Basic information

CMApp No. CM 9266

Related change (if simultaneous implementation necessary)

Link to stored CAD data V:\pas\AUDI\AU40X\02-AST_IT\04_Serie\03_Freigabedaten\01_Einzelteile

Scrapping old stock (TV) yes

- if scrapping necessary – reason:

Customer claim / official complaint available no

- if official claim exists, number:

Additional documents

Change description Tool optimisation

Tool manager Philipp Kitschke / Wachtel Eugen

Technology Center Injection Molding

Tool No. 7315001WER59

Machine (to.)

Released by: Pfaff, Dieter Release date: December 08th Version: 15 Seite 1
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Datum Wert* Verursacher

31.03.2022 -0,5 fischer

07.07.2023 0 IMB

Datum Wert* Verursacher

31.03.2022 -0,25 fischer

07.07.2023 0 IMB

Datum Wert* Verursacher

31.03.2022 -0,25 fischer

07.07.2023 0 IMB
Tuning surfaces adjusted
Z

Determination / Problem Free play in mounted position

Cause (if known) Tuning surface not in right dimension
Solution to be evaluated Adjustment of tuning surface

Released by: Pfaff, Dieter Release date: Dece Seite 2

mber 08th Version: 15
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Y-Centering for Core Rear adjusted.

Surfaces thickened by 0,2 mm

Z-Centering for Core Rear integrated.

Height of ribs: 0,1mm

Determination / Problem No good centering of core rear.

Cause (if known) Adjustment of centering elements not yet done.
Solution to be evaluated Adjustment of tuning ribs.

Released by: Pfaff, Dieter Release date: Dece Seite 3

mber 08th Version: 15
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Diameter for Lever Flap

adjusted
=> D8,93mm

Diameter for Gear Flap

adjusted
=> D10,96mm

Determination / Problem Difference in sealing between Lever side and gear sid
Cause (if known) Gap in bearing points
Solution to be evaluated Reduction of gap in bearing

Released by: Pfaff, Dieter Release date: Dece Seite 4

mber 08th Version: 15
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Add additional „safety end stop“.

Surface structure: polished.

Determination / Problem Wheel creates „click-noises“ when having big force against end stop of rotation of wheel.
Cause (if known) End stop on wheel is made with soft component. End stop not robust enough.
Solution to be evaluated Add additional „safety end stop“.

Released by: Pfaff, Dieter Release date:

Seite 5
December 08th Version: 15
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Bring to lower nominal size->2,36

Check the pin at the tool and
Bring to nominal size compare it with the data, then
start the correction.

Determination / Problem Some kind of „Click-noise“ during rotation of wheel (not in extrem-position)
Cause (if known) Diameter of hole not according to 3D-data.
Solution to be evaluated Adapt tool.

Released by: Pfaff, Dieter Release date: Dece Seite 6

mber 08th Version: 15
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Change diameter from

D3,60mm to D3,55mm
according to 3D-data.

Determination / Problem Rattle noises of vanes.

Cause (if known) Bearing not tuned yet.
Solution to be evaluated Tuning of bearings.

Released by: Pfaff, Dieter Release date: Dece Seite 7

mber 08th Version: 15
Change description
Index Volumen [cm³]
No Article no. Article description Link to CAD data
current new current new

1 00188303 HOUSING_BK_AU40X_RHD_PS_AV 00188303____HOUSING_RHD_PS_______S_03_8B2_820_901__V01_FRE_20230725_TRS.stp 2 3 72,318 72,356

Drawing:
Adapt dimensions according to HOUSING LHD PS (as shown in picture)

Released by: Pfaff, Dieter Release date: Dece Seite 8

mber 08th Version: 15