PRODUCTION OF 30000MT/ANNUM OF

MATRIC NUMBER NAME

KC10002 FATIN NABILA BT ISA

KC10057 FARHANA BT LATEF

KC09050 MOHD HANAFI BIN SHAARI

Supervisor: Miss Siti Noraishah binti Ismail

Faculty of Chemical and Natural Resources Engineering

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Components Manual (kg/h) Simulation Error (%)
(kg/h)
H2 937500 937600 0.01
CH4 172560.7 172660 0.06
C2H4 133670 133770 0.08
C6H6 4693.117 4793 2.13
C4H10 2.389741 2.45 2.52
C3H8 1686.412683 1786 5.91
C2H6 2389.741 2489 4.15

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Units Manual (kW) Simulation (kW) Error (%)
C-101 0 0 0
E-101 1173.31905 1175.318 0.17
PFR-101 5684.54562 5689.935 0.09
E-102 -6691.78612 -3140.91 53.06
D-1 1.269366056 -0.00106 100.08
D-2 0 0 0
D-3 0 0 0
C-102 0.74591262 0.776894 4.15

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(Kern,1950)9
Identification Heat exchanger

Item No. HE-101

Design type Shell and tube
Heat duty (kW) 103749J /s
Hot fluid properties
Temperature inlet (°C) 25

Temperature outlet (°C) 350

Heat transfer area (m2) 15.71 m2

Number of tubes 60 tubes

Tube inside diameter (m) 0.00938

Tube outside diameter (m) 0.01268

Length of tube (m) 6.096

Table: Summary for Heat exchanger 1

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Identification Heat exchanger

Item No. HE-102

Design type Shell and tube
Heat duty (kW) 5280178.977J /s
Hot fluid properties
Temperature inlet (°C) 560

Temperature outlet (°C) 40

Heat transfer area (m2) 364.163m2

Number of tubes 1496 tubes

Tube inside diameter (m) 0.00938

Tube outside diameter (m) 0.01268

Length of tube (m) 6.096

Table: Summary for Heat exchanger 2

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 • FAo dX/dV =-rA
Mole Balance

• -rA=kCA
Rate Law

Stoichiometry • CA=CAO(1-X)

• V=(vo/kCAO)(X/1-X)
Volume of
PFR

Get the value of diamater and

Diameter and height
Height

(Fogler,Fourth
Edition) 13
Properties Value

Item No. RX-101

Plug Flow
Design type
Reactor
Heat duty (kW) 5280178.977J /s
Temperature inlet (°C)
350

Temperature outlet (°C)

560

54.848 m3
Volume ((m3)

Height (m) 7.7

Area (m2) 6.56

Material stainless steels

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1. Plate thickness = 0.005 m
2. Plate spacing = 0.5 m
3. Total stages = 10
4. Weir height, hw = 50 mm
5. Hole diameter, dH = 5 mm
6. Plate thickness = 5 mm

(Alade et al,.2011)
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Column diameter design

Column height design

Plate design

(Christie John Geankoplis,2003)

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Column Diameter 0.904 m
Column Height 5.502 m
Column Cross Section Area 0.642 m^2
Thickness of plate 0.05 m
Material of construction Stainless Steel
Number of holes 2486
Area of one hole 1.963 x e-5 m^2

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Column Diameter 13.848m
Column Height 11.974 m
Column Cross Section Area 150 m^2
Thickness of plate 0.05 m
Material of construction Stainless Steel
Number of holes 582939
Area of one hole 1.963 x e-5 m^2

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Column Diameter 0.592 m
Column Height 5.346 m
Column Cross Section Area 0.044m^2
Thickness of plate 0.05 m
Material of construction Stainless Steel
Number of holes 953
Area of one hole 1.963 x e-5 m^2

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1. Adiabatic expansion and compression.
2. Efficiency, ƞ = 0.72

(Sinnott,1999)
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Inlet flow rate, specific heat capacity,
inlet and outlet temperature

Work calculation

Actual work calculation

(Christie John Geankoplis,2003)23

 Parameter Unit Compressor
C– 1
Molar flow rate of the inlet mol/s 49.467
compressor
Heat capacity kJ/kg.K 1.667
Inlet Pressure psi 14.696
Outlet Pressure psi 73.48
Inlet Temperature oK 553.52

Outlet Temperature oK 878.52

Compressor efficiency - 0.72

Work kW 37222.19
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 Parameter Unit Compressor
C–2
Molar flow rate of the inlet mol/s 0.691
compressor
Heat capacity KJ/kg.K 1.651
Inlet Pressure psi 73.48
Outlet Pressure psi 14.696
Inlet Temperature oK 553.52

Outlet Temperature oK 589.08

Compressor efficiency - 0.72

Work kW 56.34 25
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 Power

Cooling
UTILITIES Electricity
Water

Boiler

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Stream Before (Btu/hr) After ( Btu/hr)
H1 -46.14 -56.80
H2 -60780.33 -71084.15
C1 216.38 0
C2 -56433.09 0

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