Replacing defective / damaged tools.

2. Use tools only with protective handles.
3. Training & instruction to use right tool for the
right job.
4. Keep tools only in toolboxes.
5. Training & instriction to use right tools for the
right job.
Page 92
RISK
RATING
HIGH 4 1. Use specified shielding devices and other PPE

of correct specifications.
2. Avoid thoriated tungsten electrodes for GTAW .
3. Move out any leaking cylinder.
4. Keep trolley for transportation of cylinders and
chain them .
5. Use flashback arrestors.
6. Purge regulators immediately and then turn off .
7. Never use grease or oil on oxygen line
connections and copper fittings on acetylene lines .
8. Inspect regularly gas carrying hoses.

9. Always use red hose for acetylene and other
fuel gases and blue for oxygen.
10. Always stand back from regulator while
opening the cylinder.
11. Turn valve slowly to avoid bursting.
12. Cover the lug terminals to prevent short
circuiting .
13. Empty & purge them before welding.
14. Never attach the ground cable to tanks,
container or pipe storing flammable liquids .
15. Never use LPG for gas cutting.
Page 93
RISK
RATING
HIGH 4 1.Use welding shield / goggles.

2. Fireproof apron / gloves / screen.
3. Ventilation (local or exhaust if possible)
4. Full-sleeved coverall and gloves.
5. Proper clamping system / material handling
techniques.
6. Use shock proof boots and hand gloves.
7. Provide earthing to the plant.
8. Periodical gas testing.
9. Keep fire extinguisher (DCP/CO2) standby.
10. Adequate ventilation.
11. Training & instructions.
HIGH 4 1. Use respiratory devices, if required.

2. Avoid over crowding inside a confined space.
3. Provide exhaust fans for ventilation.
4. Do not wear loose clothes, neck ties, etc.
5. Fulfill conditions of the permit.
6. Check for presence of hydrocarbons and
oxygen level.
7. Obtain work permit before entering a confined
space .
8. Ensure that the connected piping of the
equipment which is to be opened is pressure free,
fluid has been drained, vents are open and piping
is positively isolated by a blind flange.
9. Check for hydrocarbon and Aromatic

compounds before entering a confined space.
10. Depute one person outside the confined space
for continuous monitoring and for extending help
in case of an emergency.
11. Keep the fire extinguishers at hand distance.
12. Remove surplus material and scrap
immediately .
13. Do not smoke inside a confined space.
14. Do not allow gas cylinders inside a confined
space.
15. Use low voltage (24V) for hand held lighting.
16. Use tools with air motors or electric tools with
max. voltage of 24V.
17. Remove all equipments at the end of the day .
Page 94
RISK
RATING
MODERATE 3 1. Use adequate PPE.

2. provide adequate manpower for lifting of heavy
loads.
4. Use hand gloves/ packing materials.
5. Remove protruding nails before handling.
6. Use proper lifting devices for good grip.
7. Fasten the item properly or use suitable
packing / container.
MODERATE 3 1. Only competent and approved operator shall be

deployed for equipment operations.
2. Equipment to be tested and certified by
competent person before deployment.
3. No overloading allowed.
4. Follow procedures.
5. Training and assistance of banksmen / rigger.
HIGH 4 1. Provide guard rails/ barricade at the work place.

2. Use PPE like full body harness, life line,
helmets, safety shoes, etc.
3. Obtain the permit before starting the work at
height above 3m.
4. Fall arrest and safety nets, etc, must be
installed.
5. Provide adequate working space (min.0.6m).
6. Tie / weld working platform with fixed support.
7. Use roof top walk ladder while working on a
slopping roofs.
8. Avoid movement on beams.
9. Keep the work place neat and clean.
10. Remove the scrap immediately.
11. Do not throw or drop materials or equipment
from height. i.e. do not bomb materials.
12. All tools to be carried in a tool- kit Bag or on
working uniform.
13. Remove scrap from the planks.
14. Ensure wearing of helmet by the workers
working at lower levels.
15. PTW - PECL-HSE-F-022i,
Rev 00
Page 95
RISK
RATING
HIGH 4 1. Use required PPE.

2. Use only certified slings as per colour coding.
3. No person to stand under lifted load.
4. Follow safe lifting procedures.
5. Only approved equipment to be used.
6. Ensure pronpr servicing.
7. Training to operator and provinding banks man
/ rigger for assistance.
HIGH 4 1. Follow lifting procedure.

2. Use correct equipment & lifting tackles.
3. Supervision by competent persons.
4. Provide trained banksmen/rigger.
5. Do not jump out from vehicle till clearence is
obtained.
6. Proper supervision.
7. Refer to load chart.
8. Use platform ladder for safe access.
9. Never deactivate or deenergise over riding
devices on lifting equipment.
HIGH 4 1. Keep Safe distance from Live facilities.
Page 96
RISK
RATING
MODERA 3 1. Outrigger base plates to rest on firm ground or

TE on timber blocks/ steel plates
MODERATE 3 1. Make sure control levers are all in neutral

position
MODERATE 3 1. Extend outrigger fully.

2. Lock the outrigger beam.
HIGH 4 1. No movement with raised boom

2. Provide Banksman
3. Do not travel with lifted load.
HIGH 4 1. Lifting only vertically.

2. No dragging of load.
3. No overload.
4. No swinging of load.
5. Operate the levers slowly and smoothly.
6. Do not keep the load in the elevated position .
7. Do not allow any person to be under the load .
8. No movement with raised boom.
9. Provide Banksman.
10. Do not travel with lifted load.
Page 97
RISK
RATING
HIGH 4
1. Prepare test procedure and obtain EIL/owner's

approval.
2. Provide separate gauge for pressurizing pump
and piping / equipment .
3. Check the calibration status of all pressure
gauge, dead weight testers and temperature
recorders.
4. Take dial reading at suitable defined intervals
and ensure most of them fall below 40-60% of the
gauge scale range.
5. Provide safety relief valve.( set at pressure
slightly higher than test pressure ) while testing
with air/ nitrogen.
6. Ensure necessary precautions, stepwise
increase in pressure , tightening of bolts/nuts,
grouting, etc before and during testing.
7. Keep the vents open before opening any valve
while draining out of water used for hydrotesting of
tanks.
8. Pneumatic testing involves the hazards of
released energy stored in compressed gas.
Specific care must therefore be taken to minimize
the chance of brittle failure during a pneumatic
leak test. Test temperature is important in this
regard and must be considered when the designer
chooses the materials of construction.
HIGH 4 1. Check pressure relief valve.

2. Calibrated pressure gauge.
3. Monitor pressue rise.
4. Do not stand in line with the flange.
HIGH 4 1. Gas testing before pumping.

2. Tightening / loosening only after depressurizing
the pressure line.
3. Barricading the pressurized system to prevent
entry to other workers.
4. Permit to work & hot work permits.
HIGH 4 1. Tighten / Loosen the bolts only wgeb no

pressure in the system.
2. Check flange bolts for adequate strength & size.
LOW 2 1. Drain the water by standing away from the line

of released water jet.
2. Draining & conveying of water through flexible
hose upto the disposal well.
Page 98
RISK
RATING
HIGH 4 1. Keep charged cylinder only.

2. Keep vertically and tie with chain to a fixed
structure.
3. Keep in specially fabricated cage to prevent fall .
4. Keep valve cap in position during
transportation.
5. Different types of gas cylinders not to be
loaded in the same vehicle at a time.
6. Only authorized vehicle and specially trained
driver shall be engaged in gas cylinder
transportation.
7. Do not use leaking cylinder.
8. Keep cylinder tied up/chained & locked
independently on truck to prevent falling of one
cylinder while loading/unloading the other.
Page 99
RISK
RATING
HIGH 4 1. Employ only approved agency to carry out the

work.
2. Ensure Safety related regulation as per
BARC/AERB before commencement of job.
3. Cordon off the area and install Radiation
warning symbols.
4. Restrict the entry of unauthorized persons.
5. Wear appropriate PPE and film badges issued
by BARC/AERB.
6. Never touch or handle radiography source with
hands.
7. Store radiography source inside a pit in an
exclusive isolated storage room with lock and key
arrangement. The pit should be approved by
BARC/AERB.
8. Radiography source should never be carried in
passenger bus or in a passenger compartment of
trains.
9. Permission from Director General of, Civil
Aviation is required for booking radio isotopeswith
airlines.
10. Try to locate with the help of Survey Meter .
Page 100
RISK
RATING
HIGH 4 1. Ensure emergency access and rescue plants

before entrky.
2. Maintain uninterrupted contact with the workers
by the standby person.
3. Ensure buddy system.
4. Keep only minimum number of personS for
work.
5. Supervisor and standby man to ensure record
of all persons working in confined spaces.
6. Ensure good condition of tools.
7. Arrange shift work.
8. Provide access to shade at intervals.
9. Provide snacks and drinks in addition to cold
water.
10. Ensure adequate ventilation by providing
ventures/exhaust fans.
11.Ensure adequate lighting by providing
pneumatically operated light fitting.
NG
HIGH 4 1. Train on proper manual lifting procedures.
2. Use only tested and certified equipment & lifting
tackles.
3. Erection only by experienced persons under
supervision of a competent person.
4. Daily inspection and certification by competent
person.
5. PTW in place.
HIGH 4 1. Daily inspection & certification by competent

person.
2. Training & supervision.
3. Provide access (Ladders or Stairs_ as per
specification.
4. Adequate size as per job requirement.
5. No overloading permitted.
5. Only minimum number of persons allowed to
work at a time.
HIGH 4 1. Follow dismantling procedures.

2. Do not allow persons to be under the
scaffolding structure.
3. Use PPEs (helmet, gloves)
4. Keep tools in proper holder.
Page 101
RISK
RATING
HIGH 4 1. Do not take rest inside rooms built for welding

machines or electrical distribution system.
2. Avoid walking on beams at height.
3. Wear helmet with chin strap and full body
harness while working at height.
4. Use hand gloves and goggles during grinding
operations.
5. Cover or mark the sharp and projected edges.
6. Do not stand within the operation radius of
cranes.
7. Do not stand under the lifted load.
8. Stack properly all the materials .Avoid slippage
during handling.
9. Control longer pieces lifted by cranes from both
ends with guidelines.
10. Remove loose materials from height.
11. Ensure tightening of all nuts & bolts.
Page 102
RISK
RATING
HIGH 4 1. Do not stand under the lifted load.

2. Do not allow any person to come within the radii
of the side boom handling pipes.
3. Check the load carrying capacity of the lifting
tools and tackles.
4. Use safe Load Indicators.
5. Use appropriate PPEs.
6. Wear gum boots in marshy areas.
7. Allow only one person to perform signaling
operations while lowering the pipes.
8. Provide night caps on pipes.
9. Provide end covers on pipes for stoppage of
pigs while testing / cleaning operations.
MODERATE 3 1. Drink plenty of cold water.

2. Intermittent rest under shades.
3. Eating more vegetables and fruit items .
4. Provide shade for work in static posture
(welding).
5. Appropriate PPE to protect body against direct
exposure to heat or hot sun.
Page 103
RISK
RATING
LOW 2 1.Use adequate PPE.
2.Ensure adequate supervision.

3.Training and instruction
4 .Ensure proper co-
ordnation
5 .Follow manual lifting

procedure OCPM-12
LOW 2 1.Use adequate PPE.

2.Ensure adequate supervision.
4 .Ensure proper co-
ordnation
5.Follow manual lifting procedure

OCPM-12
MODERATE 3
1.Use only certified material

2.Erection to be done under the
supervision of competent person
3 .Daily inspection
by competent person
4.Implementation of PTW.
5.Implementation of Tag system.
6.Competency training to be given to

workmen
7.Follow manual lifting procedure

OCPM-12
MODERATE 3 1.Drink plenty of water
2.Use cotton cloths
3.Proper arrangement of work schedule
Page 104
RISK
RATING
HIGH 4 1.Obtained PTW before starting the work. 2.Use
proper PPE.
3.Provide adequate working space
4.Do not throw any loose material
5.Tied up loose material.
6.Ensure adequate supervision
7 . Follow Working
at height procedure OCPM-04
MODERATE 3 1..Ensure adequate supervision

2.Ensure safe distance from hot job. 3.Always
cover paint
HIGH 4 1.Do not allow any person to be under scaffolding

structure
2.Ensure adequate supervision
3.Obtained PTW before starting the work.
4.Follow Working at height

procedure OCPM-04
Page 105
RISK
RATING
LOW 3 1. Keep the area clean of loose materials like

wooden skids, pipe pieces, etc.
2. Clean the floor free of oil, grease and mud.
3. Vehicle wheels to be checked.
4. Seal the hydraulic and fuel tanks before
washing.
5. Make sure that washing is not done on hot
engine or any other hot parts of vehicles.
7. Keep the water hose after winding in a proper
place.
MODERATE 3 1. Vehicle to be parked with four wheels choked

with wooden pieces.
2. Enough space for movement & for escape
during emergency.
3. Proper ventilation by providing exhaust fans &
exhaust hoods.
4. Flame proof light fittings / exhaust fans.
5. No smoking in the area.
6. Available of fire extinguishers.

7. No unauthorized entry into the painting area .
8. Approved electrical tools should be used.
9. Compressed air lines should be handled with
care.
10. Use proper, approved scaffolds with platform
& hand rails.
MODERATE 3 1. Cordpn off the area and place sign boards.

2. Strictly no smoking.
3. Wear respiration protection.
4. Effective exhaust system.
5. Compressed air hoses should be handled
carefully.
6. Use authorized scaffolds for painting.
7. No unauthorized entry into this area.
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HIGH 4 1 Adhere to the perodical maintenance schedule

2 Maintenance of walls and roofs at particular
intervals
LOW 2 3.To folow HSE-CL-015
EXTREME 5 1. To be stored vertically & properly lashed with

chain / PP rope for securing
2. Compressed gas cylinders storage to be
sufficiently away from living area to reduce
exposer of near by people.
3. Smoking is strictly prohibited in living room .

4. To folow HSE-CL-015
EXTREME 5 1. To folow HSE-CL-015

2. Combustible materials (Cloths, bags, books,
etc.) keep away from distribution boards/electrical
wires.
6. Do not keep overhead electrical cables
7. Ensure all electric connection are switch off if
they are not in use.
9. Only authorized person can carry out the job in
case of electric fault.
MODERATE 3 1) Maintain safe distance.
2) Ensure Pesticides will not mix with

eatebles.
3) Perodical medical check up to be

MODERATE 3 done. plenty of water
1.Drink
2.Use cotton cloths
3.Proper arrangement of work schedule
MODERATE 3 1)Dead slow driving in camp premises.
LOW 2 1) Defensive driving
LOW 2 1.Use2)adequate
Ensure PPE.
material carried are properly
2 .Ensure adequate supervision.

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MODERATE 3 1. Sprinkle water to supress dust generation

wherever possible.
2. Use PPE (dust mask, goggles)
HIGH 4 1. Do not go into flood.

2. No driving of vehicles in fast flowing water .
3. Ascertain the depth of water and the firmness
of the road surface.
4. Keep on elevated terrain till flood subsides .
5. Vehicle /equipment movements only in clear
vision.
6. Drive slowly with head lights and wipers on.
7. Sufficient anchoring of office cabins.
8. Outside doors fitted with auto hinges.
MODERATE 3 1. Prompt disposal of wastes, concealment of

drainage.
2. Use of insecticides.
3. Ventilation in living accommodation.
4. Keeping food wastes in garbage bags/closed
buckets and prompt disposal to the food waste to
dump yard as per Waste Management Plan.
5. Dead slow driving in camp premises.
6. No night driving.
7. Extremely cautious against crossing of stray
animals.
8. Do not cause harm to any livestock.
9. Obseve warning signals on roads against stray
animals.
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MODERATE 3 1. Remove all timber blocks, planks, pipe pieces

etc immediately after use to the designated place .
2. Do not keep objects / tools etc at heights
without safe containment against fall.
3. Provide barricading with warning tags.
4. Provide plastic/soft material cap to projecting
pipes and warning tags to caution the workers.
5. Maintain good house keeping by frequent
appraisals, supervision, inspection, audit and
follow up.
ND TERMINATION OF ELECTRICAL EQUIPMENT

1)Work to be carry out by competent person only
EXTREME 5
2)Use required PPE.
3) No person to stand below lift under

lifted load.
EXTREME 5
4) Use required PPE.
5) are
1) Ensure all cables Usetightened
only certified slings to be
properly.
2) Ensure adequate tools to be use

HIGH 4
3) Use of adequate PPE's .

4 ) Permit to work to be follow
(HSE-F-027)
1)Use of adequate PPE's .
MODERATE 3
2 ) Maintain
adequate ventilation.
3 ) Use adequate
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1) Ensure Calibration test certificates is available
2) Disconnect the cable immediately

after completion of charging.
HIGH 4
3 )Work to be carry out
by competent person only.
4 ) Permit to work to be
follow (HSE-F-027)
HIGH 4 1. In case a fire breaks out, press fire alarm

system and shout "Fire, Fire".
2. Keep buckets full of sand and water / fire
extinguishers in all hazardous locations.
3. Confine smoking to 'Smoking Zones' only.
4. Train people for using specific type of fire
equipments under different classes of fire.
5.Maintain good house keeping and first -aid
boxes.
7. Don't obstruct access to fire extinguishers .
8. Do not use any sort of elevators for evacuation
during fire.
9. Maintain lightening arrestors for elevated
structures.
10. Stop all electrical motors.

11. Move the vehicles from dangerous locations .
12. Remove the load hanging from the crane
booms .
13. Remain out of the danger areas.
14. Ensure usage of correct fire extinguisher
meant for the specified fire.
15. Do not attempt to extinguish oil and electric
fires with water. Use foam extinguishers /CO2
/sand.
16.Maintain safe distance of flammable
substances from source of ignition .
17. Restrict the distribution of flammable materials
to only min. necessary amount
18. Construct specifically designed fuel storage
facilities.
19. Keep chemicals in cool and dry place away
from heat. Ensure adequate ventilation.
20. Before welding operation , remove or shield
the flammable materials properly.
21. Store flammable materials in stable racks,
correctly labeled preferably with catchment trays .
22. Wipe off the spills immediately .
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HIGH 4 1. Cable shall be handled by experienced persons.

2. Adopt proper procedure.
3. Use only tested and certified jack and spindle.
4. Keep fingers away from nip points.
5. Use hand gloves.
6. Tool box meeting.
7. Proper position.
8. Trained person.
9. Use cable roller.
10. Planning
11. Keep cable-laid trenches backfilled before
leaving site.
MODERATE 3 1. Banksman.
2. Experienced riggers.
3. Deploy caged truck.
4. Use guide rope.
MODERATE 3 1. Deploy approved rig.

2. Take care of rotating parts.
3. Cover all drilled holes.
MODERATE 3 1. Keep safe distance.

2. Close supervision.
3. Avoid lifting of poles during heavy wind .
4. Aproved equipment & tackles.
5. Provide firm footing to equipment.
6. Keep away from OH line.
7. Use guide rope.
8. Face protection.
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HIGH 4 1. PTW.
2. Erect goal post.
3. Restrict passage.
4. Use inspected & approved lifting equipments &
tackles.
HIGH 4 1. PTW in place.

2. Use guide rope for lifting load.
3. Avoid working if lightning threat is suspected.
4. Work area shall be clearly identified before start
of work.
HIGH 4 1. Use rubberized hand gloves and other PPE.

2. Don’t lay wires above ground or under carpets,
mats or door ways. Lay cables overhead or buried.
3. Allow only licensed electricians to perform on
electrical facilities.
4. Use only approved and insulated wires or
cables.
5. Don't place bare wire ends in a sockets. Use
Plugtops.
6. Ensure earthing of all machines and
equipments.
7. Do not use damaged cords and avoid
temporary connections.
8. Use spark proof / flame proof type field

distribution boxes.
9. Do not allow open / bare connection.
10. Provide all connections through ELCB.
11. Protect electrical cables / equipment 's from
water and naked flames.
12. Check all connections before energizing.
13. Display voltage and current ratings
prominently with 'Danger' signs.
14. Ensure approved cable size, voltage, grade
and type.
15. Switch off the electrical utilities when not in
use.
16. Do not allow unauthorized connections.
17. Ensure proper grid wise distribution of power.
18. Do not lay unarmoured cable directly on
ground, wall, roof or trees.
19. Maintain atleast 3 m distance from HT cables .
20. All temporary cables should be laid atleast 750
mm below ground on 100 mm fine sand overlying
by brick soling.
21. Provide cable route markers indicating the
type and depth of cable at intervals not exceeding
30 m and at the diversions/ termination.
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HIGH 4 1. PTW in place (PECL-HSE-F.

2. Use of 24v lamp only.
3. Inspection to be done by competent person
only.
HIGH 4 1. Only trained persons should operate pneumatic

lifting jack.
2. Washing hose must be handled carefully.
3. High pressure water jets must not be aimed
towards any person or delicate instruments.
HIGH 4 1. Arrest all wheels with chocks

2. Apply hand brakes
3. Remove ignitiion key and remove battery
terminals.
MODERATE 3 1. Keep fire extinguisher ready.
2. Wear safety shoes, safety helmet, goggles,
gloves & leather apron.
3. Select appropriate denting tools in good
condition.
4. Gas cylinder should be sound one and fitted
with calibrated pressure guage and colour coded
hoses & provided with flash back arrestors.
HIGH 4 1. Precautions against falling from height to be

taken.
2. Use ear plugs to prevent damage to ears.
3. Denter should ensure that there is no electrical
circuits, fuel lines & any other inflammable
components at & around working area.
4. Proper supervision before starting the work.
5. Wherever possible detachable parts are to be
taken out seperately and then do the welding .
HIGH 4 1. Remove the fuel tank & keep it separately.

2. Drain the fuel & clean the tank.
3. Flush with sufficient quantity of water.
4. Gas testing.
5. Keep appropriate fire extinguisher.
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HIGH 4 1. Only authorized persons to be deployed for

driving / equipment operation.
2. Training / refresher training to drivers /
operators.
3. Use of appropriate vehicles /equipments.
4. Inspection & supervision.
5. Provide banksmen as appropriate.
HIGH 4 1. Provide speed limiters.

2. Use tyres with a minimum of 2 mm tread.
3. Drive with dipped headlights and high intensity
lights on.
HIGH 4 1. Obey speed limits and traffic rules strictly.

2. Always expect the unexpected and be a
defensive driver.
3. Use seat belts/ helmets.
4. Blow horn at intersections and during
overtaking operations.
5. Maintain the vehicle in good condition.
6. Do not overtake on curves , bridges and slopes.
HIGH 4 1. Read the road ahead and drive to the left .

2. Keep the wind screen and lights clean .
3. Do not turn at speed.
4. Recognize the hazard, understand the defense
and act correctly in time.
5. Ensure effective braking system, adequate
visibility for the drivers, reverse horn.
6. Proper maintenance of the vehicle as per
manufacturer's instructions.
HIGH 4 1. Alcohol and driving do not mix well. Either

choose alcohol or driving.
2. If you have a choice between hitting a fixed
object or an on-coming vehicle ,hit the fixed object.
3. Quit the steering at once and become a
passenger. Otherwise take sufficient rest and then
drive.
4. Do not force the driver to drive fast and round
the clock.
5. Do not day dream while driving.
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MODERATE 3 1. Follow parking procedure.

2. Level ground for parking.
3. Proper Hand brake.
4. Wheel chokes in position.
5. Gear engagement.
LOW 2 1. Find out make, type and capacity of battery &

vehicle broke down enroute.
HIGH 4 1. Ensure the vehicle in neutral gear.
2. Select a similar type of battery with the same
volt & capacity.
3. Select appropriate tools to be taken for the job .
4. Choke all the wheels.
5. Deploy a competent electrician to do the job.
MODERATE 3 1. Park the vehicle in an appropriate position so

that booster battery can be connected.
2. chock the 4 wheels of both the vehicles
HIGH 4 1. Put the vehicle gear in the neutral & ensure it.
2. Connect booster battery +ve & -ve terminals
corresponding with the stalled vehicle.
3. Insert ignition key to start the engine &check
the instruments & controls.
4. Direct the vehicles to workshop for changing
the battery.
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HIGH 4 1. Make sure that front and rear tyres are chockd .
2. Switch off & take out ignition key.
3. Trained persons are to be deployed for removal
of batteries.
4. Wear gloves,googles, safety shoes, etc.
5. Remove -ve terminal first , then +ve terminal to
prevent spark-up.
MODERATE 3 1. Adopt proper method of manual handling.

2. Use the service of required persons to handle
heavy battery.
3. Avoid contact with battery acid.
HIGH 4 1. Use battery trolley. Place the battery slowly &

push it to charge room.
2. Flame proof lights & fire proof exhaust flame
are to be provided in the room .
3. Exhaust fan to be "ON"
4. An emergency eye wash & emergency shower
to be kept ready.
5. Wear PVC apron, acid gloves, mask & goggles.
6. Use an acid filling pump to fill acid form the
container.
7. Remove the vent plug and fill acid to the

recommended level, close the plug.
8. Rinse & clean the pumps with water and mild
alkali if available.
9. Use acid resistant tiles for acid handling areas.
10. Display MSDS of Sulphuric Acid electrolyte
HIGH 4 1. Wash the battery before placing it to change

bed.
2. Keep the battery level on charging platform and
close the cap.
3. Inspect insulation cables and tension of clips .
4. Smoking, naked flames shall be prohibited
within the radius of 3m from the battery charging
facility.
5. Adequate ventilation for quick dispersion of any
flammable hydrogen gas.
6. Charger power supply shall be disconnected
prior to connecting or disconnecting batteries.
7. All battery cell covers or plugs shall be removed
during charging and not replaced until all
"bubbling" has stopped.
8. Keep DCP fire extinguisher.
9. Use neutralizer (banking soda) for spilled acid.
10. Select correct voltage & current.
11. Keep it on charging upto the required standard.
12. Finally after total electrical disconnection flush
the floor with water.
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HIGH 4 1. Adopt proper method of manual handling.
2. Use the service of required persons to handle
heavy battery.
HIGH 4 1. Clean the battery filling area.

2. Lift the battery with others help.
3. Fit clamps & bolts properly & tighten.
3. Wear PPEs.
4. chock the wheels.
5. First connect +ve terminal, then -ve terminal
MODERATE 3 1. Insert the ignition key and start the engine .

2. Observe charging & functioning of all electrical
indicators & instruments panel indicators.
3. Close the bonnet & inform supervisor /
equipment engineer for final check up.
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MODERATE 3 1. Pull the string gently avoiding contact or hit

against compactor or nearby personal.
2. Guarding.
3. Hold firm and move slowly.
HIGH 4 1. Make sure PTO levers are in neutral position
HIGH 4 1. Crane must be set on firm ground. On soft

ground place strong wooden blocks or steel plates
on ground and set outriggers on them.
2. Extend the outrigger beam fully as far as
possible during operation.
3. Be sure to lock the outrigger beams with lock
pins.
HIGH 4 1. Avoid side looking or dragging loads.

2. Strict adherence to SWL.
3. Ensure crane is installed with safety limits .
4. Move the levers in a slow manner.
5. Attention on operation.
6. Do not allow workers to stand within the
working radius.
HIGH 4 1. Inspect rope for any damage or twist and

replace in case of any damage.
MODERATE 3 1. While travelling, disengage PTO.
MODERATE 3 1. Competent banksman to be detailed for signals .
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MODERATE 3 1. Do not allow anyone to stand or walk under the

elevated portion whether it is empty or loaded .
MODERATE 3 1. Check the load chart for load weight & load
centre information.
2. Always pick up loads as close to weight centre
as possible to avoid imbalance
HIGH 4 1. Ensure emergency brake system (wherever

applicable) is working properly.
2. Ensure seat belt is fastened.
3. When trucks begins to tip,"Do not attempt to
jump clear". Hold on to the steering wheel with
both the hands.
MODERATE 3 1. A trained operator only must be authorized to

drive.
2. Avoid sudden starts, stops or turns, slow down
for turns & on uneven turn may be greater than
when travelling with load.
3. Use special care when operation on slopes.
Travel slowly and do not angle across or turn.
4. While ascending or descending slopes, drive
the lift truck with the load facing up grade .
5. When filling the tank with fuel or recharging the
battery, stop the engine.
6. Before leaving, be sure that forks or
attachments are lowered, gears in neutral and
hand brakes applied & key turned off & kept it
under safe custody.
7. Avoid parking on a slope.
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MODERATE 3 1. Pull the string gently avoiding contact or hit

against vibtator or nearby personnel.
2. Guarding.
3. Hold the hose firm while vibration is in use.
4. Keep in safe place.
5. Keep away from naked flames.
6. Keep DCP Fire Extinguisher ready.
MODERATE 3 1. Person cleaning should wear protective clothes

like gum boots, face shield, hand gloves & helmet.
2. Clear the floor from oil and grease.
3. Vehicle is to be parked on level ground with all
four wheel chokes.
4. First make the pressure hose straight & hold
the spray nozzle in hand away from self & others.
5. Make sure that the washing is not done on hot
surface.
MODERATE 3 1. Arrest all wheels with chokes, apply hand

brake, remove ignition key & remove battery
terminal.
2. Put the caution boards indicating off road.
3. Select correct & good tool for specific job.
4. Authorized trolley jack by competent person
should be used.
MODERATE 3 1. Deploy a competent / experienced workman for
this work.
2. Use trolley jack for removal of propeller shaft.
MODERATE 3 1. Use inspected / authorised trolley.
2. After unloading, tie the gear box with chain to
jam platform to avoid the tilting and falling .
3. Pull out the jack outside vehicle and remove the
gear box to working place.
MODERATE 3 1. Use inspected or authorized trolleys.

2. Deploy experienced persons.
3. Strict supervision.
4. Gently push the gear box under the vehicle to
position.
5. During transportation tie the parts with the
trolley jacks.
6. Re-check all nuts & bolts of gear box, fly wheel
housing, gear shaft mechanism.
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MODERATE 3 1. Park the vehicle on even and hard surface.

2. Choke all the four wheels.
3. Apply hand brake.
4. Remove ignition key.
5. Deploy a skilled electrician for the work.
MODERATE 3 1. Disconnect battery terminal, - ve terminal first &

then + ve terminal.
2. Use right tools.
3. Remove belt & alternator.
MODERATE 3 1. Use proper, goods tools.
2. Do the work with trained person.
3. Use rubber hand gloves, while using cleaning
components.
MODERATE 3 1. Fit the alternator correctly with motor for testing .
2. Check the correct connection of terminals.
MODERATE 3 1. Fix alternator properly.

2. Check the correct terminals connections.
3. Cross check the alternator function in presence
of electrician.
MODERATE 3 1. Park the vehicle on an even, hard ground

without obstruction.
2. Barricade vehicle boarder.
3. Prove wooden chock on 4 wheels and apply
hand brake.
MODERATE 3 1. Select appropriate tools such as pneumatic

box, spanner
2. Test heavy duty trolley jack special lever and
pressure gauge.
MODERATE 3 1. Ensure that jack is of correct capacity.

2. Check any oil / pressure leaks.
3. Provide wooden blocks after lifting to a suitable
height.
4. Remove the wheel carefully.
5. Roll the tyres carefully with the help of others .
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MODERATE 3 1. During inspection do not touch any hot spots .

Allow it to cool.
2. Choke all 4 wheels & apply the hand brake.
3. Retain the key of the vehicle before going out of
vehicle.
MODERATE 3 1. If the transmission is found defective, remove

the drive shaft connecting engine to gear box and
gear box to differential.
2. If steering system is damaged or axle assembly
is defective the vehicle is to be bought by towing .
3. Proper towing bar is to be used to tow a vehicle .
HIGH 4 1. Ensure the vehicle to be towed is having

enough braking power.
2. Check the hazard light & horn is working.
3. Avoid abrupt starting & stopping.
4. While towing, make sure that close contact is
maintained between both the drives.
5. Towing to be at low speed.
6. Make sure that the gear shift level on the
vehicle to be towed is in the neutral position .
7. Towing should be done straight as far as
possible.
HIGH 4 1. After deciding to carryout the tow, select the

vehicle capacity to be towed.
2. Provide pilot vehicle if hazard light is not
working.
3. The towing vehicle should have the capacity of
lifting the broken down vehicle with valid test
certificates.
4. No passenger is to be carried out in the cabin
at the rear of the towed vehicle.
5. Towed vehicle is to be properly locked with the
towing to avoid collision on braking and turning .
6. Co- passenger should guide the drive of towing
vehicle.
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MODERATE 3 1. Select open place, level area, hard surface

away from traffic.
2. Barricade and keep warning signs.
3. Choke the tyre in front and back.
4. Extend all 4 outriggers & lower the hydraulic
jacks.
5. Remove the ignition key.
MODERATE 3 1. Proper house keeping.
MODERATE 3 1. Special tools recommended by manufacturer to

be used.
MODERATE 3 1. Deploy only trained persons.

2. Load to be handled with specified S.W.L of
forklift.
3. S.W.L. to be tested & certified by competent
persons.
4. Load shall not be lifted so high which obstructs
the vision.
MODERATE 3 1. Obstruction shall be checked before lowering.
2. No personnel shall be present near the boom .
3. Do not operate crane without outrigger /
banksmen.
MODERATE 3 1. Disconnect main switch & remove the ignition

key.
2. Wear safety helmets, goggles, shoes, gloves.
3. Ensure no tension in the wire rope.
4. With proper banksmen's signal wire rope has to
be removed carefully.
5. Engine to be stopped after removal of wire rope .
6. Make sure rope is not under tension.
MODERATE 3 1. Tie the wire rope with nylon cord & tie to the
nearby frame.
2. Safe drawing of cable out.
MODERATE 3 1. Lift the cable drum with forklift or crane truck
and mount it on a proper rope drum stand.
2. Strict supervision.
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HIGH 4 1. Avoid standing under the lifted load and within

the operating radius of cranes.
2. Check periodically oil, brakes, gears, horns and
tyre pressureS.
3. Check size and condition of all chain pulley
blocks, slings, U-clamps, D- shackles, wire ropes
etc.
4. Allow crane to move only on hard, firm and
levelled ground .
5. Allow lifting slings as short as possible and
check gunny packing's at the friction points.
6. Do not allow crane to lift its boom while moving .
7. Install Safe Load Indicator.
8. Ensure load test certification by competent
authority.
9. Safe lifting capacity of winches written on them
shall be followed.
10. The max. safe working load shall be marked
on all the lifting equipments.
11. Check the weight of columns and other heavy
items painted on them and accordingly decide
about the crane capacity, boom and angle of
erection .
12. Allow only trained operators and riggers during
crane operation.
13. Do not allow the boom or other parts of crane
to come within 3m reach of overhead HT cables.
14. Hook and load being lifted shall preferably
remain in full visibility of Riggers and Operators .
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HIGH 15 1. Prepare procedure and obtain client's approval.

2. Provide separate gauge for measurement
monitoring of pressur in the pump,piping and
equipment .
3. Check the calibration status of all pressure
gauge.
4. Take dial reading at suitable defined intervals
and ensure most of them fall with in desirable
range
5. Provide safety relief valve.( set at pressure
slightly higher than test pressure ) while testing .
6. Ensure necessary precautions, stepwise
increase in pressure , tightening of bolts/nuts,
grouting, etc before and during testing.
7. Ensure compressor is tested & certified by
competant person
8. Compressor to be operated by trained person
only.
9.Location of operating valve to be with in the
visibility of oprator working in side the booth .
10.Air filter to be provided to avoid the water trap
& to be clean periodically.
MEDIUM 4 1.Provide PPE to workmen working arround.
2.Measure the noise level periodically to monitor .

3 .Health
check up of employees at periodically.
4 .Isolate the
facility so minimum number of persons are
exposed to hazard.
MEDIUM 4 1. Provide proper PPE to workmen working

arround.
2. Barricating the total by providing curtain arround .
3. Health check up to be done periodically to
monitor the health.
MEDIUM 4 1. Provide proper PPE to workmen working

arround.
2. Barricat the total area by providing curtain
arround the booth opening.
3. Health check up to be done periodically to
monitor the health.
4.Work to be done by the trained operator only.
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LOW 2 1. Nozzle to be operated only by experienced &
qualified operator.
2. Periodical check for equipment to be carried out
for any wear & tear of the hosses for it's
serviceability.
LOW 2 1.Work to be done by the trained operator only.

2 .Periodical
maintenance schedule to be achare.
3 .Air filter to be checked up
periodically for it's proper operation.
4.Provide proper PPE to workmen
working arround.
Low 1 1.Work to be done by the trained operator only.
2.PPE to be provided.e.g. hand gloves;safety

goggals etc.
3.Filteration to be done inside the booth only
which is to be perfectly covered perfectly.
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MODERATE 3 1. Use proper PPE. ( Face shield )

2. Mount the tool rest on both sides.
3. Gap more than 3mm is unsafe.
4. Use grinding wheel of correct size.
5. Training & instruction.
6. Provide fire extinguisher.
7. Proper tightening of wheel.
8. Use of correct size spacer washers.
MODERATE 3 1. Daily check up before start.

2. Replace defective tools.
3. Proper maintenance.
4. Training on proper use & care.
5. Inspection and corrective action to follow
correct handling procedures.
6. Use adequate PPE (Face shield/goggles,
gloves)
HIGH 4 1. Work only after wearing PPE.
2. Fit flash back arrestor and NRV on both
cylinder outlets.
3. Use face shield and fire proof gloves.
4. Daily check up before start of work.
5. Keep cylinders in trolleys or chain to some firm
structure to prevent fall.
6. Gas testing before start of work.
7. Employ competent and trained welder.
8. Provide windshield.
HIGH 4 1.Use welding shield / goggles.

2. Fireproof apron / gloves / screen.
3. Ventilation (local or exhaust if possible)
4. Full-sleeved coverall and gloves.
5. Proper clamping system / material handling
techniques.
6. Use shock proof boots and hand gloves.
7. Provide earthing to the plant.
8. Periodical gas testing.
9. Keep fire extinguisher (DCP/CO2) standby.
10. Adequate ventilation.
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MODERATE 3 1. Training & instructions.
2. Use hand gloves/ packing materials.
3. Remove protruding nails before handling.
4. Use proper lifting devices for good grip.
5. Fasten the item properly or use suitable
packing / container.
MODERATE 3 1. Only trained and approved operator shall be

deployed for equipment operations.
2. Equipment to be tested and certified by
competent person before deployment.
3. No overloading allowed.
4. Follow procedures.
5. Training and assistance of banksmen / rigger.
HIGH 4 1. Keep charged cylinder only.

2. Keep vertically and tie with chain to a fixed
structure.
3. Keep in specially fabricated cage to prevent fall .
4. Keep valve cap in position during
transportation.
5. Different types of gas cylinders not to be
loaded in the same vehicle at a time.
6. Only authorized vehicle and specially trained
driver shall be engaged in gas cylinder
transportation.
7. Do not use leaking cylinder.
8. Keep cylinder tied up/chained & locked
independently on truck to prevent falling of one
cylinder while loading/unloading the other.
MODERATE 3 1. Cable shall be handled by experienced persons.

2. Adopt proper procedure.
3. Use only tested and certified jack and spindle.
4. Keep fingers away from nip points.
5. Use hand gloves.
6. Use cable roller.
7. Keep cable-laid trenches backfilled before
leaving site.
Page 128
RISK
RATING
HIGH 4 1.Ensure the crane and load lifting appliances and

load tested and certified by a competent person
and available with valid document.
2 . Ensure
proper training imparted to workers.
3. Ensure proper supervision.
4 . Whenever
possible provide mechanical support to arrest fall
of material from the trailor, otherwise proper tied.
5 . Ensure that the max

safe load of the crane is more than the weight of
the load to be lifted.
6. Use proper PPE.
7. Use proper D shackles and ensure its strength
and capacity.
8. Check the slings for cracks, breaks etc.
9. Proper clearance should be ensured in the
vicinity.
10. Required number of wooden sleepers in
required lengths; size etc should be placed on the
ground below the load.
11. Deploy proper number of manpower including
one experienced signal man/assistant.
12. Gunny bags should be provided at each tied

position.
13. Use proper SWL rated crane & lifting
appliances.
HIGH 4 1. Proper clearance should be ensured in the

vicinity.
2. Proper earthing.
3. Welding glass should be free from damage.
4. The welding machine should be connected with
proper cable connector.
5. Ensure no molten slag is falling down and use
proper sheet to prevent fall of molten slag and
other materials.
6. Welding machine should be proper earthed.
7. The welders are to be protected from radiation
by using suitable face shield.
8. All the welders, helpers should have wear PPEs.
9. Wleder should be wearing a special type of
helmet with a shaded face mask attached to the
helmet.
Page 129
RISK
RATING
MODERATE 2 1. All the workers should be well experienced &
should be always in vigil.
2. Use proper PPES.
3. Required number of wooden slippers in
required length, size should be placed on the
ground below the load.
HIGH 4 1. Ensure that the max safe load of the crane is

more then the weight of the load to be lifted .
2. Use proper PPEs.
3. Use proper lifting tools & tackles and its proper
strength & capacity.
4. Proper clearness should be ensured in the
vicinity.
5. Deploy proper number of manpower including
one experience signal man.
MODERATE 2 1. Use proper PPEs.

2. Deploy experience riggers.
3. See that fingers and toes are in clear.
HIGH 4 1. A signal man should be there to convey

standard hand signals to guide the operator or he
must be deployed with a communication facility .
2. Area clearance should be ensured for both
persons & objects.
3. While trailer is in movement provide red flags
on both sides.
Page 130
RISK
RATING
HIGH 4 1. Before lifting ensure the availability of continues
life line made of 8mm dia steel wire rope of 25mm
dia poly propylene rope tied column to column .
2. Ensure the crane & load lifting appliances are
load tested by a competent person and available
with documents.
3. Ensure sling free of cuts, breaks etc.
4. Warn with proper cautioning nearly workers and
ensure continuous supervision.
5. A signal men should be there to give standard
registered to signals to the operators.
6. Ensure wind velocity is not exceeding the
prescribed limit while doing the operation.
7. Ensured the crane should be positioned such
that hoist ropes are vertical.
8. Ensure the operations should be under the
direct supervision of a competent person and
should be carefully planned in advance. Ensure
the uses of tagline to control all loads .
9. Ensure the usage of gunny bags or half round
pipes at the points where wire rope comes in to
contact with the sharp edges of concrete beams.
Page 131
RISK
RATING
HIGH 4 1. All workers who are engaged should wear full
body harness/safety belts and hooked in to the life
line made of 8mm steel wire ropes.
2. Ensure the availability of continuous life line .
3. Proper PPEs should to be use. Should be in a
convenient position while working.
4. Use four legged sling arrangement for lifting
and a signal men should be there to give standard
signals to the operator.
MODERATE 3 1. All workers who are engaged must be qualified

for height pass & should wear full body harness
and hooked it to the life line made of
polypropylene ropes or 8 mm steel wire ropes.
2. A Safety net made of ploy propylene/nylon wire
should be hooked to the truss structures, so that
fall of persons and tools/objects can be safely
hindered.
3. All hand tools should properly tied while
working, it should not fall down. Hand tools should
be carried up a beg while going up and coming
down.
4. All workmen should be using proper PPEs.
5. Intense care should be taken while working with
lifting tools and tackles. Use proper SWL rating
tools to be used.
6. Ensure proper tightening of the nut to the
anchor bolt before releasing the sling.
Page 132
RISK
RATING
MODERATE 2 1. All workers who are engaged must be qualified
and hooked it to the life line made of
polypropylene ropes or 8 mm steel wire ropes.
2. A Safety net made of ploy propylene/nylon wire
should be hooked to the truss structures, so that
fall of persons and tools/objects can be safely
hindered.
3. All hand tools should properly tied while
be carried up a beg while going up and coming
down.
4. All workmen should be using proper PPEs.
5. Intense care should be taken while working with
lifting tools and tackles. Use proper SWL rating
tools to be used.
6. Ensure proper tightening of the nut to the
anchor bolt before releasing the sling.
7. Intense care should be maintained while
releasing.
8. Ensure proper clearance from the sling while
releasing.
HIGH 4 1. Ensure sling free of cuts, breaks etc.

2. Properly attached to hook with proper required
D shackles.
3. Use two legged sling for lifting.
4. Ensure the usage of gunny bags or half round
pipes at the points where wire rope comes in to
contact with the sharp edges of concrete beams.
5. Ensure that the winch is in a rigid ground and
fixed well.
6. Ensure proper earthing of electric winch.
7. Proper cover/guard should be given to all
moving parts like gears, shafts etc.
8. Rope wire should be tied to colmn in a proper
way.
9. A puller will be tied at the center of the pipe to
arrest the free movement.
10. Warn with proper cautioning nearby workers
and ensure continuous supervision.
Page 133
RISK
RATING
HIGH 4 1. All workers who are engaged must be qualified
and hooked it to the lifeline made of 8mm steel
wire rope.
2. All hand tools should be properly tied while
be carried in a bag while going up and coming
down.
3 . All working crew
should be wear mandatory PPEs.Use lifeline
every time while working at high elevation .
4. Use safety net made of poly propylene/nylon
wire should be used under the working level.
HIGH 3 The ground beneath work area is unstable . (Soft,

Muddy, Slippery )
Page 134
RISK
RATING
LOW 2 1. Drink plenty of water
2. Use cotton cloths
EXTREME 5 1. Vehicle movement to be done under close

supervision.
2 . Only authorised person to

be deployed for operate vehicle
MODERATE 3 1. Obtained PTW before starting the work(HSE-F-

027- A).
2 . Use proper PPE.
EXTREME 5 3 . Provide
1. Obtained PTW before starting adequate
the work (HSE-F-
027- A).
2 . Provide adequate working

space
EXTREME 5 1 Only authorized person must execute the job.
2. Ensure signal man wear lumenious

jacket.
3 . Ensure
adequate supervision.
LOW 2 1. Replace defective / damaged tools.
2.
Use tools only with protective handles.
HIGH 4 1. PTW to be follow
2 . Work to be carry
out by competent person only.
EXTREME 5 1. Vehicle to be set on firm ground.On soft ground
place strong wooden blocks or steel plates.
2. Work to be carried out under closed

supervision.
3 . Extend
the outriggers fully as far as possible.
Page 135
RISK
RATING
LOW 2 1. Only limited number of persons are authoried

HIGH 5 travelled in the lift at a time as specified .
LOW 2. Lift needs to be tested & certified by the
2 competent person.
3. Lift to be operated by experienced & qaulified
person only.
4. Visual & audio warning indicators are to be
ensure always in the serviceable condition.
5. Test certificate either to be displayed or
available to produce on demand.
6. Adherance to periodical maintenance schedule
as per service contract.
7. Regular cleaning of lift cage.

8. Display of warning signages.
9 .In case of fire lift not be
use awareness of the percolated among the all lift
operators & security staff.
10.Fire extingushers to be install at all the
floors immediately out of the lift exit .
LOW 1 1. Maintain safe distance & height from the screen

at the time of working.
2. Install a screen guard to filter the unwanted
rays.
3. Provision of furniture e.g. working table ,chair
etc suitable for comfertable working.
LOW 1 1.Provide proper PPE to workmen working
arround.
2. Barricating the total by providing curtain arround .
3. Adequate reflector to be provided at all light
fitting as a antiglaring arrangement to improve the
comfert. 4.Work to
be done by the trained operator only.
LOW 1 1. Maitain adequate level of ventilation with proper

temprature.
2. Adherance to perioddical maintenance
schedule.
3.Ensure to switch off the ventilation as & when it
is not required.
LOW 1 1.Allow person to take break to releive the mental
stresses at differant interval of time.
2 .Pre employment
heath check to be conducted arround.
LOW 1 1. Provision of antislippary tiling.

LOW 1 2.Maitain the starecase nit & clean to
make it slippary free.
3 .Provision
of escape rout arrow.
4.Provide a hand rail.
5 .All persons to be
instructed that not run but walk smoothly & swiftly.
Page 136
RISK
RATING
LOW 2 1. Stay Cool.

2. Raise Alarm by pressing the emergency button
provided in the lift car.
3. Cooperate with maintenance crew and rescue
persons, in case of emergency.
HIGH 4 1. Maintenance of Lift is the responsibility of the

Building Society.
2. Society shall ensure periodic maintenance by
competent persons.
3. Society shall ensure periodical visual inspection
of cables, car and winch.
4. Records shall be maintained for the
maintenance.
LOW 2 1. Practice stress relief measures.

2. Take a break when feel like stressed.
3. Conduct personality development trainings to
give a break from routine work.
LOW 2 1. Arrange height of the seat and back as per the

guidelines.
2. Maintain min. 25 cms distance from the monitor
and maintain eye level and Hands in line with
forearms.
3. Keep mouse or key board comfortably not far
away.
4. Place feet firmly on the ground.
5. Ensure periodic medical checkup by Opthalmist.
Page 137
RISK
RATING
LOW 2 1. Maintain proper illumination in the work area ,

pathways, exits and in stair cases.
2. Ensure localised illumination.
3. Ensure general illumination levels at atleast
20% of localised illumination level.
4. Ensure proper maintenance of illumination
systems.
5. Ensure comfort levels for general working.
6. Ensure periodical medical check-ups.
LOW 2 1. Maintain the systems in good conditions.

2. Allow fresh and natural when systems are not in
working conditions.
3. Do not congregate.
Page 138
RISK
RATING
TRIVIAL 1 1) Inspect visually all scaffold material for stability

and anchor with permanent structure.
2 ) Use all necessary

PPE's.
3) Ensure proper storage of material.
4 ) Provide
safety nets.
5) Do not over load the scaffold.

LOW 2 1) Use all necessary PPE's.
2 ) Provision of proper
access.
3) Provision of proper ventilation.
4 ) Only authorized
person can execute the job.
5) Maintain good housekeeping.

2 )Provision of proper
ventilation.
3) Ensure adequate supervision
4 ) Only authorized person

can execute the job.
5 ) Provide safety nets.
2 ) Use
proper tools.
3 ) Only authorized person

must execute the job.
4 ) Provide of
adequate manpower.
5)
Page 139
RISK
RATING
LOW 2 1) Use specific welding shield and all other
necessary PPE's.
2 ) Provision of adequate
ventilation.
3)
Ensure adequate supervision.
4) Keep fire extinguisher (DCP /

CO2) standby.
5) Carry out periodical gas

testing.
6) Use fire blanket.
7 ) Use flash back arrester.
2) Provide adequate and skilled manpower for

shifting material.
3 ) Shifting the
material in safe manner.
4)Packing should be provided for

MODERATE 3 1) Always check all lifting tools & tackles before
use.
2 ) Adopt safe practice

while shifting material by hydra.
3 ) Only
competentent person should execute the job.
4) Use all necessary PPE's.
LOW 2 1) Provision of proper access.
2 ) Work must
be carried out under closed supervision .
MODERATE 3 1) Provide Firextingusher .
2 ) Work must be
carried out under closed supervision. open
place/proper ventilation.
3) Use all necessary PPE's.
Page 140
RISK
RATING
LOW 2 1) Only authorized person can carry out the job.
2 ) Job must be done

under closed supervision.
3) Use of necessary PPE's.
LOW 2 1) Only authorized person can carry out the job.
2) Job must be execute under closed

supervision.
3 ) Use all
necessary PPE's.
4)
Area must be barricade
2 ) Job must be
carryout under closed supervision.
3) Only authorized person must carry

out the job
4) Provision of proper access.
5 ) Provision
of proper ventilation.
6) Only authorized person can execute
Page 141

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PETRON ENGINEERING CONSTRUCTION LTD - HAZARD IDENTIFICATION AND RISK ASSESSMENT - DEVELOPMENT OF RISK

CONTROL MEASURES (HIRA)

HAZARD IDENTIFICATION AND RISK ASSESSMENT – DEVELOPMENT OF

3 Unloading blocks 1. Fall of blocks 1. Personnel injury 4 3

5 Shifting blocks, cement mortar, 1. Defective wheelbarrow 1. Overturning of wheelbarrow 3 2

6 Preparation of cement mortar and 1. Improper handling of 1. Back pain 4 3

1.Evolution of cement dust at 1. Dust allergy to the workmen 3 3

7 Shifting of cement mortar by 1. Defective dumper 1. Damage to dumper 4 3

ACTIVITY - 3: CONCRETE FOUNDATION BREAKAGE USING JACKHAMMER.

3 Access to workplace 1. Passage to work place 1. Improperly tied and designed 3 3

ACTIVITY - 5: CONCRETE MIXTURE OPERATION

3 Deployment of concerte mixture. 1. Improper placement of 1. Tilting of mixure. 4 3

2 Pit Excavation upto 3m 1. Falling into pit. 1. Personal injury. 3 4

3 Pit excavation beyond 3m. 1. Falling into pit. 1. Personal injury. 3 4

8. Fall of persons into the pits. 8. Eye injuries.

2 Removal of Hydraulic Hammer 1. Hydraulic pressure jet 1. Loss of Hydraulic oil. 3 2

3 Laying hammer down 1. Fall. 1. Physical injury & back pain. 3 4

ACTIVITY - 10: SHUTTERING AND SHORING

2 Cutting wood to required size. 1. Misuse of cutting device. 1. Hand injury . 3 3

4 Erection of shuttering. 1. Fall of shuttering 1. Physical injury & back pain. 2 4

5 Erection of shuttering on height. 1. Fall of person or shutter. 1. Personal injury 3 4

6 De-shuttering & De-shoring 1. Fall of shuttering. 1. Injury to persons. 2 3

2 Bar bending on bending machine 1. Defective machinery. 1. Personal injury 3 3

3 Manual cutting 1. Toppling of chisel. 1. Personal injury. 3 4

4 Binding bar with wire 1. Haphazard placement of 1. Personal injury 3 3

5 Cutting bar by machine 1. Defective machine. 1. Personnel injury. 4 3

6 Cuting wire by tools. 1. Defective tools. 1. Personal injury. 3 3

7 Manual placement of bar. 1. Loose binding of 1. Slippage of binding steel 3 3

2 Transportation of Rebar 1. Fall of material from height. 1. Personal injury 4 3

ACTIVITY - 13 SCAFFOLDING , FORMWORK AND LADDERS

ACTIVITY - 15: USING ENGINE GENERATOR SET

ACTIVITY - 16: HANDLING OF PORTABLE ELECTRICAL TOOLS

ACTIVITY - 17: HANDLING PORTABLE HAND TOOLS

ACTIVITY - 20: WORKING IN CONFINED SPACE

ACTIVITY - 22: MATERIAL HANDLING (MECHANICAL)

ACTIVITY - 23: WORK AT HEIGHTS

2 Grating / Railing Removal

ACTIVITY - 25 LOADING / UNLOADING ON TRUCK / TRAILER.

2 Loading near live facilities 1. Live facilities / OH lines etc. 1. Fire 2 5

2 Operating of PTO 1. Operating levers not in 1. Inadvertent operation of crane on 2 4

3 Extending outriggers 1. Outriggers not extended fully 1. Tilting of the crane. 2 4

2 Pumping operation . 1. High pressure water. 1. Injury / fatality due to failure of 2 5

3 Pressurizing the system 1. Hydrocarbons. 1. Fire & explosion. 2 5

5 Release of pressure and Disposal 1. Bursting of flange joint 1. Physical InjuryEnvironment 4 3

ACTIVITY - 31: ERECTION, DISMANTLING AND WORKING ON SCAFFOLDING

2 Working on scaffolding 1. Defective scaffolding. 1. Injury due to fall. 1 5

3 Dismantling scaffolding 1. Fall of persons. 1. Fatality / injury. 1 5

ACTIVITY - 34: WORKING IN HOT ENVIRONMENT

2 Shifting paint drums manully 1.Fall of Material 1.Personal injuries 2 2

4.Wrong body posture

3 Ercetion of scaffold 1.Improper manual material 1.Personal injuries 2 4

2)Fall of scaffolding material

3.Defective lifting / Improper

6 Painting work 1Fire 1. Burn injury 2 4

7 Dismentling of scaffolding 1)Fall of person 1.Personal Injury. 2 5

4)Injury due to fall of

2 Preliminary jobs before vehicles / 1. Vehicle roll over. 1. Physical injury. 2 4

3 Spray painting 1. Fire hazard. 1. Burn injury. 3 4

2 Prepration of food in Kitchen 1. Improper placement of LPG 1. Personal Injury 4 4

3 Use of Electrical equipment e.g. 1. Electric shock 1. Personal Injury 4 4

4.Contact with hot object

4 Use of Pesticides / Fumigation 1) Inhelation of fumes 1) Neurological Effects 3 4

6 Transportation of material 1)Fall of material 1) Personal injury 2) Property 3 3