Materials Processing and

Manufacturing
Reported by:

Martin John Balanag, BSME Silliman University

Adrian Linn Shriner, BSME Silliman University

Jeff Jerette Tayrus, BSME Silliman University

 Content

I. Defining Manufacturing & Manufacturing Process/ Manufacturing Engineering

II. History of Manufacturing
III. M.P.D. Concept
IV. Types of Manufacturing Processes (Casting, Molding, Forming…)
Defining Manufacturing
& Manufacturing Process
Manufacturing:

 Itis the production of merchandise for use or sale using labor and machines, tools, chemical and
biological processing.

 Italso refers to a range of human activity, from handicraft to high tech, but it is most commonly
applied to industrial production, in which raw materials are transformed into finished goods on a
large scale.
The products are usually made in special buildings. When products are finished, they are shipped to
the consumers. An example of manufacturing would be:

 Turning small pieces of resin into record player disc is manufacturing.

 Assembling bicycles and making new cars are manufacturing.

 Even producing a space vehicle such as the space shuttle is manufacturing.

Manufacturing Process/ Manufacturing Engineering:

 Itis a design, a development, a implementation, an operation, a maintenance, and a control of all

processes in the manufacture of a product.

 Itis the steps through which raw materials are transformed into a final product. The process begins
with the product design, & materials specification from which the product is made. These
materials are then modified through manufacturing processes to become the required parts for the
final product
History of Manufacturing
 History and
Development
Before the machines & technology were introduced to
manufacturing, it was done first by hand. This
responsibilities was fell to the skilled tradespeople,
artisans, or craftsman’s.

Only the most skilled workers could perform a

manufacturing tasks, slowing down the production
but keeping the demand high.

Apprenticing was a common way of knowledge

to be passed down correctly while maintaining the
quality of the product.

Most of these skilled were performed rurally.

Making their products in the cottage house
(carpentry, shoemaker, blacksmith…)
Industrial
Revolution
In the 1700’s, cottage house became less and
less important. A changes began to take place in
manufacturing:

 Machines are used instead of using

hand tools that were used to make
products.

 Engines were used to power the

machines.

 Products were now made from factories

instead of homes.
Manufacturing
Today
 Raw materials can be quickly processed from
one location, then shipped, and then
manufactured.
 Recycling is one way that many manufacturers
are helping to cut down on the amount of both
in our environment.
 Automation is a way of making a machine,
process, or system operate without human
control.
 Computers today in manufacturing are useful
in many ways. Writing orders, making
decisions, or making the system more efficient.
Manufacturing Process
Development Concept
 Identifying Design Planning & Collecting &
Consumer Engineering Converting Raw
Demand Product Materials

Making Finished
Making Standard
Assembling Products &
Stock &
Components Preparing for
Components
Distribution

In manufacturing, every detail is planned.

Manufacturing Processes
 4 Main Primary of Manufacturing Processes

 Casting & Molding

 Machining

 Joining

 Forming & Shearing

Casting & Molding

 Casting in which a liquid material is poured into the mold, which contains a hollow cavity of the
desired shape, and then allowing it to solidify. After casting, they are then ejected or broken out of
the mold completely to complete the process.

 The casting material are usually mix with two or more components with other various of metals or
resins.

 Molding is done by shaping liquid or pliable raw material using rigid frame. It’s done using a
pattern or model of the final shape of an object.
 Metal Casting
 Resin Casting

 Blow Molding
 Injection Molding
 FACT

 Casting
is a 6000-year-old process which can be trace back during the bronze age period (3000-
2400 BC).
Machining

 Machining is any of various processes in which a piece of raw material is cut into a desired final
shape and size by a controlled material-removal process or machinery.

 Themachining process is part of the manufactured of many metal products, but it can also be used
on other materials (wood, plastic, ceramic, composites).
 Milling

 Drilling

 Turning
Joining

 A processin which a filler metal is melted at a lower/ higher melting point and drawn into two or
more assembled working piece of material.

Welding
Forming & Shearing

 Forming is a mechanical deformation process in which a metal parts or objects are done by
fashioning or reshaping without adding or removing a material.

 The mass of an object in forging remains unchanged.

 Shearing, a.k.a. die cutting, is done by cutting a stock without the formation of chips or the use of
burning or melting.
 Forging
 Rolling
 Pressing

 Blanking &
Piercing