Professional Documents
Culture Documents
Quat&HThong 2012 BmonNL2
Quat&HThong 2012 BmonNL2
NGUYN HNG TM
Hiu nh v b sung
2006, 2011
(Dng cho SV Khoa C Kh Cng Ngh hc cc mn:
Bm Qut My nn, K thut Sy, K thut iu ha Khng kh)
MC LC
QUT v H THNG ....................................................................................................... 4
1
LI NI U ............................................................................................................... 4
2.1
2.2
2.3
2.4
2.5
3.2
3.3
Ct p (pressure ) .................................................................................................. 14
3.3.1
3.3.2
o tnh p ....................................................................................................... 15
3.3.3
Lin h gia p sut tnh bng ct nc hN, v bng ct khng kh hKK .... 15
3.3.4
p k vi bu rng ......................................................................................... 16
3.3.5
3.3.6
3.4
3.5
3.6
3.7
3.8
3.9
3.10
n .................................................................................................................. 21
3.11
3
3.12
3.13
TN P CA H THNG ....................................................................................... 25
4.1
Tn p trong ng................................................................................................... 25
4.2
Tn p cc b ........................................................................................................ 26
4.3
4.4
4.5
Tn p qua lp ht ................................................................................................. 29
CC NH LUT V QUT................................................................................... 30
6.2
Chn qut:.............................................................................................................. 33
7.1
7.2
7.3
MT S LU KHI LP T QUT.................................................................... 38
8.1
8.2
Qut LT.................................................................................................................. 39
9.2
10
9.1
9.2.1
9.2.2
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
QUT v H THNG
LI NI U
(axial-fan)
(centrifugal fan)
(mixed-flow fan)
(cross-flow fan)
Trong hai loi qut hng trc v ly tm c s dng nhiu nht trong cc h thng.
Mt h thng s dng qut c th bao gm nhiu cm chi tit c m t nh Hnh 1.
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
2.1
Nh tn gi, dng kh chuyn ng song song dc theo hng trc qut, hng vo song
song vi hng ra. Nu dng in, r-to qut c th c lp trc tip trn trc ng c
in (Hnh 2.1). Nu dng ng c n, phi truyn ng qua dy ai (Hnh 2.2). Thc t,
d c in, i khi vn phi truyn ng gin tip, v mt s yu cu c bit khng th
m-t in trong dng khng kh.
Qut HT c 3 dng (Hnh 2.1):
Qut trc chong chng (propeller fan): Dng ging qut trn, khng c v (bc) qut
hoc v qut rt ngn. Dng cho thng gi chung tri, nh xng, c p sut to ra
rt thp ( h< 20mmH2O).
Qut trc c hng dng (vane-axial fan, VAF): Khng kh qua khi r-to c nn
dng chy cho thng, trnh ri, nh th t tnh p v hiu sut cao hn.
Vi dng c hng dng, to p sut cao, c th ghp ni tip 2 r-to, thnh qut hng
trc 2 tng cnh (two-stage VAF). Hoc vi qut tube axial fan c th ghp 2 r to quay
ngc chiu (Hnh 2.4).
Hnh 2.1: Ba dng qut hng trc (trc chong chng ; trc ng ; v trc c hng dng)
(a)
(b)
Hnh 2.3: Qut hng trc : (a) qut trc chong chng; (b) qut trc c hng dng
Hnh 2.4: Qut hng trc 2T: (a) qut VAF-2T; (b) qut TAF-2T
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
2.2
Qut ly tm(LT).
(a)
(b)
(c)
Hnh 3: Qut ly tm: (a) hnh lp ; (b) r-to ; (c) hnh tho ri
Nhm p ng cho nhiu cng dng khc nhau, qut ly tm c nhiu dng cnh cho r-to
lit k nh (Hnh 4a) s c nhc li trong phn chn qut.
Cnh cong ti FC
(Forward curved,
FC)
u cnh hng
tm
(Radial tip, RT)
a/ Qut plenum
(khng c v ngoi)
b/ Qut ly tm c 2 ming
ht (DWDI)
Plenum fan (Hnh 4c) l trng hp c bit ca qut ly tm khng c v ngoi thng gp
trong iu ha khng kh hoc cc kho lnh, my sy. Qut ly tm DWDI hoc WFC
thng dng vi cc yu cu lu lng ln.
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
10
2.3
(a)
(b)
Hnh 5: Dng chy khng kh khc nhau gia qut hng trc (a), v qut phi hp (b).
R-to ca qut phi hp c hai dng: Dng 1 c vng gi. Dng 2 khng vng gi
(Hnh 6)
(a)
(b)
Hnh 6: Qut phi hp v r-to dng 1 c vng gi (a); v r-to dng 2 (b) khng vng gi
11
2.4
R-to ging nh qut ly tm, vi cnh cong ti rng (wide forward curved). Nhng v
qut c x dc (Hnh 7) nn dng khng kh khng i hng thng gc nh qut ly
tm, m chy ngang qua trc qut. Loi qut ny c s dng kh nhiu trong iu h
khng kh; c im l lu lng ln, tnh p thp v t n, nhng hiu sut thp.
2.5
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
12
3.1
Thng s hnh hc
Cc thng s hnh hc ca qut th hin Hnh 9, 10, bao gm cc kch thc chnh nh:
Vi qut HT l ng knh rotor Dro, ng knh trng Dtr, ng knh v Dvo, t
s Dtr/Dro, Khe h u cnh, gc t cnh .
Vi qut Li tm l ng knh rotor D2 , ng knh ming ht D1 , t s D1/D2,
B rng r to B1, B2, Gc t cnh , B rng v B, m v A.
13
Cc thng s ny nh hng trc tip n cc thng s c tnh ca qut nh lu
lng Q, ct p H, cng sut N, n dB v hiu sut .
ng knh r to :
Dro
ng knh trng:
Dtr
ng knh v quat:
Dvo
Cnh nn dng
Chiu di ng vo L1 > 0,2 *Dtr
Chiu di v
Bn knh loe vo
ng knh r to: D2
ng knh ming ht : D1
B rng r to: B1, B2
Gc t cnh :
B rng v:
m v :
Cc bn knh
R1, R2, R3, R4 to v
Hnh 10: Cc thng s hnh hc ca qut ly tm
Vi qut HT c cng ng knh Dro, v s vng quay n: tnh p ca qut tng khi t s
Dtr/Dro tng, lu lng tng khi tng gc t cnh , v hiu sut gim khi khe h u cnh
tng; khe h ny cng nh cng tt tuy nhin b gii hn ph thuc vo vt liu v cng
ngh ch to. Ngc li vi qut ly tm c cng ng knh D2, v s vng quay n tnh p
gim lu lng tng khi t s D1/D2 tng, v tnh p tng cn ty theo dng cnh v gc
nghing cnh v pha trc. Khi tng b rng r to lu lng tng, tnh p khng i.
3.2
NH Tm 2006 - 2011
14
Q = v * A
vi:
m/s.
m2
3.3
Ct p (pressure )
3.3.1
Cc khi nim
g:
Z1 v Z2 : v tr cao ca im 1 v im 2
Gi: Tng p [m] =
v2
2g
p
k g
Vi cht kh Z1 Z2
Tng p [m] =
n v :
v12
p1
+
2g
k g
p2
v22
+
2g
k g
[m]
= vn tc dng kh
[ m/s ]
= p sut tnh
[ Pa ]
[ kg/m3 ]
15
Cng thc tng ng:
n v :
3.3.2
Tng p [Pa] =
v2
+ gh
2
p sut =
[ Pa ]
= 9,81 m s-2
[m]
o tnh p
Hnh 10.a : p k ch U
Tnh p l hiu s gia p sut trong bung v p sut kh tri. Tnh p tc dng theo mi
hng. o tnh p bng p k ch U. Cu to n gin nht (Hnh 10.a v 10.b) l mt ng
bng nha trong hoc thy tinh un thnh hnh ch U, cht lng cha gia hai nhnh,
thng l nc tinh khit. Tnh p trong bung thng cao hn p sut kh tri, nn y
khi nc to chnh lch h gia hai nhnh (p sut dng), v ngc li nu trong
bung c tnh p thp hn p sut kh tri, chnh lch h ngc li ( p sut chn
khng).
Tnh p, k hiu p, n v = pascal = Pa = N/m2
p = g h .
vi
Chuyn i :
hKK = 833 hN
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
16
V d: o c hN = 30 mm nc = 0,03 m hKK = 833 * 0,03 = 25 m ct khng kh
3.3.4
p k vi bu rng
tin c, tit din bu nc mt bn Ab ln hn
nhiu so vi bn kia A. (Hnh 11)
hb *Ab = h * A
hb
hthc
(vi A << Ab )
= h * A / Ab
p k vi nhnh nghing
h'
vy:
= h sin
V d: = 5o 44 ; 1 /sin = 10;
3.3.6
hH2O = hL .
17
3.4
Dng c o : ng pitot
To ng ap
Tnh ap
8 lo ng knh 1mm
khoan ca ch e u,
khong "ba-v"
R24
A-A
A
d = 8mm
8d
3mm ngoai
16 d
Hnh 14:
3.5
Tnh Vn tc gi v t ng p H
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
18
v [m/s] = (4,0 4.30) * H [mmH2O]
H s 4,0- 4,3 ty nhit
Lu :
Chng minh cng thc tnh lu lng gi trn nh sau (Phn c thm)
Gi :
v =
2/ *
/Ct.01/
Khi lng ring khng kh ty thuc nhit T [oC] v p sut kh tri patm [Pa].
Do iu kin chun 25 oC v 101 325 Pa, = 1,225 kg/m3
(p sut iu kin chun biu th bng 101 325 Pa hoc 760 mmHg)
nn khi lng ring khng kh nhit T l :
p
15 + 273,15
* atm
= 1,225*
T + 273,15 101325
19
Gi thit p sut trong ng Patm = 101325 Pa. iu ny c th chp nhn c , v
101 325 Pa 10 000 mmH2O; phn cng thm do p sut tnh trong ng ch khong
352 ,984
20- 200 mmH2O l khng ng k. Nn:
=
T + 273,15
Th vo /Ct.01/ v rt gn:
[m/s]
p
[Pa]
hay :
v = 0,23576 *
( T + 273,15 ) *
[m/s]
o
[ C]
cao mt bin :
Nu T = 15 oC, th s vo phng trnh trn:
Nu T = 60 oC :
Nu T = 30 oC (ban ngy TP H Ch Minh) :
9 ,81* H
H
[mmH2O]
v = 4,00 * H
v = 4,30 * H
v [ m / s ] = 4,10 *
H [ mmH 2 O ]
Lu :
Tr s p hoc H l trung bnh ca n php o (n im 1, 2,..., n) trong ng kho nghim.
ng :
p = [ p1 + p2 + .... + pn ]
Sai :
p = [ (p1 + p2 + ... + pn ) / n ]
ngha l phi ly cn tng php o, cng li, ri chia ly s trung bnh. Khng c cng
cc php o, ly trung bnh, ri ly cn hai.
V d :
Kho nghim trong iu kin A:
p sut patmA
Nhit TA
vi kt qu : Lng gi V A
Tnh p pA
Gii :
V d : =
=
=
=
630 mmHg Lt
60 oC trong ng sy
3,2 m3/s
400 Pa
V 0
= V A
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
20
Tnh p :
ngha l :
T
p0
p
= atm0 * kA
p A p atmA Tk 0
v d trn :
p0 760 ( 60 + 273,15 )
=
*
400 630 ( 25 + 273,15 )
D nhin, cng sut cn thit thng p sut tnh cng thay i theo t l p0 / pA .
Tm tt : Nh sn xut kho nghim qut vi iu kin v kt qu : patmA , TA , V A , pA
v in catalogue vi s liu iu kin chun :
patm0 , T0 , V 0 , p0
3.6
3.7
Q [ m 3 / s ] * p [ mmH 2 O ]
102
3.8
Cng thc tng t trn, nhng thay tnh p p bng tng p ( = tnh p + ng p) tnh
cng sut l thuyt.
21
3.9
ng c du 22 HP l dng.
= 30 % = 0,30
Cn ng c du > 30 HP.
ng c du 65 HP b qu ti.
Chnh lch tiu th diesel 1 Lit/h (gi s 20 000 /Lt), ngha l mt thm vi chc triu
ng nhin liu mi nm. Gi tr hiu sut ny cng c ngha hn na nu dng qut cho
cc h thng c lu lng v ct p ln hn.
3.10
[dB(A)]
Mc n dB(A)
90
92
95
97
100
1.5
102
105
0,5
110
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
22
3.11
Cc quan h gia cc thng s trn (p sut, hiu sut, cng sut, vi lng gi) thng
c th hin trn th cc ng c tnh qut. Hnh 15 l ng c tnh qut thu c
t kho nghim ca qut HT 130-2T dng trong my sy tnh. im c hiu sut cao nht
(BEP) l vng trn ng c tnh m t khong hot ng c hiu sut cao v c mt nng
lng v bo dng. Qut khi lm vic xa vng hiu sut cao ny s tng n v tng ti ln
cc bc n.
3.12
bit cc thng s trn ca qut, c th dng hai phng php o ph bin l dng ng
pitot, v phng php vt cn (orifice, venturi, nozzle).
Vi phng php dng ng pitot, ngi ta dng b thit b o gi l ng kho nghim
qut (Fan test duct), Hnh 17 v 18. Cc dng c cn c (Hnh 16) l: ng pitot, dng c
o p sut (dng nc, hoc in t), dng c o vng quay, o cng sut in, nhit k.
ng kho nghim qut l mt ng di, to lung gi n nh v mt sc cn gi thay i
ty theo mc iu chnh. Cc nc M, c, Nht...u c tiu chun v thit b ny, v
d nh tiu chun JIS B8330 ca Nht; ANSI/AMCA 210-99 ca M. Thng ng ny c
tit din trn vi tit din ng bng 0,7- 1,3 ln tit din ming qut. Vi ng knh ng
khng nh hn 300 mm, chiu di ti thiu gp 10 ln ng knh ng. Khi ng knh
ng nh hn 300mm thng chuyn qua s dng phng php o a l (orifice plate)
23
Hnh 15:
Hnh 16: Cc dng c o: ng pitot, dng c o n, cng sut, tnh p, s vng quay
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
24
Non tr lc
t3
t1
Bo nan dong
Tnh ap
Ong pitot
Tong ap
Hnh 18: Qut HT 1500 (truyn ng ai) lp vi ng kho nghim qut 1400
3.13
25
TN P CA H THNG
Mc ch tnh tn p l chn qut thch hp. Tn p thng bao gm 4 thnh phn sau:
1/ tn p trong ng ng, 2/ tn p cc b, 3/ tn p thit b u vo-ra 4/ tn p do vt
liu ca cc qu trnh nu c ( nh b dy lp ht trong sy).
Tn p trong ng
4.1
Re =
v D
1,2 kg /m3
v =
-5
N s / m2
m /s
D = ng knh ng (trn),
thay D bng (4 DH )
pong = f
V 2 L
2 D
= chiu di ng, m.
f =
64
Re
(1)
0 ,3164
(2)
Re 0 ,25
= 0,3- 3 mm vi ng b-tng.
2 ,51
= 2 log
+
3,7 D Re f
(3))
f =
0,02 0,03
f =
0,04
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
26
4.2
Tn p cc b
pcb
Tn p cc b,
Pa.
P_L
p sut ng ca dng kh vn tc LN = v2 / 2 ,
Pa.
CL
H s tn p = pcb / ( v2 / 2 ),
Tit din ng nh ,
m2
m2
khng n v.
27
Bng 2:
Tn gi dng chy
/kt cu
Tn p cc b
pcb
= CL *
CL
= (1a/A)
CL
= 0,40 * ( 1 a / A )
CL
= K ( 1 a / A )
P_L
2
t m
t thu
M rng u
:
K :
Thu hp u
5-8
0,14
10
0,16
CL
CL
= 0,05
= 0,10
CL
= K
15
0,02
30
0,07
CL
= KrD
0,5
1,0
0,75
0,75
CL
= 0,15
14
0,25
20
0,45
30
0,70
45
0,95
60
1,1
>90
1,0
vi < 30o
vi < 45o
ng b gc
:
K :
ng cong
r/D :
KrD :
3
0,18
45
0,18
1,0
0,6
1,5
0,47
60
0,36
90
1,00
2,0
0,40
4,0
0,30
NH Tm 2006 - 2011
28
4.3
Trc v sau qut thng c cc li lc nhm lm sch kh, cc b trao i nhit (TN)
nhm lm mt hoc nung nng khng kh, cn lu chn la din tch lm vic ln
gi c vn tc thp c s Re nh: chy tng nhm gim tr lc. Nn chn tng din tch
ca li vi lc bi ln nhm gim tn p vi vn tc gi t 1- 2m/ph; tn p l hm bc
nht
p= K * Q
vi K l h s ty theo li lc
4.4
Tn p qua sn l
V
plo = 1,07 * m
OL
vi:
plo
= tn p qua sn l,
Vm
= vn tc qua b mt,
(Hnh 20)
Pa
m/s
s thp phn
OL
= t l l ca sn,
V d: 6% din tch l, OL = 0,06
s thp phn
29
Ton ap (Pressure drop), Henserson, 1943
400
360
320
280
OL = 4%
240
OL = 6%
200
160
OL = 8%
120
OL = 10%
80
OL = 12%
40
OL = 14%
0
0.00
0.05
0.10
0.15
0.20
0.25
0.30
4.5
Tn p qua lp ht
Gi: Vm
Gin Shedd biu din quan h tn p qua lp ht tnh trn 1 m lp ht phat Gin
tp hp hn hn 15 loi nng sn, mi loi biu th bng mt phng trnh hi qui
phat = f (Vm) = p hat / m =
V d:
La:
Bp
u nnh
Cng thc o:
V d: La: A =
Bp:
u nnh:
a=
a Vm2
Ln ( 1 + b Vm )
2,57 *104
2,07 *104
1,02 *104
;
;
;
[Pa / m ht]
b=
13,2
30,4
16,0
Tn p qua lp ht cn ty thuc:
Cc phn t mn ln trong khi ht: Nhiu tp cht mn, p tng.
m ht: Ht kh hn (m gim), p tng.
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
30
Cch ht vo b nn cht: Ht b nn, p tng.
B tr bng cch nhn phat tnh t th Shedd vi h s tnh n cc yu t trn.
Thc ra, th Shedd ch tng kt s liu nc ngoi. Khi nghin cu su s thy mt s
khc bit do vt liu a phng. V d: vi la ng bng Sng Cu Long, mc sai
lch tng i gia cng thc tnh ca Shedd v s o thc nghim nm trong khong
3- 12 % vi la c m 14%, nhng khc bit ln ti mc 75- 90 % la m cao 29 %.
C hai trng hp, Shedd u tnh cao hn thc t (Hnh 21).
Hnh 21: So snh tr lc qua lp la vi cng thc Shedd (PH Hin v ctv, 2003).
CC NH LUT V QUT
Gi:
Q [m3/s]
= lu lng qut
p [Pa]
= p sut qut
P [watt]
n [vg/pht]
= tc quay ca qut
No [decibel]
= n ca qut
Ch s di
(Subscript )
Cc cng thc p dng vi qut 2 ng dng vi qut 1, vi kch thc bng hoc nh hn
qut 1. Vi kch thc qut 2 ln hn qut 1, nn gii hn ch ln gp ri, v chp nhn
sai s; qu t l ny, cc cng thc ht chnh xc, v nhng phc tp ca kh ng hc.
31
n
Q2
= 2
Q1
n1
D2
D1
n
p2
= 2
p1
n1
n
P2
= 2
P1
n1
D2
D
1
D2
D1
N o 2 N o1 = 50 log10
D2
n
+ 50 log10 2
D1
n1
p 4
D2
= 1
D1
p2
Q2 2
Q1
p 4
n2
= 1
n1
p2
Q2 2
Q1
n
P
v 2 = 2
P1
n1
D2
D1
Nguyn tc: Chn sao cho lu lng v p sut ph hp, im hot ng (FOP) gn vi
im hiu sut cao nht (BEP).
Thc t, v ng cung v cu v lu lng gi vi p sut tng ng.
Cung l ng c tnh qut do nh sn xut cung cp, hoc do kho nghim.
Cu l s thay i tn p ty theo lng gi cung cp, tnh t cu to v b tr c th ca
h thng.
Mt lu nh, sau khi xc nh chn c qut, vic xc nh kch thc ming ra ca
qut cn tng ng trnh nhng tn tht, tit din ming ra ca qut nn t 0,7 -1,3 tit
din ca ng ng, trnh chn qut qu nh quay nhanh hay qu ln quay chm.
6.1
Ty theo loi qut c ng c tnh khc nhau, c im hiu sut tnh cao nht (BEP),
qut s hot ng hiu qu v n nh t n nht vng ln cn v pha bn phi vi dim
BEP. Cn lu vi 1 yu cu c th chn c hn 1 qut, khi c 2 qut cng ng c
tnh nhng c im BEP khc nhau ch hot ng s khc.
ng c tnh ca h thng (system curve) c v nn t tnh ton tn p, giao im
gia 2 ng ny l im lm vic ca qut (FOP). FOP cng gn vi BEP qut hot ng
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
32
cng hiu qu. V vy vic xc nh tn tht ca h thng v chn qut ph hp gip cho
h thng hot ng hiu qu nht cn c thc hin mt cch cn thn v cn kim tra li
khi h thng hot ng iu chnh nu cn.
33
Hnh22b: ng c tnh qut ly tm: a/ qut FC, b/ qut RB v c tnh cng sut
Hnh 22a cho thy ng c tnh ca 4 loi qut HT c cng ng knh v s vng quay
c lu lng v ct p khc nhau. V vy ty tn p ca h thng chn qut HT ph hp
(cng Q vi p khc nhau,chn VAF hay VAF-2T).
Hnh 22b cho thy ng c tnh cng sut qu ti (cng sut tiu th tng khi gim p)
ca qut ly tm c cnh cong v trc (FC) v cnh hng tm (RB) nn lu khi khi
ng qut trnh qu ti m t.
6.2
Chn qut:
nrpm
Q [ m3 / s ]
h3 / 4 [mmH 2O]
lu lng, m3/s.
h:
tnh p, mmH2O
Q [ m3 / s ]
nrpm
H
3/ 4
[m KK ]
hoc h n v Anh M c
ns =
nrpm Q [cfm]
H 3 / 4 [inchH 2O]
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
34
Hiu
sut
ns
Lu
lng
Kch thc
Kh.lng
Gi
thnh
Chong chng
962 -192
Ln
Thp
Thp
Thp
Nh
Thp
Trc ng
577 115
Ln
Thp
Thp
Cao
Nh
Thp
250 96
Ln
TB
Cao
Nh
TB
173 -67
Ln
TB
TB
Cao
TB
TB
154 19
TB
TB
TB
TB
TB
TB
Cnh cong ti
135 -48
Ln
Cao
TB
Thp
Ln
TB
135 38
TB
TB
Cao
Thp
TB
TB
u cnh hng tm
125 48
TB
TB
TB
TB
TB
TB
Cnh hng tm
48 19
TB
TB
TB
TB
TB
TB
15 - 2
Thp
Rt
cao
Thp
cao
Ln
Cao
Qut phi hp
Qut ly tm
( TB = trung bnh )
35
Hnh 23 cho thy ng c tnh ca 3 qut HT 13-2T, 14-2T v 14-1T vi ng knh
1300, 1400mm 2 tng cnh v 1400mm 1 tng cnh, c t s dt/dro v s vng quay/pht l
0,5-920; 0,6-820; 0,6-1020 c BEP khc nhau tng ng vi ng c tnh (tr lc) ca
h thng sy tnh vi lp la dy 40, 50,70 v 80cm.
Vi qut HT14-1T, hiu sut cao nht ch tng ng vi lp la dy 40-50cm, vt qua
lp dy ny gi gim nhanh, hiu sut thp v chy khng n nh.
ng c tnh H13-2T, H14-2T ca qut 1300 1400 gn ging nhau ch khc nhau im
BEP c th s dng cho lp la dy 70 80cm (mt ci). tuy nhin vng hot ng ca
qut HT 13-2T gn vi BEP nn hiu qu v n nh hn.
Vi qut ly tm ty theo cng dng vn chuyn kh sch, kh c ln bi, khi hay cc
vt rn c kch thc nh c th chn dng cnh theo bng 4
Bng 4: Chn qut ly tm theo cng dng
(Bleier, 1998)
Trong : AF, BC, BI l dng cnh kh ng, dng cnh cong lui, dng cnh thng nghing
lui c hiu sut chung cao, t n v ng c tnh khng qu ti khi chy khng, thch hp
vi kh sch hoc t bi dng nhiu trong h thng thong, h thng sy, tn tr.
Dng cnh AH dng ht khi, MH dng vn chuyn mt ca dm bo, vt liu dng ht
ri; LS, LSO cng ging MH nhng khng c da trc hoc c da sau.
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
36
7.1
Tng quan
7.2
Dmin [mm]
30600
p [ Pa]
N
rpm
+ 83 400
Q [m3 / s]
( N rpm / 1000 )
V d:
Tnh ra:
37
Hoc theo Bleier (1998) cng thc 4.1 trang 4.7.
ng knh trng qut d l hm s ca tc quay Nrpm (t l nghch), v p sut yu cu
p (t l thun vi cn bc hai)
H Anh :
d " [ inch ] =
i qua h S.I:
d [ mm ] =
19000
N rpm
30 596
N rpm
p" [ inchH 2O ]
p [ Pa ]
"
Dmin
[inch] =
d "[inch] + 61
i qua h S.I:
Dmin [mm] =
d [mm] + 83400
H Anh :
Q[m 3 / s ]
N rpm
880
840
800
760
720
680
640
600
560
520
480
440
400
360
320
280
240
200
160
1000vp
1200vp
1400vp
1600vp
1800vp
2000vp
2200vp
2400vp
2600vp
2800vp
200
300
400
500
600
700
800
900
1000
1100
1200
Tnh ap , pascal
Hnh 23:
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
38
7.3
Dtoithieu [ mm ] =
Q [m3 / s]
3
29000
N rpm
N rpm
p [ Pa ]
b 0,46 Dt
MT S LU KHI LP T QUT
8.1
Qut HT:
39
8.2
Qut LT
9.1
t1
Ong pitot
Tnh ap
Bo nan dong
Tong ap
Non tr lc
t3
t2
Bo nan dong
Tnh ap
Ong pitot
Tong ap
NH Tm 2006 - 2011
40
9.2
Tnh ton
9.2.1
Psr
Ps =
ng p trung bnh ti v tr o:
Pvr
Pv =
Vn tc trung bnh:
V = 0,23576 * Pv * (t + 273)
Lu lng:
Q= V*A
[m3/s]
P = (Q * Ps) / 102
[kW]
[mmH2O]
n
2
[mmH2O]
41
Hiu sut tnh:
= P/ Ptt
[%]
[kW]
9.2.2
Trong :
Q = A0Cd
2 ( P1 P2 )
(1 4 )
C d = 0.5959 0.0312
Vi Re > 30 000
2.1
[m3/s]
91.71 2.5
0.184 +
Re 0.75
8
Cd = 0,61
Ao: tit din ng, [m2]; : khi lng ring [kg/m3]; = d2/d1 (t s ng knh l/ ng
knh ng); p1, p2 : tnh p ti v tr 1, 2[mmH2O].
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
42
10
Ting Vit
L CH HIP. 2010. Gio trnh iu Ha Khng Kh. NXB KH&KT
NGUYN HNG TM. 2006. Bi ging bm qut dng trong nhit lnh. S dng ni b.
NGUYN MINH TUYN. 2005. Bm, my nn, qut trong cng ngh. Nh xut bn Xy
dng, H ni
43
Qut Ly tm 1200
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
44
45
Phu luc 1: Kt qua thit k ch tao khao nghim Quat MF
----------------------------------------------------------------------------------------
NH Tm 2006 - 2011
46
Phu luc 2: Kt qua thit k ch tao khao nghim Quat HT
1300
ABSTRACT
Noise from grain drying fans is a frequent concern for people who own, operate or live
near grain handling facilities. Axial fans (AF), the noisiest type of fan, are the most
common type used at many grain drying facilities. For reducing noise and improving
efficiency, the mixed flow fans were designed, fabricated and tested. The results show that:
the mixed flow fans is quiet and more compact than AF, the total efficiency is about 50
55%, and with the silencer the fans noise can reduce more than 6dB(A). The mixed flow
fans were used for agro product flatbed dryer, food tray dryer, grains cleaner.
DN NHP
Qut l my dng vn chuyn khng kh t ni ny sang ni khc c s dng nhiu trong
cc lnh vc khc nhau nh thng thong nh xng chung tri, cc h thng nung nng lm
lnh, trong cc my sy... Qut c th tm chia thnh 2 loi chnh: qut li tm (LT) v qut
hng trc (HT). Qut LT vi nhng u im nh hiu sut cao; c nhiu dng cnh khc
nhau p ng ty theo yu cu s dng; t n nhng cng knh kh ch to lp t. Qut HT
c lu lng ln, nh gn d lp t hn nhng n v c hiu sut thp hn so vi qut LT
cng c. Ngoi ra da trn h s quay nhanh ns ( ph thuc vo lu lng, ct p v s vng
quay ca qut) m ngi ta c th chn qut LT hay HT tng ng. Mt vn t ra l lm
sao c c dng qut c cc u im ca c qut HT v LT, v khc phc c cc nhc
im trn.
T nhng nm 80, Khoa C kh Cng ngh trng i hc Nng Lm tp HCM thit k
ch to cc mu qut HT c lu lng 4, 6, 8m3/s mc tnh p 30-40 mmH2O kh tt: hiu
sut khong 40%, gn, v chuyn giao cng ngh ch to cho nhiu c s sn xut. Tuy
nhin lot qut ny c hiu sut trung bnh v kh n ( > 94dB(A)); v vy vic tip tc nghin
cu han thin nhm nng cao hiu sut v gim n c lu v lin tc ci tin.
Trong nhiu nm qua, mt s vin nghin cu, cng ty trn th gii nh Cimbria ( an
mch), Eraba ( Nht), Greenheck (M) nghin cu dng qut mixedflow (MF) nhm kt
hp cc u im ca qut LT c hiu sut cao, t n v u im ca qut HT c lu lng ln,
nh gn d ch to v lp t, v c s dng nhiu trn cc lnh vc khc nhau.
Tuy nhin cho n nay cng cha c ti liu thng tin c th no tnh ton thit k qut
MF ny, nu c th ch mt t v bm MF, hn na y cng l b quyt ca cc cng ty ln
vi doanh thu v li nhun cao. V vy trn c s cc ti liu lin quan v tnh ton thit k
qut LT, HT v bm MF; v cc kinh nghim v thit k ch to kho nghim qut LT, HT
chng ti mnh dn c gng n lc tng hp ti liu, thit k ch to kho nghim dng
qut MF ny nhm nng cao hiu sut chung, gim n, tng nh gn phc v sn xut
trong nc tt hn.
MC CH TI
Da trn nhiu kinh nghim, v cc kt qu thit k, kho nghim qut HT, LT, mu qut
MF c chn thit k cn t cc yu cu sau:
--1--
t n hn v nh gn, v
--2--
vi 2 mc 30 - 40 v 70 - 80 mmH20.
n:
< 85dB(A)
Nhm chun ha mu qut v c th s dng lp trc tip trn m t in, s vng quay
qut c chn 2 mc 1450 v 2900 v/ph.
C th kt hp vi b gim m (TA) nhm gim n cho h thng my c s dng qut.
mmH2O
kWatt
Tinh,%
Co, %
dB(A)_G
0.86
59.1
1.33
44.77
46.84
91.6
1.06
51.0
1.36
46.53
53.61
90.6
1.20
40.8
1.23
47.37
53.61
89.3
1.32
30.6
1.19
40.64
49.23
87.9
1.41
20.4
1.08
32.66
44.51
87.7
1.50
10.2
1.02
18.77
34.20
88.7
Vi M^3/s, mmH2O, kWatt, tinh %, Co %, dB(A)_G l lu lng, tnh p, cng sut tiu
th, hiu sut tnh, hiu sut chung, v n trn trc tm qut.
NG AC TNH QUAT
100
1.5
90
80
1.3
70
mmH2O
60
50
1.1
Tinh,%
40
0.9
dB(A)_G
Co, %
kWatt
30
20
0.7
10
0
0.5
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
Lu lng, m3/s
mmH2O-TA
kWatt
Tinh, %
Co, %-TA
dB(A)-TA
0.79
60.0
1.32
42.11
43.75
86.7
1.02
51.0
1.35
44.78
48.56
84.6
1.17
41.0
1.31
43.19
48.56
82.9
1.29
30.8
1.24
38.26
46.00
82.6
1.40
20.4
1.18
29.09
39.49
82.8
1.49
10.2
1.09
17.20
31.17
83.8
--4--
Qua cc kho nghim cho thy, b TA c th lp trc qut, sau qut v lp c trc v sau.
Tuy nhin cc kt qu cho thy khi lp TA sau qut, hiu qu gim n khng r rt. Khi lp
TA trc qut n gim r rt t 89 90 xung cn 83-84 dB(A), Tuy nhin b TA ny lm
hiu sut chung gim t 53% xung 48%.
2.2 Kt qu kho nghim qut MF 1-30-1450:
Qut MF 1-30-1450 c ng knh 500mm, n= 1450 v/ph vi = 0,7 cho thy: mc tnh
p 25-30 mmH2O qut c lu lng 1 - 1,2m3/s ng vi hiu sut tnh v chung kh cao >
50%. n kh thp t 80 82dB(A) c trnh by c th di y.
100
95
90
90
80
85
70
80
60
75
50
70
40
65
30
60
20
55
10
50
mmH2O
o on, dB(A)
Co, %
mmH2O-TA
Co, %-TA
dB
dB-TA2
45
0
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
Lu lng, m3/s
mmH2O
kWatt
Tinh,%
Co, %
dB(A)-G
0.85
35.9
0.95
44.39
45.74
81.4
1.04
30.3
0.89
50.42
53.17
80.3
1.21
25.5
0.87
51.18
55.64
82.3
1.38
20.8
0.84
49.83
56.77
82.2
1.58
15.3
0.78
47.25
58.91
81.9
Cc kt qu cho thy qut c hiu sut kh cao v n thp khon 80-82dB(A). Qua kt
qu trn rt ra nhn xt nu lu n n c th thit k qut s vng quay 1450 v/ph .
2.3 Kt qu kho nghim Qut MF 4-40-1450.
Nhm so snh nh gn, hiu sut, v n ca qut MF so vi qut HT, mt qut HT
nhp ngoi c s dng so snh. Qut HT 700 c ng knh roto 700mm, c 14
cnh dng kh ng c c bng nhm, c t s = 0,61 lp trc tip trn m t in
5,5kW, n=1450v/ph; v mt roto qut MF 700 (H.4) cng c cng ng knh 700mm, 6
cnh dng cong xon, c t s = 0,60 cng c thit k ch to thay th roto
HT700 lp trn qut ny. Cc kt qu kho nghim c trnh by di y:
--5--
mmH2O
kWatt
Tinh,%
Co, %
1.47
37.9
3.23
23.30
24.16
1.90
33.6
3.03
29.23
31.27
2.99
30.1
3.44
33.44
39.88
3.53
25.0
3.63
30.60
40.52
3.94
19.9
3.56
27.85
41.95
Nhn xt: mc tnh p 30mm, qut HT 700 c lu lng (Q) l 3m3/s vi hiu sut
khong 40%, n 93-97 dB(A).
Bng 3b: Kt qu kho nghim qut MF 700.
M^3/s
mmH2O
kWatt
Tinh,%
Co, %
dB(A)_G
2.00
69.9
5.15
31.39
32.55
93.3
2.49
61.7
4.81
37.30
39.71
92.5
3.43
51.5
4.79
43.14
49.48
92.4
3.98
41.7
4.60
42.59
53.01
92.6
4.22
30.0
4.50
33.35
46.13
93.1
mmH2O
kWatt
Tinh,%
Co, %
dB(A)_TA
1.96
70.2
5.29
29.96
31.03
87.1
2.55
60.6
4.93
36.54
39.07
87.5
3.45
51.6
4.89
42.40
48.69
86.4
4.08
41.3
4.77
41.44
52.22
84.7
4.41
30.1
4.44
35.55
50.37
84.8
Qua s liu bng 3b, 3c cho thy qut MF 700 c hiu sut kh cao v n thp so vi
qut HT cng c. mc tnh p 30mm qut HT c Q=3m3/s so vi qut MF c Q= 4,2m3/s
hay ni cch khc nu cng mc Q v tnh p qut MF c thit k c ng knh nh gn
hn so vi qut HT. Qut MF c n thp hn 2dB(A) nhng vn cn cao khan 9293dB(A) do 1 b TA c kch thc di bng ng knh v c ng knh trong bng 1,05
ng knh roto cng c ch to v kho nghim vi qut. Vi b TA lp trc qut
n gim r rt xung cn 85-87 dB(A) v mc tnh p 40 50 mm H2O, hiu sut gim
khng ng k. Cc kt qu trn cho thy cc thng s thit k kh hp l, nng cao r rt
lu lng v hiu sut qut; n c gim v gim nhiu hn nu c s dng b TA.
KT QU NG DNG
T nm 2003, cc mu qut MF c ch to v kho nghim, v lin tc ci tin kh
hon chnh, v c a vo s dng. Cc qut MF ny c lp cho cc my sy nng
sn, thc phm v my lm sch la ging 600kg/h.
Qut MF 1.2-40-1450 + TA (H. 5) c lp vi my sy nhn tri nhm gim n t
di 80dB(A), 5 my sy ny c lp ti c s ch bin nhn Hai Mt, Cai ly tnh Tin
giang c ch c s nh gi cao.
Qut MF 1.0-30-1450 +TA ( H. 6) lin hp vi l t than v b trao i nhit c
lp cho my sy cm nhn, kh c, khoai m, m trng, nui ti cc tnh Tin giang, Kin giang
v TP HCM. Nhm gim ti a n, qut c lp vi b TA pha trn l t vi ming
ht hng ln trn.
--6--
KT LUN
Mu qut MF c nghin cu ch to hon chnh da trn nhiu kinh nghim tch ly,
c kt qu kh tt, tng bc c a vo phc v sn xut. Qut MF c hiu sut kh
cao, t n v nh gn p ng c yu cu ra. Vic gim n gp phn nng cao iu
kin lm vic cho cng nhn vn hnh my, m bo sc khe cng nhn v cng ng chung
quanh khu vc lp my.
BLEIER, FRANK P. 1997. Fan Handbook: selection, application, and design. McGraw-Hill
1998.
CENGEL Y. A. 2006. Fluid mechanics: Fundamentals and Applications. McGraw-Hill.
Singapore.
ECK B. 1973. Fans: Designs and operation of centrifugal, axial-flow, and cross-flow fans.
Pergamon Press, Oxford, England.
JAPANESE MINISTRY OF TRADE AND INDUSTRY. 1968. Japanese Industrial
Standards: Testing methods for fans and blowers. Tokyo, Japan.
US Department of Energy, 2003. Improving Fan system performance. A sourcebook for
industry.
--8--