Weekly Summary of Dry process defect Analysis

Date :- 21/04/2015

Defect dry process

Whisker Hand Sand / PP Total Tacking Grinding / Deshtroy
Total Checked Total Total Total Defect
Date Hand Grinding Pass Qty Effiency Remarks
Qty Whisker Tacking Defect percentage
Wrong Sand / PP issue
Less More issue Less More Spot Feathering Hole Wrong Issue Less More Reject
Placement Issue

15-Apr 27152 200 33 3 236 880 20 4 20 924 0 0 1160 25992 96% 4%

16-Apr 28880 175 12 2 189 852 17 1 7 877 0 0 1066 27814 96% 4%

17-Apr 14518 0 90 6 4 100 0 0 100 14418 99% 1%

18-Apr 29686 177 2 1 180 758 3 2 16 779 0 0 959 28727 97% 3%

19-Apr 26704 261 7 268 798 5 4 19 826 0 0 1094 25610 96% 4%

20-Apr 36221 319 10 5 334 779 2 2 11 794 0 0 1128 35093 97% 3%

Sub-Total 163161 1132 64 11 1207 4157 53 13 77 4300 0 0 0 0 0 0 0 5507 157654 0

Dry defect ber chart

 Weekly Summary of Dry process defect Analysis
Date :- 28/04/20
Defect
Defect dry process Effiency
percentage
Whisker Hand Sand / PP Total Tacking 3D / Iron crease
Total Checked Total Total Total
Date Hand Pass Qty Remarks
Qty Whisker Tacking 3D issue Defect
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

21-Apr 26715 140 20 4 164 753 16 3 9 781 0 0 945 25770 96% 4%

22-Apr 24759 248 14 3 265 972 13 6 23 1014 0 0 1279 23480 95% 5%

23-Apr 21776 106 6 1 113 586 3 2 12 603 0 0 716 21060 97% 3%

24-Apr 22638 73 3 76 790 2 11 803 0 0 879 21759 96% 4%

25-Apr 18781 79 9 88 482 3 4 12 501 0 0 589 18192 97% 3%

26-Apr 18605 87 5 3 95 793 5 15 813 0 16 33 80 129 1037 17568 94% 6%

27-Apr 24322 77 8 3 88 747 5 4 42 798 57 52 151 260 1146 23176 95% 5%

Sub-Total 157596 810 65 14 889 5123 45 21 124 5313 0 0 0 73 85 231 389 6591 151005 0

Dry defect ber chart

 Monthly Summary of Dry Defect Analysis
Date :- 29/04/2015

Defect dry process

Whisker Hand Sand / PP Total Tacking 3D / Iron crease
April Month Total Checked Total Total Total Defect
Hand Pass Qty Effiency Remarks
Total Qty Whisker Tacking 3D issue Defect percentage
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

1st Week 165138 971 62 17 1050 2439 63 18 207 2727 8 82 90 0 3867 161271 98% 2%

2nd Week 167457 1565 69 15 1649 3115 73 22 200 3410 10 89 99 0 5158 162299 97% 3%

3rd Week 163161 1132 64 11 1207 4157 53 13 77 4300 0 0 5507 157654 97% 3%

4th Week 157596 810 65 14 889 5123 45 21 124 5313 0 73 85 231 389 6202 151394 96% 4%

Sub-Total 653352 4478 260 57 4795 14834 234 74 608 15750 18 171 189 73 85 231 389 20734 632618

Dry defect ber chart

 Weekly Summary of Dry process defect Analysis
Date :- 05/05/2015
Defect
Defect dry process Effiency
percentage
Whisker Hand Sand / PP Total Tacking 3D / Iron crease
Total Checked Total Total Total
Date Hand Pass Qty Remarks
Qty Whisker Tacking 3D issue Defect
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

28-Apr 26293 71 3 1 75 630 8 6 38 682 0 4 70 40 114 757 25536 97% 3%

29-Apr 25699 112 8 2 122 781 9 4 21 815 0 29 11 40 937 24762 96% 4%

30-Apr 29731 58 5 1 64 899 11 6 20 936 0 5 5 1000 28731 97% 3%

2-May 22601 144 16 3 163 669 9 4 13 695 0 0 858 21743 96% 4%

3-May 22854 141 9 4 154 892 18 3 7 920 0 0 1074 21780 95% 5%

4-May 27669 106 12 5 123 677 9 4 8 698 0 0 821 26848 97% 3%

Sub-Total 154847 632 53 16 701 4548 64 27 107 4746 0 0 0 4 104 51 159 5447 149400 0

Dry defect ber chart

 Weekly Summary of Dry process defect Analysis
Date :- 12/05/2015
Defect
Defect dry process Effiency
percentage
Whisker Hand Sand / PP Total Tacking 3D / Iron crease
Total Checked Total Total Total
Date Hand Pass Qty Remarks
Qty Whisker Tacking 3D issue Defect
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

5-May 28132 163 13 4 180 852 13 7 44 916 0 0 1096 27036 96% 4%

6-May 30899 122 8 3 133 872 11 6 48 937 0 0 1070 29829 97% 3%

7-May 33570 171 7 2 180 1083 18 9 50 1160 0 0 1340 32230 96% 4%

8-May 27307 0 170 6 4 11 191 0 0 191 27116 99% 1%

9-May 28220 125 6 2 133 979 7 3 33 1022 0 0 1155 27065 96% 4%

10-May 27966 277 9 2 288 799 12 2 29 842 0 0 1130 26836 96% 4%

11-May 22613 179 6 2 187 1085 14 8 85 1192 0 0 1379 21234 94% 6%

Sub-Total 198707 1037 49 15 1101 5840 81 39 300 6260 0 0 0 0 0 0 0 7361 191346 0

Dry defect ber chart

 Weekly Summary of Dry process defect Analysis
Date :- 19/05/2015
Defect
Defect dry process Effiency
percentage
Whisker Hand Sand / PP Total Tacking 3D / Iron crease
Total Checked Total Total Total
Date Hand Pass Qty Remarks
Qty Whisker Tacking 3D issue Defect
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

12-May 22502 39 4 43 256 3 1 4 264 0 0 307 22195 99% 1%

13-May 27365 238 6 1 245 690 7 2 2 701 0 0 946 26419 97% 3%

14-May 26265 167 7 3 177 989 9 4 11 1013 0 0 1190 25075 95% 5%

15-May 18757 39 4 1 44 669 6 5 9 689 0 0 733 18024 96% 4%

16-May 30818 113 8 2 123 703 3 2 1 709 0 0 832 29986 97% 3%

17-May 26720 179 13 4 196 750 7 1 9 767 0 0 963 25757 96% 4%

18-May 29944 136 5 3 144 949 7 3 12 971 0 0 1115 28829 96% 4%

Sub-Total 182371 911 47 14 972 5006 42 18 48 5114 0 0 0 0 0 0 0 6086 176285 0

Dry defect ber chart

 Weekly Summary of Dry process defect Analysis
Date :- 26/05/2015
Defect
Defect dry process Effiency
percentage
Whisker Hand Sand / PP Total Tacking 3D / Iron crease
Total Checked Total Total Total
Date Hand Pass Qty Remarks
Qty Whisker Tacking 3D issue Defect
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

19-May 32476 106 4 110 941 7 4 16 968 0 0 1078 31398 97% 3%

20-May 33823 115 7 1 123 1149 2 1 9 1161 0 0 1284 32539 96% 4%

21-May 27328 23 23 1121 4 2 17 1144 0 0 1167 26161 96% 4%

22-May 16581 60 4 64 511 3 1 14 529 0 0 593 15988 96% 4%

23-May 21912 54 1 1 56 560 3 2 9 574 0 0 630 21282 97% 3%

24-May 22725 159 7 3 169 864 3 2 18 887 0 0 1056 21669 95% 5%

25-May 28518 99 8 3 110 1019 23 6 67 1115 0 0 1225 27293 96% 4%

Sub-Total 183363 616 31 8 655 6165 45 18 150 6378 0 0 0 0 0 0 0 7033 176330 0

Dry defect ber chart

 Monthly Summary of Dry process defect Analysis
Date :- 27/05/2015

Defect dry process

Whisker Hand Sand / PP Total Tacking 3D / Iron crease
Total Checked Total Total Total Defect
Date Hand Pass Qty Effiency Remarks
Qty Whisker Tacking 3D issue Defect percentage
Wrong Sand / PP Handfell
Less More issue Less More Spot Feathering Hole Wrong Issue Tearing Flat
Placement Issue harsh

1st weak 154847 632 53 16 701 4548 64 27 107 4746 0 5447 149400 96% 4%

2nd weak 198707 1037 49 15 1101 5840 81 39 300 6260 0 0 7361 191346 96% 4%

3rd weak 182371 911 47 14 972 5006 42 18 48 5114 0 0 6086 176285 97% 3%

4th weak 183363 616 31 8 655 6165 45 18 150 6378 0 0 7033 176330 96% 4%

Sub-Total 719288 3196 180 53 3429 21559 232 102 605 22498 0 0 0 0 0 0 0 25927 693361 0

Dry defect ber chart

 Weekly Summary of Wet process defect Analysis
Month: February -19
Defect-Wet process
Date
Total No Total Checked Total Pass Qty Efficiency Defect Remarks
Handfeel Shade Tint Abrasion Abrasion
of Lot Qty Damage Spot Shade Issue Tint Issue Defect Percentage
Harsh Issue
Dark Light More Less Less More
1-Feb 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0!

2-Feb 235 37494 5 0 191 810 977 1787 0 0 0 0 0 0 1983 35511 95% 5%

3-Feb 280 41577 6 0 105 967 411 1378 0 336 336 0 0 0 1825 39752 96% 4%

4-Feb 224 31426 3 0 113 317 213 530 0 0 0 0 0 0 646 30780 98% 2%

5-Feb 215 37520 3 0 159 954 250 1204 20 139 159 0 0 0 1525 35995 96% 4%

6-Feb 260 44880 9 0 151 989 761 1750 66 38 104 0 0 0 2014 42866 96% 4%

7-Feb 233 31593 2 0 83 181 105 286 0 0 0 0 0 0 371 31222 99% 1%

Sub-Total 1447 224490 28 0 802 4218 2717 6935 86 513 599 0 0 0 8364 216126 #DIV/0! #DIV/0! 0
Pareto Analysis
Process Defect Cumulativ Cumulative
count e Count %

Damage 28 28 0.3%
Handfeel 0 28 0.3% Wet pro. Pareto Chart-1st Week
8000 120%
Spot 802 830 9.9%
6935
Shade Issue 6935 7765 92.8% 7000
100% 100% 100% 100% 100%
Tint Issue 599 8364 100.0%
6000 90%
Abrasion 0 8364 100.0% 83%
80%
Total 8364 5000

Pareto Analysis-1st Week 4000 60%

Process Defect Cumulativ Cumulative

3000
count e Count % 40%
Shade Isuue 6935 6935 83% 2000
Tint Issue 599 7534 90% 20%
1000 802
Spot 802 8336 100% 599
28 0 0
Damage 28 8364 100% 0 0%
Shade Isuue Tint Issue Spot Damage Handfeel Abrasion
Handfeel 0 8364 100%
Def ec t c ount Cum ula tiv e %

Abrasion 0 8364 100%

G.Total 8364
 Weekly Summary of Wet process defect Analysis
Month: February -19
Defect-Wet process
Date
Total No Total Checked Total Pass Qty Efficiency Defect Remarks
Handfeel Shade Tint Abrasion Abrasion
of Lot Qty Damage Spot Shade Issue Tint Issue Defect Percentage
Harsh Issue
Dark Light More Less Less More
8-Feb 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! Friday

9-Feb 220 36818 2 0 111 381 329 710 0 0 0 0 0 0 823 35995 98% 2%

10-Feb 218 34727 0 0 122 776 557 1333 0 0 0 0 0 0 1455 33272 96% 4%

11-Feb 235 39255 3 0 218 884 273 1157 0 0 0 0 0 0 1378 37877 96% 4%

12-Feb 295 41042 5 0 184 1146 401 1547 30 0 30 0 0 0 1766 39276 96% 4%

13-Feb 232 38460 7 0 150 1610 314 1924 0 0 0 0 0 0 2081 36379 95% 5%

14-Feb 241 35607 4 0 197 854 25 879 0 0 0 0 0 0 1080 34527 97% 3%

Sub-Total 1441 225909 21 0 982 5651 1899 7550 30 0 30 0 0 0 8583 217326 #DIV/0! #DIV/0! 0
Pareto Analysis
Process Defect Cumulativ Cumulative
count e Count %

Damage 21 21 0.2%
Handfeel 0 21 0.2% Wet pro. Pareto Chart-2nd Week
8000 7550 105%
Spot 982 1003 11.7%
7000
Shade Issue 7550 8553 99.7% 99% 100% 100% 100% 100% 100%
6000
Tint Issue 30 8583 100.0% 5000 95%
Abrasion 0 8583 100.0% 4000
3000 90%
Total 8583 88%
2000
85%
Pareto Analysis-2nd Week 1000
982
30 21 0 0
Defect Cumulativ Cumulative 0 80%
Process Shade Issue Spot Tint Issue Damage Handfeel Abrasion
count e Count %
Def ec t c ount Cum ula tiv e %

Shade Issue 7550 7550 88%

Spot 982 8532 99%
Tint Issue 30 8562 100%
Damage 21 8583 100%
Handfeel 0 8583 100%
Abrasion 0 8583 100%
G.Total 8583
 Weekly Summary of Wet process defect Analysis
Month: February -19
Defect-Wet process
Date
Total No Total Checked Total Pass Qty Efficiency Defect Remarks
Handfeel Shade Tint Abrasion Abrasion
of Lot Qty Damage Spot Shade Issue Tint Issue Defect Percentage
Harsh Issue
Dark Light More Less Less More
15-Feb 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! Friday

16-Feb 222 34602 2 0 66 458 102 560 0 0 0 0 0 0 628 33974 98% 2%

17-Feb 236 42035 5 0 122 913 325 1238 0 0 0 0 0 0 1365 40670 97% 3%

18-Feb 260 43870 7 0 194 1031 444 1475 0 0 0 0 0 0 1676 42194 96% 4%

19-Feb 218 35285 14 0 137 1021 221 1242 512 0 512 0 0 0 1905 33380 95% 5%

20-Feb 190 25140 26 0 80 609 114 723 0 0 0 0 0 0 829 24311 97% 3%

21-Feb 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0! #DIV/0! 21-Feb

Sub-Total 1126 180932 54 0 599 4032 1206 5238 512 0 512 0 0 0 6403 174529 #DIV/0! #DIV/0! 43517
Pareto Analysis
Process Defect Cumulativ Cumulative
count e Count % Wet pro. Pareto Chart-3rd Week
6000 120%
Damage 54 54 0.8% 5238
5000 99% 100% 100% 100% 100%
Handfeel 0 54 0.8% 91%
4000 82% 80%
Spot 599 653 10.2%
3000 60%
Shade Issue 5238 5891 92.0%
Tint Issue 512 6403 100.0% 2000 40%

Abrasion 0 6403 100.0% 1000 599 512 20%

54 0 0
Total 6403 0 0%
Shade Issue Spot Tint Issue Def ec t c ount
Damage
Cum ula tiv e %
Handfeel Abrasion
Pareto Analysis-3rd Week
Process Defect Cumulativ Cumulative
count e Count %
Shade Issue 5238 5238 82%
Spot 599 5837 91%
Tint Issue 512 6349 99%
Damage 54 6403 100%
Handfeel 0 6403 100%
Abrasion 0 6403 100%
G.Total 6403
 Bright Wash LTD
Vhadarti, Kaligonj , Gazipur
1st-10-Days Summary of Dry process defect Analysis
Month: April - 2024, ( 1st -10 Days )
Defect-Dry process
Total Defect
Date Total ok Qty Defect Pass Qty Efficiency Percentage Remarks
Damage Inconsistent Less Over Crease mark Flat Spot Uneven Missing Broken Hole Others

1-Apr-24 4201 2 50 35 11 0 0 8 32 0 0 0 138 4063 96.72% 3.28%

2-Apr-24 9236 3 65 41 0 3 0 6 78 0 0 0 196 9040 97.88% 2.12%
3-Apr-24 7825 1 100 80 69 18 5 11 5 5 2 1 297 7528 96.20% 3.80%
4-Apr-24 9757 3 81 90 10 21 0 8 66 6 8 0 293 9464 97.00% 3.00%
5-Apr-24 12247 8 108 111 65 19 13 18 73 0 2 3 420 11827 96.57% 3.43%
6-Apr-24 10000 5 73 63 5 11 18 12 56 8 0 0 251 9749 97.49% 2.51%
7-Apr-24 9926 3 58 48 18 0 5 0 6 0 0 0 138 9788 98.61% 1.39%
8-Apr-24 11520 8 81 125 35 25 12 11 32 11 0 0 340 11180 97.05% 2.95%
Holy Day 0 0 #DIV/0! #DIV/0!
Holy Day 0 0 #DIV/0! #DIV/0!

Sub-Total 74712 33 616 593 213 97 53 74 348 30 12 4 0 2073 72639 97.23% 2.77%
Pareto Analysis
Pie Chart Process Defect
count
Cumulativ Cumulative
e Count % Pareto Chart
700 120%
Flat Damage Missing Broken Hole 616
Damage 33 33 1.6% 593 107% 109% 110% 111%
Spot 3% 2% 1% 1% 0% 600 100% 104% 95% 100%
4% Inconsistent 616 649 31.3% 95%
500 83%
Crease mark 80%
Less 593 1242 59.9% 400
5% 65% 348 60%
Over 213 1455 70.2% 300
Over Inconsistent 213 40%
30%
Inconsistent Crease mark 97 1552 74.9% 200 33%
10%
Less 97
Flat 53 1605 77.4% 100 74 53 20%
Uneven 33 30 12 4
Over Spot 74 1679 81.0% 0 0%
Uneven Crease mark
17% Spot Uneven 348 2027 97.8%
Flat
Less Damage Missing 30 2057 99.2%
29% Missing Broken 12 2069 99.8% Defect count Cumulative %
Broken
Hole 4 2073 100.0%
Total 2073
Efficiency %
Top 5 Defects Top 5 Defects Analysis
700 120.00%
Process Defect Cumulativ Cumulative
count e Count %
97.88% 97.00% 97.49% 98.61% 97.05%
600 616 100.00% 96.72% 96.20% 96.57%
Inconsistent 616 33%
Less 593 1209 65%
500 80.00%
Uneven 348 1557 83%
Over 213 1770 95%
400 60.00%
Crease mark 97 1867 100%
Spot 74 1941 104%
616 40.00%
300 616 593 40.00%
Flat 53 1994 107%
Damage 33 2027 109%
200 20.00%
348 Missing 30 2057 110%
3.28% 2.12% 3.80% 3.00% 3.43% 2.51% 1.39% 2.95%
Broken 12 2069 111%
100 213 0.00%
4 1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr Holy Day Holy Day
Hole 1774 95% Column Q
97
0 G.Total 1867 Column R
Inconsistent Less Uneven Over Crease mark
 Bright Wash Ltd. U-2
Vhadarti, Kaligonj, Gazipur
2nd-10-Days Summary of Dry process defect Analysis
Month: April - 2024, ( 2nd -10 Days )
Defect-Dry process
Total Defect
Date Total ok Qty Defect Pass Qty Efficiency Percentage Remarks
Damage Inconsistent Less Over Crease mark Flat Spot Uneven Missing Broken Hole Others

1-Apr-24 2 50 35 11 0 0 8 32 0 0 0 138 -138 #DIV/0! #DIV/0!

2-Apr-24 3 65 41 0 3 0 6 78 0 0 0 196 -196 #DIV/0! #DIV/0!
3-Apr-24 1 100 80 69 18 5 11 5 5 2 1 297 -297 #DIV/0! #DIV/0!
4-Apr-24 3 81 90 10 21 0 8 66 6 8 0 293 -293 #DIV/0! #DIV/0!
5-Apr-24 8 108 111 65 19 13 18 73 0 2 3 420 -420 #DIV/0! #DIV/0!
6-Apr-24 5 73 63 5 11 18 12 56 8 0 0 251 -251 #DIV/0! #DIV/0!
7-Apr-24 3 58 48 18 0 5 0 6 0 0 0 138 -138 #DIV/0! #DIV/0!
8-Apr-24 8 81 125 35 25 12 11 32 11 0 0 340 -340 #DIV/0! #DIV/0!
Holy Day 0 0 #DIV/0! #DIV/0!
Holy Day 0 0 #DIV/0! #DIV/0!

Sub-Total 0 33 616 593 213 97 53 74 348 30 12 4 0 2073 -2073 #DIV/0! #DIV/0!

Pareto Analysis
Pie Chart Process Defect
count
Cumulativ Cumulative
e Count % Pareto Chart
700 120%
Crease mark Damage 33 33 1.6% 616
5% 593
600 100% 100%
Over/Hard Inconsistent 616 649 31.3% 95%
11% Less 593 1242 59.9% 500 83% 80%
Over/Hard 213 1455 70.2% 400 348
65%
Inconsistent 60%
Crease mark 97 1552 74.9% 300
33% Inconsistent
Uneven Flat 53 1605 77.4% 213 40%
19% Less 200 33%
Spot 74 1679 81.0% 97
Uneven 100 20%
Uneven 348 2027 97.8%
Over/Hard Missing 30 2057 99.2% 0 0%
Less Inconsistent Less Uneven Over/Hard Crease mark
32% Crease mark Broken 12 2069 99.8% Defect count Cumulative %
Hole 4 2073 100.0%
Total 2073
Efficiency %
700 Top 5 Defects Top 5 Defects Analysis 1200.00%

Defect Cumulativ Cumulative 1000.00%

600 Process
count e Count %
800.00%
500
Inconsistent 616 616 33%
400 600.00%
Less 593 1209 65%
616 400.00%
300 593 Uneven 348 1557 83%
200 Over/Hard 213 1770 95% 200.00%
348
100 213 Crease mark 97 1867 100% 0.00%
1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr Holy Day Holy Day
97 Column Q
0 Column R
 348
100 213 0.00%
1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr Holy Day Holy Day
97 G.Total 1867 Column Q
0 Column R
Inconsistent Less Uneven Over/Hard Crease mark
 Bright Wash Ltd . U-2
Vhadarti, Kaligonj , Gazipur .
3rd-10-Days Summary of Dry process defect Analysis
Month: April - 2024, ( 2nd -10 Days )
Defect-Dry process
Total Defect
Date Total ok Qty Defect Pass Qty Efficiency Percentage Remarks
Damage Inconsistent Less Over Crease mark Flat Spot Uneven Missing Broken Hole Others

1-Apr-24 4201 2 50 35 11 0 0 8 32 0 0 0 138 4063 96.72% 3.28%

2-Apr-24 9236 3 65 41 0 3 0 6 78 0 0 0 196 9040 97.88% 2.12%
3-Apr-24 7825 1 100 80 69 18 5 11 5 5 2 1 297 7528 96.20% 3.80%
4-Apr-24 9757 3 81 90 10 21 0 8 66 6 8 0 293 9464 97.00% 3.00%
5-Apr-24 12247 8 108 111 65 19 13 18 73 0 2 3 420 11827 96.57% 3.43%
6-Apr-24 10000 5 73 63 5 11 18 12 56 8 0 0 251 9749 97.49% 2.51%
7-Apr-24 9926 3 58 48 18 0 5 0 6 0 0 0 138 9788 98.61% 1.39%
8-Apr-24 11520 8 81 125 35 25 12 11 32 11 0 0 340 11180 97.05% 2.95%
Holy Day 0 0 #DIV/0! #DIV/0!
Holy Day 0 0 #DIV/0! #DIV/0!

Sub-Total 74712 33 616 593 213 97 53 74 348 30 12 4 0 2073 72639 97.23% 2.77%
Pareto Analysis
Pie Chart Process Defect
count
Cumulativ Cumulative
e Count % Pareto Chart
700 120%
Crease mark Damage 33 33 1.6% 616
5% 593
600 100% 100%
Over/Hard Inconsistent 616 649 31.3% 95%
11% Less 593 1242 59.9% 500 83% 80%
Over/Hard 213 1455 70.2% 400 348
65%
Inconsistent 60%
Crease mark 97 1552 74.9% 300
33% Inconsistent
Uneven Flat 53 1605 77.4% 213 40%
19% Less 200 33%
Spot 74 1679 81.0% 97
Uneven 100 20%
Uneven 348 2027 97.8%
Over/Hard Missing 30 2057 99.2% 0 0%
Less Inconsistent Less Uneven Over/Hard Crease mark
32% Crease mark Broken 12 2069 99.8% Defect count Cumulative %
Hole 4 2073 100.0%
Total 2073
Efficiency %
700 Top 5 Defects Top 5 Defects Analysis 120.00%
97.88% 97.00% 97.49% 98.61% 97.05%
Defect Cumulativ Cumulative 100.00% 96.72% 96.20% 96.57%
600 Process
count e Count %
80.00%
500
Inconsistent 616 616 33%
400 60.00%
Less 593 1209 65%
616 40.00%
300 593 Uneven 348 1557 83%
200 Over/Hard 213 1770 95% 20.00%
348 3.28% 2.12% 3.80% 3.00% 3.43% 2.51% 1.39% 2.95%
100 213 Crease mark 97 1867 100% 0.00%
1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr Holy Day Holy Day
97 Column Q
0 Column R
 348 3.28% 2.12% 3.80% 3.00% 3.43% 2.51% 1.39% 2.95%
100 213 0.00%
1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr Holy Day Holy Day
97 G.Total 1867 Column Q
0 Column R
Inconsistent Less Uneven Over/Hard Crease mark
 Bright Wash Ltd. U-2
Vhadarti, Kaligonj, Gazipur
Summary of Dry process defect Analysis
Month: April - 2024,
Defect-Dry process
Total Defect
Date Total ok Qty Defect Pass Qty Efficiency Percentage Remarks
Damage Inconsistent Less Over Crease mark Flat Spot Uneven Missing Broken Hole Others

1st-10-Days 74712 33 616 593 213 97 53 74 348 30 12 4 0 2073 72639 97.23% 2.77%

2nd-10-Days 0 33 616 593 213 97 53 74 348 30 12 4 0 2073 -2073 #DIV/0! #DIV/0!

3rd-10-Days 74712 33 616 593 213 97 53 74 348 30 12 4 0 2073 72639 97.23% 2.77%

Sub-Total 149424 99 1848 1779 639 291 159 222 1044 90 36 12 0 6219 143205 95.84% 4.16%

Pareto Analysis
Pie Chart Process Defect
count
Cumulativ Cumulative
e Count % Pareto Chart
700 120%
Crease mark Damage 99 99 1.6% 616
5% 593
600 100% 100%
Over/Hard Inconsistent 1848 1947 31.3% 95%
11% Less 1779 3726 59.9% 500 83% 80%
Over/Hard 639 4365 70.2% 400 348
65%
60%
Inconsistent Crease mark 291 4656 74.9%
33% Inconsistent 300
Uneven Flat 159 4815 77.4% 213 40%
19% Less 200 33%
Spot 222 5037 81.0% 97
Uneven 100 20%
Uneven 1044 6081 97.8%
Over/Hard 0 0%
Missing 90 6171 99.2%
Less Inconsistent Less Uneven Over/Hard Crease mark
Crease mark Broken 36 6207 99.8% Defect count Cumulative %
32%
Hole 12 6219 100.0%
Total 6219
Efficiency %
700 Top 5 Defects Top 5 Defects Analysis 120.00%

100.00% 97.23% 97.23%

600 Process Defect Cumulativ Cumulative
count e Count %
80.00%
500
Inconsistent 616 616 33%
400 60.00%
Less 593 1209 65%
616 40.00%
300 593 Uneven 348 1557 83%
200 Over/Hard 213 1770 95% 20.00%
348 2.77% 2.77%
100 213 Crease mark 97 1867 100% 0.00%
1st-10-Days 2nd-10-Days 3rd-10-Days
97 G.Total 1867 Column Q
0 Column R
Inconsistent Less Uneven Over/Hard Crease mark