Progress Status

Improved
KBQA & Brand KPI Analysis -2024 In Progress
Off Track
Factory Name Creative Coll
KB KPI -2024 Brand KBQA evalu
Responsible
Check point Person/Dept.
Jan-24 Feb-24 Mar-24 Apr-24 May-24 Jun-24 Jul-24 Aug-24 Sep-24 Oct-24 Nov-24 Dec-24 YTD Target Progress Status KBQA evaluation

PQI Score(PQI Auditor) PQI Auditor 87.22% 87.22% 87.22%

Monthly Improved PQI CAP Qty PQI Auditor 2 2 2

Monthly PQI CAP Progress % PQI Auditor 2.29% 2.29% 2.29%

PS Review Qty Assign QA 6 8 8

PS Rejection Qty Assign QA 0 0 0

PS Rejection % Assign QA 0% 0% 0%

On Time PS Review Qty Assign QA 6 8 8

On Time PS Review % Assign QA 100% 100% 100%

CTL Review Qty Assign QA 1 0 2

CTL Rejection Qty Assign QA 0 0 0

CTL Rejection % Assign QA 0% 0% 0%

On Time CTL Review Qty Assign QA 1 0 2

On Time CTL Review % Assign QA 100% 100% 100%

PO Qty PC 20 13 13

FA Qty: PC 1368 765 1004

Ship Qty PC 153589 57844 187721

Irregular Cut to Ship Qty PC 1349 713 2839

Irregular Cut to Ship% PC 1.47% 1.45% 2.64%

Excess Shipment % PC 1.10% 0.83% 0.74%

Short Shipment % PC 0.29% 0.41% 0.22%

On-time Delivery % PC 100% 100% 100%

Skip stitch, Broken

Broken stc, Skip stc, Skip stc, Poor presiing,
stitch, Oil sport,
Top 5 Defect(NGC) Assign QA Puckering, poor
Puckering, Oil spot, Broken stc, Open stc,
Open stc Rawedge
pressing

SQL(V+F) Visual and Fit Defect % Assign QA 3.51% 3.94% 3.88%

SQL Fit Defect % Assign QA 0.50% 1.00% 0.90%

OQL(V+F) Assign QA 3.51% 3.94% 3.40%

NGC FA First Pass Assign QA 100% 100% 100%

DC Defect % Assign QA 4.40% 7.31% X

OQL vs DC Differance % Assign QA 0.89% 3.39% X

Top 5 Defect DC Assign QA X X X

Customer Complain Qty Assign QA 0 0 0

DAMCO/QC Center Rejection Qty Assign QA 0 0 0

DAMCO/QC Center Rejection % Assign QA 0% 0% 0.00%

DAMCO/QC Center DHU% Assign QA

0.00% 0.00% 0.00%
KBQA Shadow Audit Pass % Assign QA 100% 100% 100%

Report Sumission Delay Qty Assign QA 0 0 0

KBQA Vendor Training Qty PQI Auditor 14 14 14

KBQA Training Participation Qty PQI Auditor 1 0 2

PQI Auditor/Assigned QA On-time Report PQI Auditor 100% 100% 100%

Submission

Monthly PQI CAP Progress (Control Chart) SQL (Control Chart)

250% 4% 3.94% 3.88%
200%
150% 3.51%
3%
100%
 50%
100%

0%

20%
40%
60%
80%
100%
120%

0%
Jan-24 Jan-24

100%
Feb-24 Feb-24
100%

Mar-24 Mar-24
100%

Apr-24 Apr-24

May-24 May-24

Jun-24 Jun-24
NGC FA First Pass

Jul-24 Jul-24
Monthly Improved PQI CAP Qty

First Pass (Control Chart)

Aug-24 Aug-24

Sep-24 Sep-24

Oct-24 Oct-24

Nov-24 Nov-24

Dec-24
Dec-24
0%
2%
4%
6%
8%
3%
3%

Jan-24 Jan-24
4.40%

Feb-24 Feb-24
7.31%

Mar-24 Mar-24

Apr-24 Apr-24

May-24 May-24

Jun-24 Jun-24
DC Defect %

Jul-24 Jul-24
SQL(V+F) Visual and Fit Defect %

DC Defect Rate (Control Chart)

Aug-24 Aug-24

Sep-24 Sep-24

Oct-24 Oct-24

Nov-24 Nov-24
 Progress Status Sevierity
Improved Low

Vendor KPI Analysis -2024 In Progress Medium

Off Track High
Factory Name Creative Collection Ltd.

Factory KPI-2024 Brand KBQA evaluation

Check point Responsible Person/Dept. Jan-24 Feb-24 Mar-24 Apr-24 May-24 Jun-24 Jul-24 Aug-24 Sep-24 Oct-24 Nov-24 Dec-24 YTD Target Progress Status KB QA evaluation Remark

PQI Score(PQI Auditor) PQI Auditor 87.22% 87.22% 87.22%

Monthly Internal PQI Non Conforming Qty PQI Auditor 2 2 2 2

Sample Room DHU Sample Section 1.39% 1.20% 1.32% 1%

Sample Room Rejection Rate Sample Section 1.37% 1.32% 0.65% 1.11%

UN-EVEN STC, SKIP Poor Shape, Skip stitch,

STC, TENSION Over stc, Skip Uneven stitch,
Top 5 Defect / Sample CTQ Sample Section LOOSE, Poor shapr,
SLANTED/Miss stc, Uneven stc, Tension loose,
Placed, BROKEN STC Broken stc Over stitch

PP Meeting/Size Set Qty Assign QA 6 4 16 26

PP Sample DHU Assign QA 0.26% 0.14% 0.23% 0%

Skip stitch, Broken Broken stitch, Oil Puckering, poor

stitch, Oil sport, pressing ,Skip stitch,
Top 5 Defect/PP Sample CTQ Assign QA Puckering, poor sport, poor pressing, Broken stitch, Oil
pressing Skip stitch,Puckering sport,

PP Sample Rejection Qty Assign QA 0 0 0 0

PP Sample Rejection % Assign QA 0.00% 0.00% 0.00% 0.00%

Pilot Run Qty Assign QA 6 2 4 12

Pilot Run DHU Assign QA 0.26% 0% 0% 0%

Skip stitch, Broken Puckering, poor

Broken stitch, Oil pressing ,Skip stitch,
stitch, Oil sport, sport,
Top 5 Defect/ Pilot Run CTQ Assign QA poor pressing,
Puckering, poor Skip stitch,Puckering Broken stitch, Oil
pressing sport,

Pilot Run Rejection % Assign QA 0% 0.00% 0.00% 0.00%

Fabric DHU % Fabric QC Manager 0.88% 1.93% 0.64% 1% 1.5%

Fabric Rejection % Fabric QC Manager 0.29% 0.26% 0.22% 0.26%

Colour Yarn, Slub, Colour Yarn, Slub, Colour Yarn, Slub,

Top 5 Defect/Fabric CTQ Fabric QC Manager Spot, Knot, Spot, Knot, Spot, Knot, Spot
Endout Endout mark

Trims DHU % Fabric QC Manager 0.65% 0.67% 0.29% 1% 99%

Trims Rejection % Fabric QC Manager 0.043% 0.047% 0.031% 0%

Yarn Missing, Yarn Missing,

Yarn Missing,
Fabric Fualt, Fabric fault,
Spot, Letter
Top 5 Defect/Trims CTQ Fabric QC Manager Letter Missing, Letter Missing,
Missing, Shading,
Spot, Unstable Shading, Musty
Musty Smell
print Smell

Cutting DHU % Cuttting QA Manager 2.38% 2.19% 2.15% 2.24% 0.80%

Thick Yarn, Missing Yarn, Missing Yarn,

Top 5 Defect Cutting CTQ Cuttting QA Manager Missing Yarn, Thick Yarn, Thick Yarn,
Slub, Knot, Wellow Mark, Wellow Mark,
Hole Slub, Knot Slub, Knot

Cutting Wastage % Cuttting Manager 0.53% 0.56% 0.52% 1%

Re-cut % Cuttting Manager 0.26% 0.22% 0.28% 0%

Sewing line Qty PC 71 71 71 213

Sewing DHU % Quality Manager 7.26% 6.93% 6.90% 7% 5%

Un-cut thread, Un-cut thread,

Un-cut thread,
Down stitch, Down stitch,Un-
Down stitch,
Top 5 Defect/Sewing CTQ Quality Manager Puckering, Un- even stitch,
Puckering, Hi-low,
even stitch, Skip Puckering, Skip
Un-even stitch
stitch stitch
Sewing Efficency IE 48.30% 51.02% 48.90% 49%

Finishing line Qty PC 38 38 38 114

Finishing DHU % Quality Manager 2.59% 2.76% 3.00% 3% 2%

Un-cut thread, Un-cut thread,

Un-cut thread,
Down stitch, Skip Broken stitch, Skip
Broken stitch, Skip
Top 5 Defect /Finishing CTQ Quality Manager stitch, Broken stitch, Down
stitch, Down
stitch, stitch, Dirty
stitch, Hi-low
Dirty/spot/Oil spot/Oil

Finishing Efficiency IE 46.10% 48.12% 49.44% 48%

Laundry Inline Qty SWL 13 10 9 19

Laundry DHU SWL 11.00% 9.00% 9.10% 10% 5%

Laundry Out of Tol %(Before Iron) SWL 3.10% 4.10% 5.00% 4%

Tint less, Dark

shade, Tint Dark shade, Tint
Tint more, Tint
more, Light less, , Tint more,
less, Dark shade,
Top 5 Defect /Laundry CTQ SWL Light shade, Hand
shade, Hand Light shade, Hand feel.
feel. feel.

Laundry Re-Wash %(2nd Wash) SWL 0.00% 0.00% 0.00% 0%

Laundry Re-Wash% (3rd Wash) SWL 0.00% 0.00% 0.00% 0%

Laundry total Re-Wash% SWL 5.50% 6.00% 4.90% 5%

Pre-final/Day Final Audit Qty Quality Manager 0 0 0 0

Pre-final/Day Final Pass % Quality Manager 0.00% 0.00% 0.00% 0%

Pre-final/Day Final Visual Defect % Quality Manager 0.00% 0.00% 0.00% 0%

Pre-final/Day Final Fit Defect % Quality Manager 0.00% 0.00% 0.00% 0%

Top 5 Defect / Pre-Final/Day Final CTQ Quality Manager x x x #DIV/0!

Assigned QA FA Qty Assign QA 0 0 0 0

Assigned QA FA rejection % Assign QA 0.00% 0.00% 0.00% 0%

Assigned QA FA Visual Defect % Assign QA 0.00% 0.00% 0.00% 0%

Assigned QA FA Fit Defect % Assign QA 0.00% 0.00% 0.00% 0%

Top 5 Defect CTQ /Assigned QA FA CTQ Assign QA 0 0 0 0

Assigned QA Shadow Audit Pass % Assign QA 0% 0% 0% 0%

PQI auditor/Assigned QA Training Qty PQI Auditor 14 14 14 42

PQI auditor/Assigned QA Training Participation

Qty PQI Auditor 1 0 2 3

PQI Auditor/Assigned QA On-time Report

Submission PQI Auditor 100% 100% 100%

Cutting DHU (Control Chart) Sewing DHU (Control Chart)

2% 8%

2% 7%

2% 7%
Jan-24

Feb-24

Mar-24

Apr-24

May-24

Aug-24

Nov-24
Jun-24

Jul-24

Sep-24

Oct-24

Dec-24

Jan-24

Feb-24

Mar-24

Apr-24

May-24

Aug-24

Nov-24
Jun-24

Jul-24

Sep-24

Oct-24

Dec-24
Cutting DHU % Sewing DHU %

Finishing DHU (Control Chart)

4% Assigned QA FA Rejection Rate (Control Chart)
100%

3%
90%

2%
80%
Jan-24

Feb-24

Mar-24

Apr-24

May-24

Aug-24
Jun-24

Jul-24

Sep-24

Nov-24
Oct-24

Dec-24

Finishing DHU % 70%

Laundry DHU (Control Chart) 60%

12%
50%

10%
40%
8%

30%
6%

20%
4%

10%
2%