Professional Documents
Culture Documents
Fall Protection and Prevention HSE Presentation HSE
Fall Protection and Prevention HSE Presentation HSE
Prevention
Power Tools Serious Accident
Last January 2006 in Indonesia, a worker was
cutting aluminium roofing sheets using a grinder,
the grinder’s wheel broke apart and hit his face
causing serious injury between his upper lips
and nose.
3
Hazards
Workers using hand and
power tools may be exposed
to these hazards:
• Objects that fall, fly, are
abrasive, or splash
• Harmful dusts, fumes, mists,
vapors, and gases
• Frayed or damaged electrical
cords, hazardous
connections and improper
grounding
4
Basic Tool Safety Rules
● Maintain regularly
● Use right tool for the job
● Inspect before use
● Operate according to
manufacturer's’
instructions
● Use the right personal
protective equipment
(PPE)
● Use guards
5
Hand Tool Hazards
Hazards are usually caused by
misuse and improper maintenance
Do not use;
• Wrenches when jaws are sprung
• Tools with taped handles – they Crac
may be hiding cracks k
• Tools with loose, cracked or
splintered handles
• Impact tools (chisel and wedges)
when heads have mushroomed
• Mushroom Head
A screwdriver as a chisel
6
Electrical Safety -
Construction
Electricity - The Dangers
● About 5 workers are
electrocuted every week
● Causes 12% of young
worker workplace deaths
● Takes very little electricity
to cause harm
● Significant risk of causing
fires
8
Electricity – How it Works
● Electricity is the flow of
energy from one place to
another
● Requires a source of power:
usually a generating station
● A flow of electrons (current)
travels through a conductor
● Travels in a closed circuit
9
Electrical Terms
● Current -- electrical movement (measured in amps)
● Circuit -- complete path of the current.
Includes electricity source, a conductor, and the output
device or load (such as a lamp, tool, or heater)
● Resistance -- restriction to electrical flow
● Conductors – substances, like metals, with little
resistance to electricity that allow electricity to flow
● Grounding – a conductive connection to the earth
which acts as a protective measure
● Insulators -- substances with high resistance to
electricity like glass, porcelain, plastic, and dry wood
that prevent electricity from getting to unwanted areas
10
Electrical Injuries
There are four main types of electrical injuries:
● Direct:
1. Electrocution or death due to electrical
shock
2. Electrical shock
3. Burns
● Indirect:
4. Falls
11
Electrical Shock
An electrical shock is received when electrical
current passes through the body.
12
Shock Severity
● Severity of the shock depends
on:
– Path of current through the body
– Amount of current flowing
through the body (amps)
– Duration of the shocking current
through the body,
13
Dangers of Electrical Shock
● Currents above 10 mA can
paralyze or “freeze” muscles.
● Currents more than 75 mA
can cause a rapid,
ineffective heartbeat -- death
will occur in a few minutes
unless a defibrillator is used
● 75 mA is not much current –
a small power drill uses 30
times as much
Defibrillator in
14 use
Effects of Electrical Shock
1mA 5mA 10mA 15mA 50-100mA
Can paralyze
Slight Sensation of Can Kill In A
Painful or “freeze”
Sensation Shock
muscles
Second
15
Burns
● Most common shock-
related injury
● Occurs when you touch
electrical wiring or
equipment that is
improperly used or
maintained
● Typically occurs on hands
● Very serious injury that
needs immediate attention
16
Falls
● Workers in elevated
locations who experience
a shock may fall,
resulting in serious injury
or death
17
Electrical Hazards and How to
Control Them
Electrical accidents are
caused by a combination
of three factors:
• Unsafe equipment
and/or installation,
• Workplaces made
unsafe by the
environment, and
• Unsafe work practices.
18
Hazard – Exposed Electrical Parts
● Use guards or
barriers
● Replace covers
22
Hazard - Overhead Power Lines
● Usually not insulated
● Examples of equipment that
can contact power lines:
• Crane
• Ladder
• Scaffold
• Backhoe
• Scissors lift
• Raised dump truck bed
• Aluminum paint roller
23
Control - Overhead Power Lines
24
Hazard - Inadequate Wiring
● Hazard - wire too small for the
current
● Example - portable tool with an
extension cord that has a wire too
small for the tool
Wire Gauge
• The tool will draw more current than
the cord can handle, causing
overheating and a possible fire WIRE
without tripping the circuit breaker
Wire gauge measures
• The circuit breaker could be the right wires ranging in size from
size for the circuit but not for the number 36 to 0 American
smaller-wire extension cord wire gauge (AWG)
25
Control – Use the Correct Wire
● Wire used depends on operation, building materials,
electrical load, and environmental factors
● Use fixed cords rather than flexible cords
● Use the correct extension cord
● Plastic or rubber
covering or
insulation is
missing
● Damaged
extension cords
& tools
27
Hazard – Damaged Cords
● Cords can be damaged by:
• Aging
• Door or window edges
• Staples or fastenings
• Abrasion from adjacent
materials
• Activity in the area
● Improper use can cause
shocks, burns or fire
28
Control – Cords & Wires
● Insulate live wires
● Check before use
● Use only cords that are 3-wire type
● Use only cords marked for hard or
extra-hard usage
● Use only cords, connection
devices, and fittings equipped with
strain relief
● Remove cords by pulling on the
plugs, not the cords
● Cords not marked for hard or
extra-hard use, or which have
been modified, must be taken out
of service immediately
29
Control – Cords & Wires
● Insulate live wires
● Check before use
● Use only cords that are 3-wire type
● Use only cords marked for hard or
extra-hard usage
● Use only cords, connection
devices, and fittings equipped with
strain relief
● Remove cords by pulling on the
plugs, not the cords
● Cords not marked for hard or
extra-hard use, or which have
been modified, must be taken out
of service immediately
30
Permissible Use of Flexible Cords
DO NOT use flexible wiring where
frequent inspection would be difficult
or where damage would be likely.
32
Hazard – Improper Grounding
34
Control – Use GFCI (ground-fault
circuit interrupter)
● Protects you from shock
● Detects difference in current
between the black and white
wires
● If ground fault detected, GFCI
shuts off electricity in 1/40th of
a second
● Use GFCI’s on all 120-volt,
single-phase, 15- and 20-
ampere receptacles, or have
an assured equipment
grounding conductor program.
35
Control - Assured Equipment
Grounding Conductor Program
Program must cover:
• All cord sets
• Receptacles not part of a building or structure
• Equipment connected by plug and cord
36
Hazard – Overloaded Circuits
Hazards may result from:
● Too many devices plugged
into a circuit, causing heated
wires and possibly
a fire
● Damaged tools overheating
● Lack of over current
protection
● Wire insulation melting, which
may cause arcing and a fire in
the area where the overload
exists, even inside a wall
37
Control - Electrical Protective
Devices
● Automatically opens circuit if
excess current from overload
or ground-fault is detected –
shutting off electricity
● Includes GFCI’s, fuses, and
circuit breakers
● Fuses and circuit breakers
are overcurrent devices.
When too much current:
• Fuses melt
• Circuit breakers trip
open
38
Power Tool Requirements
39
Tool Safety Tips
● Use gloves and appropriate footwear
● Store in dry place when not using
● Don’t use in wet/damp conditions
● Keep working areas well lit
● Ensure not a tripping hazard
● Don’t carry a tool by the cord
● Don’t yank the cord to disconnect it
● Keep cords away from heat, oil, &
sharp edges
● Disconnect when not in use and when
changing accessories such as blades &
bits
● Remove damaged tools from use
40
Preventing Electrical Hazards - Tools
● Inspect tools before Double
use
GROUNDIN
Or Insulation
G
41
Temporary Lights
42
Clues that Electrical Hazards Exist
● Tripped circuit breakers or
blown fuses
● Warm tools, wires, cords,
connections, or junction
boxes
● GFCI that shuts off a circuit
● Worn or frayed insulation
around wire or connection
43
Lockout and Tagging of Circuits
● Apply locks to power source
after de-energizing
● Tag deactivated controls
● Tag de-energized
equipment and circuits at all
points where they can be
energized
● Tags must identify
equipment or circuits being
worked on
44
Safety-Related Work Practices
To protect workers from
electrical shock:
• Use barriers and guards to
prevent passage through
areas of exposed energized
equipment
• Pre-plan work, post hazard
warnings and use protective
measures
• Keep working spaces and
walkways clear of cords
45
Safety-Related Work Practices
● Use special insulated
tools when working on
fuses with energized
terminals
● Don’t use worn or
frayed cords and
cables
● Don’t fasten extension
cords with staples,
hang from nails, or
suspend by wire.
46
Preventing Electrical Hazards -
Planning
47
Avoid Wet Conditions
• If you touch a live wire or other
electrical component while
standing in even a small puddle
of water you’ll get a shock.
• Damaged insulation, equipment,
or tools can expose you to live
electrical parts.
• Improperly grounded metal switch
plates & ceiling lights are
especially hazardous in wet
conditions.
• Wet clothing, high humidity, and
perspiration increase your
chances of being electrocuted.
48
Preventing Electrical Hazards - PPE
● Proper foot protection
(not tennis shoes)
● Rubber insulating gloves,
hoods, sleeves, matting,
and blankets
● Hard hat (insulated - non-
conductive)
49
Preventing Electrical Hazards –
Proper Wiring and Connectors
• Use and test GFCI’s
• Check switches and
insulation
• Use three prong plugs
• Use extension cords only
when necessary & assure in
proper condition and right
type for job
• Use correct connectors
50
Training
Train employees working with electric
equipment in safe work practices, including:
51
Summary – Hazards & Protections
Hazards Protective Measures
● Inadequate wiring ● Proper grounding
● Exposed electrical parts
● Use GFCI
● Wires with bad insulation
● Use fuses and circuit
● Ungrounded electrical
systems and tools breakers
● Overloaded circuits ● Guard live parts
● Damaged power tools and ● Lockout/Tagout
equipment ● Proper use of flexible
● Using the wrong PPE and cords
tools ● Close electric panels
● Overhead powerlines ● Training
● All hazards are made worse
52 in wet conditions
Summary
Electrical equipment must be:
• Listed and labeled
• Free from hazards
• Used in the proper manner
If you use electrical tools you must be:
• Protected from electrical shock
• Provided necessary safety equipment
53
Hand Tools - Protection
54
Power Tools
● Must be fitted with guards
and safety switches (Dead
Man Switch)
● Extremely hazardous
when used improperly
● Different types,determined
by their power source:
⮚ Electric
⮚ Pneumatic
⮚ Liquid fuel
⮚ Hydraulic Dead Man Switch
⮚ Powder-actuated
55
Switches
Hand-held power tools must be
equipped with one of the
following:
Constant pressure switch
shuts off power upon release
Examples: circular saw, chain
saw, grinder, hand-held power
drill
On-Off Switch
Examples: routers, planers,
laminate trimmers, shears, jig
saws, nibblers, scroll saws
56
Power Tools - Precautions
● Disconnect tools when not in use, before servicing and
cleaning, and when changing accessories
● Keep people not involved with the work away from the
work
● Secure work with clamps or a vise, freeing both hands
to operate the tool
● Don’t hold the switch button while carrying a plugged-in
tool
● Keep tools sharp and clean
● Consider what you wear – loose clothing and jewelry
can get caught in moving parts
● Remove damaged electric tools & tag them: “Do Not
Use”
57
Power Tools – Precautions
Electric Cords
58
Electric Power Tools
Plug with a
Double grounding
Insulation pin
Marks DOUBLE INSULATION
SYMBOL
60
Abrasive Wheels and Tools
● May throw off flying
fragments
To test:
• Tap wheel gently with a light,
non-metallic instrument
• If wheel sounds cracked or
dead, do not use it because it
could fly apart
62
Abrasive Wheel Use
● To prevent cracking:
- Fit the wheel on the spindle
freely
- Tighten the spindle nut
enough to hold the wheel in
place without distorting the
flange
● Let the tool come up to speed
prior to grinding or cutting
● Don’t stand in front of the
wheel as it comes up to full Ensure the spindle
speed speed doesn’t exceed
● Use eye and/or face the maximum speed
protection marked on the wheel
63
Abrasive Wheel Work Rests
● Keep work rests not more
than 1/8th inch from
wheel surface
● This prevents jamming
the work between the
wheel and the rest, which
may cause the wheel to
break
● Don’t adjust wheel while it
is rotating
64
Guarding
● Guard exposed moving
parts of power tools
65
Guarding - Point of Operation
This shows a radial arm saw equipped
with proper point of operation guards
67
Radial Saw Guarding
Radial arm saw
equipped with an upper
and lower blade guard
68
Guarding Portable Circular Saws
69
70
Table Saw Guarding
Hood
guard
74
Power Tools Serious Accident
● Based on manufacturer
specification, Makita grinder model
9006B should use 6” grinding
wheel, speed load 10,000 RPM.
● 9.5” grinding wheel was used
instead of using 6” grinding wheel.
● This wheel was oversized and
designed to be run at 3400 RPM.
● Grinding wheel was running at
10,000 RPM causing the wheel fly
apart and hit the mechanic’s face.
● What Went Wrong
- Utilised improper tool.
- No grinder safety guard.
- Not using face shield for PPE.
75
Hazards
Workers using hand and
power tools may be exposed
to these hazards:
• Objects that fall, fly, are
abrasive, or splash
• Harmful dusts, fumes, mists,
vapors, and gases
• Frayed or damaged electrical
cords, hazardous
connections and improper
grounding
76
Basic Tool Safety Rules
● Maintain regularly
● Use right tool for the job
● Inspect before use
● Operate according to
manufacturers’
instructions
● Use the right personal
protective equipment
(PPE)
● Use guards
77
Hand Tool Hazards
Hazards are usually caused by
misuse and improper maintenance
Do not use;
• Wrenches when jaws are sprung
• Tools with taped handles – they Crack
may be hiding cracks
• Tools with loose, cracked or
splintered handles
• Impact tools (chisel and wedges)
when heads have mushroomed
• Mushroom Head
A screwdriver as a chisel
78
Electrical Safety -
Construction
Electricity - The Dangers
● About 5 workers are
electrocuted every week
● Causes 12% of young
worker workplace deaths
● Takes very little electricity
to cause harm
● Significant risk of causing
fires
80
Electricity – How it Works
● Electricity is the flow of
energy from one place to
another
● Requires a source of power:
usually a generating station
● A flow of electrons (current)
travels through a conductor
● Travels in a closed circuit
81
Electrical Terms
● Current -- electrical movement (measured in amps)
● Circuit -- complete path of the current.
Includes electricity source, a conductor, and the output
device or load (such as a lamp, tool, or heater)
● Resistance -- restriction to electrical flow
● Conductors – substances, like metals, with little
resistance to electricity that allow electricity to flow
● Grounding – a conductive connection to the earth
which acts as a protective measure
● Insulators -- substances with high resistance to
electricity like glass, porcelain, plastic, and dry wood
that prevent electricity from getting to unwanted areas
82
Electrical Injuries
There are four main types of electrical injuries:
● Direct:
1. Electrocution or death due to electrical
shock
2. Electrical shock
3. Burns
● Indirect:
4. Falls
83
Electrical Shock
An electrical shock is received when electrical
current passes through the body.
84
Shock Severity
● Severity of the shock depends
on:
– Path of current through the body
– Amount of current flowing
through the body (amps)
– Duration of the shocking current
through the body,
85
Dangers of Electrical Shock
● Currents above 10 mA can
paralyze or “freeze” muscles.
● Currents more than 75 mA
can cause a rapid,
ineffective heartbeat -- death
will occur in a few minutes
unless a defibrillator is used
● 75 mA is not much current –
a small power drill uses 30
times as much
Defibrillator in
86 use
Effects of Electrical Shock
1mA 5mA 10mA 15mA 50-100mA
Can paralyze
Slight Sensation of Can Kill In A
Painful or “freeze”
Sensation Shock
muscles
Second
87
Burns
● Most common shock-
related injury
● Occurs when you touch
electrical wiring or
equipment that is
improperly used or
maintained
● Typically occurs on hands
● Very serious injury that
needs immediate attention
88
Falls
● Workers in elevated
locations who experience
a shock may fall,
resulting in serious injury
or death
89
Electrical Hazards and How to
Control Them
Electrical accidents are
caused by a combination
of three factors:
• Unsafe equipment
and/or installation,
• Workplaces made
unsafe by the
environment, and
• Unsafe work practices.
90
Hazard – Exposed Electrical Parts
● Use guards or
barriers
● Replace covers
94
Hazard - Overhead Power Lines
● Usually not insulated
● Examples of equipment that
can contact power lines:
• Crane
• Ladder
• Scaffold
• Backhoe
• Scissors lift
• Raised dump truck bed
• Aluminum paint roller
95
Control - Overhead Power Lines
96
Hazard - Inadequate Wiring
● Hazard - wire too small for the
current
● Example - portable tool with an
extension cord that has a wire too
small for the tool
Wire Gauge
• The tool will draw more current than
the cord can handle, causing
overheating and a possible fire WIRE
without tripping the circuit breaker
Wire gauge measures
• The circuit breaker could be the right wires ranging in size
size for the circuit but not for the from number 36 to 0
smaller-wire extension cord American wire gauge
(AWG)
97
Control – Use the Correct Wire
● Wire used depends on operation, building materials,
electrical load, and environmental factors
● Use fixed cords rather than flexible cords
● Use the correct extension cord
● Plastic or rubber
covering or
insulation is
missing
● Damaged
extension cords
& tools
99
Hazard – Damaged Cords
● Cords can be damaged by:
• Aging
• Door or window edges
• Staples or fastenings
• Abrasion from adjacent
materials
• Activity in the area
● Improper use can cause
shocks, burns or fire
10
Control – Cords & Wires
● Insulate live wires
● Check before use
● Use only cords that are 3-wire type
● Use only cords marked for hard or
extra-hard usage
● Use only cords, connection
devices, and fittings equipped with
strain relief
● Remove cords by pulling on the
plugs, not the cords
● Cords not marked for hard or
extra-hard use, or which have
been modified, must be taken out
of service immediately
10
Control – Cords & Wires
● Insulate live wires
● Check before use
● Use only cords that are 3-wire type
● Use only cords marked for hard or
extra-hard usage
● Use only cords, connection
devices, and fittings equipped with
strain relief
● Remove cords by pulling on the
plugs, not the cords
● Cords not marked for hard or
extra-hard use, or which have
been modified, must be taken out
of service immediately
10
Permissible Use of Flexible Cords
DO NOT use flexible wiring where
frequent inspection would be difficult
or where damage would be likely.
10
Hazard – Improper Grounding
10
Control – Use GFCI (ground-fault
circuit interrupter)
● Protects you from shock
● Detects difference in current
between the black and white
wires
● If ground fault detected, GFCI
shuts off electricity in 1/40th of
a second
● Use GFCI’s on all 120-volt,
single-phase, 15- and 20-
ampere receptacles, or have
an assured equipment
grounding conductor program.
10
Control - Assured Equipment
Grounding Conductor Program
Program must cover:
• All cord sets
• Receptacles not part of a building or structure
• Equipment connected by plug and cord
10
Hazard – Overloaded Circuits
Hazards may result from:
● Too many devices plugged
into a circuit, causing heated
wires and possibly
a fire
● Damaged tools overheating
● Lack of over current
protection
● Wire insulation melting, which
may cause arcing and a fire in
the area where the overload
exists, even inside a wall
10
Control - Electrical Protective
Devices
● Automatically opens circuit if
excess current from overload
or ground-fault is detected –
shutting off electricity
● Includes GFCI’s, fuses, and
circuit breakers
● Fuses and circuit breakers
are overcurrent devices.
When too much current:
• Fuses melt
• Circuit breakers trip
open
11
Power Tool Requirements
11
Tool Safety Tips
● Use gloves and appropriate footwear
● Store in dry place when not using
● Don’t use in wet/damp conditions
● Keep working areas well lit
● Ensure not a tripping hazard
● Don’t carry a tool by the cord
● Don’t yank the cord to disconnect it
● Keep cords away from heat, oil, &
sharp edges
● Disconnect when not in use and when
changing accessories such as blades &
bits
● Remove damaged tools from use
11
Preventing Electrical Hazards - Tools
● Inspect tools before Or
use
Double
GROUNDING Insulation
11
Temporary Lights
11
Clues that Electrical Hazards Exist
● Tripped circuit breakers or
blown fuses
● Warm tools, wires, cords,
connections, or junction
boxes
● GFCI that shuts off a circuit
● Worn or frayed insulation
around wire or connection
11
Lockout and Tagging of Circuits
● Apply locks to power source
after de-energizing
● Tag deactivated controls
● Tag de-energized
equipment and circuits at all
points where they can be
energized
● Tags must identify
equipment or circuits being
worked on
11
Safety-Related Work Practices
To protect workers from
electrical shock:
• Use barriers and guards to
prevent passage through
areas of exposed energized
equipment
• Pre-plan work, post hazard
warnings and use protective
measures
• Keep working spaces and
walkways clear of cords
11
Safety-Related Work Practices
● Use special insulated
tools when working on
fuses with energized
terminals
● Don’t use worn or
frayed cords and
cables
● Don’t fasten extension
cords with staples,
hang from nails, or
suspend by wire.
11
Preventing Electrical Hazards -
Planning
11
Avoid Wet Conditions
• If you touch a live wire or other
electrical component while
standing in even a small puddle
of water you’ll get a shock.
• Damaged insulation, equipment,
or tools can expose you to live
electrical parts.
• Improperly grounded metal switch
plates & ceiling lights are
especially hazardous in wet
conditions.
• Wet clothing, high humidity, and
perspiration increase your
chances of being electrocuted.
12
Preventing Electrical Hazards - PPE
● Proper foot protection
(not tennis shoes)
● Rubber insulating gloves,
hoods, sleeves, matting,
and blankets
● Hard hat (insulated -
nonconductive)
12
Preventing Electrical Hazards –
Proper Wiring and Connectors
• Use and test GFCI’s
• Check switches and
insulation
• Use three prong plugs
• Use extension cords only
when necessary & assure in
proper condition and right
type for job
• Use correct connectors
12
Training
Train employees working with electric
equipment in safe work practices, including:
12
Summary – Hazards & Protections
Hazards Protective Measures
● Inadequate wiring ● Proper grounding
● Exposed electrical parts
● Use GFCI
● Wires with bad insulation
● Use fuses and circuit
● Ungrounded electrical
systems and tools breakers
● Overloaded circuits ● Guard live parts
● Damaged power tools and ● Lockout/Tagout
equipment ● Proper use of flexible
● Using the wrong PPE and cords
tools ● Close electric panels
● Overhead powerlines ● Training
● All hazards are made worse
12 in wet conditions
Summary
Electrical equipment must be:
• Listed and labeled
• Free from hazards
• Used in the proper manner
If you use electrical tools you must be:
• Protected from electrical shock
• Provided necessary safety equipment
12
Hand Tools - Protection
12
Power Tools
● Must be fitted with guards
and safety switches (Dead
Man Switch)
● Extremely hazardous
when used improperly
● Different types,determined
by their power source:
⮚ Electric
⮚ Pneumatic
⮚ Liquid fuel
⮚ Hydraulic Dead Man
⮚ Powder-actuated Switch
12
Switches
Hand-held power tools must be
equipped with one of the
following:
Constant pressure switch
shuts off power upon release
Examples: circular saw, chain
saw, grinder, hand-held power
drill
On-Off Switch
Examples: routers, planers,
laminate trimmers, shears, jig
saws, nibblers, scroll saws
12
Power Tools - Precautions
● Disconnect tools when not in use, before servicing and
cleaning, and when changing accessories
● Keep people not involved with the work away from the
work
● Secure work with clamps or a vise, freeing both hands
to operate the tool
● Don’t hold the switch button while carrying a plugged-in
tool
● Keep tools sharp and clean
● Consider what you wear – loose clothing and jewelry
can get caught in moving parts
● Remove damaged electric tools & tag them: “Do Not
Use”
12
Power Tools – Precautions
Electric Cords
13
Electric Power Tools
Plug with a
Double grounding pin
Insulation
Marks DOUBLE INSULATION
SYMBOL
13
Abrasive Wheels and Tools
● May throw off flying
fragments
To test:
• Tap wheel gently with a light,
non-metallic instrument
• If wheel sounds cracked or
dead, do not use it because it
could fly apart
13
Abrasive Wheel Use
● To prevent cracking:
- Fit the wheel on the spindle
freely
- Tighten the spindle nut
enough to hold the wheel in
place without distorting the
flange
● Let the tool come up to speed
prior to grinding or cutting
● Don’t stand in front of the
wheel as it comes up to full Ensure the spindle
speed speed doesn’t exceed
● Use eye and/or face the maximum speed
protection marked on the wheel
13
Abrasive Wheel Work Rests
● Keep work rests not more
than 1/8th inch from
wheel surface
● This prevents jamming
the work between the
wheel and the rest, which
may cause the wheel to
break
● Don’t adjust wheel while it
is rotating
13
Guarding
● Guard exposed moving
parts of power tools
13
Guarding - Point of Operation
This shows a radial arm saw equipped
with proper point of operation guards
13
Radial Saw Guarding
Radial arm saw
equipped with an upper
and lower blade guard
14
Guarding Portable Circular Saws
14
14
Table Saw Guarding
Hood
guard
14
Power Tools Serious Accident
● Based on manufacturer
specification, Makita grinder model
9006B should use 6” grinding
wheel, speed load 10,000 RPM.
● 9.5” grinding wheel was used
instead of using 6” grinding wheel.
● This wheel was oversized and
designed to be run at 3400 RPM.
● Grinding wheel was running at
10,000 RPM causing the wheel fly
apart and hit the mechanic’s face.
● What Went Wrong
- Utilised improper tool.
- No grinder safety guard.
- Not using face shield for PPE.
14
Hazards
Workers using hand and
power tools may be exposed
to these hazards:
• Objects that fall, fly, are
abrasive, or splash
• Harmful dusts, fumes, mists,
vapors, and gases
• Frayed or damaged electrical
cords, hazardous
connections and improper
grounding
14
Basic Tool Safety Rules
● Maintain regularly
● Use right tool for the job
● Inspect before use
● Operate according to
manufacturers’
instructions
● Use the right personal
protective equipment
(PPE)
● Use guards
14
Hand Tool Hazards
Hazards are usually caused by
misuse and improper maintenance
Do not use;
• Wrenches when jaws are sprung
• Tools with taped handles – they Crack
may be hiding cracks
• Tools with loose, cracked or
splintered handles
• Impact tools (chisel and wedges)
when heads have mushroomed
• Mushroom Head
A screwdriver as a chisel
15
Electrical Safety -
Construction
Electricity - The Dangers
● About 5 workers are
electrocuted every week
● Causes 12% of young
worker workplace deaths
● Takes very little electricity
to cause harm
● Significant risk of causing
fires
15
Electricity – How it Works
● Electricity is the flow of
energy from one place to
another
● Requires a source of power:
usually a generating station
● A flow of electrons (current)
travels through a conductor
● Travels in a closed circuit
15
Electrical Terms
● Current -- electrical movement (measured in amps)
● Circuit -- complete path of the current.
Includes electricity source, a conductor, and the output
device or load (such as a lamp, tool, or heater)
● Resistance -- restriction to electrical flow
● Conductors – substances, like metals, with little
resistance to electricity that allow electricity to flow
● Grounding – a conductive connection to the earth
which acts as a protective measure
● Insulators -- substances with high resistance to
electricity like glass, porcelain, plastic, and dry wood
that prevent electricity from getting to unwanted areas
15
Electrical Injuries
There are four main types of electrical injuries:
● Direct:
1. Electrocution or death due to electrical
shock
2. Electrical shock
3. Burns
● Indirect:
4. Falls
15
Electrical Shock
An electrical shock is received when electrical
current passes through the body.
15
Shock Severity
● Severity of the shock depends
on:
– Path of current through the body
– Amount of current flowing
through the body (amps)
– Duration of the shocking current
through the body,
15
Dangers of Electrical Shock
● Currents above 10 mA can
paralyze or “freeze” muscles.
● Currents more than 75 mA
can cause a rapid,
ineffective heartbeat -- death
will occur in a few minutes
unless a defibrillator is used
● 75 mA is not much current –
a small power drill uses 30
times as much
Defibrillator in
15 use
Effects of Electrical Shock
1mA 5mA 10mA 15mA 50-100mA
Can paralyze
Slight Sensation of Can Kill In A
Painful or “freeze”
Sensation Shock
muscles
Second
15
Burns
● Most common shock-
related injury
● Occurs when you touch
electrical wiring or
equipment that is
improperly used or
maintained
● Typically occurs on hands
● Very serious injury that
needs immediate attention
16
Falls
● Workers in elevated
locations who experience
a shock may fall,
resulting in serious injury
or death
16
Electrical Hazards and How to
Control Them
Electrical accidents are
caused by a combination
of three factors:
• Unsafe equipment
and/or installation,
• Workplaces made
unsafe by the
environment, and
• Unsafe work practices.
16
Hazard – Exposed Electrical Parts
● Use guards or
barriers
● Replace covers
16
Hazard - Overhead Power Lines
● Usually not insulated
● Examples of equipment that
can contact power lines:
• Crane
• Ladder
• Scaffold
• Backhoe
• Scissors lift
• Raised dump truck bed
• Aluminum paint roller
16
Control - Overhead Power Lines
16
Hazard - Inadequate Wiring
● Hazard - wire too small for the
current
● Example - portable tool with an
extension cord that has a wire too
small for the tool
Wire Gauge
• The tool will draw more current than
the cord can handle, causing
overheating and a possible fire WIRE
without tripping the circuit breaker
Wire gauge measures
• The circuit breaker could be the right wires ranging in size
size for the circuit but not for the from number 36 to 0
smaller-wire extension cord American wire gauge
(AWG)
16
Control – Use the Correct Wire
● Wire used depends on operation, building materials,
electrical load, and environmental factors
● Use fixed cords rather than flexible cords
● Use the correct extension cord
● Plastic or rubber
covering or
insulation is
missing
● Damaged
extension cords
& tools
17
Hazard – Damaged Cords
● Cords can be damaged by:
• Aging
• Door or window edges
• Staples or fastenings
• Abrasion from adjacent
materials
• Activity in the area
● Improper use can cause
shocks, burns or fire
17
Control – Cords & Wires
● Insulate live wires
● Check before use
● Use only cords that are 3-wire type
● Use only cords marked for hard or
extra-hard usage
● Use only cords, connection
devices, and fittings equipped with
strain relief
● Remove cords by pulling on the
plugs, not the cords
● Cords not marked for hard or
extra-hard use, or which have
been modified, must be taken out
of service immediately
17
Control – Cords & Wires
● Insulate live wires
● Check before use
● Use only cords that are 3-wire type
● Use only cords marked for hard or
extra-hard usage
● Use only cords, connection
devices, and fittings equipped with
strain relief
● Remove cords by pulling on the
plugs, not the cords
● Cords not marked for hard or
extra-hard use, or which have
been modified, must be taken out
of service immediately
17
Permissible Use of Flexible Cords
DO NOT use flexible wiring where
frequent inspection would be difficult
or where damage would be likely.
17
Hazard – Improper Grounding
17
Control – Use GFCI (ground-fault
circuit interrupter)
● Protects you from shock
● Detects difference in current
between the black and white
wires
● If ground fault detected, GFCI
shuts off electricity in 1/40th of
a second
● Use GFCI’s on all 120-volt,
single-phase, 15- and 20-
ampere receptacles, or have
an assured equipment
grounding conductor program.
17
Control - Assured Equipment
Grounding Conductor Program
Program must cover:
• All cord sets
• Receptacles not part of a building or structure
• Equipment connected by plug and cord
18
Hazard – Overloaded Circuits
Hazards may result from:
● Too many devices plugged
into a circuit, causing heated
wires and possibly
a fire
● Damaged tools overheating
● Lack of over current
protection
● Wire insulation melting, which
may cause arcing and a fire in
the area where the overload
exists, even inside a wall
18
Control - Electrical Protective
Devices
● Automatically opens circuit if
excess current from overload
or ground-fault is detected –
shutting off electricity
● Includes GFCI’s, fuses, and
circuit breakers
● Fuses and circuit breakers
are overcurrent devices.
When too much current:
• Fuses melt
• Circuit breakers trip
open
18
Power Tool Requirements
18
Tool Safety Tips
● Use gloves and appropriate footwear
● Store in dry place when not using
● Don’t use in wet/damp conditions
● Keep working areas well lit
● Ensure not a tripping hazard
● Don’t carry a tool by the cord
● Don’t yank the cord to disconnect it
● Keep cords away from heat, oil, &
sharp edges
● Disconnect when not in use and when
changing accessories such as blades &
bits
● Remove damaged tools from use
18
Preventing Electrical Hazards - Tools
● Inspect tools before Or
use
Double
GROUNDING Insulation
18
Temporary Lights
18
Clues that Electrical Hazards Exist
● Tripped circuit breakers or
blown fuses
● Warm tools, wires, cords,
connections, or junction
boxes
● GFCI that shuts off a circuit
● Worn or frayed insulation
around wire or connection
18
Lockout and Tagging of Circuits
● Apply locks to power source
after de-energizing
● Tag deactivated controls
● Tag de-energized
equipment and circuits at all
points where they can be
energized
● Tags must identify
equipment or circuits being
worked on
18
Safety-Related Work Practices
To protect workers from
electrical shock:
• Use barriers and guards to
prevent passage through
areas of exposed energized
equipment
• Pre-plan work, post hazard
warnings and use protective
measures
• Keep working spaces and
walkways clear of cords
18
Safety-Related Work Practices
● Use special insulated
tools when working on
fuses with energized
terminals
● Don’t use worn or
frayed cords and
cables
● Don’t fasten extension
cords with staples,
hang from nails, or
suspend by wire.
19
Preventing Electrical Hazards -
Planning
19
Avoid Wet Conditions
• If you touch a live wire or other
electrical component while
standing in even a small puddle
of water you’ll get a shock.
• Damaged insulation, equipment,
or tools can expose you to live
electrical parts.
• Improperly grounded metal switch
plates & ceiling lights are
especially hazardous in wet
conditions.
• Wet clothing, high humidity, and
perspiration increase your
chances of being electrocuted.
19
Preventing Electrical Hazards - PPE
● Proper foot protection
(not tennis shoes)
● Rubber insulating gloves,
hoods, sleeves, matting,
and blankets
● Hard hat (insulated -
nonconductive)
19
Preventing Electrical Hazards –
Proper Wiring and Connectors
• Use and test GFCI’s
• Check switches and
insulation
• Use three prong plugs
• Use extension cords only
when necessary & assure in
proper condition and right
type for job
• Use correct connectors
19
Training
Train employees working with electric
equipment in safe work practices, including:
19
Summary – Hazards & Protections
Hazards Protective Measures
● Inadequate wiring ● Proper grounding
● Exposed electrical parts
● Use GFCI
● Wires with bad insulation
● Use fuses and circuit
● Ungrounded electrical
systems and tools breakers
● Overloaded circuits ● Guard live parts
● Damaged power tools and ● Lockout/Tagout
equipment ● Proper use of flexible
● Using the wrong PPE and cords
tools ● Close electric panels
● Overhead powerlines ● Training
● All hazards are made worse
19 in wet conditions
Summary
Electrical equipment must be:
• Listed and labeled
• Free from hazards
• Used in the proper manner
If you use electrical tools you must be:
• Protected from electrical shock
• Provided necessary safety equipment
19
Hand Tools - Protection
19
Power Tools
● Must be fitted with guards
and safety switches (Dead
Man Switch)
● Extremely hazardous
when used improperly
● Different types,determined
by their power source:
⮚ Electric
⮚ Pneumatic
⮚ Liquid fuel
⮚ Hydraulic Dead Man
⮚ Powder-actuated Switch
19
Switches
Hand-held power tools must be
equipped with one of the
following:
Constant pressure switch
shuts off power upon release
Examples: circular saw, chain
saw, grinder, hand-held power
drill
On-Off Switch
Examples: routers, planers,
laminate trimmers, shears, jig
saws, nibblers, scroll saws
20
Power Tools - Precautions
● Disconnect tools when not in use, before servicing and
cleaning, and when changing accessories
● Keep people not involved with the work away from the
work
● Secure work with clamps or a vise, freeing both hands
to operate the tool
● Don’t hold the switch button while carrying a plugged-in
tool
● Keep tools sharp and clean
● Consider what you wear – loose clothing and jewelry
can get caught in moving parts
● Remove damaged electric tools & tag them: “Do Not
Use”
20
Power Tools – Precautions
Electric Cords
20
Electric Power Tools
Plug with a
Double grounding pin
Insulation
Marks DOUBLE INSULATION
SYMBOL
20
Abrasive Wheels and Tools
● May throw off flying
fragments
To test:
• Tap wheel gently with a light,
non-metallic instrument
• If wheel sounds cracked or
dead, do not use it because it
could fly apart
20
Abrasive Wheel Use
● To prevent cracking:
- Fit the wheel on the spindle
freely
- Tighten the spindle nut
enough to hold the wheel in
place without distorting the
flange
● Let the tool come up to speed
prior to grinding or cutting
● Don’t stand in front of the
wheel as it comes up to full Ensure the spindle
speed speed doesn’t exceed
● Use eye and/or face the maximum speed
protection marked on the wheel
20
Abrasive Wheel Work Rests
● Keep work rests not more
than 1/8th inch from
wheel surface
● This prevents jamming
the work between the
wheel and the rest, which
may cause the wheel to
break
● Don’t adjust wheel while it
is rotating
20
Guarding
● Guard exposed moving
parts of power tools
20
Guarding - Point of Operation
This shows a radial arm saw equipped
with proper point of operation guards
21
Radial Saw Guarding
Radial arm saw
equipped with an upper
and lower blade guard
21
Guarding Portable Circular Saws
21
21
Table Saw Guarding
Hood
guard
21
Pneumatic Tools - Fastening
● Ensure tool is fastened
securely to the air hose to
prevent a disconnection
21
Pneumatic Tool Connections
21
Pneumatic Tool Safety
● Place a safety device on the
muzzle to prevent the tool
from ejecting fasteners,
unless the muzzle is in
contact with work surface
● Install a safety clip or
retainer to prevent
attachments, such as
chisels on a chipping
hammer, from being ejected
● Wear eye protection. Wear
hearing protection with
jackhammers.
22
Compressed Air Cleaning
● Don’t use compressed
air for cleaning
● Exception - where
pressure is reduced to
less than 30 p.s.i. with
effective chip guarding
and PPE
22
Liquid Fuel Tools
● Usually gas powered
22
Powder-Actuated Tools
● User must be trained and
licensed to operate.
● Test tool each day before
loading to ensure the safety
devices are working properly.
● Wear suitable ear, eye, and
face protection.
● Select a powder level that will
do the work without excessive
force.
22
Fatal Fact
● Employee killed when
struck in head by a nail
fired from a powder
actuated tool.
22
Easily Penetrated Material
Avoid driving into materials
easily penetrated unless
materials are backed by a
substance that will prevent
the pin or fastener from
passing through.
22
Powder-Actuated Tool Safety Tips
● Don’t use in explosive or flammable atmosphere
● Inspect tool before use to ensure:
⮚ it is clean,
⮚ that moving parts operate freely
⮚ the barrel is free from obstructions and has the
proper shield, guard, and attachments
● Don’t load the tool unless using immediately
● Don’t leave a loaded tool unattended
● Keep hands clear of the barrel end
● Never point the tool at anyone
● Store unloaded in a locked box
22
Hydraulic Jack
● To set up a jack, ensure:
⮚ The base is on a firm, level
surface
⮚ It’s centered
⮚ The jack head is placed
against a level surface
⮚ You apply the lift force evenly
22
Hydraulic Jack
22
Jacks - Blocking
Immediately block the load
after it is lifted. Put a block
under the base of the jack
when the foundation is not
firm, and place a block
between the jack cap and
load if the cap might slip.
23
Falls in Construction
Falls are the leading cause of
deaths in the construction
industry.
Most fatalities occur when
employees fall from open-sided
floors and through floor openings.
Falls from as little as 1.2 to 1.8
meters can cause serious lost-
time accidents and sometimes
death.
23
Working at Height means:
23
Hazards when Working at Heights
Working at a significant
elevation above the
ground or floor level can
result in:
• a person falling to the
ground, or
23
Fall Protection & Prevention
Systems:
Fall Prevention
• Ladders • Access platforms
• Railing • Guards
• Hole Cover
• Handrails
23
Scaffolding/Temporary Platform
● All temporary platform are to
be equipped with standard
guardrails system and a
solid decking free from
openings
● Personnel traveling or
working on incomplete
structure shall wear and
secure their lanyards to an
anchorage point capable of
supporting 2,500kg
● Every temporary platform
shall be provided with a safe
of access/egress
23
Temporary Hole Cover
To make hole safe it can
be covered by steel plates
or wooden planks to get
suitable strength and
support.
23
Guardrail Systems
● Top rail must be 1.1 meters
above the walking/working
platform
● Midrails must be installed in
between top rail and the
working level
● Top rail must be capable of
withstanding without failure a
force of at least 91kg
● If the top rail is wire rope, it
must be flagged with high
visibility material at intervals
23
Ladders
● Temporary ladders shall extend at
least 1 meters or 3 rungs above
the landing platform and be
properly secured
● Ladder extending above 3.7m
must be equipped with a
retractable lifeline
● Personnel using these ladder
must secure their retractable
lifeline to the harness
● Personnel using a ladder not yet
secured at the top must have
another person to hold the ladder
at the bottom
23
Personal Fall Arrest System (PFAS)
Full Body Harness with Two lanyard
24
Retractable Lanyard / Rope Grab
"Deceleration device" - Any
mechanism, such as a rope
grab, rip-stitch lanyard,
specially-woven lanyard,
tearing or deforming lanyards,
automatic self-retracting
lifelines/lanyards, etc., which
serves to dissipate a
substantial amount of energy
during a fall arrest, or
otherwise limit the energy
imposed on an employee
during fall arrest.
24
Retractable Lanyard / Rope Grab
24
Lifelines
Lifelines shall be secured above the
point of operation to an anchorage
or structural
member capable of supporting a
minimum dead weight of 2,500 Kg.
24
Scaffolding should be used when work will be
performed at elevated locations in the following
situations:
● when there is no
permanent access to
the workplace;
● when work cannot be
done safely from a
portable ladder;
● when work cannot be
done from a mechanical
lift or work basket;
● when the job is such
that it is safer to do it
from scaffolding
24
Personnel shall not work at height:
24
REMEMBER!!!!
If you are
connected –
you are
protected!
24