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M11
TURBINE/PISTON AEROPLANE
AERODYNAMICS, STRUCTURES and SYSTEMS Rev.-ID: 1JUN2013
M11.15
Oxygen ATA 35
EASA Part-66
CAT A
M11.15 35 A E
AIRCRAFT SYSTEMS EASA PART-66 M11A|M13
OXYGEN (ATA 35)
M11.15|M13.17
INTRODUCTION
Characteristics of Oxygen
We know that aircraft fly high above the earth. The air temperature is different up
there than it is at ground level.
You can guess that at very low temperatures any moisture in our oxygen would freeze.
There are a number of different types of oxygen and only 1 is suitable for use in
aircraft.
Aviators breathing oxygen is used on aircraft because it is very dry.
Medical oxygen is never used on aircraft as it contains water droplets and would
therefore freeze.
Technical oxygen should never be used for breathing as it is contaminated.
Introduction
The crew oxygen system supplies only the cockpit crew with oxygen. It is
always available.
The crew oxygen system consists of 1 or more high pressure oxygen bottles. These are
stored in the lower deck, either in the avionics compartment or in the cargo
compartment.
Attached to each bottle is a pressure regulator.
The pressure regulator feeds oxygen into the distribution components.
The oxygen passes through a diluter demand regulator and then into the mask.
Oxygen Bottles
Oxygen is stored in cylinders known as the oxygen bottles.
There may be 1 or more bottles for the cockpit crew.
The oxygen bottles are stored in the lower deck. On this 747 they are stored in the
cargo compartment.
The bottles are usually made of steel alloy or a composite material called
Kevlar.
The color of the bottles is dark green.
At normal temperature pressure dry (n.t-p.d), which is measured at 21° C, each bottle
has a maximum capacity of 3200 l, of oxygen.
This is stored at a pressure up to 1850 psi.
Overpressure Discharge
If the temperature or pressure gets too high the safety disk will burst.
This will occur at about 2600 p.s.i. and will prevent major damage to the
oxygen components.
To prevent oxygen gas building up in the bottle storage area, the safety outlet is
connected to an overboard discharge line.
This line ends in a port at the aircraft skin. A green plastic disk ruptures if a
bottles safety device opens.
There can be more than 10 oxygen bottles including the passenger system, and each
is connected to the same discharge line. If the green disk fractures, each bottle gage
must be read to find out which 1 triggered the discharge.
Distribution
The oxygen is transported to the cockpit via lines and manifolds.
Here it is made available via valves and pressure reducing components.
A pressure regulator is located near the oxygen bottles to reduce the length of high
pressure lines.
Figure 15 Distribution
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AIRCRAFT SYSTEMS EASA PART-66 M11A|M13
Crew Oxygen System
OXYGEN (ATA 35)
M11.15|M13.17
distribution cont.
High oxygen pressure can be reduced in 1 step, as on this Airbus. Here the
pressure regulator is mounted directly on the oxygen bottle.
Distribution cont.
High oxygen pressure can also be reduced in 2 steps, as on this Boeing.
First a pressure reducer mounted on each bottle reduces the pressure to an
intermediate level and then a pressure regulator reduces the pressure even further
to a usable pressure.
Distribution cont.
In contrast to Boeing aircraft, where no further action is needed, on the Airbus the
crew supply switch must be operated to get oxygen to the cockpit.
The crew supply switch actuates a solenoid controlled supply valve.
Indication
As we have already seen oxygen pressure is indicated on each oxygen bottle by a
direct reading gage.
Oxygen pressure is also indicated on an external pressure gage which is
normally located near the filling panel.
The external pressure gage gets its information from a pressure transmitter or
transducer attached to each bottle.
Indication cont.
If there is more than 1 bottle the pressure from each bottle may vary.
In this case the individual signals are converted to an average by the voltage
averaging unit. The average oxygen pressure is shown on the pressure gage.
Oxygen pressure information is also needed in the cockpit.
The pressure transducers or, if there is more than 1 bottle, the voltage averaging
unit are used to gather the pressure information for display on the EICAS status
page or on the ECAM door/oxygen page.
Normally the indications appear in green, and in case of low pressure change to
amber.
Mask Storage
In this cockpit there are 2 two oxygen masks for the pilots and 2 for the
observers.
The masks are stored in the stowage boxes.
Oxygen Mask
The mask itself is a full face quick donning mask.
The flight crew can put on their masks with 1 hand in less than 5 seconds.
The mask covers the eyes, nose and mouth of the user, even if he or she is wearing
glasses.
The mask consists of
• a harness,
• a face piece,
• a diluter demand regulator and
• a microphone.
When the mask is removed from the stowage box the user pulls and presses the 2
red grips.
When the grips are pressed the harness is inflated with oxygen, allowing the mask
to be put on. When the grips are released the harness deflates to give the mask a
tight fit.
Introduction
In contrast to the crew oxygen system, the passenger oxygen system is only used if
the cabin depressurizes. In normal flight cabin pressure is equal to a cabin altitude
of about 8000 feet.
As you may recall from the previous lesson, humans cannot completely
compensate for the loss of oxygen above about 14 000 feet.
If the cabin does depressurize the aircraft will reduce altitude but if it is above 14
000 feet the passenger oxygen system will activate automatically and oxygen masks
will be deployed.
How fast the aircraft depressurizes depends on how severe the leak is, so oxygen
may not be needed for several minutes.
Figure 25 Depressurization
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AIRCRAFT SYSTEMS EASA PART-66 M11A|M13
Passenger Oxygen System
OXYGEN (ATA 35)
M11.15|M13.17
Introduction cont.
There must be oxygen masks for every person in the cabin, which means at every
seat, in all the lavatories and at every attendant station.
Figure 26 Installation
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AIRCRAFT SYSTEMS EASA PART-66 M11A|M13
Passenger Oxygen System
OXYGEN (ATA 35)
M11.15|M13.17
Introduction cont.
You can find the passenger oxygen masks stowed in passenger service units above
the passenger seats.
When the passenger oxygen system is activated the oxygen masks drop down from
the overhead stowage boxes to be available for the passengers.
The reason why there is always at least 1 more masks than seats in a row is that
there may be children sharing adult seats.
You can see the main components found in the oxygen stowage box labelled on the
graphic.
System Activation
Here you can see the release logic for the passenger oxygen system.
The system is normally activated automatically by a pressure switch in the
pressurized area.
If, for some reason, automatic activation by the altitude pressure switch fails, there
is a manual control in the cockpit which will activate the passenger oxygen system.
After activation, the passenger oxygen system must be reset by pushing the reset
button in the cockpit.
Figure 30 Gaseous-System
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AIRCRAFT SYSTEMS EASA PART-66 M11A|M13
Passenger Oxygen System
OXYGEN (ATA 35)
M11.15|M13.17
Portable Oxygen
As well as the crew oxygen system and the passenger oxygen system there is another
kind of oxygen system − the portable oxygen system.
The portable oxygen equipment is normally stored in the cockpit and near the exits
in the passenger compartment.
The portable oxygen cylinders provide a portable supply of breathing oxygen that
is independent of the fixed systems.
This oxygen supply is intended for emergency and first aid use.
And it also provides eye protection for the user in the form of smoke hoods, which
you wear if the atmosphere is smoke filled or toxic.
TABLE OF CONTENTS
MllA turbine aeroplane aerodynamics,structures ans systems . . . . . .
l
M11.15 oxygen . . . . . .
1
introduction .......................................... 2
. . . . . . . . BREATHING AIR AT DIFFERENT ALTITUDES 2
. . . . . . . HUMAN REACTION TO CABIN PRESSURE 6
LOSS . . . CHARACTERISTICS OF 8
OXYGEN . . . . . . . . . . . . . . . . . 0XYGEN SAFETY RULES . 10
........................ 20
crew oxygen system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
........ 22
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
OXYGEN BOTTLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
OVERPRESSURE DISCHARGE . . . . . . . . . . . . . . . . . . . . 30
OXYGEN BOTTLE SUMMARY . . . . . . . . . . . . . . . . . . . . . 38
42
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
MASK STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
OXYGEN MASK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
passenger oxygen system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
........ 58
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SYSTEM ACTIVATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
SUPPLY SYSTEM - CHEMICAL . . . . . . . . . . . . . . . . . . . . 68
SUPPLY SYSTEM - GASEOUS . . . . . . . . . . . . . . . . . . . . .
portab1e oxygen system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........
PORTABLE OXYGEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page i
M11.15 35 A E
TABLE OF FIGURES
Figure 1 International Standard Atmosphere . . . . . . . . . . . . . . . . . . . . . . 3
Figure 2 Density of Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 3 Effects of Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 4 Characteristics of Oxygen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5 Oxygen Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 6 Oxygen Safety Rules II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 7 Oxygen Safety Rules III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 8 Oxygen Safety Rules IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 9 Oxygen Safety Rules V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 10 Crew Oxygen System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 11 Oxygen Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 12 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 13 Safety Disk/Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 14 Thermal Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 15 Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 16 Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 17 Pressure Reducer/Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 18 Solenoid controlled Supply Valve . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 19 Pressure Indication -Single Bottle- . . . . . . . . . . . . . . . . . . . . . . 39
Figure 20 Pressure Indication -Bottle Set- . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 21 Cockpit Stowage Box Location . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 22 Stowage Box Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 23 Full Face Quick Donning Mask . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 24 Deluter Demand Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 25 Depressurization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 26 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 27 Passenger Service Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 28 Release Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 29 Emergency Oxygen Container/Components . . . . . . . . . . . . . . 59
Figure 30 Gaseous-System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 31 Flow Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 32 Flow Control Unit/Funktions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure 33 Bleed Relief Valve/Automatic Vent Valve . . . . . . . . . . . . . . . . . 67
Figure 34 System Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Page i