THE SANMAR GROUP

Where Integrity Meets Excellence

TCI Sanmar Chemicals , SAE

Portsaid, Egypt
ENGG Jan 2020 Review
Review date – 4-Feb-2020

“Combining integrity with excellence to ensure prosperity to

all stakeholders on a continuous basis.”

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CONTAINS
Unsafe Conditions\Act
Maintenance Monthly KPI’s
Major Achievement
Area of concern\Critical Equipment out of order
Look a head Plan
Maintenance BIP Initiatives

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 Unsafe Conditions\Act
Samples of unsafe condition in our plant

Messing handrail Messing handrail around the

trolley passage
Date
Major Achievement for February
Area Discipline Shift W.P. Type area Equipment Tag No Maint type Task Description Status
installing the impeller after decreasing the
05-mar-21 CACL2 MECHANICAL GENERAL cold CACL2 P8401D CM diameter from 195 mm to 175 mm, boxing In progress
up the pump, waiting motor for boxing up
vibrating table wheels fabrication done and
fixed in the machine , greasing for all y
06-mar-21 CACL2 MECHANICAL GENERAL cold Bagging area BM8490B CM bearings and chains , vibrator plates COMPLETE
corrected and machine running ok
6Month PM Done. Belts checked. Alignment
maintained. Oil make Up. Free rotation
Preconcentrator feed BL8450B checked and found stuck. Dismantling
07-mar-21 cacl2 MECHANICAL GENERAL cold PM COMPLETE
blower spools for this issue done and blower
cleaned till free rotation and trial done

rotor assembly removed and fixed in line 3

13-mar-21 cacl2 MECHANICAL GENERAL cold HGG dilution blower BL8462A CM blower and alignment done and trial , COMPLETE
pending prepare line 1 blower

covers opened and defected mesh replaced ,

17-mar-21 CACL2 MECHANICAL GENERAL cold Sieving machine SM8475C CM vibrator bolts tightened for pm and angle completed
cheched

agitator of clarifier pit fallen down, bolts

found corroded due to calcium high level ,
bearing of mid shaft between g/b and
20-mar-21 CACL2 MECHANICAL GENERAL cold clarifier A8406B PS impeller not found, couldn’t check this COMPLETE
bearing before because the level of pit
always high , g/x 2 oil seals replaced
.overhauling going on
Date Area Discipline Shift W.P. Type area Equipment Tag No Maint type Task Description Status

removing gear box and bearing housing found

bearing 6312 is failure bearing replaced , g/x
26-mar-21 CACL2 MECHANICAL DAY cold dryer A8465A CM bearing replaced and muff coupling pending COMPLETE
hollow shaft keyway fabricate
Date Area Discipline
Major Items in Look a head
Equipment Tag No Tag Description Maint.type PM TYPE Actual Date Status Remarks
oil changed , rubber checked and ok ,
3-march-21 cacl2 mechanical P-8466 A Exhaust scrapper-II circulation pump pm 6m 2/3/21 complete m/s ok , alignment corrected and all
bolts tightened
alignment corrected, rubber ok, oil
17-mar-21 AEP Mechanical P21539B Ethanol TR pump pm 3m 13/3/21 complete replaced, M/S is ok, house keeping
done
changing oil - check rubber found ok -
alignment corrected - tightened all
21-mar-21 AEP Mechanical P81121A Recov. Liq. Ref. Pump PM 1y 9/2/21 completed bolts, seal pot hand pump removed
and maintained and boxed up again
house bearing opened , old oil drained
, Housing cleaned ,oil replaced ,
30-march-21 cacl2 mechanical BL8490A Line 1 exhaust blower pm yearly 30/3/21 COMPLETE coupling opened , coupling grease
changed , alignment corrected , house
keeping done
Change oil- Alignment done ,Pump
31/3/21 AEP mechanical P81217B WATER FEED PUMP pm 6m 30/3/21 COMPLETE bolts tightened- Coupling push pins
check
Thank you

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