Bright wash Ltd.

Unit -2
Pareto Diagram Defects Analysis Chart
Section: Dry Process
Date: April-2024, ( 1st 10-Days )
Cumulative
SL Defects Count Cumulative Percentage Pareto Chart of defect analysis
1 Inconsistent 616 616 30% 700 120%
616
2 Less 593 1209 58%
600
593
94% 96% 94% 94% 100%
92% 93%
90%
3 Uneven 348 1557 75% 85%
500
75% 80%
4 Over 213 1770 85%
400
348
5 Crease mark 97 1867 90% 58% 60%
300
6 Spot 74 1941 94%
213 40%
200
7 Flat 53 1994 96% 30%

97 20%
8 Damage 33 1900 92% 100 74
53
33 30
12 4
9 Missing 30 1930 93% 0 0%
t ss en er k ot t e g en le
en Le ev Ov
ar Sp Fla ag iss
in
ok Ho
10 Broken 12 1942 94% ist n m m r
ns U se Da M B
co ea
In Cr
11 Hole 4 1946 94%

2073 Count Cumulative Percentage

TOTAL

top 5 defect analysis

As Pareto Digram Analysis Top 5 Defects
Defects Count Percentage Over; 11% Crease mark; 5% Inconsistent;
33%
1 Inconsistent 616 33%
2 Less 593 32%
Uneven; 19%
3 Uneven 348 19%
4 Over 213 11%
5 Crease mark 97 5%
 top 5 defect analysis
Over; 11% Crease mark; 5% Inconsistent;
33%

Uneven; 19%

TOTAL DEFECT 1867 100% Less; 32%

 Bright Wash Ltd. Unit -2
Pareto Diagram Defects Analysis Chart
Section: Dry Process
Date: April-2024, ( 2nd 10-Days )
Cumulative
SL Defects Count Cumulative Percentage Pareto Chart of defect analysis
1 Inconsistent 0 #DIV/0! 12 1200%

2 Less 0 #DIV/0!
10 1000%
3 Uneven 0 #DIV/0!
8 800%
Over 0 #DIV/0!

Crease mark 0 #DIV/0! 6 600%

4 Spot 0 #DIV/0!
4 400%
5 Flat 0 #DIV/0!
2 200%
7 Damage 0 #DIV/0!

9 Missing 0 #DIV/0! 0 0%
t ss n er k ot t e g n le
en Le ve Ov
ar Sp Fla ag iss
in ke Ho
Broken 0 #DIV/0! ist e m m Br
o
6 ns Un se Da M
co ea
In Cr
8 Hole 0 #DIV/0!
Count Cumulative Percentage
TOTAL 0

top 5 defect analysis

As Pareto Digram Analysis Top 5 Defects Shade Light; 6% Handfeel Harsh; 2%
Defects Count Percentage Tint Less; 35%
Shade Dark;
1 Tint Less 1756 35% 28%
2 Tint More 1407 28%
 top 5 defect analysis
Shade Light; 6% Handfeel Harsh; 2%

Tint Less; 35%

Shade Dark;
28%

3 Shade Dark 1386 28%

4 Shade Light 318 6%
5 Handfeel Harsh 105 2%
TOTAL DEFECT 4972 100% Tint More; 28%
 Bright Wash Ltd. Unit -2
Pareto Diagram Defects Analysis Chart
Section: Dry Process
Date: April-2024, ( 3rd 10-Days )
Cumulative
SL Defects Count Cumulative Percentage Pareto Chart of defect analysis
1 Inconsistent 2293 2293 34% 2500 120%
2293 2238
2 Less 2238 4531 68%
100%
98% 99% 99%
96% 97% 100%
2000
3 Uneven 1422 5953 89% 89% 89% 89%

80%
4 Over 5953 89%
1500 68% 1422
5 Crease mark 5953 89% 60%

6 Spot 456 6409 96% 1000

34% 40%
7 Flat 66 6475 97%
500 456
20%
8 Damage 61 6536 98%
66 61 54 50 48
9 Missing 54 6590 99% 0 0%
t ss n er k ot t e g n le
en Le ve Ov
ar Sp Fla ag iss
in ke Ho
Broken 50 6640 99% ist e m m Br
o
10 ns Un se Da M
co ea
In Cr
11 Hole 48 6688 100%
Count Cumulative Percentage
TOTAL 6688

top 5 defect analysis

As Pareto Digram Analysis Top 5 Defects Shade Light; 7% Spot; 1%
Defects Count Percentage Tint More; Tint Less; 35%
22%
1 Tint Less 2293 35%
2 Shade Dark 2238 35%
 top 5 defect analysis
Shade Light; 7% Spot; 1%
Tint More; Tint Less; 35%
22%

3 Tint More 1422 22%

4 Shade Light 456 7%
5 Spot 66 1%
TOTAL DEFECT 6475 100% Shade Dark; 35%
 Bright Wash Ltd. Unit -2
Pareto Diagram Defects Analysis Chart
Section: Dry Process
Date: April-2024,
Cumulative
SL Defects Count Cumulative Percentage Pareto Chart of defect analysis
1 Inconsistent 7321 7321 35% 8000 120%
7321
2 Less 6832 14153 67% 7000 6832
99% 100%
97% 98% 99%
96% 96% 96% 100%
3 Uneven 4737 18890 90% 6000
90%

80%
4 Over 1234 20124 96% 5000 4737
67%
5 Crease mark 20124 96% 4000 60%

6 Spot 20124 96% 3000

35% 40%
7 Flat 247 20371 97% 2000
1234
20%
8 Damage 190 20561 98% 1000
247 190 152 130 125
9 Missing 152 20713 99% 0 0%
t ss n er k ot t e g n le
en Le ve Ov
ar Sp Fla ag iss
in ke Ho
Broken 130 20843 99% ist e m m Br
o
10 ns Un se Da M
co ea
In Cr
11 Hole 125 20968 100%
Count Cumulative Percentage
TOTAL 20968

top 5 defect analysis

As Pareto Digram Analysis Top 5 Defects Shade Light; 6% Handfeel Harsh; 1%
Defects Count Percentage Tint More; Tint Less; 36%
23%
1 Tint Less 7321 36%
2 Shade Dark 6832 34%
 top 5 defect analysis
Shade Light; 6% Handfeel Harsh; 1%
Tint More; Tint Less; 36%
23%

3 Tint More 4737 23%

4 Shade Light 1234 6%
5 Handfeel Harsh 247 1%
TOTAL DEFECT 20371 100% Shade Dark; 34%