NOT YET PASSED THE STATION IMPROVEMENT

I. Current Status Finished product inspection is placed in the

Product not yet pass the station has high rate in tray. But it is impossible for the naked eye to
production process. know which station has been tested

Pareto chart of EX6110 Quantity %

60 120.0%
100.0%
50 93.8% 99.2% 100.0%
80.6%
40 67.4% 80.0% F2, F3 was passed F2, F3, F4 was
30 60.0% passed
44.2%
20 40.0%

10 20.0%

0 0.0%

II. Improvement
Mark the product through the station by
using a pen on a plastic wrap. At the
According to the product process, it will be Before After
packaging station, the first person can
checked from station F2-> F5-> packing. If the check and see by losing often
product has not passed the station, it will be III. Advantages
moved back to the previous station • Intuitive visual management
• Reduce waste of time by not
passing the station

Marking
 SCHEDULE
Remark: If ok, will apply for Switch model (using blank label)
1. Milestone

4/10 4/11-4/13 4/14 4/20

Open Training Trial

Judge
Project Worker apply
• Meeting with • Guide for worker • Conduct on • Receive a feedback
production working progress production line (AP from production
department and and the way marking or PLC model) department and
technology on the product judge
department

2. Process If it still not passed previous the station, it be will back the previous station Defective
Solve
analysis

No
Pass: marking “n”

Pass End
Yes
No No

Begin F2 Pass F3 Pass Fn

Yes Yes

Pass: marking “2” Pass: marking “3”