.-:tiibpr!.

v;i'r''

TECHNICAL SPECIFICATION
REVISION RECORI)
sEcrro.ll

ll

BIY

p!LI!

B
B
B
B
B
B

lt-12 95
ll-12,95
lt-1295
l1-12-95

B
B

l r t2,95
l1-12-95

DwC4a19B01
Dvg 43?9403

B
B

ll-12,95
-12-95

Dr GA-SP-5232
Dwg4379/H0l

l5
l7

PAGE/ITfM

DES(--nJDIJON

Dwg 4379/H0l
Dwe43?9/H04
95.1l020/rE
r 1 , 1 2 - 9 5 95.02.21At3E
12-95 Dwg GA-SP-5232

ll-12 95

B
B
D
B
B

I l-12-95
ll']2-95
D-t2-95
tt-t2-95
t1-12-95

Dwa4379/q0l

(FuI sire)

D|4B4a79^l02
Dws CA-SP5282

(Iull size)
(Funsize)

TABLE OF CONTENIS
strcTroN:

TIILE:

t,

LIST OT NAMXS AND A.DDRESSES

OT ALL EQIJ'IPMENTLIAISON OITICES

2,

PRIVENITVE MAINIDNANCE AND

INSPECTIONSCMDIJLE

3.

LIJEBICATION SCMDULE
DTSMANTIING AND ASSEUDLY PROCTDT]RES
SD TING AND RTJNNINGCLDA.BANCESWIIE
11OLETANCES
TROUBLE SEOOTING METUODS
CIIANING AND CONSERVATIONPROCSDUX.ES
OPERATINGPROCDDURES
EQT'PMEM LIST TOR AI,L PLANI EQUIPMENT
SYSMM DESCRIPIIONS
PLANT ARR,{NGEI'ENT DRAWINGS
DESIGN BASISINI'OBMATION

ll,

STJMMARYOF MODES OT OPI]RATION

DESTGNDATA INCLL'DITiG PERI'ORMANCECI'R}'F,S

DATA SSEET

lc

INSTRI'MEM AND VAI-'I'E LIST, INCLTJDINGRANGE

AND AIARMS
EQIJIPMDNTDATA SqEETS
EQI'IP.MEN.r LTST
OPERAIBIG IIROCDDURIS
COMMISIONING PROCED!'RES
INSTRUMENT SDT"IING
PERFORMANCEDATA
ROUTINE TESTING AND CEECtrING
COMPONENTSET'DRAT'LIC UNII

BIE

B
P6prrcd:r0-91995lol

Cncked:lGrt99sJc

MAINTENANCE

Apprr.d: 10-5-1995
; I

TABLE OF CONTENTS
SECTION:

TITI.E:

t.

LIST OT NAMES A]iD ADDRISSES

OF AI,L DQUIPMENT LIAISON OFFICES

2,

PRXWNIIVE MAINTENANCE AND

INSPECI]ON SCEEDI.ILE

3.

LUERICATTONSCEEDIJ'I,E
DISMANTT,INGAND ASSEMNLYPROCED(JRF,S

5,

SETTTNGAND RUNNING qLEAITANCESq,'ITq

TOLERANCDS

6.

TROIIDI' SEOOTINC METEODS

7.

CLEANING A}ID CONSERVATIONPROCEDURES

E.

OPERATINGPROCDDI'RXS
Dnwinsd: la79/m! {{l?9/803 tholsl

:{t9lBro

l. LIST OF NAMES AND ADDRESSES

OF ALL EQUIPMENT LIAISON
OFFICES

BRADENEUROPEBV

HYCOMD.V7333PE APELDOORN
HITMA BV

ECKHARDTNEDERT-AND
P O. Box298
2280aC Rijswijk
VAN TONGEREN-KENNEMER
BV

K.A- SCHMERSALCNbH & CO.

WOTIIERVITZEL BV

AUMA BEMLUX B,V-

2. PREI'ENTIVEMAINTENANCE

TASLE OF CONTENTS
SECTION:

TITLE:

PAGE:

2.1

PRETENTIW MNNTENANCE

4- 5

22.

MAINTENANCE INSIRUCTTON
DAMPDRS

6-10

22.8
22.C
IMPORTANf NOTE
GEIERAI, GUIDE IO EYDRAULIC CIRCUIT II . 12
MATNTENANCE

2.1

SEf,LL TELLTJSOILS EIGE PERTORMANCE

EYDRAULIC OIL ( 2 Fprnte oumbrtd prged

24.

GENERAL CIf,t'IT MAINTINANCE

ZA.A
2.4.8
2,4,C
2.4.D
2.4.8
2A.F
2A.G
2A,E

oil
oil t i.6
G.oenl Matuhdec

end op.ErioD

In th. wrt ot a brEkdom

FOSSTDL' IBOIIDLE AND X.EMEDIF,S

2.5.8
2,5.C
2.5.D
2.tE
25,F

I3.2J

Noisr punps ad,/or Elvs

No Pd3m or te low prtirure tu the ststB
Fru$EfDs pre$ure of llq dd [bmtioos
Ilre Pmp delireB D nuid
Erc*ir
healbg of oil
Friltrre of $teNid ]lw to tutr.ti@ @r.tlly

U .3O

SECTION:
2,5,G
2,6,

TITLE:
F.ilurc ot pilol opEtd Elv6
MOUNTE{G AND TIIIATMDNT
trISTRUCTION FOR PIPING

2.6,4
2n.B
2.6.C
2,6D
2.6,8
2.6.F

PAGE:

PrpaE Dd rtutme ot piping

Bruitrg md ertetul tR.tn@t or piplincs

JI-J4

PRE!'E|tITvE M{NTENA]\CE

cbe.kingem{triq aid idiurjrq

cbeckj4come.ttnq:nd idi6tir4
c!.ckiq @wtjiq ild adjEti4

cier sp.ed!4ritioE

dd adjct ir

a tiqhter tll4 lf rEuiled

clecksls andreplae rh6 if qdEd.
Cted bolts a flrts, ad Bplae ttd ir
cheki4 Mtjrq dd adjBti4
ReYedin oi rodild cl@ lt rit!

2-2

MAINIENA.I{CETNSTRUCTONDAMPERS

TneBrrdu tu@ Drvfler Dmper is desged fo a mini]rM ofnr,nlenue.

Reguhrminrou* 's Equed for.
_

Hydnulic UtriL

chdk of latriel mmection

pugine of the piphg
ch4k all bovenenrs ol rhe blad6
the fiftings to be tighr

ch@k the gs dghtrl6r of ihe eals dd leking of the Dols

cb@k the proper nDcdon dd rbe gas ligbt.s oasch Seal An Valv
Chek dD bollgnuts lo b. setrely tighleneded rackwelded
Ch@t lhe dowel piN not to get l@e.
Ch4k all Blade pdts rhar ft mufacrued in Sra les Slel.

Lr the following Feagaphs dE ruiJ dmce pl@du6

2lJ.

Eydtulic

de dsfibed.

Syst B

The fittirgs hfle to le cheked twi@ per y@ on ligbm6s. AII linings have to le@r fte
from l*,g6, Em rh sEll6l lelk ge is 10b epaiEd
The lal&e conlinion @ b. rchrevedby:
riglrening Lhelilitrg
repleing ilD 6tti4. Ihi6 b u elaboBte wdlq belus n equn6:
slopping thc pmF ed rel4ing dE oil !6ue
md a(ruulaid pBre:
cuttirg the fitting to be @pl,@d Nr of the Nbes wilh $ficint lurgth for

houling nwiube + 2 littirgq

plttog in plae a mw pi@ of tlbe &d 2 frttirgs;
cleeing of therew tubeso no dN d er er inb thesyntu;
avoidingof instN of din r de nydEllic s/stm
startingoi the hydhulic uit ed testne oi aUfu&1io6

The dampeF e desigrd lo opeEte vitlr ninihM nainien.nce. Bkde nomred sls, shan
$sls, the no-lubncated beings ud linl pivols shodtdnot requiE my lubrication As .
pEsulDn,
E snggeeedtlEt dtmal patu shotrldbe visully exdined ol resuk inreryals
(howeverar lsst every 6 noths), and i*emrls wheq ever acc6 is pNiblc. nris visMl
exd&tron slrould indie@ wheLhd my adjlsrnots or repl,cmenls aE n cesary Din Md
debnsneed to be bken ofi o a esul,! b6is. Due io drme flow condirions,seils cd
o@6ioMlty be dmogd. If thrs is the qs, ssls stDuld be EDloced we would l@nnend
to otact the ofri@ in tuch s 6e in ordd b obris a nodined veBion of the sls !o ater
fd difficult flow condii@s The Bl.d. is onscled dd mde up frcn ,uslenitic S|linls
sL*ls Due to Ll por lhe@al conductiviiy sobe c6cls noy d.velop over a pdiod of dne.
If crack ar lhcen fiey slrculd b. welded afte! driUins o 6 nn hote aL|n end oa rhe cEck
finL. Checls tu be @ied oui as indi@ted in pan 2, rs ed when pcibte
Linlee pivols c{ be spayed s;uolly wilh penehrins solv@t to cl@r din aamulalions.
Cleck shaft slDs di$ is 6nly pr*ed againstfrane.
And lhe thid ysr oa opentior, u mud eaeDl check by ou neu sdic is
r Eplaenenls e necsary, the pocedms e

N folloM:

22c.r Repla@not oI bladenou@d sals r48?94t04)

FDlly @d the blade bmuauy, the handpmp will hold lhm in lhe oFn
Lmcn the nuts sauring the seal clanping bm {d slide out the ealing
slde ir new segm.ncr cdring then !o lasth as nec*ry !o siv. an ovdlap
wth adja@l elebdrs and E tighld clanping bar Nll.
Check thot *als lard over tull width as nmtioned in pcl instzlaLim ch@ls,
ed adjusl lbkge if raNary.
2 2.c.2 Replacde of shai sls ad bedinss
ldEwin!-4379M05 ed strtuVlo)
SDpportthe blade i. rhe duct.
Remve the linlm, rhe bdiDe md shai sal relaind plare.
Rmve sh!ft sl pNe
plare (P6 03) Sal ts 4/s dd 4). Renov P6t
@ ed agd pG 4/5 dd 4 e b.ine rnoved.
Re4mble h r.v6e ordd
ClEck if saling d6c 6 frnly plNen osoinsl the fiue ed lelcd with rhe

2.2c.3 ReoLadnl of Clacid Edines nardial

;.

Rnoveold GlacierBuing i,Bn

Pushna b@ing ino gioove,wirh
lhe dds buni.e Fgether No
Re-Nsmble]n relN

oder.

2 2c.4 P.mrielF Conmne.rs

Proprielaryconponnlshaveb@nsl*ted to ploride Eliable opeEtion,Nith
nirinM baint6m@.
ln tlE cNe of problens,refdoe shouldb nade in rhefist i.slmce to the
approFiale|@uf acturelsliteratw.
BladeSsls
(S3t ?e)
SealR@lacehflr
(Se &awing a8?9,,1do4r.
Renovede clmping siripsmd rcplee the sqls. Fn dre
cl@png sip6, rigtuenecuEly the boltsud the n s. Chek tharLhesds led over
thefull widdr againslthe landinsbd.
2 2c,5 Sed An Svslm
Chak @e ps ya the srl air vrlve functiomplopdly. The sqDene is r! foUows:
CycletlE Serl Atr valve !o dE openmd clNd positioned checkthe smoorh
novddr andthe frndioing of the Lnit sMtch6
CIEk thatthe Sal At Plsw is t] lm wg abovedrl plEssw whd the
SeaiAir Fu is luing ed bodrSed Ar V,lvs de clwd
It th Ssl Ar Prdtue is 6elow50 m wg ,bove ductprssq thm the
clsue/tighh* of rneS.al Atr Valv6 haveto be chdked dd i!'Uoved.'DE nalr
squmceis ro bo folloeed
Slopfie S.d An Fm.
Rmov. lhe eal Air valveout of the piping by mboldng.
Chsk the fldible metanicsal, iBd. LheSed Air valve.

Repla@thes.:l if daDased.
r rhesal is not &naged, Lto rcebble ag,in.
If dsmged, Dplacesol aodng b Manufacturins
Doffimtado2.2c-6 Chek every ,a! tbaLrll bolb md luls m sritl s@uel, tighloed. r nor, liShtenihe

NOIE:
Thc hydEulic oil rut h. cbekd ob lirc6ily od paniql of wd, which
d.tcrnins rhe ftpl.c.nnt ol lhe oil. ?bis ryci.l sanplitrg ha to be @ried by
an aPPoved hboEtory on e! ina.n.l basisof 3 morrtu.
The oll should bc ac@rdlng NAS 1638 ds 7 or tElter.
ahisis qul 1oISO-DIS rt406/161t .

IMPORTANT NOTE:
Mmy srd paris de spdially Dade for th Foje.t od do have d extendddelivery ptriod.
Fd contruous *Nift oa thc DlveEer it is 4Mtial lhat the E()trended se.ans
&e
availableon sircra ihe lare$rat rhedan ol reliabili'yruN.
It is lhe conmctols Espmibilny to order $ftcicnt quntitia of spa@pans in rime

GENERALGUIDETO EYDRAULICCIRCUITMAINIENANCE

Tt

U.it h.! hq

$pdi.d

ri6

sFrr r an LUs 1|6

ir .@rdrE

nrh rn i!.iific.tioG

Fq rry irtr|l a aopuF,

STELL IDIIUS 46
a .{FdUc

rusa D. G.d,

P a g e 1 o f2

ShelT
l e l l u sO i l s
High pet'formancehydraulic oit
Premiumq!arity, solventrefined,h'gh viscosity in rernineral i,il bas! nu'ds
generallyacknowldgedaobe the narketteadel ln .he field of,ndust iel
hydraulicand nuid power t!brication,

Hydraulcand
fuid pw. transmss]oo

Perfomance Benefits

Thewalersepararion
propedies
(demuls'bi
ry)res'sthefomar'on
olhiqhry
v'scous
warer.n{iten0rsbnsandpfevenr
consequenr
hydEUtrc
sys(em
endpump
daroqe TheEp d o /waierseparar'on
prcpenes
aredemonslred
inthe

Theharry
slabre
h modem
hydEuc
worknqmerlreme@.d tionsof
sysLems
roadandrempElure.
lr'9htyres'sbnr
to
su hbe rorawideEnseoroLher
Res'sroxidaLion
inin6psenceoran,
wale.and6pper -rurbinO srabt y
TesL(TOST)rcs!
rsshowondabntifeup
roiourlimeslonger
itian$tu orheranli.

odsbndinsan -weatpenomanc.
Pbvenanli{ear addives are
inmDo.aredio beeffecliveinbughoulrhe
E.9 oropeElns@ndirons,
inctudins
rowandseveEdulyhishLoadcond[ons
outsNandrns
auls in lheroughvckec
35VO25resr
suitabre
forurrr66nefllErion,
.n 4senral
equrcre.r n todayshydu c syslms.
Unarbdedbybe usuapbdudrsor
conhh nalion,suchaswale.aid c un,
whidharek Mn io e0* bbcraseof fno

shenTenuso s arc compatbtewilhmosr

pumpsHowever
pea* consutryourshe
Rpresenta{ive
beroreusingin pump
en(arnins
sirver
ptabdmmponenls

shellTellusoils a ofrpaIlble w'thall norma

shenTenusoils areunt'kelyio pEsentany

s sniftnl heaLlh
or saletyhazadwhen
pdperLyusd 'n lhe re@mmended
appticalon,
andg6d sranda.dg
peGonal
of mdustnatand
Fortur$ef guldaneon Pbduclt-t|(h&
Saretyrelbrlo $e app.opri.reshenpbducr

Possesshlghrub.icaloaprcp.ts and
ex@trenr
tM tticronchEEcFisiics n
hydreurio
sysrmope6r'ngar towor h gh
speed Pr4enr Pmblero, s[ck-st'p]n
.

Etcett nt.it ret6.4d

anu-to.n

CaretuL
use.f addilv6i! ensure
quick
.rr reasew lhoutexc*Ne romins.

Advice
onappltionsnotdercd nlhs
rdtel @y beoblaiDed
toD yourshen

P a g e Zo f 2
TypicalPhysicalCharacteristlcs
EqorLal9

r&&@ad'i,

d@a.c

rddenry/srbiynl@'5'c
r4@iqlsbbRy !tu{@ er5 c.
d@2{c

Th .htr {rlslld de lypil of coudl prod@do,.ymllstruhnepEduclion}ir, .dtbrn Ir sbeJlS

specifilionEiatjons in lhesede6clEdsdcsmayodr.

Ii.gu,g: E

Rev,:A

Pagc:l3 of34 4619M.02

2,4, GENERALCIRCUITMAINTENANCE

&E!o!C
TIe following instrdios

ro ptoide a c@@l Aojde to tu oil Hytlrautic s)E@n.

Ii should be noLedthat my c(nmon sse p@aurons have not bem @verd,and

o@siotlly foulls my occu s L\e 6ult of a Fn6 of evenrsvhich ould nd 6ave hm
f@q
Neveniels, the e4uipmhr will tuncdon $hfacrorily for hdy ya6 mder nolml
opEtine ondnioN, if rhe lollowine points oE obe ed dd cdied our.
In the @e of any douh o. difficulLy, do nor h6iraie b conhc( BRADEN-EUROPEBV.

a3i" oIL
Ite cm of o'l in the systen is of rhe nd inplfuce since the oil lubrieEs h ,dditi@ to
adnzlly rralMilting power. FrilE !o heed lhe poinis el out b.low will usolly lad lo a

Us oil of the cor6l visdity. The co@t rype dd gEde of orl vrll b foDd
st mFd on UE mne?lale on rhe Mchine U oil of a lower viMsity is ued, laks
qU @u and the slstem b@ms imfiicrenl. Hrgh visity
oil w ew slu8gislr

2.

Do noi let the oil in the srslen ovrhet. ovenEnng noi o'ly brerlc doM the oil
snd eE6 dmose !o sealsbut low6 the viscciLy &u redeing effic'mcy. Ir
gerual,lmp*us
up ro 1,o" F (60' c) m ac@plablefor the slmdrd equv,lc
minedl oils equivalat !o Cdtury oil P w.L.A. Ii a c6ler is tuied lo the circui!
eIfu that Lhc$pply ro de c@ld is sMtched on while Lhesr61en G E @@don In
the wot of uutr l tenpeEtuc dditim
beitr8 acouteF! i.e. opeEtid of
sytu
Du frlmc6 d in reftjg@tion plst, rcfeEnce slFuld be bade 10BRADENEUROPE Bv Fg,rdbg oil lor lui@ble r'?. ed risdn).

3.

Check lhe Hwoi

oil levcl indis@r at Egulor intflal' Ir the evdt of a hpid
lowding of the oil Lvel, chek all sls in dD equiphot 4d all pipjobts fd
lalo8.. Kep the oil lelel 6 trd !o Full' s po$ibl &d uder rc drcune@6 m
lhc sysld Mth the oil lerel below 3/4 fdl. r this is d@, .i! Day be inEoducedinio
Ihe tslem with distrdB rdnB

4.

U es olh.v$e @omended, a conpleE oil chdge mnst be caded out every 12

monuB.Usedrecorut eradeo, oit qlen retrlLfg fhe eaur I he- trnedto rhean
Irkr/nr|er caDmj. ma, rertrd la fill4g b it is Lhe"lo Drorsl rhe@!vol and
shoujdnol be Ehoved q dmaeed to rftd ns tudion.

5.

Do trot l@ up t1ter6ervoir wiLh a diffq4i br&d of oil lo tharaLsdy in ue,

Altholgh lhe mv oil qay be quite sulable on irs om, the innibiros n @bis
noi nn with !h6e in lhe oit in ue.

may

S1ft a! rev oil in sqled codaircN away ftm eihme lenperalures.Op!

conlaines vrll quicHy coll@t fluff ed d[( md oil so fold will Bpidly ctbke the

7.

Do nol usediay oil in the;y$en Fili6 will chokehpidly dd oil will noi cnobt

8.

Do not tr

9.

Do .ol attehpt lo cld out Bfloir usingcdion wasleor my sitrilar mredal Lint
natqial will inevitablycaNe srickingva:1v6.

10,

WhenopdatiDgu situy d hmid aMD6lhcrcs,pipe the brca$d rhEughpanitid

or *dls to a cld dry pl@, Ths witl helpcomidenblyro k*p noistw 6on rhe

rhe syskn with rhe rir cle&a off de orl F svou.

2,48. OIL FILTERS

How.verceetu[y \e orl .\ sl@d ud \rdlen. $eF r\ s t! rheposibirn\$d n, fi ed gr
r-a) | nd rnd wayinrothetvdnutrLtnea Thpol fihd k lhereiore
, no6l inpol@ prl
of lheiBallnrm a. ir B rheroteprdec.iondsainqsrr F"chin! tDet' rolu"ed;raB,;
oqu'pmenr.
A badltcholedtls Mlr cauq no6ylmrne md po...otya :.iae TheFtoE
rhefouoNdrAmintmmce snoud beobsded
L

Thefilk6l@e!
To clm, piced

in JE pehon .horld be -leanedar ieae

N folloNsi

Conplerelycieu dovn rop of qewon JidandEnove lti adjace t6e

ll

Takeout the s.i @ws sound lid oi rher*doir,

?laceed tn off lid.

IIJ

Ursdev rhetlt6

ry

Soat the filten in petrol,Lhrich@Lhylenq

or a simild solvd, brushlne
outsidewith a stiff brush,dd blow rr@ tlE insideto ouaide*ilh m air
tBsEe liE. Rcfuve a.[ da6 of solvetubeforepl&ing backin svice.

rmove Lhnio a efe

md withdtaq]im rse on_

Screwthe fili6 inro pcirion.

VI

z.

Repla@the r*poir

lid ud seure sh st erws. Repla@the u cleaM if

the Circlir diagtu shouldbe Ead o sertajr if,in linc,Miqo Fitr4 de rrfied.
'Irt* 6lle$
shouldbc chaked ,L i.rePals not d@ding rh@ nontlE Thepaper
elen4* ,yp!s sr@ld lDre a rw elelMr trred wh|s ltr siftded netd rw sloutd
bcr*d in a simitd ll@rr ro LhMrid rrlr6 i.e. in a sorvd rM ;iih & Air

2.4,C.PIqES
Minor troubles$ntins encoureredin hy(llaulic syshs nay be e6ily avoidedby oEfnl
ahenrionto the ntring of tne inicmediatepipework. The following potus vill serveas a
Cho(s pipesof suFrcintdimetr ro carry lhe flow of oil wilhou driction, the
r*orutunded pipesize3houldappe&o lh circlit diagrm. Fd prc$ue tin6 in
nlDd .)r.ui!s worldns,r prNm of Dpro l4J bd (5000p.s.i) 3.5 nuvs (12
fus) cm be Egtrded B a Mn vel@rty.For sudion lins a vel@rtyof apprcxm
rely hy's4 o nr/s) win grverasomble E$lrs

2.

Elinifrte sharpb.ndswh.Ever pGsible Sm@rh.venbendspr.vmt hrbut&ce &d

Kep pipe ons 6 shon6 pssrble Ldg pip rus ircqs

riictionallosses&d

Do rct kul hydmnlich@ A goodgtunl role ii ro en$re rhatlhe hditrs oi rhe

bfld is not lN (n file dn6 rheoursidediueier of rhetr@.

5.

o' y ftq prpng shouldtE ued for i$ta]l'don o. .Al@eDts This wjl rvoid din
beDecdied inLohe oil ud oNing d@ge to valvs dd cytinderbde$ Mosl ner
p1po8is Bupplidwith endspluggcddd oiled b alwaysch@kthe @ide cmditid
of lrpe befoe bndingmd 6sbly
Whenlpe na bed welded,n mujt b lcftted
beforeinsla]lariMro rmove srle
Do na us pipe witi def@tivethrcadsoi lqlase will rEnlt.

?.

Do ttor allow dy sdiry cdpound to eitq dE pip6. This will

au$ con|jnuruhon.

8.

Tientm a]l pipe ctmetioE 6rdnt AI pipejoirfs above12lm (r1) o/d sndd
nade in a vi@ LEf@ final Nnbly. A l@e @m*tro.aues Iealage

9.

U r k3l det dcu. sop r e .vLen by ruug on rheoumpdoro,andrentenup rhe

loo'. rro no ucouple \r ptE shil< Lhesyrren.! tmrng addlroDl cae h
re4uftd !o ituiale tle le.ting pon'onii m aemDlator is on circuit Avoid acciddls
bYeleaing up all on spiled d e floor.

10.

AU solid?iping betwe.Lhepoqer udls dd actualo6stould brigidly clipFd to

Plcven shocksin the 6ysEn l@sdng the riirtus.

2.4D,PIPE MAIN"TENANCD
Mainteme oatjre piFsysrenG qEmely sinple. The followinEpoinb sbouldbenoied
I

Male rcguld iropetios of aI piPewdk ro @s@ thatno lak de prst.

2.

E@ine pils fm 6igD of eitmal dmage.A severeblow my cauP a dmr,

ved@mg rhe pipeud Bnriclins rheoil flow

3.

Exarne flqible hG fd sigB of damge md derdioraiion.Aner prolongedw,

6p@blly in lor ahloslheEs lqks my *cu roud rlE ads of the prF

4.

ln qpad posilioB, pipewdk sho d b. p6inleddlemally. Se Lharthis paintwdk is

ir good@ndition.

2.4.E GDNETIALMAINTENANCE AND OPE.RATION

L

Eidine all extmal o sedspenodically.Rdov dd rcplacedefeiile srb when

2.

It is advieble to m tlE syslm widr the Pres@ caugeNeldle Tap6ct6ed to

preveit urdue w@ on dE insnmenr
AlllqdibDrel/ % tuD of rheredleb rheclahrise diF.tion wiU pmir pres 10
regilter 6 th gluge.Ad.D$Eeniof the pMp pesue 6 ceed olr by attqarim of
thesethg d tle ReliefValv.. lEEudr6 fd rh$ re givo m thapprcpriat D3ta
Shat, H*aer, d@ theotEBrirg pDp liNue ha be@$L @ inirial
cmisioniry, iltlu adjNtmdt is meesd/.

l.

r - h a kr h ea o u r n s , o r a l t d . d r r e & t di n ' e r v a F
Ailhr.,nusFf,c@,
n n'ghp6ue lvnetr,. Ch".l valv. rno crp.
Do not openteuits at pNB

gre.er rhe thN reomended.

h lhe erent of a brqkdoM, artmpr lo trm Ine fau!, $arringlid

lokitrs ouLweds.Do nor dim&rle Lhesy6h indi*.ininat;ly.

6.

Do nd u.@on Mse or \mldr malerial

roctd d) p6r ot rhe.vsrem.
One
coaonwasleh6 ben imrcdu@d
oro a q!tem, nwd@s trdde. cr m.ur

7.

Hmdle all Hydraulicequipnmt Nith carc.Manypalts de prmAionnuufaclued to

very rire limits ud ro4tr hudting wilt aue damge.

8,

Itoldi the plslonrodsot cylinderwhil( naintena!@is in proges Dmge b piston

tods ylj nea d,Dge !o wiFu ad interut sats @usjnglstoge &d Io$ oa

rhepmp
_ _ and

2-4.F.AIR IN TEE SYSIDM

Sh@lh actionwithin a hydradicsyslemis eNed to a lareedege by lne incdpEsibilrly
ol lneoil. TtusocohpGibrlity rsskrel' inpaiFdwho ar tr niEogen
fioE a(odatots
ul4 lne s1srehtud inegule fiion ot valv6 Dd cytrndesacconpsniedby (hlnriie ed
At in rheslsen nay alsosri@d, aff@ LhrErfotrMce ed duabrhy of *r oil. Even
'rbugh the gmeol rd'peEue of lhe oit d6 nor shoq m e\c6ive rise,t@t ondbrhd
nay rakepla@-Th$ uudly @m asan erft6 LtEI@p Hde il is conpEsd frm
nomrr atn6.r'hedcprsm to the oudel?ree of Lhepdnp od panicdely who Fest
6 ldge hbbls, uderg6 Epid i|ft6e in tmperatlre. Oil uodding eachair bnbble
tuy b slbjeied 10a rmFratuE !at oaup to I 100' C andb.@@ badlys@hcd ud
oxdi*d eyd Lhoughthc sia of rhebubbls is sch thlt r rise in lenpeEtue of rheicnaloil
codcnr 6 nor obvi@s.Oidrs&m of du rTe 's .Wularik md mtoaliy wi! afra dr

To nd rhesynemor atr,prc*d a fo ow(

Trae rhepoDr r whrh rherl s orsinS. lr i: no Lr nodingte sysld of d
before'lxs N doe On a rw o, e{rly dMdrla r}rpn. fii. Plecadrmi\ L\urtty
llrlrlsq/
sin@ ai. Nill have enrEd at lhe poi wlere the uns w@ rnolld
\i/hm an i6 mterins a systm inad!4endy, ir is u$ally rhrough sall hols ir
suclr@ lrn* or plchng glDds Howevs, rlHe &e other ways by which at nay dta
T@ loN oil level in de re*Fon pdmits an to be ddwn inio the pmp
taw oil level in the estuon, pemittins rctmins oil lo csad inlo the
rqeNor. An hay njr in lhe falling oil md b dnh b,ck inro the sy$ed
paiicltarly ifa npid flow is usd wiih a falrly smallidk
Lw

jonl con4tions on punp sucrionpipe.

d.

By pNing oil into the Lanl t@ quichy wnen Loppingup. Slow po@g wll
Feveni aI oi!/an nixm

e.

r u @mulald is fin d, cb&k for nirogen iealc (a covded in @unulator

secdon)Chmgsals a rcquin:ddd pr@d asaboveto rid sysim of

Itt gendal,a goodan{ghr s}slm, oret oil level u'l subnerg.doil lin6 wiI pr.ventrhe
bg4 of ai!. Bleding ned thd ot y rakeplacewhena coDpleteod chege s @ied out
d sn@ uits oe insalled,re.pla(d or paflialy dimdd h situ a pd ol ge.enl
2,4,G.DLEEDING IEE SYSTEM
Il is norpssiblo in !fleral le@ ro glre rlrscrioN @gddDgthe bleding of rhe sysl@ 6
this Nsl diffa aeddurg io the tyPeof ciouit involvd,Lheacsib ity of equpoeDrdd
nueMs o$* f&toK Delaildin61]nctim regardingtlE bLedingof uy taticdr ci@it
win be supplidby the d6ign enginq Epsibl a rhetim oargallation, c@pteleMrh
4y otrs s1mal '.ofuadrtim
fd thal eqnipnEr.

as a genqal glide, bled points re fited to 0 oit hydnulic systeo:

a.

Ar LhehighestPoi{ in rhe circun.

b.

At my poinr wheb for.e6oE

Bleedine an fm

or installationthe pipe shaF rmds ro fm

d air l@L

Cvlddeh

wlEn the cylindd is MoNe.led in the cactrir, it should be bted oi

is coupledlo dD Mhdim
it opqats.

bfoE rhe pislor rod

Slackd ngh off the prcsue setting ol rhe Retef V,lve or oiher valve wh'ci conliols
the thJu* of Lhccflnder,

2.

With thepipe coinetioE tight, .4ipr@ate tlueeor iou! thes bt oFEting its
Iev6ng qrve lo epaBre at 4d oil. TheRelief valve tuy Ed slidr indse in
P8s@ elting b nove pislonrcd

Slachr ftonl pipecome.tion,acrute cllinder util bubblingcm6 ard onty oit is

emrtted,thfl Mth pislonrod fllly exiended,@dEllrenpi! coM@lons.
SlackenId piF (meto
ed prdeed 6 in 3. rbove,Fighten prpecomeclion
whenpi$on rod is tuly rctraded-

5.

Cmpleup pinoDrod md *i rclief rzlve at ciEuit worki4 p@sse,

E, IN TEE EVENT OF A BIIEAf,IIOWN

t

Chek the circuii systematicaly,staain! lim

the pMp Do not lmove valves

DO NOTATIEMPT rO REMO!'ET'NITSETc., WTIE TED PII}{P RON.

NINGOR OIL IS EIIEER EULLYDISCEARGED
TROI{. OR ISQLATET'IN.
IlE ACCI'MULATOT-

Pumpsud Mdors

Ox off oil spply, dismst dt piFEcomeclios ed otch fluid i. a cl@

@prrle. CIeu fluid o b ued againin the systeh.

Disollml dnv,i.ke o all nomting bolisdd rdove ui ftm dcun.

3.

Cl@ acmulabr shutdf valveto isolalesystmod prcvqi w%$ary

orl lN

Slowlyd.ck opo iJD bled srev on ropot aormuldd to rmove ritrogfl Fe

5.

Renovebolt ca!6 ud drw bolls fim subplate.

Cvlinds
C\t ofr L\eoil snpply,dieoMed thepipcomclioN ud catchnnd in r cln
raFacle Cld fltrid cm b. nrd againin thesysim,

2.

Unouple the Fslon rod, emore fie tumling bolrsor cLvis pis andwith.taw the
cylindd tion the cinit.

3.

DBin the oil rhbugh the pots

Snicinp

Exmine a[ sal rinSsfor hddn6, cncl6 d cb?plng ed rsE* a ngj6dry.

2.

Blow out aI ponssd driling wiLhcmpEsn

3.

Chek atl tt'uded pds for stripFd th@ds

an.

So4kaI metalpadsir EichoErhylde or sihild $lvot,

5_

A[ fia6 of elvent nust be rdoved liid to l.ssbly,

pIfeEUyuhg cl@A dry

27 ot 11

Rein$allari.n
C,refill einnallado of atl uib Enoved for eoiong is oi umd impoamce.
nL( be d@ md [i@ fron fo@gn Dafter. OdF poirts to warch de:
L

Boll dl uniis fihny h IDSiri@ ber@ @$ing s)srem.This lppli6

hydEulic cylindeB

llrhen tu$ sbning the sts!fr aftermintenoce or pmovol otpans, slackenoffreliei

valveelting edl jusi enoud plesu@mains h the circlil Loworft tne actuat@.lL
will h iohd advieble ro leaverhe atutoG ucoupled if rhis is at all p6sible. By
doingdis, you vill be syed the iMnvmience of l$ls al hjsh presre.

Valveserc.
Ensurethal thepmp drive is s*itched otr dd wherepNible, tum ofi oil supply_

2.

DltoirEct aUips dd @rch*lping

3.

Plugopq Fpesto pdmt inEN of din. Do not ue nuffl nrsrus.

oil h a clm r*pl&le.

Talc out nouthg bolts md Enove fron circuii.

Revere tlus prdcde whenEpl&rg valve

Ieguag: E

Ra,:A

Poge:23of34 4At9A/l.02

SUMMARY
ii E^1 be enpnasiad tnar rnis &bk is only a cene6/ cqide @ de midtenre
of HtdEdli.
SlslenN. Thft e obvioNly t:ny @nmon s6e pcautid r[{ hav. nol bem cov.rcd
dd ocMsiomUy faul6 my ese as rhe Gult of a $ri6 ot evehlsrhar c@ld ml bm

APPENDq A
The oil FilGr slould h replacedand @.nisiding
md at rEule i edols, depadins on
dE dour of Diverter cycl6 (approximiely every 100 cycl6).
NOTE:
Thc hydraulic oil out be chckd to. lilosity atrd Danicat ot @r, vlich
damrifts at replaere
of fie oit Tlit spekl tuplirg
n6 b be died bJ
,n appmled l&borstory on on intenal ba6b of 3 mo ts.
Th Oil sbould b reordhg NAS 1638 cls$ 7 or bedd.
this i! equal to ISO-DIS 4406 /16.13 ,

L.og@ge: E

Rv,:A

P^Ce:A ot 14 4479o,[02

2.5. POSSIAI,ETROUBLE AND REMEDIES

CAUSEs

REMEDIES

2.'.A, NO1JYPVMPSAND/OR VAII'ES

1

Tle $clion of rhepup is

e{.ic{d d clce, tl @gl
cloggedsEainer,closd lalve etc.,
od eus$ eviun@ in the pmp.

cleae!, tbe vrve i. .Fd.n md

2-

The $cti@ linc is im srullor

|ne oil has 16 hish a visqosity at
tJE actual tenpdift.
The
friclion loss in tie $ctio line
sus Lo ltrgh bcuu ir the
PMP drd @Yil,lim.

2.

Ite suclim line is cheB.i to a

larger size. T1tisoil $ c,harged
cold oil t hacd to notul

3.

Ile on is nircd w'1h air Air @

b. fltrailcd in rhe s'stem due to:

3.

The piping sd c.mediom N

idpcrcd + tighhed. Add n@

tslse itr Lhcsuclion line. T6

low oil lael in rhe Espon. Tne
Gtm nls oE not sbmged
hdd fie oil level, bur the oit is
spDyine i! a ftee jeL itrto rhe
lark Lqking plchlgs etc, in the
pNc
lire ro @F0als
which
tims udd qaM
due !o
l@tid high obov. Lh. oil r.ik,

The re0n I'nes ft

droded

Chak for oir lqloge, ehdines

it nighL be reNary to plc the
oil Fepoir higher ihd all
@npde s in th s)s@b D ordd

Mchdical eros duelo:

Fanlryaligmol of tne pumpin
Elation o llle drivirg shln
(lsFic noto!) D@ged $Dfi

Replae d@ged eon!@ents

@uplingbellsd cmieN.

5.

The pumpdd/or lhe dJiving

motoris nol a noisles ss
n4sy
o iie sp.drs nor

5.

Oil is nned with niEogs thai

hasnterdthe circuit due to
rsllty sals in LIEa@ullator
1.

Wm coneo conesat m Lhe

presuE contol vahe Thh cd
4us dD valveto be noisymd

Rephe the pMp 0 notd or

Cbtrk sealson lhe eMulard-

7.

ch4k cde ud Me sl

2.s.8, NO PRESSVRE
OR rOO LOW pnASSAnArN TEE SrSTAi/
L

Se rclioD A pdagnph 1.2

'Ihe

7.

J.

byps valvcis openiq a!

r@ low Pr6ue dueto Mong
selfug, t@ weet sprins.

2.

TlF oil cM p!$ froa the prq.tue

srdeto rl@ loe Lltroushsere
opnpasageifd iL(hce in e
ncoh.l rlircti@alvalveetc
Thedor cm beuued by faolry
valve,inluritia Fohib&ng Lhe
noE@fr of the pistm ir the
Ydlve inco@l enbling of

3.

PNible, ch*k LhF6tuc gauge

at ths@ tine oi choge tne

Dnaged pistonp&king cauing

intcn.l lakage in rlE cylindd.
5.

Wm pup wlnchwil nor give

$ficiem dp&ity esFcialv ar
low lie6ity e.g at ligh

6.

Elehic notor vil n@sive nrl

ldq& d@ lo md\qrh{ingor

Adjun rheeuins or thvalye.0r

Studyrbecircuit diagr@ od
follow all possiblepasg4 of &E
oil Ctak tne ryPeof Yalv6
whicnre asnbld md ponion
of lhe pisims. Ru ones@tion
alier lhe otherin orderb l@te

Chqk by openinglie come.don

al theFth sideof Lh.cylinder.
5.

6.

Ch4k the powd of theel.iric

odor sd ddiE ttE elcEic

7.

Renovjet dd clee if

i'ldet
c@Idlion (Std
.dh4lion Nead of Deta}
JeLm prs!@ opdate! vrlve

NOTI:

Tt! ptMe of the sy$en is deFnd$t oa ttE loadof {B difsst !i$6s q

nydedic Eolm. r thes ee wdkins witho$ or wnh vqy low 1o6d,the
F6m eil be loe whichshal nol be htdFeied 6 m @or.

hbguag: E

Rq.:A

P!ge: 2? ol34 4C19M,02

2.5.C. FLACTUATINE PRESSAREOR FLOW AND VIBRAfIONS

1

lbe oil is hjxed wirh sir eusirg

flucrualing dclive., fm L\e
PmP or ubradns bypas mlve.

Se wtid A. pqnsEph 3 The

oil in LhrsePon nEt be clr
withour bubbld or fom.

The bypN valye has no vibarion

2.

RepDcethe valve vith dorher

rt?e vh6 a coNt nt presN is

3.

The d6isn of lhe pMp w

Tle pmp is Fphced agaist

dother r)"e vhen s@th

Ar pel@ls in cylind.r pip6 erc.,

usnc Pbtotr ro boue or Frk

Rehove air froh stslem

Con s md @e srs d{Dged on

Se seclionA pr6gBph 7

Fauly sars on acmdald

Se se.lid A paEgraph6

due

speed @nrrol vahes d rtuouls

cloggedby dilt et., ausine ue5.

if

2.5,D THE PVMP DEUVERS NO FLUID

1,

Lw duid lewl in Mi.

2.

I!

3.

Ite pDp is nol llding dle @

ilrl:or@ a$mbly of the @pling
d mssing 6ieF or @uplins

scli@ li@s clo*d

Add not

ojl tltet cxDiaits

Seesecrjd A laBgraph 1.

,tdjNl conpliq md Mble

couplitrg blrs dd ffi6.

The pmp is Imirg in reversed

dnedon q with inc@t $@ds.
5.

Ctftt dncLionoI rclationmd

5.

Sd stion A p@graph2-

rte Fs$re senirg of rhe

rlief/,b}?s vrlve is l@ hieh.

Ahevalveis adjusled1oa
F4@ jusl abovethatrequird.

BtpNing at high F6$re is done

m@sdily for ins'M whcn
the piliton&d thepmp shouldbe
unloaded,suchN wh6 lhe
nachire is not plodlcing wtul
work. Ih. catrc ce be thal th
dir@timalElve is noi in codecl
ne Jal positim or Mdgly

ChckL\arthepup is uU@ded
whnno p6sue is wetd.
Adjusrvalvesmd inslruct
pEomelhow ro run iie st6.terh

3.

Ite utl@dog valveh an

ac.dllnd BF@ is bl@ked.

AdJu$rhe ud@dingvalve.

4.

Exlinine rhecsue of the lealage

ed Emedyihis by Epllcirg
*om pansn PmP, v4v4 or
prcking-Ch@t cylinderhtg fd
@ven hed d6tDbution- shohg
faulrl prsi@hadsrls

A roohigl visoity oil for tne

2.S.E EXCESSIUEEEA NE OP OIL

continuorslylsainsl Lh.b'"ass
valv. vl,o ,o @lls eainedin the
Internalleilage, Mai^ ntu is
p@ing fion !rcssw sde to
revN wiiholl doirg &y lsful

Ldguag: E
5.

The hst disiparion hd ben

decMed by, for insron@,dir.y
sufsc* of the h@t excl@u* or
cloggedd@is in the tuIei

Rcv.:A

5.

PrC:29of34

Eranihe the c@ling dvics md

2.18 FA]LARE OF SOLENOI]) VALVE fO FVNCTION CORAECTLv

L

Buhl out solmoid.

a

orut

@il for volbge

ch4k that 6ly one

soldoid is oergized at
ey tine vith spmg
enl@!, double solenod

E sue shker pir {d spool &c

fEe in bolh d'rc1iG. Chdk for
dcs back pese in trnk pon,
@net cirsit piping or valve
mouled in@cdy d sbplate.

2_

CId valre, payirg portidl&

au4tion to sp.ol and slrikq dd
pE. Chdk $looid is not righr

Tesl by op@ting wlve mually

Lhrcughaes hol6 in ad
oves. Ch4k as in I A dd B

L.rgug: E
valve Mll not opeBte .HMIy

R.v,:A

Pagq30 of 34 4t79^[02

.1.

Check circuii for @I@ pipi.g.

Chck valve ponins Eloli"e t)
bdeplaE ch4k rf pipe m|Jiction
oi fault cra6 llgh b.ck p6E

25.G. FA]LURE OF PILOT OPERAIED VALWS TO FUNCIION CONRECTLY

L

Stickingmin pisbtr.

z.

Valve w noLopEte eirher

q 1i@ pit,r sislal.
fttu,I/

Chak md clem valve. Ensre

pGron no!6 acly befoE ftul

2.

Ch-k cidun fo. coftd pDing.

Cleci( v,l!e poriDg Fis vero
baseplare.Chek if pipe reslicrion
or fsnL aus* hien back FNuc
in rNn liDe ro pilot setion.
chek that thec is sufliciqL
pEsure 6 openrc mrn valv..
En$re lnal plugs in di@t
boDled tulercid pilot v,lv6 de
in the @necr pof, relative to

3.

Cyliftler dep with valveh nid

pGitio (s2 rt!a) spdig

3,

Che.k whelhd pilol or noiD sp@l

is otr csrter {d if so clEck
spacertud sFing 'gnblid

NqIE: cEp is oft6 eued on

cdstant pBse syslens dtrc ro
ffil
leatate acls sr@l lmds,
It shodd be loed ilat oh nos( pilor @@ied qlve ciEtrit, n is |he pilot ectid wluch
n$lly @Is nGL s'sGr faul6. It is pEfeEble th*efoF, ro ch4k the pilot s'sten fiFl,
laulB of slaoid Dilols e sinilal to seclion F.

L a t r g u a gE :

2,6,

Rev.:A

P a g e : 3 1 o f 3 444798'L02

J AND TREAIMENT INSTRUCTTONFOR PIPTNG

2.6.A, GENERAL
Eforrs have to be Dade io obbin mosr aavoEblec@di!@s with 6pecr to tdgLhs md
A funhd 'hpoi&t point to be takm into cdideario
E the acNibility ed
dimoutability of oppmrus and imptements,rhe .ccNibility relatB to porrsequring
control, odjutmenL d dmilg ocGiomllt fu energdcl, ess). bur il has al$ !o b
coBideF! that pans my 6ave 10be disnoDted wholly o. pdly md new p6ft n.y have ro
be Enouted vhen dfecleore loud or in ae of imp4tion. Mo@yer all colplings md
fl{s6 bol6 have rlways to be rcsible
to lhe EleM iols, spa bins left for
mipulaling the lools ior or fiIinB the pais oncened Witt lhe ex@piion of ihe so-c.llei
dflst @uplinss {d n.L ilmgs, rhe pipe h6 to b dially displo@ble for allo*ins laFal
displacddt, ed in orde! !o be able to lcm coh?letct the coulti.a ndb ol rle couplins
lne pipe nusl have a bad ihediately .aGi rhe ouplingi il $\ould have a shrdt ponm at
lun equal Lothe heighr of ouplirg nur
Tbe ${alled 'dad spac6" have @ be avoded d fd as posible, tlEt is to soy, spacs of the
pips vheP an migni he acclnulotedlf lhis i5 nol $tiEly pNible, fd exmplq whd expaBion b6d is Equircd, dd in the cos
of 8Ht piF l6sts, Hti4 have ro be pmvided.
the llghEt point of the piping hrs @ be povided vith
posibililies fd vdlinE in qder !o avoid air nduioN
lhe locr Doinlshave bm
prcvid.d wilh drain poitrG.
The tmt inpddr fsdor fq a sotisfactoryoFmLion of rhe hydadic systm in the
ilslallalioM of the pipeliB, Bid* in l[e ahi&n@ of conlahietim of lne systm due !o
d duins lhe nomling opeati@
tip6 hzve 1ob. comted

wirh hydEulic sppaEtus 6 fd as pcible Iie of sues.

2.6.D. PREPAXE AND TREAIMENT

1

OF PIPING

Pip @deaiN and othd cmmidoG

of lppaEtls sepMe pip. ponic, pip
cmecdc
ed hoq [ave 1ob clced by mem of adnesirebp, plaslic pluss,
hardwoodplugs, fleg* of w@d or hlrd-b@rd r netal plus of fldg6 duing
sldass, tmipulatio sd llmlon in dNt/ of dnq avilomdG. larticulaiy in
outdd stohge aid trlc@eed us16r a wr@niglt clNe is inpohl.

tie-useof unc@ted,scalefEe &coding to DIN 2445n or piFs DM462 de

Cerul debmilg of piFs and ewing

Ihe nininn bendrg hdiu ior hull pipingMth e called,cold beddinswirhout
Fteml thor'.4un be 4 f.ilows:
30x4
30x5
35x3
48x3
50x5
50x6

5.

Avoid weldingJots ol piFs 6 fd ,c pcsibte. wllere *etdine joinrs t@or bc

tvoided,rheweldin8h,6 robecm4 or $ rhd rhesctd iruid; rhepipi. readit,
alBsible for rhroughcleaninsby, for inste@, a a e and9el bu$rr.
Avoiding_rhe
u* of lqdd prhng, fempfibr. md ur\tu tedR otTenonraprdd
u3ineDElrtubl.srufrine
rgs,0 dn$ d meal rd rubbergakels.

1.

UMg co6 dorh iNqd of cononc.eing is ro pRrer $ .r cu heesity *d wre,

a pF rsde4. who oe aboveinflcdoN de selt ob.eRed.
ir wiUutuIv be
enicient ro pr$ coDp6$d an, a wovenctdn $d/o, tq6m q dnshg oii Juorgh
a pippdioo riiFdly beroremourins. ff r ra t I6E periodof rin. rdoR rhe o;e
ro rwo wek\r bE btwe.ndobdne of the piFs ud ftling or oc sysredwiLhoil,
4e P'P6 hrve to b pr*Eed
inrelully ty the oil, to be lsd in 6iue, ir the s'sld!. r rhispnodh noe thm 2
or 3 mtrths the pip6 iDve to b. fitled wiLhs!@iat F*Nati@ oil.

2.6.C.

EM'[\C

ANDTXTE&\ 4T TRXAIIIE\T OF PP&!\ESJ

In orderlo spport pipsmd in orderto avoidvibndoN oi th pileliDs whichMy Biveresl

Ir DPIDEDd boblsMe sods. pjpesjrs re nsed.
T1lesqls ee usuallyhound at i^ervals of t to 2 neie6 deFndso the O D or the pilEs
In orderto avoi'l the tralEn6sionof vibEri@6non lhe hydranlicsrren to valls ard
the se{s havelo beprcieably sded o tnemostngjd stols oi
lannions, ed .ov*ly,
lhe consEuctio.(gtders,slitrenedptacs, rc.)
2,6,D. BINStr{G OF TM SYSTEM:
Duing Nmbly dE pilelin6 haveto be cle&ed kefultt. Fron thelipelire, wnichse not
noured dndly to thesFd, lhe 4ds navero blind oft e ln,t no du$ entds thpi!B.
Afi{ he pip6 havehen nounied,[E sysrenh6 Lobe rinsed.
F.insirgh6lo b cmied o wirh a s@datefiltenng/rimingpupunit (nsh tO niclons)
md tne sy$emoil. Plqepacity d lea$ l0 rtse_ The oil sholld b wpted hd should
havea dem* Ievtper NAS 1618ct6s I or beiter.lIuU lping ontymy comectedto
Hydnulic uih. lalve panels,lrydtaulcn'rton od/or hydrauliccylinde$ ann rinsingmd
*3rualion of the oi1s.lmple.Il nffisrt tiltds shouldbe pplaced.
2ND TESTING OF PTPE,INES:
And piaerlr ve ber ri6ed, tlD ltM lale to be lded wrh .esp@tto ser, sre"rdr ard
mdmiiable defomat@trFq 6oN of 6$n ihis opnatid 's nsuallyconboed wiLhrhe
inft{ of prsm of rheict lalrm duing lne pErdaroq, wort, the te$ preNE beingthe
D!'fu
drjnabre d lerDsjbb pressu of ile systd, vtlcj nay vry berwen I l0%
ed i25% of Lhendimun v@king p@ssurc.
wrted the srsreh is $bjeted fd exdlle ro cemmischd Lloyd the pipsystennrl\1 be
Fd wdkjrg p6ru6 < 200tE,
t6qresue 150%*dhDg prsue
-

fd worhlg pEss@s > 200bd, irstF6s muslt'e woiLirg prNe + 100bd.

Ihis ptse
tsrsnnst be donealier n@dng the pip$ lto theh llus n4slo be
dqebylrrls
de addiddal pDrlp.Ev6y weldhg joid ed lDe ouplilg hrE to
be qenirerl md slrertd by Cdmdische Uoyd-

2.6.N MATERIALS
AII hy.lradic pipelinesbelowdeckned !o benade ol san s st@lprdisioo tube
,ccordingro DIN 244112mL St_3t4 with .ftsl uftording ro DfN J@493 LB
All hydEdic piplinsabovedek hcd to be Mde of srair 6s s1@lpEision iuba@ordiu
to DIN 2462nat AISI-3r6L wrh &r!$ EIi.f rratrEnr witn anen aeording ro DIN 500193.LB
All flenbb h(g wnh afts1 Cmani$he. Ltoyd
psing 0lrcughwnh t?e app@a]
AI fi&gevbud<had
Cellrmishd Lloyd md mterials atrordirg ro DIN 500492 2
Clnirgring @lplines with tlT apFovalGenm$her Lloyd.
Cutlingringcouptingsabovedcckot AISI 3l6U3l6TL

J.

LUBRICATIONSCHEDULE

TABLE OF CONTENTS

SECTION:

TITLtr:

BAI,L AND ROLLDR DEARtr{GS

SUITABLE TI?ES AND GRADES

OF GREASE
SCEEDT'LE

PAGE:

l.l_

BAI,L AND RQLLER BEA.RINCS

h the @jorily of mll mchins vhde the g@e srppted $fi@s for abonr3
yPdc,or.IrllUg. no opetrings
e provdeo ror tubr! , Lon. Berm nFs gray i,
addd,lhe berng hoGingnu$ rheeroe be oHd Md Llered ot alt;td gBe do
@6 or (dp. $tuchconslirdd de b.ofn downprodLcrs
ot see
2-poie.holss a-d moroE nsalteJ in pFtu6 wnh e amosF)heFmnttning \ a.i or
corGre gs4 rnu$ be @lubricated in shoner ilieNals lhu dh6.
3.1.1, Wilh sEs

!alv6

All macbinesFovided *ith gr@e vaN* hlve a lubiiMtio Dlare.whicb

.peifie: dr lubn.aLine
inreFat.t.E inpo dl rha Lhe*NmclioN &
cdeflUy followrl.Thelubnqdng hieNals applyto a nachin setup ir
norEr srdomdings.r the plhisd de paricllely dusryo rf the mchine is
exposd to spEyingwatd, theinteflals beN@ Iubdcatimsshouldbe
reduced
Tte oudiD oI gr4e thenreouiFd(an besl,ghrty
le$ ri& to Lh.
rl)@r

J{brtcdDg Dredi,t

Lubdeting D!,pl* of Alnne q?e aF bingused@ nore reMt moror

ddigs The cmespondinggree gd is cilled Taalenit. l k advjsabte
to
us rnerow presw gr4e g@,sinceLhjsyieldsmoreerede !d stroke.I1le
lubnalog ^ipplfilied al Asa shouldbe Ed, sin6 Lhisms m {]Deme
surficidly ldge ro prese Lh"tubncdincoEciry of fe grse ;uin;irs
ptsMCeurcugh tne nipple.BfoE lDbricaiinga beilg, dd rhenippleto
!@venldll fton a@onpuyrg lhe gree i o dE brins.
Lubnqtion shouldbeFrfomEd while thnotor is tumng If riis is ncr
pssble, e.9.,b@aueth@ @ oein! paiis in degd@s vi.iriry of the
bbnc,ting Epple lubdcadonch b cmied Nt whnethenachineis ar a
sddnil. In this c@ only half thequantnyof gasesholtd be fdc in aner
wlich lhe notd is $ded dd M fq a few ninulB al tuI sFed. IlE
rflainitrg qmtity of gre d thenbe fo@d in whm de @ch{e hA
stoPIEd,Of Lhc.dne qumuty oi gtte 6 fded r aie rhesm tDe wlile
then&hine is at a saMstill, thereis a risk thd pan of the gre will
penetrate
inro dE @or tttroughthe im4 ged'ng eal wlen sr.rtDg lne
nolor for ile tust tift md dring sbsequn lDbricidm , applyat lesi the
sldiard quulity of ge@ until it quds fom Lh.gEe outlet.An dira
bbricalion of nes bdirss aftr a fev dayslljlMe win give Lhen! longq

JI

SUITANLE TYPES AND GRAI)ES OF GREASI A.RT:

A.

For nomal vesioN of ndds with insulationclas B ed F*. Conpltefilline fd the

nosing fd dni-fiicro beeingswortdg in dry or hunid (not wei) suEoudDgs
Cree for opesting tenFEtues of - 30.C ro + I lO"C
BP
&srrol
Es$
SKF

B,

:
i
:
:

Fo horoB operairs in lugh mbiqt lenpratures dd with iNlalion classH, bd fd

MT t'!e no16. Ht Gistml grGeaoranrifricdonbedngs.
Gle@ fd opr{Mg ldpentus of 2O"Clo + 145.C.
Es
:
Mobil :
SKF :

C,

EErBreae LS 2 I
Sph@olSW2
Bo@tr 2
LGMT2

Urirx N3
Mobilgr6e532
CREASELCHT3

For nd6 with sraled *er benings,whichde cdionaly stlashedMth Mter_

EP grs* fd dii-ftidion brines, Cr4e for op.ratingtenpqahB of -30.C to
+lm'C N*sl conp@bleCEd6:
BP
Cailot
Eso
Mobd
Oplinol
SKF

i
:
i
:

Energ&e LS EP 2
Sphqol SW 2 EP
Bemn EP 2
Mobilu EP 2
td8line PD2
C{6e L,GEP2

Nd ,pp!.rble b MT DF DdDD whicnhav. lree

s Fr grcupB

SCMDULE

4.

DISMANTLING AND
ASSEMBLYPROCEEDURES

m ";:Ri'^5ialr

I!trgu.ge E

Rev.: A

Page2 ot 5l

TABLE OF CONTENTS
SECTION:

4,1

TITLE:

PAGE:

TNIRODUCTION
PROCEDUII FOR DISMANTLING TIIE
DII'ERTER DAMPER PRTORTO PACKING
Linit Svitch Amngmerrs lor aheBlrd
4,2,8
42.C
4,2.D

4,t

4.6.1
4.62
4,6.3

+7

DEIAILED DESCRJPIIONOF TIIE

ERECTIONPROCEDURE

7-9

PRIPAXANON TOR SIMPLE CYCLE

+10

PREPARAIION FOR COITBINED CYCLE

ll-lt

SYSTEMDFJCRIPfl ON EI'DRAIIIIC
I,IoWERUNTTI'AMBAI( LOROK INDONESIA

12-18

Hydnulic Pickling
Btona-Ey&aulic-Picklitrg
Btona4rhtaUizdPicklng
ExplodedViws.

l9

btrgu,ge: E

StrCTION:

4.8

Rev,:A

P,gclofst

TITLE:

ITEM TNIORMATION
Dqer lnlrcdudion 1o p@isior low mrge
diErertirl ptsure sit h6 (3 *pa.aie
I6ltnclloos

PAGf,:

20-u

electricrl [Fsitioo (n$mitG.

Eclerdl ( I *pa}.l runbcred p,g6)

A$enbling ad Opehtiry irolruction
Rcdovrl and i$rslhilon imhucdom ror IMPDLLER
( 5 spaEl Dunh.rtd p.gs)
Rotor notoF irstdction 6 sprmte nmb.red pags)
OPERATTONAND MAINIENANCE MANUAT FOR
LIMII SWITCEES (6 spmt ntrmber.d Fg6)
OPERATIONAND INSIRUCI'IONS FOR
IEE EfDRAULIC ACTUATION
4.92
4,93

,25-Jl

A short dqriptior of @c[ nrnction

rtuh n,bod hydEulic plplrg

4.t0

SYDRAULTCSI'1\{DOLSUSEDIN DIAGITAM
(4dO7lE-0r)0 spamle .umbred p.g)

32

4.11

SPATE PARTS

t3-!6

4.lt.l
4.112

I!!gu,g:

4.12

Rq: A

Pag 4 ot 5l

DETAILED ASSEM'LY DRAWINGS

1,12,1

4.t2.2
4,12,3

4At9M.M

l7-51

Gdml d.nufrcturc md wlditrg bDlructioN

Gn@l vlditrg iBlructioB
Weldllg pmcqrur of Nickel Aloy naldial
Shet orwldi.g prc.eduR (J spmlt

Nnbcmd p6gs,

Labgug: E

[L: A

Page 5 of 51

4479M,04

4 , 1 . INTRODUCTION
The dabpe.ls shippdin 7 pics ad the fEgite @mpotgrs havh@\ EMyed
prior to rhipnent srch s:

Itr thls ldtrcduction is tbe dscription ot:

th p@crlure for pEpamtion to. siDpl crcl
lhc phcdrre for preprEtion for onbind cycl
th shlus of th ilerE removdftom the danper p.ior to sbipneh!.
All work hust be eql.d out tn..@rdane with in.1ruclioE i! order to obtaln a
prcpr fttNliohiog of lbe drhpe ord b gtr.nt@ its g.s tightns.

NOIE:

The Divno is to be put or irs foundrlion,

lewll.d, p.ior to etutins th stack rnd dartin! ro eect lh stel

NOIE:

Ti. EydEulic clrcuit conoctioosaE clo*d witb plugsto awoid

Do rol renorc th@ plugsuntll th corncliog plpemrk b fitled
I{ tuoi.d, n additioMl riNitrg o[ lh lotal o[ cneit w l b
Equi.ed (Se Plcklirg Eydatrlic Piphg S'sten p.ge 13 1017 )

4.2

I'ROCEDI'III FOR DTSMANILING

TEE DIVERTER DAMPER PRTORTO PACKB.IG

4.2.A. Ltd

Swilch A|ra!.ntrG

tor the Bla.lc,

RenoE ti foUNing p.r,ts:

Jucdor Bos, Dots @.iD itr btuckets
Limtt SriLl strpporgincludilg sitchd ard p6uion lFlsbttlr.

Ieguge

Rd.: A

P.ge 6 of 5l

4879|M.04

Rmove rI. Al Ai. I!,,

Rnov th comectitrgpipwork btws Ssl At Fah ant Divcrtc..
Rdove dpuioE joitrrc
Rem* ate EydEulic Unit, ond tb. ohnecting pipitrg Dd *d ofr ltl

Top cnd boftoh - rorhtng ro be tlkd ofi,

An. redovitrg onp.mote, ve can tlee rh D.npr spld lrrir pitl codist of 4679
BM, E05,806,B0Z Bo8.'nd809:
1.
P*a l, Inlet hor|on phe,
2
P3r12, niddle setloo botroh pie,
3.
P.rl J, outEa Dottompi@.
4,
Pan4, i t lop pie
5,
Prl 5P, niddle setton top ptd.
6,
P&i 6, outlt top pi@.
All pdts vll brve r stcl s1ruclurebsid ro pde
duribg tndporr.tior rd recriotr,

the osing to btrdand disto

41.D. Eydmulic S'sln

rbc rlhes aDdhog vlll be rcmd.d froE betsq Eydmulic pow pack dd
DiYelt ald non lhe splie&
Thc rubeswill be bu.dlrd ler danpd.
Ih. hos.s eill b. pacted tr . bor dd sbtppediNid fi d.nDer
AlI trttinS wil be kn eirlc. et th tub6 or d ih. hydEdic ubtt
Pip. Supporls+ nou irg Ecks wi[ be p&k d i. orc bo*
All E s b be Darked vith the loqliotr.
1A bolts of rhe rafls ro rhail tighr h tlre !.ib.

kDgurg: E

II.3.

Rd,: A

P!9.7 or 5l

DETAILED DESCIIPTION OF TEE ERECTION PROCEDURE

The Divcner, arivirg oasit. hs ro be preparedror mouotingotr [r foutubrion, Liftiog

lugsarc pmvidd at tlE ,op of ech Dart.
Lifting to Deexotd in rodnce
wirh o.. the pro@dureprotrtd on a dra*irg
shoqitrgtn Mtitrg 4879Do:l to BIO
Detlild dsoiption of th rcclion prcedure
The Diiqler, lEiving at slte hu 0obe lEporcd ror nounling otr s foun&tion, Lifting
lngs .re Dovided at th top ol @ch pan.
LiftiDg to b xcuhd iD lcdrdame w h one th p.o@dur pr*nled on a drawitrg
sboFi.g lhe lifting 4879 804 to Bto.
Th Etion n be xcur.d on 2 dittmnr srys:

P'tolfuhlitrg
tbe dlvrtr on aD seEbling fmn, ad the novbg rhe onplclc
divnd ro lts li@l pcitioh.
Itr this (e th leEpoErr slafli for instlltitrg rh blad hav lo be us4 rhe conptt
ItErtr wilh the rond snaft @Md p6 lh Shck slet srla.rure. (Se 4879M0t.

Mthodt:

w use nethod 2, .luing lhis erectioh.

Put lh skidb@G tro 6e otr@te foutrdllion,,nd level tbis rc@.ding
dE{iDg 4a79l802FounrtattotrPl.L
Slep2,:

On@ lh. skidb@Es.rc lertd, w en shrt prtilg |} noilul 1 on iLr

spol, i. lbe vilh th G,T. rd otr the @|Et dist re

SleD3.:

Alttr no.lulc l is on tis 6o.l pmilion motul 2 etr bc liftd oDits ed

pcitioo o.d holted to nodule l. t]r nxt moduleto be Ufledis nodd l
Dd eb be budlcd 6. sm wy.
Module 4 otr top of mdu|e 3.

Iflguge:

Bring in
liftd or
lh wilb
3taft ql

Rev.: A

Page8 of 5l

the p@ssnbted bladc, rnd lft in foro (h rop. Th bhde is

an atrgle, md p@nled lo th shsft. Now who rhe blad is ir
the slEft, w qD slide itr lh sh.ft wio the keys Britrg In the
amDsemat.

Lift on lop of the bo6on modnlG Now nodnl 6, ad .ssnble as loo*

Para 5 anrl ? lo linish rhe dlvertn

One the @hplt dikrle. is bolaetlaog.thrthe *.lding pftp$artoh csn sr,rt. Se.tso
Erediotr dwitrg 48794{02 and wliling imlructiou, Alter wlditrg the 6etd sptt@@n
be iBubled rtrd lh liner put otr top of it (Se trginering s(Andlrd DS209.19sherI ot
NN lhc dlrertr damper b conplt d, *e csn ch4k rh. posirtonof i! rDaaolding ro
fte Gr cfllsliD ad the By.P.s srackenlrliG When th di1 r is chckd,and
romed to be O.K,, th Cmuthg @h be don.W rdntund
nsr.rflos but tbis ir ml
The Ncrion of ahebladc en bc dore s to o{s:
vhd th lEn is corDpl.ted,strrl puditrg lh cJlindr suprn.t d ve ftam. (4879/M0t
to the brinrrsn. Aisnbl lhe iorqu-lrm oh aorhe shrfls & dmving Nnbr
(4t79 {09. Cotrtret tbe cylind.F ro the .l.iv ftane.nd torqu+lm.
Notc: whd.vrlhire
is adjst d, { slrcogty odvisero r.ck*.td ql! bolrs md nuts,
(he
.lso or
oulsideof the fdD,
Th. blad faEe bs ro be put on an mct'otr pls.forn.
fhe bottob p@rtd6t be taid t4ri8r tbe top parL

SLp3.:
Stp5.:

Srp&:

Mrke turc tbts b h [n &d tshcld ttn togeths,

l\m lt .rourd .d t ckell ale the ba.lllide
Wdd now.rerr,thitrg r00% md do a lo edtr.t of Ulid So.i. rst.
Whtr tlE slds rE.hctcd rbd b. foutrd O.K, the @blirg
of tb
Pur on th. sndwich, s@ilirg dmsiDg 48?9M03, Pry .lo*lt attatioo to
tiE wclding of tb. boltonplst. (Se Wlding Pmedure)
Isulata dr Filil splis, ard @ver up wi(h lirr platei (Se ES 209.19
Al$ procdd sidr tle opposits e of rhe blade trsoe aaorditrg step7 aoil

t.

Irguage E

NOTE:

4,4.

Re,: A

P!$9or5l

snd nutr sr to be b.kwlded,

PREPAXATION FOR SIMPLE CYCLE

Slt! csDbly

p@edurc

Aa.. c.6alon and rlignitrg of the divrrq .nd Rtitrg (he shctq the following ssnbly
vo* rd! to be @rnd out,

ASSDMBLY:
:
Linir Ssltch omngnent
-

A[ msining 106. p.r6, conemtng th.

spliclh&
Th follrying prcvide lhe d6*lptio!
S@l liir S$tn

of lh ssssbly pro@dures,

(dmviog aa79lc0t and 4E?9/c02)

Brlng th Sal At. foh ro ih l@tiotr or rhe foqdaflon, rhn:

'
-

Inel ft. f.r comtly an.t lr*rr lh fourdation bolrs

moq lbc nuts and mben on top of th. f{n mou ing pLta
gDll ubdeme(h the tso $ppon (* dierter grouthg),

Th! add thc slrL

DiD ud xpoBion loinrs iD ac@rd!!e wilh the acl@d

NOIE:

Wh6 oountiog the Sel An pip, slirl dr .xpabtob Jo||ts .nd chbplDg
nrgs ovs th pipc beforc nounting ft. piF. Tni! l.cilit t4 tn frtilg of

NOTE.

Ihe bolt aorfieing the Sl Alr pip6 arc tlghGnedro t[e rEspctie
diEn r hounl.d spports.

Iaogu.ge:E

Rs.: A

Pagel0 ofst

4n9M.M

After cobplelion of the S@l Air pipe nouting, chek the botts otr bitr8 s.urty
tigbtned; lb6 rackreld th Dtrts on tbe flrtr86 and on tbc pipe-supports.

Evdnulic Svsln (d.switrg 48?r/801 and 807)

Brbg th nydm{lic utrit to iie lo.adotr on the foundsliotr, 6cD:
-

iDrrt tbe foundarion bolrs

lqd rh EydEulic troit co'mtlt
noutrt (ne nuts and washru on top of the hydaulic ubirs nouline plate.
gout uftlmqih lh [ydEulic nn SuDport (s Dierte. Crcullno.

Fiatitrs [ydFuli.

plpins

Fixt lhe pipe $ppo.rl

hav ro bc liltrd ttr rccordoh@ with lhc ptptng dEwitr&

NOTE:

The tued pipe g!ld6 are houtrled ooto the lorcl

NOTE:

Arl the pipe ffttitrgs hav ba houtrted ro th. pip6, bos, cylindeE
atrd/o. hydEulic unit b nabifold,
l<ep tbe hyilnnlic pip6 ond tub6 tue fFn di.i. I{ dtrt gts inlo th
syslcr., lh.r r cl@oitrg olEhtion or lhe pipilg is requtErl,

NOTE:

FII tle |eBoi.

supporti The sliditrg

tith oil tlll betqe. Oe Dsx./Dir, ldet sigo or tle @doir

side

Puruip ibe bvdr.ulic svsr.m

Opeotbc baod @e in the qbiret aod punp tbe o[ itr (h syrleE. En.gizeltre d!dp.
optriogsolEoids ud pudp th oU tbDugb tt piping ubtil it hd tilled tb. cJlhder,
lr4o opo th. vdt vatre pq cJli lq to lt t[ air .sp. lv|ren no air b Ggptbg dy
Do tb abovepd cJltbdcr stuleof rhe mh c!'liid.rs ord l! SolAtr vahr cylirdF,
For &. SolcDolds[o be drgizd s lhe h]dEulic diogEn aod Md rh hydEulic

NOTE:

W como.l
lo prl lle Ey.lEulic Unlt h a oil lek p4 e if oI le.k g
oeuN, the oil wi[ b. colcled io this Dit.

--

Idguge: E

4,5

Rev,:A

PagLl ol5l

PREPA.NATION FOR COMETNED CYCLE

I,Brl thr acmbot tor with nltmgr in acoitahe with lte dccripaioo in th.
mn@l orfi rydr.ulic circuit (!resure 75 blrand45 bar).
Chck lhe oftd
wirihg ol:
Eydmulic unit (ptrhpE uly6, DBure sitchdi idrumetrG erc.

Checklhe crlindris noubtdard.djusbd ss p.

Chak thai. p!.gc of ahbyd.auliccircuil.
Cyclethc dshpr and Sel Air valv6 hy hand ahd automric, and chek (}e
opcmting sFds rnd thc phpr oFmtiod.
Chcktbe closrre of tb B.I.(Boilc. int.t) setr.
B.ing tb bl.d lo the By-PGscl6.d pcilion, !nd:
Fit tbe S@b it requi.ed
Cycle lhc dlnper !trd check lt s@l closure.
Chak l|ie seling drrcihcy or the BJ-Pos S@b wirh rhe SeI Atr,

Se .lso the GecRt Guid. to Klitdlic

CtrN

Mrtntmmce (Chafler 2 lbgr 24 to 34)

Ibe fo[owi4 cncki N aoh Mdo .fter conplelion of lhe preFdEtion for oDbirea
cycl. with tt GT rumlng:
Chak tt bbdc Eovenmls (oDr,clo*, nc.g.ncy)
Sal AirYdrc howconts
.
S@lilg dicidcy of th B.l. Selx ald th By-Pas S.ls G@nclosd pl@dure).

NOTE:
TheBLde or 6e Div.t r etr b.locfied by naru of lnctilg Pibs.Wno rhesr5tch ts
ob a s|lrildlill for s lotrgerperiod of tiDe tlong.r lhs appmrimtety 6 ho6t it ir
.dvbsble to lmlt t[ Blrd *irtr (b6c lockim dcvic6.
lhis l@m thsawe how to removefte h;kbg Pbs beforcsl,rluF Prior to lhe
@oval of rlr@ l@kitrg Pttrs,th. syrleE p6sre of fi hydr!trIi6 must be lErveD
155BzB ldd t70 B.s. Tbe locLiq deries b rhrefor SimplCycle

- Eurcpe
Bv I rrosuse E
llBr.dctr

Rv.:A

p.s. rJ orsr 148'r9M.04 N

ALWAYSBEAWARE OFTIIE FACT

TIIAT YOU IIAVE IOCKED TIIE
POSITION OF THE DIVERTER IF YOU
WANT TO SWITCH TIIE SYSTEM ON

wrrrlE IT rs LocKED, TIIE DTVERTER

MIGIIT GET DAMAGED.

Ixtrguagr: E

4.6

Rv,: A

Pag14 or 51

4879M.04

PICKLING IIYDRAULIC PIPINC SYSTEM

4.6.1 EYDMULIC PICKI:,]INC

The pickline of hvdElnic oioins in a dip bath- one poc6s
Appll@tiotr

R:tio aorninng - 1 pzn BETONA to l0 parts warer

Stir well d Ne Eltcr php.
The BETONA-aEncter shodd ed 3 nis
bhded bath(13'C)

o lhe sle

in a fesh,

D.8reasitrg

For the rcnoval or dirt, lisht @lings of oil, @r deg@ing rgdr Sl3
(l'3lit K 10 1@ lt6) sh@ld be oddedro the prepaEd bath This vill
ols sFed up the drying pdiod.

Workitrg
Phed!rc

1.

Har bLhro 40" C.

On bnildin! sir* ou V4A-dip barh hqH nay be hbe nto the

2
3

Tm on filler pmp
llae hy.baulicpiphs inro the bathandollow oboul 120 ninutes
The P.dod for d.yjneshouldbe a 16!
ar lhould be bloh thdgh my piping
If thc oubide!tr lmrEFhtrE is low it is
Do nol dnse or neunalirc. After asmbly pmp & oil ri@
treuC! rhe pipil8 md anow dr oil 10dEin away.
C.lv@zed pi66 dd p@isid inslrmots

n6t not h put iDto

Ld of the slution $u$d by dapdatim or imcBing shourd

b c@ilually Eplaced in rhe Ftio of I l0 AcEqty @hd or
the balh is mde by d@rion in ou lab@ldis.

lntrgugc:

Rcv.: A

Page l5 of 51

lie6 which h,ve a rhickd filrn of gss or dEwing lubri@t

mur b desr6ed sepaEtely bfdehdd, iLh* by ne4 of a
st m jel blower or m alotne degrssitrs. AJq
alc.rine des@ins, the vdlong pies nusl be dsd in o cl*
B!mNA hydnDlj6 icldj,s .gent hilds np a Fotective @tins, which vill emD for
no hs if the pi4a re doEd in , dry place The lmp@fuE rdishce exlendsfrod 680'C
BETONA hydsuliG p'ckling mrm

ne ral. Thar is io sy n d@s not bind chencrlly w'ih

Oxy8d piping my he piokled the sme wy alrhous! in this c@ p6nicdh atlatiq

be paid to lhe thorcushnN wilh whrch lhe prccedue h .med out.

nusl

4.6,2. BDTONA. EydEuli6 - pickling

lor Picklidq cloed pipins wsleN bv ciell.don ysln
WorkiN prccdnre

SLep3

D8t@ the piping in a epzEle deg@ing balh tex. e alqlirc deg@inC

ag6r in ciellation systm.
Tme requircd: about 30 nDu6.
Lis. the piping by p6in8 cls wat* t@dgh (nor in ciculalory sysh)
Time requircd: abdt 20 dinutd.
- Shouldpiping or y b slightly sMt step61 .nd 2 may be left out,'
P'ckle Mth BEToNA-hydEuli*picHins
$lution. Ratio fd mixing = l:10 (?ickling $luti6: wter) es?tively N
Thfl add BETONA-d.gus'lg agat Sr3 b the @dy dred halh. Mnhg
rorio r-3 fitras degEdine agdt s1310 l0o l'le of lhe sdt-drcd
ba&.
Tibe for pickling: abo$ 2 hos.
TdFEhft:

Step 4

.O - 60' C.

K@p lhe fiher pup workirg

Riiie bt alovins clqr *ord ro cinlate 'n rhe st6t nTime requie!: r0 ninu!6.
Fbrlly allow @e oil riGe to flN through Lhepiping dd dmin off (noLin
circularid E{t m).

tulguag:E

lmmlbt

Rd,: A

Prge16of51

4479Ii,04

For the ciolau@ procN a folced circdladon pup nust be Ned Nhicb
cdeslohds ro the size of the ciEulotim syn@. Ftr de oil rise it is btlq to
us a selda@ php, bd, if only oe php is avrilabb, n Dut be rhorcusl y
clmed of my oil befde n is usedagoin for picklbe.

Tnis inshction sheeris d*iened to help you - the statenenb we have mde lo tle belt of
ou raoNledge. How.veq d we ctud control rhat od. prodrct is used ac@rdins lo in,
struclim. we m only able ro acceplliabiliry for LhecoNrall stishcrort qualry of ou
p.oduct up to th tine of delvery, In rhe qs of evenLualquesriomoDr ichrial advisory
seFiceis at you dGp@I.

4 6.3 BEToNA-cqstalliz,ed
picklhs slution
BETONAAclive subslan@
Inslrucliom for picklins in a dip bath.
rRON AND STEEL
AmliMiior

Rldo for mixne. 1 pan BETONA ro l0 patts wter, Watq mus be

St'r wcll- e I. by naE ol a circubnon
pmp- Rario fd mixin8 BEToNA-crrsrallized os pdnled on rhe box6.
For lle ldowr of dirt, lisht @Litrgs 6a
oil, the pickling degming ageni Sl3 should b addedto the badr
$lnlion in de Elio of I 3 liF per 100 l t6.
li4 which hlve , thicker filD of gEse or dnwirg
des]%e! spmr.ly b.f@nmd . Erbrhedofa
or m alc.line deeEdDg ag6t like Oalo 200
Afr{ rlcaline desEsing, Lheworkitrg piec.. mDsl be

T@EratuE of
picklpe bth

ld.,l worldng tmp@rw ,s about ,O' c. ThehisherrdFrahr. is

n4esry ro sPduP Lheprccs.
lay pie6 @ be pickled h b&thdd allow line !o rcl,
"

kbg@9.: E

t
'
WorhnE pr@edE

Rev,:A

P.gc 17 of5l

4479|M.04

Emove ftm bath, do nor vash bur allow thm to dry

ed prcle.l thm fmn dy varer drips.
pocN lamimled.

me pickling conpoud should be able to circulole fteely doud lhe

pi*s Steel sirdec ed pipins slDuld be renoved at a slbting dele
ud allowd ro drip ov! the baul for a shon peliod. Ii the min obje.l
is ro clq the inside $rface of the pips rhey my be bDdled roCedE
ed imeNd in the barh.
To achieved ideal potecdve c@ring at 20" c, at les124 - 48 h@6. r
a polectivq c@ling for longer stdage is not ncs{y
&d du. 1othe
squerce of opehriors is nor p6sible, rhe piping my be bken odr of
tne Fckling bolh and subnersed ir a rinsins bath of puE wster. Aner
sing the land mcrhodthe piping bay bc prinled imediEtely.

Imporla

Gal6izd parts and precisid iNtinnots must not be put itrto the
bath. Steel onbiniag nickel tr carho. hrs lo bc pul 'n r seteale tt

- rhin @lin8 of Nr
PERIOD oF
abont 5-10 min
- thrcker c@tirs of ct:
IMMERSINGfd
iM md stcel - mlhns skin:
- cl@s
of maled
st@l piec:
abonl 120 nin.
Almith
and c6tings: Ee epmre balh. INdcu@ for Be on re4ust.
@NTAINERS

Bath mrai@6 oE Mufaclud favoFbly of CrNi-S@l Glai.lN

del) maldial no- r.4571. a trough mde of sinple slel shetinsnut
be lined lbbnghou wid Dhbd or Pvc
use rdpdr{esisllnr
mtenol

FlL]EAING

Fd ch b6th we deliver you lne $itsbl lillering app,6hK

HEATING

DifieEnl ttle of heditrg t$em my b u.d aMrding to aEilability

h thc frctory. we will adviseyon, shodd you wish, for ex, obout
elallic $bnerg4ble heates

woRl<cllTHtr{c

By ir mivc se of pickline balh:

Glova, overrlls md nbbq b@ls lt is r@'udden

lhal Lh.

Iabg@g:E

trev,:A

Pa8l8 ofsl

4879M.04

re@inin8 clothing be of rotuFl fibe such d w@l or @no.

while wdkilg wiLh the concenrEte(filling a nev bad) wd

REMOVATOF USED

BAIES

As log as no ledeEl las hrv beo plsen, UE intrnctioN

siva by |ne variou sial6 arc vrlid. Ou rcuualizils pIH
whrch hd be6 vo*ed out Mrh tne coopeErionol de
appropriareauLhoriti6 in Bavari. is esy !o enploy ad h not
dposive The vry asy way is the dispGal by M authonz.!
foMardins a8entin m indudal sarb,Seploce.

Ile imtndion shetis daigned ro hetp you - 6e s!nenis we nave hade to rh. b.d orou
howledCe Hovaq, as w dot
6tol
rharour Foduot is usedaeord'ne ro iBrrnclio.s,
we ore o.ry rble 1oacept liability fd rhe onshni salidrcto.y qu.l'ry of ou prlducl up lo
fte tine of delivery. In rhe ae of evenrut qustioN our l4hnidl advisory wice is at

NOTE:

wc oolyrconnnd Betona,bor do not suppltit !l!!!

bogutg: E

4.7 EXPI,ODEDVIEWS

Rr.: A

P.g 19 ofSl

4t19M.01

BRADEII
IIAI{UFACTURIIIG
@

SECTIoN:ENGINEERINC
STAN0ARD
59.1

ES209.t9

otisinalodt
01/25/9a Rerisedt
02/2a/9a Poge:2 0F 8
SUBJECTi
LINEDEXHAUST
DUCIS

oescriptioi:DETA
LS OF LINER
PARTS.
oiher Spec:CUSToMER
SPECIIIED
DETAIL
MAYTAKEPRECEoENCE.
Crit.ior8M0ENINGINEERING

BRADEH
HAIIUFACTURIT{G

SECTIoN:ENGNEERING
STANDARo
o.iginold:01
SLJBJECT:
LINEDEXHAUST
DUCTS

Descriplion:
EXPLODEo
VEWOFLTNER
othe.Spec:CUSIoMER
SPICF|E0
DITAIL
MAyTAKEPRECIDINCE
Criierio:BRADTN
ENGINEERTNC

ES209.19

BRADE

sEcTroN:
ENGTNtERTNC
5rANDAFDl59.1E S 2 0 9 , 1 9

) u^l.li*laPl.".u""*:li:c
a1/25/94

"v^

s U B J E C TL.I N E O
I X H A U SDTU C I S

ooscription:
EXPLODED
VIEW
OFFELDSPLICE
other Speci CUSToMER
SPECIFTED
DETATL
MAYTA(t PRTCEDENCE
Crilerio:BRADEN
ENCINtERING

/'',Mcao0ss){l{d
r o D. , d , D . , " . , ! . ,
(!)g
\

{-\:5

4 p . . 4 \ '

l<-v
I

BNADEN
HAr|UFACTURII{G

SECTION:ENC,INEERINC
STANOARD
59,I

a1/25/94

ES209.19
P o g eJ: O F ; l

SUBJECT:
L NEDEXIAUST
DUCTS

Dssdiption:IXPLoDED
Vrtw OF tORNtRFttLDSpLtCE.
Oiher Spec:CUSToMER
SPtClFlt0DETALMAYTAKEPRECEDENCT.
Crilerio:EMDENINCINEERTNG

BRADEI{

I ItalluFAcTURrr|G
V

SECTIoN: ENGINEERING
STANDARD
59.1
Adginoted:
At/25/94
SUBJECT:
LrNE0ITHALJ5T
DUCTS

oesc.iptlon: "DUCI [/0RK POTNTS

OtherSpcrCUSTOMTR
SPECIFIID
DEIALL
MAYTAKI PRECEDENCT.
Cri,erioiBRAoEN
tNGNEERING

ES209.t9

BRADEIf
rlA UFACTURING

v
, R0r5\"TloN I
Descriplion:

SECTIoN:INCINEERINC
5TANDAR0
| 59.1
Otisindted:
Ot/ 25/94
SUSJECT:LINEDEIHALTST
DUCTS

LA\urOo[N\u

olher Sp6crCUSToMER
MAYTAKEPRECTDTNCE
SPECTFIID
DETAIL
Crilerio:BRADEN
ENGINEERING

ES209.r9
P o s e5: 0 F 8 l

BRADE
MAIIUFACTURIIG

SECII0N: ENCINEERtNc
STANOARD
0rlglnor6d:

ES209.19
P o g 6 : 80 F 8

SU8JECIjLrNEDIXNAUST
oUCTS
Dscription:
"cS"
LINER
GUL0E
ASSEMBLY
TOOL
OthrSp6c: CUSToMER
SPEC|F|ED
DETATL
MAyTAKEPRECTDENCE
Crllrio:BRADEN
ENG|NEFR|NG

i,,,,,r,,,,]

l"i'
t

IlELEVATION

,) s@ PAMcuor rooL_rNtr n$ a$vBlr

,) dERe frRtus s (ro) Hu NUEM0sr3l

t r

Mre

r0 8[ me{ !$L

BNADEI{
IATUFACTURING
-

SECTION:TNCINEERING
STANDARO
I 59.1
Origlnolod:
o1/25/94

ES209.19

a2/25/94Posi7 oF 8l

SUBJICTTLINIO EXHAUSIO\JCTS

Descrlplion:
LINER
ASSEMBLY
GUIDE
T00L'CT
Other Spec:CUSIoMER
SPECIF|ED
DtTAtLMAyTAKEPRECEDTNCE
Criirio:EMDENENGINEERING

elvAro:!

L.rguge

RF.: A

Page20 of51

4.8 ITEM INFORMATION

B,

El4tricsl pGilior tnmincr

2SGA-OCP-ll AND 2SCA-CCP-II

2SGA4CP-21 AND 2SCA-CCP,2l
2SGA.oCP-31AND 2SGA-CCP.3T
Eler.icsl Pcft iotr Tl2 nincB
KI<S rlmhF: 2SGA-AT-11
2SGA-AT.2I
2SGA.AT,3I

4!794t.04

lnlle I ot l

lilr0f,ilcti0l|
l0U0cisi0]|
lolv
rail[0

.*:.r.,

littsrsilial
ns$$[r8
st{itc]|e$

t[

irs.idl.s

6";

t;|*___.t

C o n s i d e 6 t i oi n S
s ekclinga
P r e $ u rS
ewitch

-drrrd-.;",,itr

inr)$do*6Ps

rclde adjuskbt d.ad

SER|ES

Installation

19

wrrb'('

tructions

$81
[0lllt8
firn 0.0]"
0 20'[. c.nelelrlite
acc||ract
tillllIl39{, and
[.$.t.l$ted,
t [f.al0roftd.

ilir'#;irill"i#sififiiil,
*" ""*r":

ie'#:#i:#lHli ;"i;;;
aE
Fvrned drsicn sd plliaq
sfrbcbE{otunqd$ak
UPE lAsM
fqanrdr,ioruB

M O O EIL9 1 OS W I T C H E S :
OPRATING
RANGES
ANOOEAD
BANDS,
9r rrc6' eek pF;ue ;;;.ii;;'

&ffi:i''*-- _"
E[.r6me,-

f.--.l!+iili:*

l.iii"*i'""tJff:ti
';ii;;#l I ]e]jr
I 6f:ffii! *-

l, .

4'dhd { h<b4

Lt

;;;fr

fl,'*E:*:Tj,":+
| fllRlffiBjfB.
|

lll+EAJIT

FE
Howto order: se fiG rkt, r,nbrins4

SERIES 19OO PRESSURE

Installation and Operating

S\^/ITGH
lnstructions

i/,

fORINFOf,MATIOI{
ONTY

litr8uagq

Rev,: A

Prg 2l of5l

INSTRUCTIONS
ELECTRICALPOSITTON
TRANSI\flTTER

KKS numbe6:

2SGA-AT-11
2SGA-AT-2I
2SGA.AT,31

i1

3
31
32

MOL]NTNG
..... , .
0rensons
Moununsondiaphraqmacruarod...

3.2 1 MounlingkirordaphrasmacLuaLoc
in a@danoewilh Ec 534.6(NAMUF)
3 2 2 M o u n r nlgh ep 6 L o nL G n s meir

... 2

onrhedaphraom
aclualor..

Manlinokirwlhd.lve
shafi
n accordarce
wilhVDI/r/DE
33!5... . . .
3 3 2 [rounl'nq
k[wLhrang.......
........ .. ..
3 3 3 Mounlinq
k[wLhouLllange
. .... ..... .. .. ..
331 Moualin!
otrheposilion
lEnsmller
onrhemlaryacluaror..
5
4
ELECTRTCAL
CONNECT
ONS........ ......
4.1 conneclion
aydt............ .
4 2 Conneclion
vatues.

5
sl
s2

SAFEryREOUIREMENTS..
General
requnerents.
... .
Explosion
pbteolon....... ..............

6
6.1
6.2
6.3
,

COMMrSSrONtNG.....
. .......
.
C.nn@lingandadjustins
S{urnqlheJeedback
t*er .... .................
seLLing
lhetoweranqa
vaueand
houppern96varue..........,.
.. ..............-.9

7
71
72

FUNCTION:
FEVERSE....
..
Sunothelow6rGne
vatu6..................
setingihaupper.anqa
vatue.....
..................

..8

t\4859831

EiCfiA]lDT
Electrical
Posiiion
Transmitter

sut 983

GENEAAL

MOUNTING

151030mmandrcla'y
Linearrovemenlsol
mowmemsor60
ro l20 0rvalveacluators
canbe
convenedb aneled'ioarsisna ol 4 io 20mAby
means
orelectl posiioninsmldor
2

METHOD OF OPERATION

viaa ,*dbackl*edorh..ldi.r
LBnsrend
a poieniiorurar 6nve d5,by a Espedivesea the
ansu14posilionlo a prQodona!vollaqeThk btra9e
6nvensinroa Dc sianaor4to20mA
Marchins
lo lhe sirckaol lh6 vatveaduarorrakesptace
LoworrangevaueandupDerEngevalueareadiostd

FE. I

ghnaticdiagdfr

thctions

$n s2 D /o3ssbhqad oo5 ach50oJa' F l@ir)s02-0 Faroi1t5o2 50/

2
Mountin
g on diaphEln actuElors
M.untingkirrordiaphaqFacrua16's
'n r.@dancesirh rEcsr:146
{NAMUF)

3.2.2 Mounrins
tEnsmineronrhe
theposirion
Theposilion
Innsmllel s m@nled
onLhenqhlor ret.
hands'deollheadfualorwil|llh6mUnt.kilolihe
daphraqmaclualorln
a@'darcewilh EC5346.
Thehounlii9loeton depends
onrhemoriondrocrion

ncreas
nsouLpul
sigia dudng
rn" mde orLhednve

'iiout mddeor
ltureasingoutpulsjonalddns
thed.ivs

hen@ssaryso'in{5crM andwashetsa
ppliedwih ev6rymunl io k tl

Mounrng
s canian
ou asro[ows

r @up n! bolrinroth6d ve6upt'ng.

plalerolhoposirionrns6iter
2 munLins
wft rrc
c) Securclhepos
onkaismiller
onrhed'aphraqm
InlhedaeorEoKARDT
wilh
diaphsm
actualoG
caslvalve
tbkesn a@.dincewithIECs34.6
praLev(h
Scwonmoununs
sorw MBinlhelhreaded
hoe p@idenin lhe caslvalvercke.
3 leedback
lwe. s hoizontawh6nthsetinO
srrcks
rnrheca$ ordEphcamaclualocwithp | 4 lype
(Type
BHXG41347201lrEHXG
4OB
233014)
Sdre lhe mNnlingplalewih lwo
, u-bolrslorhepilLarlyp,avalveyoko
Tnerounling
heqhrisco(d 'r fte teedback
teve.Gho.Donlatwhen

artehed to ust vatveyoke

- FU. q Fig,6 a1l Fig, 7

d) Pla.elhe leddbacrlder onfie
5 rge.fihroush
sha(aid lh@uptinqhot,
$rha he
6 compemdionsp ns is l@led abryelhe@upin!
bonldih6r'shr.hand
tuunrno 3ndunderihe
6up n0bollIo'the lr.hand
mounl'nq

Donol@nneclrhel66dbad(bver posilivetyto lhe

reedLhDuqh
shafiatlhh lime.
(+Comm$ionino,
Point6paqe9)

at,ch..t to pillaLtype 6lve yoke

4
1 Mountingonrora.yactuarors
Fmtu hs kit rorrclarymlon h neessarylor
munLn! onrcEryadualoG
oronbraryadion
Foraronanqesolup lo 120 canbe p@essed

TypeEBZG40456s02r andEAZG403s6s041
t TEnsparcd6ve.dare
wiLh
scare
2Socunngsorewwilhwasher

6 Housingollh
munLn!kil

loquequnemenl
0 14Nm

'
ff'#fld6'-*-d*$"h'"d'

6
3.3.4 Mounring
orrhoposnion
rransmnbronrhe
1 Lransparcnrccvarprare(=
Po'rt3331rrtnth
5 htus'naorrhemunl'ns kil (- Fiq.3/
b) Moumrheh@sin!olrhemoun0.
kton rhe
3 @La.y
acruaror
or &ron varve(= Poinl3 3 2
or3 3.3),us'nqlhe'@nlnqacc6soresp@ded
bylheactuaLo.manuracluGr
I necessary.
c) se heblaryaclualor
roirs n riarposr'on
5 ddplin(= Poinl3.3.3)@respond
nq'o rhe
@laron
dredon Ar'!nthecamprate
solhallhe
d sLan@
belween
ilslp andihehous'nqwal
's
3 mm,* shownn Fig.L
9 leedback
ovd onrh
13 reedthr@shshatbuLdo
nor| ohren'r y6r(= F/q.rr)r) PlaceUrepos onkansmLLeronrheh@singolrhe
mounl'ns
kil,ensagin9
lhe
t0 sprinqn rhereedback
leverandplacnqrhe
1t sensns@eronLhecam
p a'(= Frs.14.
ScrcwlheposilonrGnsm
housing
Lrerrolhe
olthe

Fig.9

Positio. ol the un ptate,rclercd to the

un ptateshownin initiatpasitian

Checklhallho ro inoarrcwon lhem ptar

po'ncrothemiddle
ol lhesensinq
6rrer;oLheMise
adpslrhecamp ar6conespondn
y.
Equp lhe windowin thekansparenl
@verp atew rh
rhepr@dedea e rord@kwbeof antclo-kwGe
Prre rhecd indrofonlhe
? su.ing sc@ (5 PoinL3.3.3)or
pale
rhecam
suchrhar0 's ndicaledwh6nrhemraryacluaior's
i) screwonihetrssparenL
cde. ptar6.
Forcomm$ioning, seePoio{6, P.o6I

Fig.10 R4tviewot

Epositionxan*

t l

I
6
t2

Eotatyactuatotwith noh

ng Rt
Figr11

ltuunting ot the positbn haBmltt l

o
ousngdhonslonsol arrachmen

vercionwnhoul
flansand

<o)

7
4

ELECTR'CALCONNECTTONS

Theeble is 'nsedlhrcugha
t *rewed ! andPQ13.sor a
2 pluoHan u (add(ionar
6qoipmnt).
A
3 reminalsi.iplor 6nned on eadsup to 2 s mm?

o o 1 }

Depending
onlhecircuL,lheposiLio

Fig 12 Vietuot the int*iot ot rhe

posttionkan.dnbl

Trc'wiG c rcuit:4lo m mA

L@d Ftus. =
ffi:

SAFETYNEOUIREMENTS
requireme.rs
r General
rurLsrhe@unemenGorrEC
isdev'ce
Pubr6arm

ro lrrlolpdd'onclass l
o* on el*llica bmponenls roy be canied

aqualiried
speciasr ranyrctaseeulces

lorirs nEndendpuDse and

5-, xPlosroDproieclion4s)
PosronkansminerType
B A925
TypeorProrecron
EExia ILCT4lo T6
Ce'1ir'caLe
orconlomiryBVS
92C 2062
Fo.use'n haza.dous
areasln cirdLlsc6nI edasbeins
nrinsically
sareandhaviigft6lorwnq marimum

e rearryvarid,
naionalinsiallarion
resutaltons
ro.
edricaLinslallaionsmusrbeobserued
s D NVDE0100andotNVDE0300'n LheFeded
ruy Deop"'ared
onys rh3arery
e4'a.ow
(idnd'onalenra
SELVoT
SELV.E
o@voLaae
r$rabn)
remp.raruE
Ambienr
r.ne,.

T5

9
6

COMIMISSIONING

6.1 connedinsandadlu3tinq
t unsc,ewLhehNsinq6v6r (5 F/S.1r)
Makerhee erdcarconnedion
n a@.danc6
wirh

. n g ev a l u e . n d
S e r r i nrgh el o w e

ronatrdadrudrhe
seLrfre
acruaror
inrhe nirialpos
,poLenLomeLelF4lorlhe|owellangeva|ue

ser ihe ddar.. in rhedd pG;rb, andrdpsr rh

P3lorrheuppe.,anq6
vaue20dA
5 porenliomerer
P3's necessary
I maloradluslmenl
oi polenllomeLr
rh6sefingolplieir oftror F4sho
elerP3omeasarn.
Screwon Lhehousns mver.

6.2 SecunnSrhe
leedbacktever

4
5

Sel Lheacloarorro rhe'n'liarpositon andthen6nnec1

3 reedrhbughshaftby liohton'nqrhesockelheadcap
Wilhfte tuunlinSk I lor 6rarymoLlons,
lhe sockel
headQp scre 's a@ssib e vla hoe
\- 12,Fis, 11,Paaes)

InlhGsd @rary
mdonaqa6lthetoke'siopwih
nmrycramped
reedbacl
le!r,rh6iedrh'oush
shaf

ll rheaduslmenl
ol lheze@poinlw'lhlhepoLenLD
melerP4is ml pcsible rhadiuslm
a) serpdendomerer
P4byruminq
|orheefirorh6
Lwer GnsevalueandpoLenliomerer
P3LoLhe
b) LoosonIh6sc.wA (- F/9.t, )
c) ser rh6oulputsionarberween
3.5and3 3 mAby
luninq lhe herasoncapercw B (- Fi9-7{ )
w lh anopen'endspanne.4 mmI/F
d) screwonscr* a acainl'ghlly.
e) SelllnslhelwerGngevauandthoupp.Gnse

10
F U N C T I OB
NE
: vEnSE
.r Setlin!lhelorer r5nqevatue
) ser poienlomelerP4 (= 4 Fb. rq Paq6s)
bylumlnslo lhe leftlo the owe.Gnevalueaid
polenliomel.
P3(= q Frg 7q Fag69)

D*6rsinOourpuls'qnaldurii! in modeollhed.v.

Clqt'se the@neatiw 6 znd7 l- Fjgt 15,Page9)

) seLlheacoaldrorhe'ni'aLposition
andthen
mnnedrhstoedback
laverw(hfie ledlh@sh
Setrh6acruaio.n rh6ondposi on
L@senih scr* a (= F@ r.r)
Serrheoulpur
s'qnarbetweenS
5 and3An by
luminglhe hxagon
capsc.e s (- Fitq.rr) fth
anopen-end
spanner4 mm,r'F (metnanttzeo).
S.rewonscrewA asaii ughlly.
Serrhelow.ange vau6ro 4 nrAwtrhrhepotedto-

7.2 Se insrheupperransov.tue
Serrheacluaior
io rh6 niriatposirio
uppernqevaru6lo 20na wilhlhepoleniiomler
p3.
I halor adrudtud orpolenliomete.
P3is
theseft or poLenlionEler
P4shoud be
ThenchecklheserlinSor Dotnliomeler

cautionwith
exprosion-prctded
dvrcesl
Thenarionalinslallation
requtalonsmuslbe obered.
ae bnow'nqapp'6 rorlhe FedeEL
Fepubticot
e changenlo rcv666 r! nclonmuslbe penomd
rhemanuractucr
of lhepoducr musib6.h6.kdin
acFrdancewilhEldV byan adhdizeddpen.

MAINTENANCE

posirron
Theelecr.ica
[ansmit6r
sMr933hasnopans
Maidenande
ls nornessary.

ffi ,"fifi*r X,HH:*rff ti,*::1-i"kmro.Xg?j8:;*.H"'

ECKARDT

MB 5 983

InstructionsEleciricalpositionrransmitterSMI 9a3

This insrucrion is va td
and rype number5 983

9 3 3 1 1 1 { e n e r ap u r p o s e l

60 ro 120 o u.'noaftachnonr

Denc

) nl I

Powersupplvdependency

The devicecan b ope.ared

Dr ,s per LEC654, pan 1.

MFTHODOFOPEfiATION

metai Trr. powersuppryol $e insvumentis providedin

2, rasrsnih. redbackrever(11
3. .emovcoverlrom rhe inshmenr
4- adiusrthe outputsronar.r 4 ma wirh por.nriomeF p4.

Stok6 .druimer hust be

5. adjls1rhe olrpur sionatai20 mA whh poreiiiomeBrp3.

7..epe4 sieps 1, 4, 5 and 6 oi6 mor6iim
3. pkcg dls 6reronrhe idtumenr,

M B 5 r sm
r e/

pioP

I of l

LG}J

This insruhenr.osds no minrn3nce

and spaiepaftsre iotr.qun6d.

ECKAFDT
NEDEFLAND

Iltrguag: E

Rcv.: A

Pag 2-2ot 5l

INSTALLATIONS INSTRUCTIONSOPERATION AND

MAINTENANCE MANUAL FOR SEAL AIR FAN

Iaoguage: E

Rv.: A

Pag2l or 5l

4879r'M.04

ASSEMBLINGAND OPERATING
INSTRUCTIONSFOR RADIAL F'ANS
2SGA-Ian-ll
2SGA-Fatr-21
2SGA"Fan-31

sealair fan I
sealai. fan 2
sealai. fan 3

TYPE OF CONSTRUCTION

M MAor/1|
I Assemblingand Operating Instruclion coNsrBucroN

Oesciprionconslrucrio'typeM
nskuctionsfor lhnsponj pacinq andslading

Drivingmolorassmbling
D ving molof nstataton

Mainle.ance Regreasing
lhe roler bearnq
- aell dr ve
Mainle.ance
P easeconlactus for speciainstruclo.s concerning
d smantlingol the imperer

i Assembling

OperalingInstruction

r"r,i."1."n. 5.tp59
.
-q)
F^ typ", P-X..a4.1,:..O
olQe.l,A
\4eiahr
wrhour
moror: 1J.e. Zt
Mo\at.,tput

.. .

15 K.t"/

1.2.Des.np or or Design
TypeM: 0nec1drve by lhe molorshaftontowhichthe imprer s moLneo.

MAo,2 i

t Assembling
and OperatingInstruclion

Whenlranspod'fgrhera.s, makeslreLhese
arontvsuspnded
andlirtedon theyebots (crane
hooks)p.ovidedto(rhispsrposet
irisnotperm,fied
ra usethemotorsharro.lhe suctioddischarge

da.

/ d . a .| , < u , o e _t r . . q r e s k o . o . 4 ,
o.h
. n c . - m r r a n . f , . $ ! a o u 5 l yo r r b h ! \ 6 ( o n / e y . o
f.o.a
rPelle\Ta. 'cad o uabc
"
. o r . , h e . . . r o n o - o b o t r o , n o / / t 6 < 4 , 1r.e , i D . p p e l o n ; e , 1 o r 5

2.3 Ddvlng molors assehbtinq

Ingeneralthedfivingmolo6areassembtedallhemanuraclurefsotrhefans.Thefaclorygu
oos noLcoverany assembtywork cared ouL lhe ptaceot Insra alron

2.4Drivingmoto.Instaation
h" d'nmq noro' :

jdt'eo r.o,qing.o lh" -nc-i dograr ro. daco,nreror-e.tonbo^

. , o w , y! : m d $ m < a b h , o t h d t r o r o!
r p p , e , . o c r6 . r T o o 5 o r . r a r - g o c w . , t a s n o r i n qL n . l \
' n e r . < p o . b r \ o r t F a! . q t o n . , r o . h 6 . r l h e o o l . . s r p p n d
dppardb 6eperorLhnod-ol.caloandr'...,,er.p.d-andlo.ca.o',hor,.deec,eor
s u r , c r . 1 1 !l a ' o e d i m e n r i o . s
. n , n p e d e of i o w o r- o o , n q a . . o . r e e t s r c
\wrFa erpqa.u,e-\ .adnq40
d r . . , n r o , o r s o e r a r i o -( | l a \ d u * ( a n b c E l 6 n I . o r r h em ; r o r
cala oguesol the manutacture4A3ageneratrute,motorprormlion shou d atwavs
be orovidedfor
2,5 Starling o, lhe tans

B : r o _ ej a n r c u e , h , a n n
s .a r e \ - , p r h e D , p e s a , e c o n e - . e d o n d . , , p o , j b r 6 . r h o d. he,vo,,.[,isn q
c,o@ rf6cl sra.r-D . lh. d'*
iro mavteaoro nobr ;5na9c
lhe admisiblecune.i aonsuhptron
ind caledof lhe an vo !fre w rh lhe aid ota throlrl

!nlir lheadmissibtecurcnl
consumrio.
ts alrained.
B ( o ' e - a i c h r r c ornc,\,r o e
res!(r o. aozlle,adju.rlhe' tF

r o n c e b y h a n dt ") L r o u c h e s o n
me.asrnscoveror lhesuct'on

Allransa/e suilabtelora hafdtnA rempe.atu.e

ot ma! 90,C. ForhighertempeEru.*,special
equrpme.rs
are nessary.
N.Ar

TheDoseireq/remen.hange
r .p , o p o d , ow
n n hr d o e r l r y o r l h e h a n d 6 on e d L wrel an>aF ooeTredourdooG,
solhalrhrenperat.F o,op. tto{ _odc.|r isia(I f usl
oe Eken inlo accounrwhenseteclingthecoftecrmotor

anaOperatinglnslruction
a"s"mUflng
3.

tt

flliilt#ti!1.*

the
obseRe
qrea*r'rinsFormainG'anc
'" odiddwirha sutricini

oreasrnqnsvuclionsol th fro

edw{h a' "n9oc l'1g $'ercnnerdroo'rr

l F e ( r e " 6G c : 4 " e - r h e P ' ' '
le lor the bearng

--

'l'o
b'- r ' ' ' ' o n n e n o e o ' o r erga l Y c \ 6 c r
ma'n,enance
"o'requne
"",.0"*.0"signsor wear'
cakingand

,iili"ii,.

complvwlth lhe
amrcalvin lwo planesand-_lhv
ncof rotorsas PrvDI 2060'
o"desrr'
ra nqon' r'qe' I osonrl"su/dc6ol5e
aroad''p1odol
'"0'e"'o'" 'o: ' o'r''a'
e orodinq

3.4.1Caklngon the lmPellerblades'

odenq)
when
l iil lEltrili?lllfiii I;"sde,a,'on

3.4.2Wearoi the imPelle..

ik*P sparimPallerIn stock)

ol the impelletdue lo thermalellecls

3.4.3Delormation

vlbratLon
or inappropiaieadiuslhgol lhe

3,4.4Bracingol the lan cau*d bYunewn loundalion

damoeco. sPinq-insuraro^
The weight olrhe limlv connectd
_3.4,5(usenevible
pipe@nnedions
)

@snoimPrdmentortt.e

Removal of

the

inpelle.

Removal of the inpeller

qirt
be achieved
at the suctron side, rooseninq tne lowe!
rhe uppe! half.
ise d."."".

by takinq off th 6hield

half of the shaft seal

!I!=1

with,steel hubs rhe inpelle! vitt

aluhinuninpel]er6 acc. dlw. no. j

be ,emoved ac..

1 . T a k e o f f e n d d l s j < , plac 6crew in taphole

2. plAce lenover
3 . p u f l - o f ! t n p e l l e r lry rotating
c!eq.

drp.no.2.

Vah?Tonqeren
vkeniemerbv

Rehoval

and lnstallation

the

lhportant:

shaft-end

has

Blows tn axiat direceion are absotutely fo!biditen be.ause o f d a n a g e t o t h e b e a r i n g s ,

place end-disk

on thlead-end
on Ehaft-enit
screw tn thread-end
press ifrpeIle!
on 6haft by
lotatlng the nut.

2 . place inpeller

Aft! Fressinq the inpetler

hav to be no;nted
Inoortant:
.

on the.hafr,

qhe qap betseen ihpefle!

and Euction cone
has to be very prec16e. Befole start-up
the fan has to be examlned for flee runntng
of the ihpeller

l
\

It

\c
a

.c

I
II

4
.g

is

\l

.9E

II

$
;6

\
\

f
i

$
6

g
s
$

E
s

ft

lr

t
*
(

lr

R
I

i:

ti

t
t! j
!!
ia!
!
g . y

e
i9
!:

i:

fr ,il:iT

-l
: -:tr]

atn-.Tonqeren
jkenhemer bv
GErfiiGvEiiifiifiEith;lit.,o";
:lut fi&/Eqrlpnedl

Rundliltr/Fouod
Frier
h.qercch|elEhb'!/lrd:''ld,gssenb'

U'Hah]n*ftt"'l[,uidsaus*rcdadmsuE
bb 60d'Fil
baldbib;

-.;::-------_-"--'

uM Fr oo@oo5o{

INUUSTFIAL

D I Js I c i ' r I , E d " T ] T

:"!'!'--':

VanTongeren
kernemerbv

tffi;
tr@sa

R0ror-nlo
squtlnl-.rl.

tl.ELrrc

@tdr.

Electrlcel ilotor-detB-sheet

mrd

nmni o[ tn.rlt. r {'.34r]r

m r r l t s l . . . , , , . . . . . , . . , , 1 125

tyD..ii..i,..,r

d r D u t( r x i , , , . . . . . . r
..d1...,,,,,,,,,...r

1ocr.d roLor t.rqu. ...t:l'

Dlrl uFrc.q!. ! i....,.tf1'
br.rk cod torqr. ,....t:l'

. D 6 r dl n t d . r t , , , , . . . 1
wrtlt. lvrct ,,,,,..'
rr.qq.ncrlkl .,,,,.'

tdD,'I...urlrd. I(l ....,

t.r!,rI!
I.l ...!
"rndh.r
n o 1 o ! d. u ! ' . n r ( ^ l . . . . . . '
roc!.d Rtor cur!.nt ,,lrJ'

h6rn.1 curriL tal .'

.frtcrd.y

Irl ....., '

lnturrud chra .,., r

d.al.. of pr.r..tlon I
rh.r. 4rr.t.nc.
34nd r.ar

3/4 l.rd 0,3,

,/4 l..d 9.s

U2 ro.d o,tl
1/2 lord otr!

.r .D.ctfl.d tn.ftt.

(ohr)

(Er.r.!r.)

b 6 . r r n t r D E / r \ f i. . . . . ,

c.r / 63oert c!

(9TrnD.RD)

tal l
tor rolor nl!.squrrelcage hduclion motors
SI2E5'IE.q-!GE]' EE
:. FNAME

Storage

:f-i'll;ll.trFffi
Thad rcd onoi bral oncanbchanqsd
by dchngns eo or rhsLhrcaqGs or

Guaranlee
conce.ntng

ca a6 sraidad. tho dots ha !G.

s. n ppr6sanoai aLnomd'cs'6s3 E.

Foducdno6. dd nororecanmvb6
us6drd om d redionorrobron lwhich
s hdicd6dhyai rrd onrh.horo4

Removalol old andwasie

Maintenance

D!6'orep.dody re sretr ne (se8

'e s'es ns Fdods B ad c) you

0n c.& d |pecrargurrdee Doidl

Ion6)
Er d h b6a'ns and/dnord,

subnt'd rd appea 1oRolorb v.

vam.y hqhorre r6mpe6rur6s

shoud
iavssp.ciabo.dnss3nd/orsrcse

. renitu b6ansrort3arhns

cryE@ars(f appric'br.)h*rob. cmo.

FiaMESZE| r,EC,0! ro132

' rt6t{-d..d.hta. ald.d bnn,iril

lnstallation
dry,.oot andct.d 6 posibb andk6p
rh. cooinq nrd dr unobdtucl.d.

omhoy rumrnohis rsnd 6pPnEbb

Forrh6e mdoE baries 2 (oo1

ql6eabh) incbs ca 're rMdad rh.
F b6"'a t@, qdirylrt!@bd

c6sa,ys@$ q@nr16and.. s..a.

chedshed (se rc.ersdiq Psiod A).

cdlolhadfoi|da|ai]nbymeansd
moui'd dLdt on rh6 shat A vory

I r.ir...rbr.: *[hod .d6hdr;:r

1f.d|h.b@inFwhhab'qBd&
mds' rdd b dr6dt hdunbd on 6s
(Ds4sbns

wih adq b.v ss advrs&

lfutuddc.opirsisd@rt

d.:EEr'molmareonlyal|@gd1o

iaprd( rhdysh@tdbofinsdsriq rtu

s!|plu.a|g@3ak.Bdurddlqea6

o fl
rnduclron
torrotornt !.squnretca9e
moiors
e$s4p161trd9l6sonshlmb*

riq andsreaseprcdlceGtNd resE

slandard:not re-greasabte-22 bearinqs,c3

rEc
63
71
80
90
100
112
'132

D.E.

N D.E

dton end nondrlven

nd

6201
6202
6204
6m5
6206
6306
6308

6201
6202
6204
6m5
6206
6300
6308

n< 3600
1s,000
15,0CO
15,000
15,000
15,000

10,0eo
10,000

n< 1800
30,000
30,000
30,000
30,000
30,000
m,000
m 000

n< 1200
30,000
30,oo0
30,000
30,000
30,000
30,000
30,000

1.5
2.0
95
4.0
6.0
7.0
105

-C3 wrlhoulauromaric
B: Slandard: re-greasabte
greasereher
openrrearings

lEc
160
180
200
225
"225
254
r250

- hours
peaods
re'grasng

beaingtyp6
D.E.
N,O.E
eid
6309
.6310

6312

6309
.6310
6312
6313

NU315

6315
NU315

6313

240.

n < g 6 O O n < 1 B O O n < 1 2 0 0 ( i ns G m q

6,000
12,000
18,000
13
.
15,:
5,500
11,000
16,0@
4,000
B,5(JO
13,000
20
2,500
6,000
9,000
a
1,250
3,0co
4,aoo
23
2,500
6,000
9,000
23
1,250
4,500 ,
9,000
2?.,.
1,750
4,000
6,000
1,000
2,200
3,500

C: Slandard:
re-greasabte
open
315
315
315
355
355

6316M
NU316
6320

NU320
6322:
NU322

6316rV

w l l ha u l o m a l i cq r e a s er e l i e l
I,500
754

sm

a,aoo

6322

2,000
3,300
1,800

&3nn9 rlps r dr Ei eid (DE)

6,000
3,!O0

s,500
2,700

B.ad6 - EurcpBV I llryugc: E

Rev.:A

Page24ofsi 14879M.&

OPERATION AND MAINTI]NANCE MANUAL

FOR LIMIT SWITCHES

KKS NI]MBERS:
DAMPER NR. I : 2SGA-LSDOCM-ll ard 2SGA-LSD-OCM-12
25GA.LSDCCM-T1
ard 2SGA-LSD-CCM-12
DAMPER NR, 2 : 2SCA-LSD-OCM-21and 2SGA-LSD-OCM-22
2SGA-LSD-CCM-21
and2sGA-lsD-ccM-22
DAMPER NR. 3 : 2SGA-LSD-OCM-31and 2SGA-LSDOCM-32
2SGA-LSD-CCM_31
and 2SGA-LSDCCM-32
SEAL AIR VALVE

: 2SGA-MBV-1516
AND rs17
2SGA-MBV-2516AND 2517
2SGA-MBV-3516AND 3517

page 1 of 6

Limit Switches
Heavy Duty
Standard
SO Series

P a g e 2 a f6

Limit Switches.S0 Series

Eachmoddhs|hGP9ll5b'oedcab

h 4dfu6 b de sbdad

dus

6;

page I of 6
Limit Switches.S0 Series

nagP 4of 6

Limit Switches ' .3K 015 to 014 VH 015 to 017Series

10 a 500 vAc (10 a 380 VACJ

CamAngles. OperatingCharactenstics
. part Nos

p:r;:r''"
I

'-"

l:-'

r'rqo

5 ol6

Miniature
switches,
MetalcaFfu-302 series
6
prctection
A 250 VAC.Degreeot

tp 65

-i+

a;l

i:i

' *ffiEff;:,**,*",*".
'

:;i,if;l;:flf:"::,j;T

dd ds@r ho!cos.e
ffi .entu'

Case.M302S'clries
t P6 5

=k++44:

:,:-F=i:

{i

or$e lii

qoadJre l$m|y ft

b9 |ft 6' 6ffJ

4b

Fs;

3 hordne Dbb Gdru .v1.

Itrguge E

Rev,: A

Page25 of 5l

4t19M.M

OPERATION AND INSTTUCTIONSFOTI

TEE EYDRAULIC ACTUATION
:1.9.1. D.npr *qune
AItr the bydEulic utrit b startd and th plgure has br @bed, rh DaoFr ls
ready for olEEtion afflr removingthe Locklng Pins.Tb Danper hasto b in Boilr
For h..ring up rhe Boilcr,rbc Bl.d treds ro be fted .

r th Ca Turbin has st rtd, rh. Sl Alr fen *ill run during the sal (stor y, Thir
m4ns io Doilr dmd positlon,u wll as in By-ps clo*d pcition,
Sdl Alr Valv
The Boll.r iolel nlv is operedduring th. *al air tst..Th Boiler irlei v.he clos
vhen tbe tsr ha ben qried ouL
Tne Btlas rllv opnswhetrlhe blsde is in Byp.s pdltion ond rh sql air lat ir
@nid oug clos wh.tr lhc sal rir t6t hs betr @died our
trv.lEulic diasHm (dravibg4879/801)
Th bydmllic utrtt 4879/E04@Eiits of tvo maln prrts.
2 pumps &d 2 pBurc

@nlrc|

2 Elun lillE wirn Switch ovr hud Elv

rhe ,ccuhulaaoF vitb sfcry blocLt
2 solmoi& pt1src 16 dN of lb. oil
.

ValB for danps Dovddts.

titr8rage: E

Rcv.: A

Page 26 ot 5t

4479M.04

4,9,2 A short d6*iption of ech functior

DAMPDR SEQUENCE.
Aflr rhc hydruutc utrit is sta.led ad the p6ur h.s beD rochd, the
DrnIEr ir Mdy for opation.
Affr rmovirg lh lacking Pins,lhe Direilr Bhde en sGn iG tunction.
For hrdng up rhe Boilr, the bladen b movedto en
inremdi.le pcitio4 lbe mgle howerer Dusl be nore lhm
This inlcmediaL p6 ion en b dooio lool node, d vll .s lh renore @nt@l

SEAL AlR TAN.

r th Gas Turbine bs sr3ned,Sdl Atr Fan/S@lAir Sysln,wi[ b chak d s
1 Start frn tiD. dlay60 *c
2 opebsel sir y.lvc , \'heE S@l ,ir valve ir itr opo pos.$eq
3 pNre
sit.h ncds lo *itch vitnin 60 sc,
5 Cl@ $al alr hlv' Sl air valre is itr clced pos,thu,
6 srop Fab afi.r 60 s.
Ibis tcst is doft a0.r @cb movenentof tb. blade,vb@ the linit sitch6, arc
r lle Serl oir let Li mt onfim.il

vilh tbe OK slgorl vithiD 5 nitr, tL r6t will

Thir m@B the S@lalr Elve wil b cl@d, ad the fan will be stopp.il, v do
mt gcr tne OIt. siCEl.
h oe ako the Sal air rdre crD not b cl6.d, then the frD kepson tubtn8.
Eowo lh DivEt. wil gr appmnl for rclea* of s funcrion.[lhc Divdtr
en be novd to aoy p6 ion whlch ts required, or d6iEd)

knguag: E

ReL: A

Page27 oa5l

$19lM,04

IIi'DIIAULIC DIACRAM
(Dnwhg 4879[I-0t).
Th Eydmulic uhn (4879/E{4) @trsisGof two h.in partr,
.

Rsnoir

wtb -

2 pumpsad 2 p6$re

@ntrol

2 pKurc lille6, and a ftlum filti

I AccumulatoF with sfty bbcrs.

valv for Danpcr mov.mob,

A SEORTDESCRIMON OE EACHFONCTION.

Mode Snmnld
The h.xt nod6 ore Dosibl:
le Sedice Mode = i. tnls sit!.rion yotr or @nlrol by msN of pusl btrtlN
ItD,r to chek ecb nolmtrr by fts.lf,
S@l Air
S$l Atr
Sel An
Sel Air

valve OCM
htYeOCM
u|ve CCM
v.lre CCM

optr
cls.d
optr
clo$d

lbc nqt

btrluag: E

2 liel

Rd.: A

Pagc28 of51

4879/M.04

Mode - h lbis situatioDyotr en conrrcl by h@hs of p$h buttoN fi

novDcnt of lhe Dive.tr and, lbe squence of dtnis
OpeDDivrld Bl.d (Dovitrg Blrde frcn OCM to CCM (p6itiotr)
StopDildtcr Bl,de in atrypGition bets@tr5'. X. 85'
( X .5" ad X ' 85" the Bladecannotbe held)

3c Rehot Cootrcl = iD thls siruatioD(h Diveno Damperis beingco.tnlld fton rhe

onrrol rcoh, wtah the 4-2omAsisnal ,
Op.n Divenq Bhile (hovitrg Bbd frcm OCM to CCM
posltion)Stop Divie. Bladeitr any pGition betweo 5' . X .85'
(X. 5' atd X ,85'th. Bl.d c.nnot be h.ld)
PBUF

sitchG are iBrald 60r lh followins aunctiotrs:

m!x, oil pwue seitchPS.l020(180Bar),
(EmdgencyAccumul.lor,Top bottle.nd middlbottl),
rux. oll pa$ru sitch PS{020 (180Ba.).
(Norml Accumulalo.,hotloD bottlo.
mintmun oil pl6urc sitch PS-10210s5 Ba.),
iEnersdcy Acunurr.or,Iop bodleahd middlebollle).
miniDuE oll p6ure sitcb P91023 (r55 Bar).
(Normal Aaunulaior. botron bonte).
Abslute m|[ p6ur PS-101?(135Bar),
Ah6olutenir pNtrrc Pgl018 (135Dar).
Ahsohte bir pBurc PS-1019(tr5 Bar),
(Emqg.bcy AeunuLtor, Top boht ard biddle bortb),

PS-10r9G35 Bar) i. the ab$lut mttrinud p6uft

to clo6ethe Diven r DamFr ir

ktrgug: E

Rcv.:A

The Dlad cortrcl is md to

- optrin8 in 60 *c
' closing in 60 sa.
- Emrgdcy io 20 *c,
Thee hod6 arc aclicled os
E dFulic SysteD is Stlndby

Enrgizd: SBv-1521
(saedlv IX to *t th requircd sp*d)

sBv-t524
Paure

btwa 155Bar aril 180Bai

Eydnulic syslm is ordcrcd 10moveBrade

(Dlrertr soing to CC[O.
EtrqgizedrSBV-ls2t
SBV-I523 (speil nlv D6 lo st th
St rt ptrnp, .@rgiz SBV-1518ao. punp I
sBv-15t9for FuhP 2
(tl@uE poitrt MUM2 pMp pBure),
Eydroullc ststn is od*d
@irEler goiogto OCIO.

to Eove Blade.

Enrgizd: SBV-1521
SBV-194 (spd!,lvc I' to $r ltrc
St rt pump, e@rgia SBV-1518for pubp r
SBv-r519 lor pnmp 2

Page29 or 5l

4994,t,04

Isguge

(neNrc poi

ltbq

Rcv.:A

P.9.30 of5l

4n9MM

MrAl2 pMp pr6urc).

rhe Divorer ha to b. clo*d h rn Ene.gcncy Situation,th oext proedure hd

The @u* of the Erergen y, h4 to Det ken rwoy, rnd thn

who lhir is lh 6e, w @n mk lhe Diverter DaDper opElional .grin.
Or fi Lsl

ootrcl e!lr, v havto pushthe bufior,

Acept Atam,
R.*t Eh.rg.ncy.

Now the Divetr.r Drmper ir egoinridbblc lor lhe Renot Cont.ol

C. ( but still not in tuocliol
To gt th systm tunctioml agah lh 4 to 20 nA sigDt ne.ds to b r
l.$t 5 s,, otrd then lh novem can h. stldd again.
T[ Mtion on Ois sta.t is abo dehyd bJ 5 sa.

ro Erc, fo. ar

Eherg.bct sthrttob n h cawd by:

2: Pruure Eydmnlic sysln < 135B.r (oil plure Low Low).
4: Emrgercy stop arcn Rnot Contrcl.
The E dEulic systd is itr th. .n.gebcy sltuarioEasfollovs:
A[ slmidr are bchg d@trqgizid.
Il lhe Dtvrbr ls bol eulltb ?0 *q h lts Ddpqiuon 0intt silch
oersi4 asaio SBV-1524.

brgua$: E

Rd,: A

D,Cr3l or5l

SEAL AIR rr'AII'ES.

Tne S@l Ai. Vd!6 ,rc @ntrclt.d by msE ol rbc tuftsarc.
Itlb h@ts @ch titu lh Dhd. ons In iis end p6irion,
(linit sitcbd are bitrgsitcn4, (h Sel air Elvs orc
opoe.t er.l closedaut'odri@rly.

PNun $nch6 erc @ftdly serSpedobtrcls rE orecoy .qiustd.

Oil llel aDdtnpemture sitchd .re corutly st.

NO'T'E:
Tbc pip tupturc v.ly6, qtr otrly bc us.d obe.
Aft.r h.thg lr *nte, it hd ro be replaccd by . mw on.
This ts a Ky Spar ll.m,

4879M.04

\7

o ( . t 6 o /,f\
f_/
U
I

E F B F E

E
2

E
E

E
E

E
iE
HE

3f

E
E

F5

EI,

:
;

2 '

Iaguage D

4.11

[ev,: A

P.g 32 of 5l

4879M.04

SPAREPARTS

Yotr Herdy prrchrscrl a Drhper Systmf.om Bmden-EurcpDV, Brthgs, sh.ft

sob, s@ls,posttioftE, htdEulicr and othr itm suppli.ttEv benilGigtrd to
pmvirle long sentce life, Eowevr,,tt tdhbil producb require h,jnransnce snd
p.riodic parts epracehnt heus of nomd wa..In ordd to aeomorlarbolh
pllmed md posibl u.plamcrt mrinr.n.nce acaionwilhout exrendeddoMrime, ft is
Bstrtial ftot nedd rcplacenehrpar& b araitabte,
14kep , slo.k ot rormtty repla@bl sp.r parr !r our ll4rtetr f.citiay, hoverr, it
ir trol pdsibl fo. us ro hlve avaihble all pcsibly treded parG at alt tim6, To avoid
delrys il is strchgly reonmndd tlEr yotr bavervaitabte,r you. facitity a balan@d
sparcsiNotory which ir spcifielty 4pli@bte ro your eqdpherl.
Ebclosedwidr this tenu is a Honnended tisi of sporep,rrs, Parrsar diidd inro rw
clasilicaiiohs as lollos:
This etgory @mprl*s lhe sparc th.t a. as ! mir hlm requir.d for
nomal m.int .ane ard netrlElizrtion of ninor flihE
rhis clas
coEpris Eidy qb.
Tbis qtgory cohpriss pa.ts ol omplt comporcnGthat sr most
suble.t to wi
The pans aft reommddd ir yo! hrvc lacititid to del
Pilh b@kdosB .nd r.p.i.s, if ndd be, vith th. advie of our Tsbrlol
Sflice Dep.rhntrt T[ir clas nai y onp.is
solemi.ls,h@s, p6urc
gau86 ad onplec parb of snall.r slr, whi.h mr baie o direcr
ilfluenc. otr the opHting of the lotal stsGm.

llogrDg: E

Rei., A

Pag33 ofsl

4479M,04

SPAREPARTS
It i5 om n.ommen&tiotr tlrt rI Ctas I .nd CIN 2 6p,r6 b stockd, In lbis *ay,
n6t eEerghcy silurtions sr D handled v h nininst equiDn.trt downtime

TL D.i(iog 6hom oo ri. suahd tid h:!bj{r

b rhF tolming cmdiuors:

: 90 drys lron qrotatior

: Ex-worls, xcludingfEighl and p,cking
: bet duo 30 daJson shipmDl
PL.$ not ltat wc EquiE a hinimnn o.der val& of 100 Dn.
W. !rul ftar ft erclNd lbting is sstirfactort on.l w took forurd 60the rceipr of
yo{r ordc.. If lhtre arc lnJ qustioB on th infornation pmvid.d, do not nsitsl 0o

I2re@Ce E

Rv,:A

Prge34 oI51

48794{.04

4.1t.1 Divrtergoushg

DESCRIPIION
RF'OMMENDED
NO. OF SPARES

P6itlotr traDsmitler
SelsS@b ror S@l Ai. Fsn
D..ings ror Shaft O 300 mm
Sh,n S@b for
O 300 nm
Bolis
M6 r 40 mt. A2
L@k Nuts
M6 x rot. A2
Spritrg@b.B
M6
h!( A2
Linir Svitch6 Mv[-015

2
I
2
3
2

2
1000
1000
1000

PRICE EACE
CLASS IN DGLD,

2
2
2
2
2
2
2
2
2
2
2

43.?.00
4.975
1,850
750
825
575
150400ofi
30[00 or
201100ofr
150

IioCU,g: E

Rev.:A

4tt9M.o1

Page35 olsl

4,tt,2

Qlv
DGLD
I

6000,,.

320.-

l1

l5

12

\1

20

Ac.unuLto.Saterybb.k

1!5,-

Qry
DGLD

26

1295.-

25.

PDS 161 CR 0101

29

PDS161NR 0101

4ls.-

t?5.-

215.--

3J
700t-767

56

I
I

BN 2031550

693t-tt3

68

90

410,-

135,-

92

2
6956-1a0

95:

101,

155.:!

2
P702t18/2S.000

28920.02

!4',k!(:@qt!.'z

l.:::*'..;

r:::i:l:i,:aii

DETAILED ASSEMDLYDRAWINGS
Brqid-Euhpe iiumbq

i Dnwira Tirie

48798-0i-F
43798030E
.4879845-A

Lifting SktchMl
LitunASteLchM3

4379848-A
48?98-10-A

Lining StelchM6
Liiiing Skdch@inlleteDivrtq

479M42-L

Divqttr Danpq Br@rior Dawing

Linir Switch Almgdff

4879H-0t,F
4A1r+O41
95.O2.2t013E
95.1t.020t3E

Cdtrole Cabiftr Dtrerid Ddpd

IIRSG Dnnpdlrip Rlays

ES2@.19

Ia$dbrion l.sttuctim! fo. Lnd Pm

GA-SP-5282
Rv.]

GE FS-9 Ed@st Sy5rm

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t i ! 3 : Ei i:E!3
3 R3R! i i;i ii i i F5iEi i 8t i. i; i i; i i8!Fi I I

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9

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BRADEH
IIANUFACTURTHG

StCTl0N: ENGINEERING
SIANDARD
59.1

s209.19

a1/25/94

SUBJECT:
LINEOEXHAUST
DLICTS

Descriplion:
EXpLODED
!4Ew]F L NER.
olher Spec:CUSIoMER
FIEDDETAIL
SPEC
MAYTAKEPRECEDENCI
Crile.io:EMDENENGTNEE
?ING

SECTION:ENGNEERING
BRADEN
STANOARO
5 9 , 1 ES209.19
HANUFACTURITTG

at/25/94

P o g e J: 0 F 6

S U o J E C IL: I N E D
EXHAUS
DIU C I S

Descripiion:EXPL0DE0
VlEwOF CORNTR
fltLD SpLtCE.
oiher Spec:CUSTOMER
SPEC|FIE0
DETALMAyTAKEPRECIOINCE.
C.iterio:8M0EN ENCTNEERTNG

S E C T | o NE: N G N E E R 5TTNAGN 0 A|R509 . 1 ES209.

BRADEN
r9
MANUFACTURING
I
Otigirale+Ot/25/94

V
Desc.priodjreOSS5t(I0\

SUBJECT:
LINEDEXHAUST
DUCTS
4l rLAN{,.OPI\J,N!.

Olher Spec:CUSTOMER
SPEClFltO
MAYTAKEPRECEDENCT.
DETATL
Critrio:BM0ENINGINEERING

BFADEN
}IAIIUFACTURING

SECTIONjINGINEERINC
STANDARD
59.1

ot/25/94

ES209.19

02/25/94 P o g e7: 0 F 8

SUBJECT:
LINEOEXHAUSI
OUCTS

Descriplion:
LINER
"cl
GUIDE
ASSEMBLy
TOOL
OlhrSpecrCUSToMER
SpEClFtt0DETATL
MAyTAKEPRECEDENCE
CrilerioiBMDENENGTNEERTNG

f"

htrg!.g:

4,12,1

Rd.: A

Page 38 of 51

1n9lM,M

GENERAL MA]IUFACTURI AND

WELDING INSTRUCTTONS

1,

Techniol Doctrmentation

1l

Th Damp6 hare to b Mtrulactu.Ed lde io size in re.t lmisb abd itr sl.ict
,cceptaDe wilh oD dmwings, parts lk! ad rddiry dlftcttoos,

t,2

The P6enl specilietioo will alsays bave to b aDplied, dd

2,

a!c!i[-eed!o!

2.1

Th nannfactn.ing wo*3hop bd to bc itr pMton

of , vrlid qualifi@tiotr
erlili@ae DIN 18800,which hs to b strbmiatd witt 6. @hftmariotr of orde.,

2.2

In ordr to @ch a bigh qulity sirntad, lhc BE QA/QC PeBonnLfo[Nitrg

rh. appmprirt vorklhg and &stlrB *qnere schedul!will .frct contrcb ard
16(s durine lh trtire mNta.turing p.rtod. Merhod .nd rtnt of the t stuerc
spdifrd ln th follovtng or In rh ddive docunenblion. The pqiod oatin for
t6ting will h lgred wifi the wo*.hop on th bNir ol the wo*itr8 ard tstlng

if nol xplicitly

Tbe t6t Gtrlts will b t2ktr dom h ninutcs .rd wlll be @!t@lld by the BE
QA/QC anil.ollcted in a retlng documlhrion.
2.4

h s ol dcaet , lhs will bNe to b comtd altr .onsult tion wit[ (lle
tchnil staE of wior the QA,QC. r tte tndivldtr{l m.etrtrot be or4l:d,
mw elemnlvill hale to b MNfrcdlrd

3,
Ll

Th sdi-prciluds turl Mtc.iab to h. u*d arc ordercil by lh nrNfacturirg

mrksbop d [5 Freper BpoEibility. Thjs co litior ako rcfeE to the sfull paitg
sch s DIN rticks, gaskcl4 denodes, .lc The qu,lifB ildi@t d in thc pat6
listl ar bbdirg for th. workshop.
Unls othwise rgEd i! lh ordrhs Ltt r, th. mnulachritrS aorkshop sill
havto subnit tb. ioloMog Dotqirl ertirrsts &@rdiog to DIN 50049.

Iaryuge: E

Rer,: A

Pag39ot 51

rvpe ot Crri6et

Matdbls

DIN 50049/2.2
DIN 50049F.1b
DIN 5004913,1b
DrN 5004913,1b

Mardid RsT 37-2

M.trials E lT, 15 Mo3 aDd highq Cmded
Mat.ials to. all high-qultty stalj
for th Malrirls 1,4439,1.1539,
Inconl 625, aod EastlloJ C 2?6

PrcpaEtion Work
4.1

Any prepantion work wtll h.v lo b fiatd acordingb lo etrsrc a

lhobtstable weldlng contretioD RetFin f@D additioml wld sG
by

4,2

FLne otouts hav lo be e{fected s.cuEtI] and fihlshed subs.quhtly,

Pnetmdon rctchc arc ma .llowd.

4J

Betrilirg ha ro b. dlcled iD oDlormitt with tn dnwings. To b abaolurely

obw.d
that bding of bl.ck aod wbile halrials are nol fiectd with lh 9m
MiDiDun bedlng Edius to b naintoined,

Aaiattotr
PL.* rote sll staldB stlvork r.quns strict *p.Etion fom fabncadooof ferdalc
Toolsstoulil be s.lettil .ccordirgly.
5.

Ubldllg

5.1

Any wlililg ha to b fietd aeodhg ro the arbctd gerqsl Weldilg

SlEcifslion ud aeordirg to tbe Wdditrg-SoD lDstroctioN, BFeciatlyrelatirg
Mschhinq

6,1

Mlch|'||g ba to be eneted in obfonity

dldctiotrs spailied h tlre draritrg&

Mth the lolemcd and mcttuing

IEtrgu.gc: E

Bw,r A

62

Fldge

6,1

RenoE bum of nachiftd .dg6! tc,

447rM.04

boG to b drilled lruly aligtred,

Mtnffsctunng

7,1

Psge40 of 5l

Tolmncd

The toleranc6 irdi@td in th dawings hele ro be adhered to.

Dshrions ftom the anSuiar pGiarbN ,rd f.om tle pftcn oI rh nob mur, not
.bdahgr the orecl smbly. The followitrg tolEncc ntrge hrve ro b adherd

For diagoml dimlsiotrsD = +- DIJ000

= +- 0.5 mn noh cuhulatitc
AII Pitch6 or ho|6
Fo. lhe 6t,4 to dwiatioNlron dimeNtoE wiahourspdifEd r,oleErcB, to be
wtlhin tbe nedinn vslvs s pr DIN 716&
as to rib spacilg, lhe dcgre of asuhcy 'rv matrirl' ls aloed.
Tbe a[owd tol.mrc otr wldertpart ard klded s.ructuB hare b o.rq'pond
wtib the dcgre ol acotuy 'A' of DIN 1570.Thc .llowil dvi.tio$ rcCardirg
aogql,r dimcBioN nay not qced +- 20 nin = +- 6 nnvb,

7.5

As lo nebirine oam.iio.
l.
2.

ports, th folowitrg stadards will be r2lid:

Sudac. qraliry ac@.dingro DIN ISO 1302

ISGfits .do.ditr8 to DIN t154 and DIN 7155

7,6

As to dD cutolts' lhe surt c. qulitJ

qulity I, fielil 2 or sbet 4, qulity t.

3.

Asehbl{

E.l

Arsrbly Las io bc efrectdincludiDg.[ buy{uts, ln ordr to dstrrc a &ultl6

4,2

Fsy sctloDof bnngs ad nding parr! hrs to b ob*ned Berings io b.

gr.lsad wilh tle p@ribd g|qe lype

bs 10@ on

lh DIN 2310*, sh@l 3,

Itrguge

nv,:A

P.g4t ol5l

4n9M.M

8.3

A[ xtmal s@kek,shaft5 botls,etc. to b. itrrtd eiah MotykoteESC.

6.4

\4ben working higllqulity stelssitn blsck nalriol, spciallt wilh the mtrials
1,4439,L1539, Incorcl625 ot d.stltoy C 276,i! Dut b .tuuftd that (ne bighqulity stclsare not damgcd and conbmiruld by the bt ck Mtcrirt.

9.

Fiml hsmtion

9.1

Aft.r asnbu, @ch Drhpr ii settrp as @mplleUnit in iG {iml p6 toq wiol

$sl at piping and lh fatr, The nml Lsp.tioo includG fi follo*ing itm:
r

Dinmioml contbl . itr p..ticular i$idc diant., rectrngnlarity,

dnn6s of l1ang6, and plrne paEllelism.
Control ol deoaing ond workirg in onlomity with dNings.
Opmtional rett with atbcbed acturo..

d,

Tightrcs tesl with cled DanpF uitrg hlckitrg-.i. (o y D.hpF vith

doublceD. For tbb tesi tbe btocking-airsprce or rhe individuol DaDpr
b loaddwitn bb.kibB air by ne$ of (ii rar Tightnd is pmvd by
mem or o monomtron lhe pBuHonrrol
eckt proiided.
p8sure
Tb
m@srcd acordlngly h the blo.king-air spac., bas io net
vilh th. reqri@ents,lf nol, leatagE are loo high ad otrsqtrtrtly the
sls {ill h.Y to b readiuLd.
Tighttrs tsr (h greral)
Ar ,o l)3mperswith simplesls, tlghttrs ls contrcled by dff of fel.
gaugeor r.rr of |} lskag nte by nem of corpresed oir. Ih. t sting
nclhod anil th qrcilcrt Bult wlll b. salDulrtedln aheont.i

92

For the fDal ir+ectio!, .ll t6t cerdEetes and docunDtsd pc.ibed ir the
mrking d't tEting sequence*b.dule, hlv to h Nritahle tor ecl Dupi

9.1

Aner succsful lamiorllob of tbe 6ml ispclion by BE QA/QC, the D!rye6

vil h prc$otd to lh fitr.Iclicnt for lilrlaceprsme Tn ruhtiv sop nay
.oropod to lh BE lnspetiotr.

t0,

Rusl mMl

and Pai ine

Iltrguge: E

t0.t

Req: A

Prg42 ol51

48794r.04

Rut MMI
alil p.itrtirg to bc frct.d aeording to rhe irdietios
indrucrios ot thc alt&h.d P.itrting SFcifition,

ald

ro.2 C@tlng thtckn s rd 6tri$ witt be contrcllit bJ the BE Qa./QC,

4.\L2 GENERAL WXLDING INSTR{JCIIONS
L

Scalc

1.1

The p6cDt speincattotr contaim all DriNipls for wlditr& therml hqtmdt,
and non-destnctiv l6ting, It hs lo be rpplid to all wldeil @nstrtrcliotrs

2.

RdnirdDoclhdr.tion

2.1

Wclding (lack welding)

Dforestartitrg atry wlrting,,ll ddunnts rtquired by the idividul *.tding

cl,$, haveto be rpprcvd rnd subnitd to lh BE Qulity AsuEo@/QulirLy
coDrFl (QA/QC).
Apprcral win be .fied.d by th BE Q,!QC.

22
Method End sope of @!-d6ad.tive hsts wi[ b diioed in
reqnireheEis of lhe individual wldhg clN6.
B.for cfietilc
QA/QC.

a noni*tlucl

16l, thc ne(hod bas to b

If the!@l lMtre
t@tboll, o. srl.6
, & prehetb& rftFreld thml
rlievirg rE reqdred, liis wlll b ltr'liored itr th Welding lNlrucrioB of tbe
reralive drwi.gs. Itr t't @ of . ([a,l relElmdl ,r srrs nlef tfts
w.ldltrg, *pmre i6ldctioN vill be 6t blished by tn Q,A/QC,

3,

oudilv snd Rouirmcn[s for noo-dBtrucoy Tsls

Rq rcmcnt! tor relding are ditidd into lhree dss:
Wl, W2, ond W3. Tbe
.elative ds dperds or th narqists to b wldd, Der.ib.re speili.d below.

3,2

Nob.ddtdctive

tsas harc t b efiatd bfore au srfa@ t@aheDr-

A@pr,ble wlilin! Methods

rh followllg reldiDg herbods mry b appli.d:
Elctric Mrnul
MAG W.lding

W.lding

4.2

The idividul

5.

Wcldlnp ApoaEtus. Weldin! Fill.. M.lrials

rclhod ro bc rpplicd is spdified in th wldi4

W.ldltrg ldrcdq wldlng hds, .d

h appmvrt by the BE QA/QC,

s2

iNtructios,

wlilitrg wiE which wiu b appli.d, h!r. ao

Th v.lditrg iDskncrioB .{achd to the idividul

dnwitrgs, spcify rhe *.ldtng
r r Drlqt k,Itr ca ol weldiEg filler @ttuills h.ibg rpe.ift d ac@rdirg io
DIN, tt onnon reldilg mlr products usu,Iy Tplied by tbc turlrstop mt be
usd lcorditg ro the wldi.g i6tdclioE.
Eosqcr, only .ppmred welditrg 6U.r
E,reri,b mry b. .pplicd,
h oe of pMire dfitrilio! of tbe ruldl4

fitld mt rlal only thb epplier sd

6.

Weftliu SuERlsiopflNpatiotr

6.1

Tbe Wlding $Derisor 3hownil thc @rlifiets or ft. mr*shop, ba lo efet

tL lasteatrd iubbit @rtifiqlas req red r@.dhg 10tL vorking ed s.quenc

6,2

A@rilirg to the wo.kitrg lnd lsalng squen. $hedule, dre OAJQC|e|

righl ,o eflet sp.Ete wlding sn cheks.

the

ktrgug:

6,3

Rd.: A

Psge 44 ot 5l

4479M.04

Th BE Q.!,QC wi[ itriliote the poinrsfor mn-dGfrucrire fsls' i, c@ sp.t

In e* of doubl, the BE Q,4./QCwill be mtided to claih $pplebenlery
d61ructiv Lrt!. C6t for fl.h suppl.mnbry t6ts vill be borm by:
BE In @seof an acceplabl rdtirg Klt;
.
O Mnulacturer in other es

6.5

notr.

h s oarcjctedweldine, the rclative repaiB vill hw to bc spprcvdby lhe

BE QA'IQC,sn additiooal rcn-dslructiv(flt will bcomnNry:
EFired spoato 100%with,n additiomlchckotrDoahsid6;
if 10-20%ol rh lesredweldsarc rield tte nor-dstruclile t savll be
ir tbe rel..l.d wldins b htbr (nan 20%, lhe non.deshldive rslwill
I. @s of completeo. p.rlial failure, lhc repair nelhod will havto b di*Ned
wifi BE QAJQC,md odditlonal hon-detrucalvetestswill havc lo be m{de. Snch
non{slrtrctile t.sts *ill b mde.l lh n.n acturels exp.n*. DlaJof
dliEry md other coEequen@swill havto h dbcu*d will the BE Qiy'QC,

6,1

Reprtriry tle reldine sN

BE QA/QC,

6.4

Tbc pdury cporuibiltty for pdilg and lml .ppoval of weldingwill be

dclBively up to lh n.rulscttrE. Addilional, in order lo net with .I
requirhois of fiis speifielion, rhe manufrctuM vill he qpet d 10efiat ,ll
vi$al itrsp4alonsof vork, in ordr lo mure a goodquality aod fnisL duri.g
pls.
uy nduf.cllriry

1,

Wcldine PrpaEtion and Wcldirs

7,1

Tbe wddhg{an prepmtioDs hale to b fiatil io co omtty tilh tbe

dnwilg or i! confomity vltb th !ti.ch.d weldiogsnek,

7.2

Before startibg to weld, the srfa@ rDcvn*

dd $id
for tn welditrg prcceit8e

ir nol rllowd vltho

prelious itrfotuarior ol th

hd lo be supe.ior to 500 ni.ms

Ixtrguagc: E

zJ

Rev: A

Prge 45 ot 51

Tbe reldiog $rf8@ h.s to be frec frcD:

oxid, colour, g@q vamish, zitrc, !trd cEcks by ptrhchesand dbbls. MoEover,
rh Fldiog $rfae b$ to b fre lmn foreigo bodies, dust,,d lminatiotr de

AI'TENTION:
Espeially for higb alloJ mbe.iab, slch as 1,4439,1,4539,Inconel625 rnrl lla3telloys,
tbe weld prepsmtbN hlve to b cl@n ad slle t@ and nust tbeEfore be wNhed
sith Isolor Aetotr prior to wlditr&

r wlditr8 ltrtdsb is lsd lo prct ct the surf.e, it vill hav lo be removdup to ot ldt
2.5 x shetthickn6 v h o ninimun of 50 mm frcm the weldiDgedge.
Tack vlding shouldbe limltd to ! mininun in ordr lo obt in bs! *liling
6ults. rh polnator lack wldhg t prefnbry to be toutrd itr tn nllitrg zon
for |} fi6t layi Thc lenSthoatrck wlditrgnust b relatedto the plat
(hiclo6s tnd wlding dtail. Tack wcldingshNe lo be clatred ad grcund or ro
be conpLtelt limimLd beforethe finol reld tun, Cncks In r4ck wldlngs and
in qeldiogs ennot be repalrd by wld dltins,
tf th dEwitrgs do loa spelry dimNiom for wlilitrg-sm prcprEtion, DIN
8551willhoveto b. applicil.
7.6

Th wlding-gm thlc*n* bdietcil in tbe dEwitrgs o. h lhe wldtug

i6lnctioE b.ve to hc ob$ftd. Sah ldgth a distttbuttoDof sclional
weldhg sens will bavlo b ohsdEdam ing to lh dEwitrg,

1.1

W.liliDg sN
my Eor haE otry cncks, visiblc poro aod/or slrg l.clEio6
@&h.s
.tril .d mt6.
P.mtntior
Tb. wldiog s@s btwM the pEsre

7,4

or

sprc of th Dadptu abd alnospbere

Aoy sl.& wldirg splshs, sod slrlk poibit baveto be lirimlcil.

To eff@ qftt-@o qulttt, DIN 1563,prrt 3, qualiaygrcup BS rd EK wi[ b

?.10 Th. kftls

bNe to be in @s6ion

of a c{rifebe

iolid for tbe ntl.rids

to be

vorkd. wlile ter-ce.riirt6 acording ro DIN E560/61vill hare to b.

subnitled lo the BE Qay'QCbforesbrtitrg to work
7.11 Any l,ck welditrg,nd wlditrgs in gd..Irill
conptot spwiion
by tb mrNfa.tufti

Lav to be efiectedubdr

8.

ThrMl lrerlnnl

a.l

Th prehaahg tnpmture indieGd in ai weldntgi.sfd.tlo6

speill mateitds tav lo be lb$lully obsfled-

4,2

Wlditrgvi|l havlo be efiecLd so Dr the weldedpa.tr remin slEiehL SnouH

this b ibpNibl in $ne c,s, lh p.rls aill havto lF stmlghten.d, M.thod
Drl r_hnrol srteightoinS Mll hare ro b. ogled wi6 fi DE qA/QC.

&3

Th.md treatnnts.fte }cldiDg, mut b b strict .ccor.ld.e to be efreted

wtlh the dileda tlad by th relding iosrru.tton. Porl3 d6igr ed to be slNdnli.t.d, vill hrv to b stresrclief ameld aftr conpltiotr of weldin&

Afie. sttt$rell.vlnS

fo. s"tdiag .f

no furtbd wlditrg h be done

Rmdal of ColouB Titrh

9.1

lvith hiSh-qualityste\ qpecially wittr lhe mtrids 1.t1439,

t,453t,Ircort 625,
anrt EsrIoy C276,.[ auslitrg colouE will h.ve ro be rmoved afte! weldirg,
For Moral of tn sDe,liEg @lonq picklirg iNrructiotu wil tpply.

10.

WldirqCIN Wl

10.t,1 WlditrgCIN wl b E quality for higl4u[aEd

Prebl speifiqriol

work, efi.ct d aaordhg to the

l0.lJ Ih. wlds' ud irck *ld6

qulifilioo dut be pmwd by orETondb&
per
hlid weldiq e.tifots
a
DIN E560ad 6r rEsr.
A {ilid vlilitrg prccEduretor lh in livid@l wldiogsN will rot b. rec$ry.
10.2 Nor-denndve t sr3

10.2.1 The folloMrg m!-il6t

welditrg clas Wl,

uctile tsls ore the Dinimum lo be efecled {ithin rhk

10.2.2AII non-desarucaiftteslswilt l.re t. befeted ]r t]e yorLs {Elifid wldlng

$peRisor and Duit b recorded,Tb. BE QAIQC re*nes lhe ngha aoellet
101,3 DJe Pcmrredon T6|s
All wlditrg sN
cohibg tbto cohts.i Mah the nedtum,lncluding @t laJm
r
tact w.ldib$, hav to b lstd lo 1009 accordiry to lh dy pentmlioD
h.lhod. SurfG cEckl and mE arc mr allowd,
All pr.seholditrg
sms halc to be o rcld by Edi6copy. Mthod .nd
scopol X-ny Gsaing{ill hav lo b ag..il vith lhe BD QA/QC.
Tn fiml eceptabe aoh fiectil by tbc BE QI|/QC, As to X-ny tsatn&fte
dimtioN aeoriling 60 DIN 54109 and IDN 5,4U1 will hav to bc ob$dil. Filns
hare 60 be ntrDb.rcd &d lisletl.d haodd to tb. BE Q{QC,
10.3 Rmahinc

non{stluctiv

T6(l

UtrlN olhctri* spe ld, lurfir mn-d6tructire testsdep.nd on the Ddqirl

t ?c, @lstructioq aMibility. They will b dbcusd iD a prior nating or 6x.d
itr tb. wortiDg aDd Lrling $qun *b.dule
11.

WldtnqClassW2

,1 Tbe wddiDg ds W2 ls tb. ds

this spatn@dor.

for Ligbqudin d wori efietd c@dirg to

l'.l,2 rbe qdds' a.d tack mld6' qurlifitioD haslo b. prcred by @mpondiry,
rdiil wlditrg cslidetc6 N pe. DIN 8560rd 6r rcs?. A Elid wliltDg-pl@rlurc
tect for thc lrdlvldud weldlng Md abd @trld dut be rBilable.
U,1.3 tI mt !6rtiela.ly
U.2

specilErlitr tl o.dd, mrtilg

NoFdstruclire T6ts

of the weldiogsN

ril not

.2.1 Th follopttrg troFd6tructile

wldins cl.s W2.

tsls .re th miriDum to b fiatd witldn tbis

11.22 All noE-ddttuctiv [.sb havc to be fietd by the works qualifiil relditrs
supwisor aDd bken dosr accordirgly ir Dinut6 Th BE QA/QC |gws
right to efiecl ertain tsts, too.

ahe

U,2,3 Dy Pntnrion T6ts

All weldirg sem coniog int cont ct *itb th mdiuD, including ruor ruN abd
tack wcldlngs, hare to be tesred to 1004 .eorilitrg to th dy pnetEtion
ntho(L Surf.e cEch and poE are mt ,llowed.
11.3 Rnainirg noFdetruct

e l6tj

Unls otheRise s'cificd, ftrrther non-dcsatnctiietaie deF.nd on the nat rtat

rlT, oDslnctior, occ6ibi[ty, Tbey will be di*us&d lh a pnor nating or frd
in lh workiog.nrl klting squtre schedule.

12.

WeldineClassw3

WlditrgCbs Wl is the genEl quatty clr$ for *ork to b. effeted accordi.g

to tbc p'@nt spalfitiotr.
122

Witbolf beingskd to, |hc hmufacture. Iill [N 10rubn

prcof lcerilitrg 1oDIN 18800befon th. o.dd ls Dlrcd,

a qutrrqtior

12.2.1Tbe $d.l6' Dd l&k yeldN' qulltr@ttob hasto b. proEd by corcponding,

rdid wldiog entfi@rd s pF DIN 85d0.Dd 6r resa,
112.2 Mar*lng of tb wlditrgssm wil nor b reqni.cd.
12.3 No!-d.structivT61s
123.1 PBueholditrg sns haE to b lrited to 100% dordiry lo tbe illt
pemtmtio! n.lhoil. Potu ald pneFationtutcb6 are rot allovr4
121.2 All ot[q wldiog sm w be .onlrc[.d vlsually.lf rheresnouH b tl suspect
of r ftldirg-sb
ilfcl, th BE QA,/QCbal orilr .ddtltold r6G sc.ordilg 60

th dye peretEriotr nfiod.

U.4

rb baDufeturer *i[ havto mke mhufe! ol the efictedrlititrg,sam resre

4,12.3WELDING PROCEDTJRE
OF
MCI{IL AILOY MATERTAL
1,

In(rciluction
Autenitic St itrls Srel anit Nickel Alloy rotrial requirc spsial ere duing
Son ftqd|frdtr

2.

M@u6

and hstroctioG aor FtdirE sm[ Date.i,tr ,re titrd Detop,

onor b Welditrs

Th workrnop, lools lnd tabl arc to h claned, Ahention bust rls b poid to

22

All uouscd equipmrt and toob snouH b rebovd fmn Oe workiry .rer
Tmce a l punch m{rks !o be obplcLly

2,4

Colil fonitrg

rcnovcil,Irr

neuf.c6lrin&

of nore rian 15% requtG anr@ltng pnor to wetdio&

Sbe.Ed or pl,rns dt flrf.@ oad lo be cl.trd *ith gdnd.r or blbd nilli

(Cold' lDrdqd surfac$ to b Movd whd Equinrl)

2.6

To &oid rtry mtcbiD& griDdibg wb4l nut

b rcund.d oD rle.dgs,

W.ld @NDrblee ENt bc sioR! s pr |[. nanu&ctureF l@nDqd.rloB

rDd mnst be popdlt mlrkd.

2.8

All weldeF nust hold r Elid *lilirg

2.9

All veldrs dusl wr

d4

ad gru

csti6@te for |[e btgh.st gEit., sttble$,

t:e clo0ing lod 91016,

2.10 AI wldeh dust b iDtmrlu@d10th wor|c

3.

Wlilios

3.1

ODlyapprcrEd wldhg prcceduG to be followd,

Clnlin6

of pldl, toob and mctlnery is to b chckdobtitruously.

3.3

For surfte gribdibg work, orly belt glirtN

3.4

Wnn cing rcbrion brushe aDdblt C.itrdE,loql ovr bqting mut be

ar psDittd (CRIT 400).

lf pl.te lm!Eture t + 4"C or belor, prchatihg to body t.hp.nr!rc

aquiEd.

is

3,6

P.ior ro velditrg, the veld flanks ad the w.ld *irc needto be ct@ndvith

3.7

Plote ha to b protcledfion wld splash6.

3.8

Wld6 glov6 msr be fre of gr@ at dl aims.

3,9

For ckabirg rnd deg@in& rubber glov6 mut h. votn.

3.10 Wbd TIG $lldhg ir prfomed, the tungst4orod nut nwc. louch tle b2s
3.ll

Nevrstrike m on tbe ptlre.

3.12 All wld !EmtF mut b .bekd pdiodioly.

3.13 Avoid verd splslrrg. slngr. Slri6

nut be rcboEd bJ belt griod$

3.14 Eat thtlhg ro be rcnovEd by bdsh ad blt grindF (sop. to be aged).

3.15 Arcld aw ubbGsrt

d6irg

of weld&

M@trB
4,1

.fter wldins

For atrt mrrkttr8, @

cial M.Lhg

pDsoDly,

Do troi 3tamp o! the flu g.s sid.

4.4

After conpltiotr of dJe pmlmnq sll rsting sgtrt! trad to be lMoyerl

X-Rry f'lD mud @t be tapped to the plat surfae.

E &Irs
Aft r @dpltioo of rlding to sLmsnbly

level,parrs nhnlaclured

1,:143917),
1.4519(904)
o. equilal.n(s m6t be pickLd and psitrld
remo1eall h@t disolonmlion ard fF ic.o ,mimfiotr {s sDamt

OI IffLDINCPRA(TDURI

STIP
sv4

SHOP

IINLD

CRIND
OUTTHE|IIELDSPLICE
| - 0UTSIDE
THEI1LANCE
2 = INSITIE
CASINC
PREPARE
I AND
2 IORIIELI)SlY

NOTE
: AITERPREPARATI|N
ANDSICNINC,
, INSPECTI|.N
RELEASN
NOTE
BEFORE
STARTINC
WELDINC
!!

,\nLtl: / at 1

OT NLDINC
PRUCIt)URE

sI'['P2

MOI)5

CHAINWELD
SPLICD
TITEN @

flRst

-@-@

INSIDT
ANNOUTSII)E

AT THESAMETIME]
LI

l50l 200

501 20a 150

N1TE: AFTER
CHAINIIELDINC
ANDSICNINC.
, INS?ECTIIN
RELEASE
NOTE
BEFORE
STARTINC
WELDINC
!!

)ntLl:

O]/ IIILDINCPROCIDURI

101 1

STIP3
IAR THN IOO% WELXINC
OII THI TRAMN

WNUSNTI:II BACKSTEP
MITHADE
!

( snnsKnTffi
)

450

454

450

ITARTAT PO]NT''B', ANDYILD TO POINT'A'

IIHENfINISHED
AT PAINT'A",
WESTART
"B".
ATPOINT"C"ANDIINLI)
TOPOINT
'B'"
IINDSHED
AT PO]NT WESTART
AT PAINT
''
D", T0 P1\NT"t:'.
THTITORKINC
ORDDR
IS ?I]E,iAI,IEAS FOR
STE2
P OFTHISPROCEDURE,
N O T EAFTER
:
YELDINC,
INSPTCTION.
A RELTASE
NOTEWILLBE SICNED.

SETTING AND RUNNING

CLEARANCESWITH TOLERANCES

se$lsrt$ffiffis$ii$$
6S3c&se!l*{im$,!r]iRR!8iiaWffi
&tfficEs'.3gE*{H$!i

DESTINATION

KKS NUMBER

PRESSURE
SW1ICHBOILER
CLOSEDPOSITION

2SOA-OCP-11

PRESSURE
SWITCH
2SCACCPu
BY.}ASS CLOSEDPOSITION
ANCLE TRANSMITIER

SETtINC
50 MMWg
50 MMWC

2 S G AA T ] I

PRESSURE
SMTCH
P Sl 0 l 7 t 3 5B A R l

PS l0l7

135BAR I

P S - t 0 1183 5B A R l

PS-t0t8

1]5 BAR I

PS-10r9
lt5 BAR r

PS-1019

L ] 5B A R I

PS-1020
li0 BAR

PS-1020

PS 1021155BAR

PS l02l

PS1022t70BAR r

PS1022

PS t02l 155BAR I

PS-1023

I55 BAR I

SAFETYVALVE P(JMPI

2IOBAR

MAX TRESSI'REPUMI 1

IEOBAR

SAFETYVALVE PIJMP2

210BAR

MAX PRESSUREPIJ'MP2

180BAR

SAFETYVALVE78

r8OBAR

SAFETY
VALVEACCUI

2 I OB A R

SAFETYVALIG ACIU 2

2IOBAR

SAFETYVALVE ACCU ]

210BAR

,sEE*ffi!F:iia;8gis
ltcaii;;
SAFTYVALVE IN ROD SIDE
LINE

240BAR

SAFTY VALVE IN BOTTOM

SIDELINE

240 BAR

TEMPERATURESWITCH
T S 1 0 0 67 0 ' c

TS 1006

70"c

TS L00l 55'C

TS t00l

5 5" C

tl-1001HIGH

LS.r00l

380lrr

Lg1002L-ow

LS 1002

150lrr

LEVELSwlICH

FLOWS\\ITCH
FS.lOOlFILTERPUMPI

FS-1001

FS.1OO2
!trTER PUMP2

FS-i002

FILTERRETURN
FS 1OO3
LINE

FSl003

50lr/MN

HOSEBRE{K VALVE
SPEEDVALVES
NORMALOPENINC
SPEED

?0sEc.

NORMALCLOSING
SPEED

70sEc'

EMERGENCYCTOSING
SPEED

20sEc

ACC'IJMULATORPRE
CI]ARGEPRESSURE

NORMALOPERANON

45 BAR

ACCUMULATORPRE
CHARGEPRESSURE

EMERCENCY
OPERATlON

75 BAR

EAAS::i
COOLINCFAN

STARTS
AT 55'C +^l

sToPsAT 55'C 6t

TROUBLE SHOOTINGMETIIODS

Br.decEurore
Bv l L{ns@s(:F

Re\: a

P,c"2{!!

11q141L

TABLE OF CONTENTS
SECTION:

TITL[:

POSSIBLE1AOUBLDSAND REM'DIES

6.r,8
6.r,c
6,1,D
6.1.E
6,t.F
6,1.G

PAGE:

t-10

Noby ptrmF dd/or lvs

No pressureor l@ low pdsure in rhe systm
Fluctutitrg pGsrc or floe ad ribntion
Tbe pump delivE m fluid
Ex.siE t@tirg ol oil
Flilure oamlmid v.he to tunctioo corGdy
F iluft ot pilol opemtdr6l@s

62

FLUSE MEMOD EYDNAULTCPIPINC

l0-lt

6.J

POSSIBLEITOI'DLES AND REMEDIES FOR

EACE INDIVIDUAL ITEM

lt-17

D'rfe. inrrodudio! to precisiotrloF Eos

difieretrtial presuE snhts 6 s.ptEt rumhrcd
Frtddt eletric,l lFsition tFnsnitlet SMI983 (ll
nudberd paga & 3 seFrate nmb.Fd p,e6)
ITEM INIORMATION FOR SEAL AIR VAI-!'E
Wo er Witzel Eurovdve GePste bMh!re)
(4 spoElc troDhad pas6)

ASSEMBLINGAND OPERAIING INSTIIUCTIONSI1Ol

RA.DTALFANS
Rmdol ud uslrlatioo itrstmctioa tor IM?ELLEI,
( 5 sprat nunb..d pag6)
Rolor notoa innruclio! (3 *paEte ntrnb.d pagd)

6 . 1 POSSIBI-ETROUBTESAND Ii'MEDIES

cAr.rsEs

REMEDIES

6LL

NOISY PUMPS AND/OR YAL'I'ES

Ihe $ction of Lhepnnp is

Esricled or closedtlrcugh
cloggedslrdner,clo$d valle elc,
md causs ovilali@ ]n Lhepmp.

The suclDnlift is t@ s@ll or

theoil hs too tugha vi$6ity d
the acrul ldFrahng Th
frictDn Ices in the $ction line
caus t@ bighvacuunin the

2.

The su.tion line is chmgedto a

l&gersize.Thisoilis chuged
Cold oil is hertedlo nomal

The oil is nned with air. Air cm

be orEined in rhesrsim duero:

3.

fte piping md cNeoio6 m

inspded + tighbned. Add norc
oil to lhe re*rvoir

kaluge in the sctid li@. Too

lov oil level in the rcewon. TIe
rctun tirc3 de noi $bnerged
udr thc oil level, b Lheoil $
spnyingin a fie jer into the
tdk L.along pekin8s etc.,in tne
Pr6suE line to conpone.b which
Lihessdo vaeum dueto
I@at'm high lbde tlE oil tarL

cleued, the valve$ openedmd

the Ehm lin6 m exiended

mder ihe oil lerel.
check for aii leal<ag.,sonedns
to Pla@lne
ft nigh b nffitry
rd
rl
oil rc@oir higher
cdlonols ir th ststm in ddd
!o have the @mplt
slsdn Eda ovets

Mechuicalero6 duelo:
Faullyalignnnt
of lhepmp in
relalionro the driving shaft
(eleEic nord). Dmaged shaft
Repl@ darugedconpftenrs

couplingbeitsd caEieB.

5.

Thepunp md/or the dtiving

moior is not 4 noiselss as
ne@ssdyor the speedis not

5.

Replacelhe pmp or mororor

Ol is ni{ed wirlr Djtrogealn{r

h6 ensed tne ciroit duero
f,ulLy sls in the accunularor.

6.

Che.,ksls

Womcme d core eal on Lhe

pesu.e conrrolvalve.This ce
@us lhevalvelo benoisyand

7.

Check cone dd cone seat+

on rhe a@unulalor

6,1.A. NO PRESSVREOR TOO )NW PRESSUREIN TEE SYSTEM

L

The pup wiil noi

l.

1.2
Se stion A paragraph

Theb}?6 valvers openingar

too low pr65e duero wong

2.

Adjusrlhe seningor thevalv. (r

posiblc, chek lhe Pr6flE gauAe
at the sme rin m chegp lhe

3.

The oii canpas from the p6sule

sideio Erum lire ltrougn @e
opd pasage,for instmcein an
inconed dirclioml valveetc
The eror @ be calsd by frulty
valve,impuiLis Fonjbiring the
novenol oi thepistonin the
valve, ircoft.t

6hbhg

3.

Sludyrhccircuit diagrm dd
aollowdll pGible pasrgesoatl
oil. chect thety! of valves
Nhichee assembled
andpcilioD
pNons
oi lhe
Ru oneection
aftrthe olher in oder to l@ate

of

Duaged pislonpackingcausing
inlehd lokate in lhe cylinder.

Cr@k by openinBthe emction

al lhe relrn sideof dE cylinder.

5.

wom punp whicb wiu nor ;ive

suficiqt cap&ity espeially ,t
low vi$6ity e.g. at high

5.

6.

Elckic notor will rioi liE tull

torquedulo udmlting or
incon4t come.iion (stu
@me.doninsladoaDelta).

7.

,d in F6$E

opeQled vdve

Chek tle pover of ihe electric

mobr ed exmine the ele.tflc

NOTE:
pino6 or
lt p6src or tb systEmir d.pddbt or the load of lt diff.ft
hydrulic NloB. If thee @ rorl(itrg wilhdl or vitt very lN l@4 the
prsure eilt b. lor which shdl mt be irlerpreted s ao mr,

Br.deFE{mpt Bv I tin$.se: t

[F.: A

Plgp 7 ot 18 l4E?9/M.0o

6,1.C. FLACTUATNG PRESSVRE

OR FLOWAND VIBRA|IONS
L

Theoil is nned with an crnsing

fluciuadngdeliveryfrom tlE
punp or vibr4ing bj?assralve

Seesrtim A. pongrapb
3. fie
oil in U'erewon nu$ be cled
wirlroutbubbl6 or aod.

2.

Thc b}?as vrlve hasno vib$tid

dmpin8 sBic6.

Replace
rhevalvewlh rnother
r,?e whena constdt F6sre N

3.

The dsign of lne ?umpwill caue

.l

The purhpis Eplacedtsainsr

mothd t}?e whenmooth

5.

Rdove air from sysln.

Sped c@trol valvs or $J;bs

cloggedby ddt er, .a4ing u@

5.

An p@ketsin cylindq pip6 erc,

@DdngpEtoE to bourceor jdk

Se stion A pangaph 7

CoM &d @neeats danagedon

1.

Faultysls @ ac@nrularor
ir

'1.

Se eaion A paEgraph6

6.].D THE PTJMPDELIYERSNO FLVID

Add noE oil anerexad ng

hw nuid lflel h resflori

2.

The slction lile i5 cl@d.

S@ectioD A pmglaph t-

3.

The pup ts not tllfug dneto

inmr.ect asmbly of lhe coupling
d misrg cu@ or coupling

Adjusl coldns md Nnble

colplng bolts ud ceiqs

Clsk diEclronot rclahonand

Thepmp is lu.ning in tvered

diqtion or wtth incor@t spsds.
5.

A r@ highviscosily
oilfor lhe

5.

2.
Seesclion A Paragraph

6,t.8, EXCESSIVEEEATINC OF OIL

The valveis adjusledlo a
prGsue jlsr abve lhal reqnnd.

fie pr6$re stling of the

reliei,btF$ valve is l@ high

2_

BFssing at high p6$.e G done

umec6sily for in$mce when
the pisld ud thepup sbouldbe
onloaded,
suchas whm the
nachineis not Foducingrstul
wdk. Thecau* canbe thal the
dnedi@l valv. is nol in cor@t
nerMl Positid or wgly

2.

Chek that Lhpmp is uloaded

whenno Fdsw is srnted.
Adjustvllvesdd iNFuct
peson.el how b Nn the sy$en

3.

Theunl@drg valveh an
accunuhrors'sten is blocked

Adlun the dnloadingvtlk.

continndsly rgriE! tlE b]pas

vatu whenno oil is wuled in the
Exdine th. dus or dE Lakage
ed Enedy lhis by Fdacing
wm pans n Pup, va'vs or
packing. Chek cylirdq h(g fd
@vd hdr disibnlion - showing

IfidEl ieaiege,Mdn flow is

pcsshgft@ Fesft sideto
rcvl* *itholl doingdy ustul

5.

Thc h.al dnsip6timhs bed

d@6ed bt, f0 in$ace, dtrty
sufr6 of the heat.xchmgd or
cloggcdchMels in th. c@ler

5_

Exdine rhe c@ling devie and

CORRECTLY
61.F. FAILUREOF SOLENOIDVALVETO FUNCT:ION
I

Bunr out solenoid.

Ch4k elecrically.

b.

cl6k rharonly one

solenoidis e.ergied at
4., riEe wnb spring
cenlEd,doubleslenoid

Ensureslrlkerpined sp@la@
free i, boD diredioDs-O'4k for
ex6s backDr6$re in tmk Port,
c@e.1 circuirpiping or vrlve
inco@tlyon subplrle.
mounled
2

2.

Cleanvalve.payingpancular
auenlionio sp@l md nrikd a.d
piN Checksolenoid
is no ighl

3.

Tsrby opemringvalvemeually
ihrcueha4*s hol6 in end
cov*, Chsk asin 1 A ed B

4.

Checkcircuit for cone.t pipin&

Che[ valveponingrclariveto
beplate Chek ifpip rqtriciion
or fauh ca$s high back!6ffi

valve will not operatcDdurlly

61.G,FAILUNB OF PILOT OPERAIED VALWS TO FWC|ION CONRECTLY

1

ChEk andclee valve.En@

pidon nov6 fte.ly bef@ fiml

valvewill notoFDte eitha

nmuallyor ton Pilolsicnal.

z.

Cl]eckcircuil lo. codcci piping

CheckvalvponingrelariYclo
basplale.Checkif piF restriclio
or faolt causeshlgh blck pesre
rn rtumlinero pilors4rion.
Ch4k rh $ere h sumcient
pNure ro oPertue
narn varve.
ENure thatplugsin direct
momredrclenoidpnol vslvesee
in.he coret Porrelaliveto

Cyli.der c@epwith valve in nidpGition (S2 tyT6) spring ended.

3.

pilotor nlin spool

Ctek whether
is otrce re andifso check
spacerud sPringosmblF$
L{q!D: crep is oftn @usd on
conshnt presu s}{tm due to
no|lMl ldkee ,crus spol

Il shouldbe norn tut on mGt piot opentedv,lve cncuit, ir is lhc pilot s.don
whrchusully cau6 nst sysl@ faulh. Il is pefeEble theRforq ro ch&k lhc pilot
sFem tu$. Faullsof solfloid pilots de simir lo stion,
NOTE:
Io c4 l!. itdm n.ds to be cl@red (finsbdagain) tlis @ be d6e @.ding
FlNb Me6od Eydddic Pipin&

to 62,

6.2

FLUSH METHOD HI'DRAULIC PIPING

FLUSE METEOD FVDRAT]'I,ICPFN{G.

TEIS METEOD IS DASEDON A SEPARATDFLUSEING INIT, INDEPENDENT
FROM TED NORMAL EYDRATILIC UNTI.
for PicklingclNd piping sJsttu by circulrtioo sysleh,

Yo4iltq lroecdulq
0l .

Comel rll hos6, Bonm sideandRodside,for eachcylindrto dch othr.

02-

Conet rhe flushingunit to rhepipe work

03

Deg@e 'he piping n r sepdaredegEasingbalh f.ex.an alcalinedegrebingagentin

circdalionsyslcn.
Tire @qlned aboul30 hinte'

04.

Fine the pipingby pasing cld warertlnough(not in circulatdy syslcn)

Tine requiEd:about20 minut6.
we Fcmnnd to picHe wilh "BETONA-hyddulicpickling".
Iis will not be spplied by Bnden-EuopeB.V., bur by the ddtion conpey,
Soldion Rat'ofd mixing = 1:10(picklingslution I Nareor6pctively asprinredon
boxes.ThenaddBetma-dgEasing
agemSll lo theready-miredbafi Mixing Blio
I 3 lilet degl@iry agat Sl3 to 100heB of rddy hned barh.
Tine for pickling:abou 2 ho6.
Tmpemtu@40 - 60 "C.
KePthe filler pmp wdking.

06

Rise by allowingcleu w@ to cncukte in &e sy$en.

Timerequied: 10minutg
Frally allow oneoil rihe to flow thmu8l the pipng
dd drainoff (nol r cncuati@ sysEn),

hporl!

For tlE ciEulaLionprocs a for..d circdadon pmp

hnsi be u$d which conespdds lo the size of the circulati@ sysffi.
For the oil Dr it is bei.r to w a se?aBtepup. bui. if only @ pMp is
svanabb, n mur be thobughly clemed of my o befoF ilis Ned agsin
for pictding_
This indoclid sh41 is ddiSned b help you, bnr is h6sedm ! Baom pbduci_
If e otha prodnct is b.ng wd, utacr ou ofEce, dd the $pplier of rhis product
A dm Iiydsulic Sy$em is vital ftr ldgcvity of fie Divend Dmper driv. sysld, {d i6
problm f@ fucli@'ne of iis tlydEuiic Eives
NOTE:
While Elitrg up lte s]stem vith oil, it is Mtial that the oil b pourcd tu lhEtrgh r
llftq to take out di.l ad Eidue of dr oit. Att ratvs are very scNitiv ro di.t ilgrui
Iae Oil should be eeordiog NAS 1638 .las ? or betr4n
lbjs b qul to TSODIS4406/1G8.

POSSIBLETROT'BLESAND REMEDIES

B.

Eletrical pGition tEnsntdcr

Dift4.nlirl

pcsurc switchg

2SGA-OCP-IlAND2SGA-CCP{I
2SGA-OCP-21
AND2SGA{CP-2I
2SGA-OCP.llAND2SCA,CCP-3l
Elctriel Polition TEn.ntu.rs
LrS nudh6: 2SGA-AI-II
2SGA.AT.2t
2SGA-4T.31

l0il8Ci$i0n
ranuE
l0lY
t0$silr8
$l{itcfie$

___L____-__.1

ogNfiudidlcdI.

Considehtidns
in Serdcting
a Pressure
Swilch
!?',{r'q

4oir r 4' ar o4n o16

x'@trcnFnt)sd*s@'

whe! a charF in an Prsuc

(or

(*. FaseD sp(b!

SER|ES

19

Instat l a t i o n

Fdm"Eq

E{
tructions

$ell0ht3lr0|I|
yiutll3*,u.t.8lld
00?"u
?0"
t c.nstsl]
lsaccupacl
c.s.t.ti$ted,
t il.a rrysd.

'
;ii*;if?:r!":iiitii
*ifl:Tir".ffi;i,*.ic^r:*ittr.- ', - d sir;:;iti!-J"',;&;lif, - "
iiri:'iilf,l:idii;;i+i
i
1
;
:
1
'
,
.
"
'
"
"
'
'
'
,
"
"
'
1"i",-*,hdErh.
"
iil:;ffi;:5:*
pHys,cal
DA,a
l'i:'."*:L#ffiTt?t*Tiffjl';:t;

d-.{."

SP
PE
EC
CTI A L M oODDEELLSSAANN
DD
AA
C CE
CSESSOSROTREISE S
Lq ncir.a4's Ee*u!

ree

"e

F@F.

"

!i;i;ii

rb

M O D E 1L 9 J O
SWITCIIES:
opERAT[{cRANGESAND
DEAD
BANDS,

@nE4ion.

?.*:;:;,':'

.Fqioh,@o@rtu&h.

-g_

tlow lo order: se Dri ljlq Bulletids25.

SERIES I9OO PRESSURE

lnsiallation
and Operaiing

SVI/ITCH
lnslructions

FORINFORIIANO
ONIY

3/t

INSTRUCTTONS
ELECTRTCAT
POSITIO\TRANSMITTER

KKS numbers:

2SGA-AT-I1
2SGA.AT-21
2SGA-AT-31

MB5983-1

ECKARI'E
Electrical
Posionlransmitler
sf/r 983

GENEFAI

IiOIJNTING

Linaaimovememsol
lS ro30mh and,olary
qn be
movememsol60
lo j20 orvarve
acLualo6
donvened
lo anlect l siqnalor 4 ro 20mAby
tuans ol eleolncalp.silioninsm [er.
2

IIIETHODOF OPERATION

rGnsremdMaa ieedbackverrolhe ere.ldca

A pornromeLer
q6a.,lhe
conveds,by a rcspecl've
ansula.poslionto a popodonalvo[age.Ths vorkoe
@Ned6nroa 0c signaro,4lo20
mA
Malchinororrrsr6keol lhe vatueaciuarofrakesplace

r. fi
- ' ' , :

Lowe anglalueandupperraiqevatue
areadlusred

&1@d

cditghh

t@tlons
6|bedldodbvqua|medoMnnglI

a
EcK FDtac o-;'a?76sl!Hs!4 pEcsn 3? D-20-r33
srulroon,posrads0$ar'rsr.1071r) 502-0 Fd(07111s02-se7

2 Mounrin9ondisphEqmactuarors
'2 1 irounring kir d dJrplr"sD
r.r4!fre
rna<codahcewith
tEc s346(NAMUR)

3.2.2 nalnringrheposjrron
lrenmiter d lhe
Thepsiliontansm[e.s @nredontherohrorrerl
handsideorrheadrualor
wilhLhem4n(insk'l rorthe
diaph.asm
acluarorinamdancewiLh
IECs346.
Thefrou.{ingocallon
depends
onr

hcreasins
drpul s gnalduins"in modeorLheddre

oteu'sLsnardu
nsbui madeorrhdivd
fffdeain,

Thene6saryso
nOs.@s andw6h*
suppl'edwilheuery@fl'm - Ml
1Type
BHXG413472o11)

ab

3
M@nlnsGcahedd aslotds:

t @upr'nq
bot inrorh6dive@uprLno
2 mounlinsp alerorhposiLion
kansm(er wrh irc
c) Seoure
rhepGirionLGnsmilleron
lhodiaFhEsm
lnlh6caseolECKARDT.daphrasm
aoLuato6wilh
oasrvdva yok6 in amdane wirh EC5346
Scr*onmunLingplarvilh
MBinlhehaded
sorew
horePbv'dadjnrhecsr
valvercke.
3 leedback
edis hodbnlawhenftese nqst@ke
Intheese ol diaphEsm
ailualors
wlh pi]laFiype
(TypeBHXG413472011
j BHXG4$2A3014)
Seculhemum'n! pralewih tso
{ U.boLls
lolhep larlypevalveyoke.fte muniing
heLshl
is srecl il Lheleedbaor(
leverh ho.iaonhL
when

attEchedto .ast lalve yoxe

- FiE.5, Fig,6 ad Fia. 7

d) Pla@he leedb&kl6vg.onlh6
5 rosdlhrcuh
shalland
lhe@ptinbo[,$rhaIlhe
6 cohpensarion
sprinq
istareda
borrrorihe ighlhand tuunling, andunder$e
.dprihgb.l ofthelalihandmounino

Donol@nnecrgo teedback
teverD6 waly lo ih
leedrhrcush
shafiai lhisrih.
(3 c@fti$idi.s, Poid q Pase91

.aached lo pnt*type @lveyoke

4
1 liountinqon roraryacluarors
mounlng
k'l ro.Drarymtionis ne*sary ror

@uir iq on 6raryadu.rorsoron daa aclon vatves

rldd on rgrForupio r20 en be p@6sed w fi
Tlreve6 onsareavallable.

TypeESZG403565021andEBZG40ss6s041
t Tfansparcnl
@vd dale wiLhs 6
2 Seoudng
sc@ wilhwasher

6 Hdsinc or lhe @nling kir

aronangre
m*. 120, roqoeequiGmenl

5
3.3-4 rMounlrne
onhe p6tion rr
1 n*p.tdx @vd p'a1el- P.kl 3 3 3) ian)he
6 hdsin! or'he hddms kr (= F,tq.a/.
b) MounLlhe
housinsol
lhmounrngkionthe
3 rolaryaclualofor acrionvave (= Pom3.3.2
o. 3.33) usin! Lhemunrinqacces$nesprcvded
byrie acruarormanulacLud'r n4essary
ser rhebbry actualorlo iis inil a posLon
5 @uDlins
(= Poini3.33),mdesDond'n!
rorhe
rdaoondnedionar'snlhe oamprar60tfralthe
d'slanebelwen
c lipandthehous'no
wal 's
I reedbackd. onihe
13 reedrhough
sharlbul do
norr ahl6nit yl (= F,sr.ro).
l) PlaceihRpGiiiont
ansmrie.on
lhehousnqorthe
mounl|no
ktLeioasino
lhe
r0 sprihqin rh6readback
lvBrandp acinglhe
/t seneinorcneron lheam Drate(- Frb.rr
s(rewihap6(GniBmirie.iorh; hous]ns
drhe

Fig.9

Position ot the @h ptate, rcbfted ta lhe

rcLattondrcction ol rhe @taty act@tor;
can ptate sho n tn 'nttist posluon

Che.( thairhm inqar@ onrh6ah ptat6

po'nrs
rolhem'ddle
or$e sensin
bner;olheM6e
aqusllheoanphle@rcsFondingly.
lhew ndowinrhlfansparcnl6ver
prar6
s) Equip
wilh
rh6provdedsare rorcro.kwGeor anLictmkwisa
h) Pla@rheredindicalo.onth
2 s@ftE ffi
(= Pod 3.3.3tor them prare
suchihar0 is indicarcdwhenlhe 6iary actoair is
inth6inhiat
D6i on
i) Scrcw6n h ransparent@verptate
For@6mi6gbning,
seepoid6 page9.

r.is 10 R&t view ot the positioh tdnsnilel

Botaty act@|il whh N@Ing

kil
Ftg.11 ttountingot thepo.flbn t@fliu*

6
no!3inqdimensions
ol slrachme

veGionwilhour
ranoeahd

7
4

ELECTFICALCONNECTIONS

Inecabr6
u nsedft@gha
t soeedsrandPo135 ora
2 prugHan3 u (add[on, squphenDA
J re,mnalstp ror@nnsdion
teadsuplo
2 5 mm,

o o s

Dp6ndnoon LhecircuL,lheposirio

Fig 12 VIefl ot the interiot ot the

p6iti@ tdrenttt*

_-L

T@-wnec rcuil:4 io 20mA

'.^ F^- =5ine

5.2 Erplosionproleddn'z)r)
Postr'on
lG.smillefTypeBIA925
Typorproracrion
EExia llC T4roT6
cedlicar
ol conromiy8vs 92c 2062
Fo.usein hazadousareasin c rtuiLscenifedasb!ru
rorimum
inlrnsically
saleandhavnglherolowing

Ambientremped uE Enq

T5

"",,.,I
6

COMM|SSIONtNG

6.1 ConnecrrnS
andadlusthS
t u6qew rhehodsnq@er(= Fb r4).
Makelhe elecl, conneclon in a@rdan@u(h

6.3 sellinqtherowermngevarueand
the upperEnqevarue

serrrracruaror
n rheinLialposl'onandad]usl
rhe
rorlheowerranoe
value4mA
4 poLenromelerP4

s] rheacluardio rheendp6lrl@ andadjosrJhe

P3lo.iheopperranqevaoe20mA
5 polnromere.
lr maioradluslmenL
orpolenliomeLe
rhoset nsorporenllomelerP4
shoudbecheckedand,
ThencheckrhesellnsolpoLenLiomeLer
P3orceaoain

4
5
5 2 Securinsthe leedbacklever
sel lh6acruarorro
lherniiapos(ion
andften@nnsL
3 leedhr@shsha[byrighleningihesociilheadcap
W[h fte tuunlins kil lor rclarymorions,
fte @kel
heaqcapscrewis acce$'brev a hore
l- 12,Fig,11Pag.sl

Inriecaseor@larymolonagansllhe
owerslopwilh
lrm y dampadreeoacr rever.he reedrhtuuoh
shat

lr thadioslmeni
ol thezercpoid wiLhrhepolenlo
melelp4 6 rcl poss'bre
lh6 adjustrummusrb rode
a) Sl p.lenLiomerer
P4by b.ninqlo rhe16llio rhe
l4er .am vaue andpoGdiohels P3lo the
b) Lqen lhe$@w a (= F,q. t, )
c) Slhe @lpursionarbelwen
3.sand3.3da by
ldminqthahsxasoncaperw B (= F/s. t4 )
wilha openendspanner4 m rLlF
d) s.rcw on srfl A acainlihlly.
valueandlhupperGnga
e) Setinorhalowd.ange

10
FUNCTION:REVEFSE
-l s.rijn! th. lorer rante Elue
(a 4 F'9.r5 Page9)
a) srForedonelerP4
by Luming
10Lherefirorh6 owerranoevaruand
polenLiomaier
P3 (- t Fis. 1t Pas6e)

oe@asins
oulpulsisnaL
dudns"in' modeolrhe&ve

Chanqerheonnclions6 and7 (r Fig, t5 paoe9)

seLrhactuarorto theinirialpositionandihm
@nheclthe reedb&kr4q wilhlhe rdihrcuqh
d) ser he aciualor'n rheendposirion
e) L@senrheer* a (3 F/9.14)
l) Sellhoulp{4s'Onalbelwe6n3.5and3.3 hA by
lu.nlnofte h*agpi capscew B (e Fjg, tcl wih
ai 6pen.endspanmr-1dn a/F (mechanirar
zo).
S) s(rFwon *r@ AaSaln[gHly.
Ser LheNd knse % G ro 4 mA dh rh p.l{b.

"oul modeorihe
Dec@6nqourpur
sloiarduros
7.2 Se inq lhe upperr.nsovalue
set rheaotuaror
lo rheiniliarpciton 5ndhen sel rhe
upperranqevaLue
lo m mA lh thepobnliomelerP3.
p3 is neo6sary,
lrmajoradiu{runl
orpotenliomeler
lrreseLlinq
orpolenLionera.
P4shouLd
b6ch6.t<ed
and
Thenched(rh6sellinoorDorrimeler p3o@ aqain.

Caurionwnh&rosioh-pbtcteddevtcel
1n6naiionaliNlallarbnreguralds nusl beob$fred
156iordinq apdLatrorrheFedratR4btk oi

?ml;",",",*""","",""^s,beDodqredby
lhe manuraduqor fte pbduol musrbecheked in
a@danoe EirhEldv byan 4rhorizedexpn.

MAINiENANGE

lie electicalposirlonr.ansm'dcrSMI933
Mani6nsn0e
isnorneosary.

11
CONTENTS

3
MOUNTJNG
31 Dimonsions.
3 2 Moudnson diaphEsmaolu
3 2.1 ^rounlng
killordiaphaAm
aclualo6
rnaodancew(h]Ec534.6(NAMU
. F2) . . . . .
3 2.2 rMoum
ngrhep6(ionransmller
o n L h e d i a D h E s m a c t u a L o r. . . ........... . .2.
3 3.1 Mounrnq
k'lwih diyesharl
n a@rdarcewilhvD /voE33!5 .. ......
!
332 Moud'nq
k[wih nanqe.......
33.3 Mounbns
k[ wlhdr ranqe
33.4 Moumin!
ol rheposilion
kansmier
onhe rdaryaclualor............ ................. 5
4

ELECTRTCAL
CONNECTIONS
.......... ..... 7

,12 Conneclioivalu6...............
5
sl
52

SAFETYAEOUIREMENTS,,
Ganrarrequneden1s.......................................
Erplosion
pbledim ... ....................................
.S

6
61
6.2
63

COMM
TSS|ONING.
.............
Connelin!andadustins .. . .. ......... .... .9
S e c u i n g i ht ee d b atcwr e r . . . . . . . . . . . . . 9
Se(ingthtowerranOe
vaueand
rh6upteriangeva]ue...........,....................
.. I

7
FUNCTION:FEVEFSE...............................
1o
7.1 S6rr'nolhe lowerdnge vaue
7.2 Selringth0pp6r6nse vatue

ECKARDT

t\,185 983

InsrructionsElectricalpositiontransmitterSMI 983

This instruclionis vatidtor

a n dr y p en u m b e r5 9 a 3 t 1

9 8 3 1 1 1 { g e n e r apl ! f p o s e )

60 to 120 q using a@chmenr kir

h: flp

The dsviccan b. opGt.d tr^

Dr as pd IEC 654, Pan 1.

7 nf I

insr,led posirionin chss

MET],IOD
OF OPEFATION
a ola.y mov.meitino a line:ir
or$s 'nsrumeir 's providedii

SETTING
THEzEBOAND STROKE

zrc adjusrmntmusr
b. don. aslo/rows:
1. Placerhoaduaro.in naR posirion
2. rastenthe reedbackl.vor 11)
3. r.mov6 covr r6m rha inshmeir

4 adlustth. outputslsnarar4
ma

Srck adiusmt mu$ be doneas Jollowr:

s. Pracsaduaror'n dE 6ndposnion
6,.diustthe ouputsio.alat20 mA wirhpocnnomesP3,
Z @..r

ror

l, 4, 5 add 6 o@ ffie.im

3. p{acerhe coveron (h6 insttodafl.

M ss o 3 3 p . c . ,

Drno

lof

il

L.O-.,

ThEid'@.nl,egdJ&6an.ft

ECKAFOTNEOFI-ANO

ITEM JNFORMATTONFOR SEAL AIR VALVE

(DWouter
WitzelEurovalv

TYPEEI!1S]]4ETAL
SEATED
BUTTEBFLY
VALVE

l.e. sare,ba , srobev6rvesrc.t

FEATURES
OFTHEEI\,1S
TYPE

5 :::::::'i:::l::lll:

tolncGassd pranrsarety

New: FneSafe resrcsiriricarel

D a g P2 o f 4 .
CENERA
SL
COPE

WOUTER
WITZEL
EUNOVALVE
Eu@awarc'helolbwin!kymlds

. Feld ot appricarion
3id madsr

suppy r.omworkst,drawrq on

FIETDOFAPPLICA'TION
AND
I\IARKET
SECTOBS

@#

TheEMsisaquaLyopiion|ol

9001quariry.en,f,cde
Gwrdedro
wous wrze in t99).ouatirY

ADVANTAGES
OVERFULLY
F U B B E F L I NTE
YD
PES
preteredwhan usinsrubberr'nd

. the hish cor6ion rcsbianceof

technoosy lmodem,etnci.nrcNc
The EMSvalws a sui,ableror a

SEAL
N GP B I N C I P L E

DISCTO
PIPE
CLEARANCE

bid@iomr sdno
letrabre,

EIIISDESIGN
STANOABDS

6e

p lrete o rhe a.iows)

P R I N C I POLFEO P E R A T I O N
ACTUATOE
OPTIONS

l---

l ^ l

T]T

-IIIATERIAIS
OFCONSTRUCTI
ON

Dage 4 of 4
SUBTHE
DETAILS
S
OF VALVE
i,ABTS
oLish' Mishr bu isid vdvs
mm 13" 3'1. A rorcn9

acrudo. (hioherrempdaru.es)

sra,nress
searpadsl2so 600
mm/ ro".24"laresuppedwiih

NFOSIIATIA
ON
NDS A L E S
o D r s c . n s u i noqe m a r n o w

Grca'e an, $e EMSmetar$ftd

advaftas* n thd tha !!!! !e

o
ospeciarsar con*rucrionofiers

o
sd

an 3nmts4

i sdjurs b

rcducesrhe r'crion tseamq

p6n'on lor . lons peiod of

rms. The sar in rhe EMs s ol
rhe seltlubdcBtins
type,rh0s

o
pGcompressed
srephG r iqs

o rhs par.ebrnhs nns ererecrs

de searf.om fruB impinsement

o nolnrns

{se dihensioned

ASSEMBLINGAND OPERATING
INSTRUCTIONSFOR RADIAL FANS
TYPE OF CONSTRUCTION

Asenblins md OpdatingLNt dctios

Removalad indalldtionbshuclioN for IMPELLER
(5 epdale nmbEd pag6)
Rotor Md6
iNhclion (3 epar

e nmbered pogs)

i Assemblingand OperatingInstruction CONSTRUCTIONM

Descrptio. constructiontyp M
l.sttuclons for lransport,
placng andslarl'.9

2.2.
D vingmotorassembling
D ving hotor instalalio^

3.1
3.2

Mainknanc- Reqreasing
the rorrerba ng
- Beltd.ire
Malnre.ance
Pleaseconlaclus lor specialinslruclions
con@rning
diBmanlling
ol lhe lmpele..

Assembling
and OperatingInstruction

0nveby iho motorshallonlo whichthe mpelrefis mou.led.

M A o r / 2|

:i A . Assembling
.aF}|li6a
andOpratingInstruction
--'2.
1n-siftEi{i;;-'6;lia;aF;r!
w h e n r r a n s p o d n c l h e t am
na
s k s u r e i h e s e a r e osuspendedand
nty
fldontheeyboLs(crane
hooks)provided
tor lhispu.pose:it,s
not prmitred
lo useLhemolofsharlor lhesuction/discharge

I . u , o 6 .i U e q L e . e d n o l l | r r o l - e
o-v, rq Teoid
'aL.a *pedts b.d'orre,rp.
e , s n a r 'e c o ' o r o a a . . 6 . v a . n o . < - o \ ' h e ( t a n p . o t n c .
. . a 6 d , n c l l e ,o . e T c a q o r d d i I r 5 o t . . o b e 1 e L o L r e 6 o , J p .n g - i n c u .
oF,urne,no'e { inpo.lc .
ze5u.. 6,,oappecoJnF.,ols

23 Dnvjngmoto6 as*mbtinq
In9enerarLhdrivingmo106a.assembedallheman!factur/sotrhetansThelactoryg
does.otcove.anyassefrbty
wo.kcaft,edoutrhplaceor r.nakron
2.4Orlvingmolorinsta arion
-hd'rmgmolo,.....a
e o a - - o i d ' a g r o r r c , . . u o , r g b n o r r a , a - o, a t h a . o . . - r i o no o ^
v a r o b e \ e - r i - do 1 0 . o l a 1 . u o . a < l o n .a . e n d c h . e \ L c r < . a a L p
d,,rca.we c,nci,ngLne rl:
r r P 6 e p o n s i b i ror v r L r . c u s l o n oo I<w..a.9ddno-io.,ng
c D o d r aL r ' n r . s p e ! ro r r h d n o d c o ! s r a r r n sd n d ' D . . n p . . p e c
ero,lrhclrheereoi
a o o i r i o . . ol - F a r r ' r p e d e o o" rt rcoot@
l o o t . n ga r t o , r h e e F . l (
rctor musrbe nsurcd.ll the drivingmolorsa.e nsla ted in roomswithalehpe;atureetceeding40
cc a ducedolrpll
has lobe laken into cons'deat on. (rhevaues an beraken rom them;ror
calaoguesoflhemafutacture4 as agenera tute,molorpfolectonshoutdatwavsbeprovidedtor

2.5Slarlingol the tans

B e ' d e s k r i n g L p t h e r c l \ m a l e s u t f . p , o e s d r e - o n . . r e d at onoo. . o t o , . r l h , o l l h n g d c v , . , ,
cr6edEliecsrdn.-p'nueoi'eclonotr.ea,,ow6an,ovqoadngndrtadronolo,damdgr
thadmissbleclrenr consumpt'onndicatedo.lhe airvorumew(h lhe aidof a throt[ingddi.e
unlillhe adhisslbtec!iient consumlonis atra,ned
A e l o r e s i l c h n g o n , c h e c k r o s e e ' f l h a iemr p
. oel a l e s f r e t y ( ( u r n i r o n c e b y h a n d ) . t t i | l o u c h $ o n
rheslcl'onnozzle,adjusrlheclearance
by tooseninglhe
screwsorlhecasingcov6rorths!dion

Alllans arsutabllora handtingremperatlreot max 90.C. Fo. highrremperatu.es,

special
qurpments
a@.e(Esrv.
N. 8.', TF. pow 'equ menl u sng,n proport,onw,.hu e
wn.n Ers *e opersted
oudoo's >orha.rh6iemperal_rcdropeoatow_oou
r{rtalr mJs.

anooperatins
nsi"niullng
1!$ry981
- Geneial
3. MainGnance
3.1 Dnving moloa
Mororrolrerbatinqsa e prov'r
of Lhedo
areasingnslrucrions

.o' na,rr"nane oos.^e 'h'

-"a*r'r,T

e d $ ' r ' dp " i n q o a r c v ! ' e"g"drd

: 1 1h'sraar
' 1 ' - 1 l l In
:
e rof lhe beanng

" i.i"Lii'.,n"'-**,a"*

b! l r l q e '
emaLnrenanc
"otrequ
cakingandsrghso wear

i|o
o n n " n d ' d ' o r c g u l a v' ( n c l l

wilh the
rmicalrvIn lwo planesand ihev compLv
rce ol rcto6 as Pervol2060
heco:sli'
o'irso e< l,e r'osonie5 n&"o'
ronoe'peloo oI
ao e" uar'o'i in aao ta' atet a
> lollowlnq:

3,4.1CakinEon the impelterblades'

",fi: :i"ilxf

':J"'il::"il::
ns)
o'ide
when
:-side,a,ion

3.4.2wear ol lhe impeller.

(keepsParimpellerin srocK)

thermal ellects'
3.4,3Delormationol lhe impelbr due to
adjusiingoi Lh6vrbraron
bv unevenloundafonor inappropnaie
3.4.4Bracing ol lhe lan ca0sed
o. sp n9ln slrarors
dampere
The weight or Lh6rnmlv.connecr@
_3.4,5 (uslle*ibleplpeconnedons
)

ffi

* rsnoimPrwemenrottne

Vah'rTonoeren
vkeniemerbv
Renoval of th ihpetter
R e n o w a l o f t h e i h p e t r e r w i t l b e a c h i e v e d by taklng otf the shietd
at-the suctioh slde, roosenrng the tovr halr of the shaft sal
ano rerovrl9 Lhe upper h5lr. (s-e dru,no.

P5!i.l

I{ith steel hubs the impeller will

alumjnumlnpetlers acc. atrr.no. 3

be rehoved acc. dru.no.2,

t
I

1 . Take off
2,

entl drsk,

Vain'rTonoeren
vkeniemer bv
impellei
with oil
4.
Ihoo!tant:

Renoval and instaflaClon

on the shaft,
or graF,hire.

the

shaft-end

has

BIows in axial direction are

bidden because of damage to

place end-disk

on th(eait-end

press inpefler

on shaft

2 . place inpeller
on shafE-enil
3 . screw ih thlead-end

Afte!
p!es6tn9
the
have to be moulteit

hpoltant:
.

tmpeller on the shaft,

the gap betveen inpefler

and Euctton cone
has to be very precise, Befole .ta!t-up
the fan has to be exafrineat for free lunning
of the inp.tter

by

II

I
ll

ll

a
a
o

Io

\o

IF

It

:n

a,

a t

I3

s
I

fi
\

i
{

I
q
B
o
$

ft

lr

I'

i;

ti
!!

li

r!
it

r-fi
!1+
LL]

!;

.:

9 . 9

! -.5.i

a'rirfonqeren
- '1ken-nemerbv
IjlIfi IEVEFiIra=-i6;ti';-".ffi
i;om
ll$h6f/!4rhr,.l,r

Fundlilter/Forrrd
F,/tef

13

a2
5d
7r
tllz!
r1o

gJel""l'fl
"*.,','" d;;;;';

0,@

075 650

o,ss 375
0,e5, 50d
rita3 s.0
r,s66 5.o
2,330 630

550
7m
7oo
too
910

l2i

2r5 .
205
3s5
575
sss

tr@Gon
XlectrlcaLl{otor-data-sheet

m h f

i y P 6

nmenL df rn.lllr

. . i i i i i i , i t

r lksnrl'

r u . t [ k s l . , . . . ,. . , , , . . ,, .'

o u l D t rut d l l . , . , . . , , . r
. . r y t c ., , , , , , , , , . . . , 1

r o c h d r c r o r t o r q u e. , . t : 1 ,
D l I r! p L o r q !. , . . . , , , I r l '

. D 6 o ldn t n . r l . , , , , , . r

br.!k doh lolqu. ...,,[tJ'

h r h ! . t v . c t. . . . , , , ,
fr.q{.n.y IE I , ,..., r

L.mp.rr...L{!ctu ..,.,
r 6 p . r r . . u . h d r n gt.( t . . . r

nnlnlr cu..ent t^l .'

no bd cuff.nr t^t ..,...'

lMrd rc6r curr.nL ..1:l'

04.!

frctor ,.,.....1

3/l lord D,66

l/4 ro.d lD..

E r r l c r o c yl l l , , , , . . 1
l n r u 1 | t r o nc r . . . , , , . r
d.rr.. of prot.cttod I
Pn... t!.rr[in..
sond r.v.l

.D..lfl.d

I/2 lo.d 0!rr

V, rold 31,5

ot}.ftI..

(ohi)

(!r.rrur.)

a s . r r n s . D E t r i D.t. , , , ,

ca , 6!oDrr cr

(s xD^RD)

ru

L A t 7
lor rolor nl!-sqoirrelcage inducrionmotors

Storage
oig rim6I k advisdoro dh@krho
nsuraLion
EsisrancE
bdor.ddng up

byorchnqngkollhohre6kil6sol

sn,ppEsandanadomdc0..*6 E.

ae. or1M v ( s ad sahs rodryrhs

Reducedio6hvs|mdorecanonlyb.
6d br ma dircdion d rcb' on (M .r'
s hd cdd by a. .JI@ on lfu molo,)

Femovarorordandwaste

Guarantee
concerning

Maintenance

y re'qreasins
Dwro repgarsd
Fss
resreasns p.,ods 3 andc) y4

tonn

hs no69. Procdur. lias been

subndgdrorapprovat
roFdrorb.v

rrcmBry
hishd @ Gmpe6tu6 shoutd
hd. spcarbedngs 3nd/orqrcaso.

rd n h o.ains rort3 w th nBw

co'e ar60 appricabb)

tus 6 e rcm.

:i6riE6,.iit6r;rtb;t t;;,ii,l]

Installation

me hod runnhs.oh s b nd apprcdo

For(hEs md@ bariqs2

(nd 'e
ereasabb)rncbs ca aredmdad rhe

Fdb6adnqtypgqquon|i|ydg.eesnd
Youshd d u$ rh. *ma khdorqrcse.

o6d shsd (sd. r.{@dns

Fdod A)

r'd:iit.l.blrtrhli6ii adrithard
Y
i ,ien*4+ od!r. r.||.fi{ti*d{}*i

Forrh6e noro6 opsnb*dnqs in. ass

e n ppr63md wdo grc!$ tubere.

Ndd: EEi.a.mdoE &6 onv alo{ad 1o

b..6 orcad when rhdy d. squi,opsd
Eih.domdcoGe
Eri6rh al dhsr

ror rotor nt r squirretcageInduclronmolors

rnq sid qca* P@ducs6(Nd rese)

slandardinol re greasabte-22 bearings-C3

N . DE ,

tEc

63
6201
6io1
T1
6202
62Q2
80
. , 6 2 0 4 r , l 6204
- . 6?Os _.- 6205
90
r'6206 : l 6206
100
112
6306
6306
132
6308
6308

penod- rrolrs
- holrs
periods
re.groasrng
n < 3 6 0 0 n < 1 8 0 0 n< 1 2 0 0
15,000
15,000
15,000
15,000
15000
10,000
10000

30,000
30,000
30,000
30,000
30,000
20,000

20,coo

30,000
30,000
30,000
30,m0
30,000
30,000
30 000

.1,5
2.A
3.5
4.0
6.0
T0
10.5

B: Standard: re-greasabte
open bearings-c3 withoutauroma!c qreasereliel

t]3i"

bearing
tvpe

re-greasins
periodshou.s

oE
N.DF
|
,ev/Tn.
,s.z."
d r l v Aenr i l n o n o , , B l e r d n < 3 6 0 0
r<1800
n.r2oo
160..,..j.6909,-.i..6909.., 6,000
j8,ooo
12,ooo

,180 ,.,.rt.63lq:.::t...6310 s,soo

2OO
6312 .
6312
4,OOO
225
*225

631s
NU315

6313
,

2,500
1,250

2ED .,.6.315.
6,"13 2,5c0

quahriry
orq;ese
' n b e d i n s r oo. dl
t i ns k n s j
13

11,ooo
a,500

i6,ooo
13,ooo

.15.
m

6,000
3,OOO

9,000
4 soo

23
23

3,ffi

lffi

4,00Q

p,2oo

6,000._

.
. .:

3,500

:;.

_g,.

!o

C: Slandard:re,greasabte
open bearings-C3 wiltr automadcgreaseretier
315
315
315
315
355
355

6316M
NU316
6320

6316M

1,500
750

6320
-

'

3,500
2,00Q

6,000
3,000

33
33
50
50

3,sqq

5,500

q0

.1,800

2,?Ct0

60

depede on mounhq aid/or apPrcalon

OPERATION AND MAINTENANCE MANUAL

FOR LIMIT SWITCEES

KKS NUMBERS:
DAMPER NR 1 | 2scA-LSDocM-ll dd 2SGA-LS}OCM-12
2SGA-LSI)-CCM-II dd 2SGA-LSD,CCM-12
DAMPER N[ 2 : 2SGA-LSDOCM-2I ud 2SGA-LSDOCM-2z
2SGA-LSD-CCM-'1rnd 2SGA'LSDCCM-22
DAMPER NR. 3 : 2SGA-LSDOCM'3I and 2SGA-LSDOCM-32
2SGA-I,SIICCM-31ad 2SGA-LSD_CCM-32

SEAI,AIR VAI.W

: 2SGA-MEV-T'5AND 1517
AND2517
2SGA-MBV-2516
2SGA-tt8V,3516AND3517

MOUNTING
INSTRUCTION
I \S
4 V5 5 5 . 1E
F O BW A T E B T I G HLTI M I TS W I T C H E S
E N C L O S U RSEE A L I N Gl P 6 5 a n dl P 6 7
T h e m a n u f a c t u r eh.a st a k c na l l t h ep r e c a L r r i ornosp r e v e nw
r a t e .r r o m p e n e t r a t r n 9
I h e s es w i r c h e sB. u t t h e w h o l c e x p e n s ew i l l b e u s e r e 5is t h e r o l l o w n g o b v o u s
p o r n r sa r en o r c o n s i d e r ew
d h e nm o u n t r n g l
I T h r e a d e ds r a n dn u t s h a v i n gt h e c o i i e s p o n d i nsge a t i n sgh o 0 l db e u s e df o r t h e
2 - T h ee n t r y h o l e sn o t i n u s es h o u l db e c t o s e dw i l h r d b b e rb t a n k s .
3 . G l a n dn u t s a n d r u b b e r b l a n k ss h o ! l d b e p u r i n w i t h c o a t i n sb y a s u i t a b l e
s a l i n sm a t e r i a(lF e r m i t ) .
4 . T h e d e l i v e r e dr u b b e rb l a n k t s e r v co n l y f o r d u s t p r o t c c t i o nd u r i n gt r a n s p o r t
a n dh a v et o b e r e m o v e dw h e na c r u a l l yi n s t a l l i ntgh c s w i r c h 5 . T h e f i g h t e n i n go t t h e c o v e r 5 c r e w ,s h o u l d b e d o n e i n a r e g u l a rm a n n e . .
( E x t r e m et i g h t e n r n si s n o r r e c o m m e n d eads i r c a n r e d ! @ t h e s e a l i o ge f f e c t . J
W e a d v i s ea r e g u l a m
r a i n t e n a n cief t h e l i m i r s w r c h e sa r c w o r k i n si n r o u s hc o n (
m
d I i o n so f s e r v i c e u d ,m o r t a ro, r i c e ) .F u n h e ra d v i c es s i v e ni n o u r m a i n t e n a n c e
n s t r ! c t i o n sl r j V 5 5 5w h i c hw e w i l l s n du p o nr q u e s r
C a b l es h o e sh a v et o b e u s e dl d r c o . n c c r i o nw h e nu 5n q f t e r b l e c a b L e s .

7. CLEANINGAND CONSERVATION
PROCEDURES

SECTION:

TITLE:

PAGE:

7.1

DIWRTDR EOUSING

72

PRDPARATIONFOR
COMEIMD CYCLE MOWMENI

3,3

PICKLING ET'DRAI'LIC
PIPING SYSTDM

3-7

1.1

DII'DRTER EOUSING
Aner rdionth DivenerBox insidenedsro becteaneriout completelydd
lhourcughly.This is po$rbleby usinga vacum cleeer.
RemovealsoaI lhe weld splanesfd lh6e canbl@k expansion
poi s.

7,2

PITEPA.RAI]ONFOR COMBINDD CYCLE MOr.EMEM

Clan rnc nydhnlic piping.(SeeBetonap,rr.)
Rhove cmFrvlrlon (rmpotration) prctetio of Hydaulic Rms.
Alis n@non lhe odsidec6i.g .eedj ro b cleaned,andall plinr drmags neds ro
PTCKI,INGFII'RAULIC PIPING SYSTEM
EIDIAIILTC PICKLING
Th picklinqot hvdrtulic DiDinsin a dio balh- on

ADpli@tioD Rltio ao. mi{itrs - I Da.r BETONA to r0

Sti. *ll or u$ filt r punp.
Th. DDTONA-r@meter shouldr@d E untu on the set. in r t6h,
udtatd brth O8'C).
Dq6ing

For th rcm@l ot dirt, light @alingsoaoil, oDr degEsing,gnt

SD (r.3 litro to r00 [B) shotrldb addedro t[ prp.red bath,
Ttir ri[ .l$ gp.d trp th drying perbd

Workbg
Pbedurc

l
2.
3.

E@t blih to 40. C.

O. building sits our V4A-dip bth beat.r My b huog into
lt balb.
Ium oDfifts puEp,
Placetydmdlic piping ilto thc hath a.d alloe ebout t20
Ditrotd to Fd.
IlE pdiod tor drJbg shooldbe ar leasl,16 [ouB.
ComDmd tn sh@ld h. blom thrcqb ,try pipirg ebich
hs bdds or
Pcxe6.

II tbe oulsided lempEture f loq il is advisebleto !:c

Do not rin$ or neulEts. Afir asembt)pMp an oit rin*
ttrough lne pipitrg dil alloF the oil lo dEh aq.J,
Galvmi*d pi.6

md pHision insrruDcorr mut mt be put

Irs of the $lutiotr @osd by spoBtiotr or im.6ins

shouldb@ntinutly rcple.d itr lhe.,tio ot l:10, Actiwv
@ntrcl of lhe b.lh ir ma.l. bJ rirnrion h our |rboEtories

DETONA hydraulicapictling ag builds up . protetiie .@tidg, wnkh qill M.iD for

nonrhs ia the pic aE s!@d tu s dry ptd. The tenDdture ;id,rc.
61ndr fmm
680'C plus lo rl0'C Dinu.
BETONA htdrauli6 picllitrg rdnirc @u|ral Tlnt i! to $y ll d mt bbd chdkauJ
eilb hldnulic strbstllrc
Oxtgd piping Brr b ph}H tlE sDe sJ alrhougDir thir cs pert'icut . aalotioD
Dust be paid to tbe l}oNgbnds qitb which rhe pMdure is wied out
BETONA - EydE is - picllidg

Wor*b!
St.p t

p.c.rlprc

Deg@e the pipir|g in r !cpa.&t deg|@ing b h tq. u atcrline

deg|qiog 4enl iD ci@btioD sr.rm
lln6Eqdnd:.bout
ninl6,

tuns tbe pipirg by pssirs clmr satr rhmuSb{@t ir cnusrory

Tine ftqund: about 20 nintrtB,
- Shonldpipirs otrly be slightb s@sy stepsr od 2 nEy tE teft
Pi.tL witb BEToNA-hyd@licspicklins
$htion. Rotio lor mixing = l:10 {Pickling soltrtion:,.tet
BtEtiEly s prinrd o! box6.
Tbd add BETONA-dg@siugasnt St3 to dr Radydixd bsrL
Mixitrg ratio l-3 lits .lesrdinA aAot Sl3 ro l00lirr6 of rhe
Time for pickling: about 2 hou6
TnpcElure: 40 - 60' C,
Kep tne liller punp *ortioe.
Rins by allNing .ler watr 10circulare
Tim .equir.d: l0 minul6.
Fin.lb allow ore oil nro. to Oowlhmugh lh. piping ad dnin ott
(not tu circubtion slstn).
Imporlrnt

Fo. lhe .iEulatioo p.c6s a fo@d circubrion punp mnrt b trsd rhich
comspotr& to lh sizeoaln circulalior sFtem. For lbe oir due ili.
btte. lo us a scp@te punp, bnl, if oDtyoe punp is avaitabtc,it must
be thomugNl cl5tr d of atry oil bctore is tr*d sgaitr aot pictdiDs,
Thit iElnction rhetis d6igDd to hlp Jd - the sr4merts w haE
bade lo th. b6t oaoD hnNLdge, Eogwe., a qe c5Dot .onhDt rbal
our prcd&l ii uscda@rdiry ro iBthctiooq m m ooly,ite to e@Dr
lbbilily for tbe co^btrr etisfrctory qu.liry of dr produ$ up ro lh. rine
ot d.lirery. In the cde of wtrt'uj qugtion our tebriit advisory*nic.
BETONA{risr!ft ed pickling $lution
BEIONA Activ Sub6t tre

Ictrucliotrs lor pickhg itr a dip batb.

IRON AND STEEL
Apoliolion

R5tio to. m iry: r part BEIONA ro t0 perts eat. Wsr. musr

A. With DETONA Stn e[- es, by mc of , circulation

ptrnp, laho fo. Dirilg DEToNA{isralized s pritrled on th
for lbe remoral of din, Ighl c@tngs of
04 the pictlns dgresing rgent Sl3 shouldb addd to th barh
sluliotr in th mlio of l-f, litB Dr too lilrs.
Pie6 rhicb havn 0rickd tiln ot slle or ddwiry lnbrica
mltt t degE*d sep&mtclyh.forehmd, nt.r by mtu oat
stm.i.' blo*r or tu alcali& dgt@ilg rgeot like cEto 200,
Aftr alcdirc dgt@ing, lle mrkbs piees uust b rir$d b a
Tem.cElure ol
pickliru brth

Workim pMdure

n,r wrlitrg tmpnturc B about 40" C, Th. hishr teD!@ture

it F6ery to spd np th ptrcs
*
lay piffi to be pickLd h btth and
'
renove r@D bath, .lo ml mh but
prolet then frcu aoy mter d.ipt
*
prdcss temiot..d,
Tt phtlitrg componodst@td be abt to ciftutare f.Eety,@nd
tbe pie6. Slal girdeN ad pipitrg shonldbe rcmorerl ot a slatrtitrg
etrgledd olowd to diip ovr th bal} fo. a rhorl priod II tbe
@itr objet i! to .L!o th. i6ide srfacc oalhe pip they my b.
hudled togethd ed i|meed io t! batb,
D.tiq priod:
To.ctive
id@l prctdtiE oatbg at 2{'C, at l@st 24 - 48
boc.If ! pmtecliE cdling tor longr sloFgc is mt c.ssry add
due to tbe squoe ol op@ttotrs is dot pcriblc, ih. piping my b
t k6 @t of rhe picklbg batb Dd subdqgd b r ri6ilg Dothof
pure mtd. AIt. uitrg the bncr m.ttod the pipirg My b. Dointd
imediatelx

Imponont:

G.lwisd perts md pelrio! instrume s ntrst oot be D into rbe

bath,Slsl.ontaining niclielor carbonhrc to bt put id;\eDerate

PEruODOF
IMMERSINGtor - thick.r cmaingof tust:
iron ad stel
stel pieces:
rDout t20 nio.
Atuniniuh {d cadtilgs: usc spamte ht'tl ldsancaio6 nr. e od .wMt.
CONTAIMRS

Bath contrineB are nan alured fawrahly of CrNlstsl

(sldtrlas ireu matensl no, l,457l, A trctrgh m.le oasimprstel
iheliig mcl b litrd thrcughout qi|J| rubbs or PVC,
Urc tmpdattrFeistdt
matrirl,

FILIERING

Fo. ech b.th E dlirer you tL suit ble fiI.iq

EEATING

DiE@nt tJpsot h@rilg syslchs n'ay h. nse.laccordihsto

,vailtbililt itr lhr rr.tor}, Wc eirl advi* yd. shouldto; vish, tor
.* about eldn. subret@ble h.t.6,

WORI( CLOTEINC

app.ratus.

Bt irteNiv us oa piclding bsth:

Glovs, oveolls ud rubb. bmts. lt ir lt@Imfndrt tu
tbe reMirtus doliirg lE of tratuEl libEs $ch u 'mr o.
While qorldng rith lh concmlnlc (fi[iog , Dee bath, w

RTMOVAI, OI' USED

DAIE!

As lols a rc Fdenl las IEE b6n pssd, the irtErmd

givtr by thc vsi@r state N Elid. Our rc ..Ii!iog

ptus rbich ba betr mrtd out Fi& the c@p.nlLtr of

lhe appmpriate autboritks in DaEia is 6J to edptoy .nd
ir Dot dptrsive. fte vert 6J wy b ttE dbpocatby m
. lDrized foooding .g.trt io { itrdufri.t garhgFpta@
Tlre inst.uclton 3hris deieed ro tlp 'u - ttE siatsdis w bwc Ead. to the H
of d. ttuwledg. Eo'w., s ft @dor conrml tbrt ou. pmdEr L trsd @ordirg to
istrElionq m m ooly !bl6 ro &ept lirbility fo. l}. otrsr.rl satbfetorJ qudit, or
ou pFrtucl up ,o tbe time of.lelircrt,I! tbe ce rt erEnhnl quitiotu @ tehtri.rr
adv&rY lNte ir st jtu dispcsl

OPERATING PROCEDURES

TABLE OF CONTENTS
SECTION:

TITLE:

PAGE:

E,l

DAI'PER SEQUENCE

!-4

E2

SEORT DDSCRIPIION OF
EACE FI'NCTION

1-9

Generalnote: The Diverter Danpr can only be opemtd

trom thr controlmom,whenlhe Lockirg piDs
havebenremoved.
8,I

DAMPER SDQUENCD

Aft.r lt hydEulic uni! b 3rdted and lh pEsur has ben rcachd,

@dy for op.nlio! etr.r renoviie th6 Lcking Pitr. The Donper h6
lhe Doikr, rhe Blde re.tt to b tilted

&iI

A SEORTDESCRDT'ION
OF DACET'T'NCTION

Sel Air ran

Il th. G$ Tubine h6 slrrt d, rh S6t Air Fo tijt tun during the s,t t6t only. This

DE,s i" Joi,er.lded positioD,$ yel ^ tD ny.pe$ cLadpoliliol

S@l Ai. vslre

The Boild inkt volre is oF&d dorine the @l air tsI.. Th Boiter inler Elv d66
whetrtbe lest hai hcncrfti.d our
Th. Bt?ds wlrc oD.trs stm th blrdc ir itr BlTass pcition an.l the hl air t6r is
@nid @q cloes wtcn ttE c.l lir t6t has bn @rEd our.
{vd.autc di&lm

(dEwing 48?9/E0r)

The bydi.trlic utrit 4a?9/E04coNis's of ttu nain parts.

-

Resrcir

qilh

2 plmps ,nd 2 presure.ontml

2 retuo liltE sith Sritch oEr hatrdElre
lhE &cmulsloF witb sslty blcks
2 $lemids prc$uft l6s tlor of tlE oil

Vd

for demlcr mrDntr

DAMPDRSEQUENCE.
Alier the hydruuucunit ir lranedaDdthe pFsur hasbFn re&hd,rhe
rrmltr is @dy for op.Elion.
Arbr rtuving rh. Lckins Pins,jhe Dirqir Bt d d sto.r lts functiotr.
For healiDgup rh BoiLr, tb btrde ca, b movcd lo,D
inb@ediate posirion,lhe ,ngte bovE m$i be nort ren
this inte.n diate pGilioo M be doft in tdal morte,s wlt as in rtnot @ ml

SEA! AIR FAN,

It the Gs Turbi@ hu srrnd, S@tAir tran/SatAir Stsln, silt b. chckds
I Start fld tiD d.try 60 s
sl air '"r"e . *ttd S.d an vzlE i! itr open p6. rftn.
I oFn
r pFsllr silch ncft ro sir.h rirhin 60 s_
5 Clo* sl rn wke, Sed .n ElE is iE clo*d ps. 0Fn,
6 Stoo Fm etter 60 s.
Ttis t51ir doe

er qh mvftnt

of rhe btade,whenth timft sv clE6,arc

If th S:el
t6r ir et @ lm.d {iO rhe OK signal qirhin 5 ni4 lh. tst vill
"ir
b.3top!Ed.
rht m..ft lhe Sld in vslk e[ be cl6ed, {d the trn eil lE noplEd, E do
ool get the O,D. 3torl.
In.e,ko
thc Sal rir valre.atr mt h closd, tbq lbe fatr leps on dnning,
f,('qftr tb. Divotd vil g.t apprcv&lfor rcldc of s tufttiolGrB Diren;
@ tr hord aoaoJ positior which tu EquiFd, or diRd-)

4E79M.0$

Mod. Sumnsn
The n.xl mod6 e

Fssibte:

le S6nice Mod = itr this sirusrionyotr en .onrrcl by m@nsof push hnons tb. dt
itnn to cbek @h dorem by itsetf.
S@l An
sl Ai.
S@l Air
SalAir

Elw OCM o!tr

Yaly. OCM clo*d
Yr]re CcM opo
Elve CCM cl6d

Stop F n
2e ldal Mode = in thtu situliiotr you can cootrcl by rer6 ot puh butrod th
@Emnt of th. Divrte. and, tb. squ.nce of *ntt
OpenDtun r Ebile (moring Blade from OCM ro CCM aJosftiotr)
StopDiv.Gr Blrtle ir dy position bet@o 5'. X <85'
( X . 5" odd X ' E5' the Blsd. crtrmt be beld)
3. Lmote Cdlml = in tlir sittrrtioo the Dilsr. DaDpe. i! being@otmtldttun rh
o rcl @n! With ltr.:L20mA sieDl .
Opr Dircne. Bled. (noving Blad bon OCM ro CCM
F.itiotr) SropDivord Bhde b dy positionbtwl 5' ( X . E5.
(x,5. {d x, 85"6 Btade@onotbe reld)

PE$rc
-

sitcbd are iftr,Id tor rh tolwitrg lwtiorsj

Bd, oil presurc tritch ps-r020 (tt0 Bf).
(Emgen y Acctrudator, Top bo6te tud Diddl. botde),
|lm oil prGure silch PS-1020GEoBrr)
(No.@l Ac.odutaror, bottom Dotd),
minidun oil pBu.
sitcl PS-r02r 055 Dar),
(Emerg.Ry A.cumtrtrtor, Top botlt tud middl b6tde).
ninimum oil pKUE M .h ps-r02! (155Bar).
(Nodal Aeunutaror, botrom boftle).
Abelut min, prcssr P$.10rt 03s B&.).
(Punp pKure)
Abslur. mia prurue PS-10r8(rls '.).
(PumppEsurc).
Absolde nir pcsurc P$r0D (135Bei
(EBer3dcy Accuoubtor, Top holtl and middle bolrr).

P9r019 0.15 Brr) is th abslut ninimuD p|6ure to dm ttre Ditqte. Damp.r in a

Tle Bbde co El is Mde to tuhie

- op.ring tu 60s.
- clcing in 60s

tpo mort6:

- E|EgeBy in 20 F.

Th6 norles re sbiewd s folm:

E drddic Synem is Staodby
Etr rsizd: SBV{tl
(+ed vat@D4 io sl rh. required rpcd)

sBv{524

Prt$ure betwo 155Dd md lEo Bar,

Eydrau[c rJstm ir ordrEdro moveBtade
(Divrler goitrgto CCM),
Erergized: SBV-r521
SDVI523 (!Ded wl* D6 to sl ltr required sped)
ptrmp,
ltbrl
energiz SBV-tslE for pumDI
SBV-15I9for punD 2
Densaired:SBY-r524
(m@src poi Mr/M2 punp prsNe).
f,ydratrlic alatd is oderd 10nove Btrd.
@ivefi.r goiDgto OCM).
Ene.gized:SBV-ls2l
SBVn524 (spr.d valveD? to *r rbc rtqdrd
srarr pumprergir. sBv_rsr8fo. pumpI
SBV-I519tor pnnp 2

spd)

Deftrgted:SBVnS23
(nesDre point MtA/r2 ptrep pGs@).

Whfn th. Dtucnq h.s ro bc d*d

in m Emerg*t

SiftEtior rhc m$ p@dure hs

IlF eus of th ErbqgeftJ,ltc ro be tsk@ .my, eod rtr6

Ehetr tbb i. rne cas,re q @ke th. Divder Ddp. oDer.tioD2lagrie
On tte Idal otrt ol cdt r, re llM ro push rlE bunor,
Aeepl At m,
R6et Em.Eqcy.

Nry the DlErid DanF. is ogain ssilsble for lbe Rnot CoDt ol
Cdter, but slil oor itr tubctior
To gt the stst.n fumtioml agzir the 4 to 20 nA sigEl neds to b l@l ro zrc, for al
lan 5 sa,, and ihm the movmena eb be sbrtd again,
The roclioD on this start is abo delayedby 5 sc.
Eb.gncy3ibsrion en be @u*d by:
2: P6$r

Eydmulic s'tn < 135 Bar (oil prsure

Lov lff).

4: Emcrgncy stop from R.mote Contrcl.

the EydFltc srsten is in tbe mc.grcy

AI slmoiils N beingiteenerglz.d,
Il lhe Dilener b hor wilbin 20 sc, itr ir! nd psitiotr (lini( sitch sigml req red), we
h..gize.gah SBV-1524.
SEAL AlR VALVES,
The Sal Air Vrl!6 arc @otrcll.d by me.s of tbe $ft*.a.
T[is ne$ @ch lim lb Bhile oms itr ib oil posiliotr,
(linit sit b6 src hiDg sitched), the S@l oi. iolve ore
opod ud cl6ed rutomtielly.

PKure sitcbq .re cottly *t

Sped@otrcls rE oftcoy adjusLd.
Oil l*l ald tmpRlw
sit hs e coftctly

set.

NOTE:
Ih. plD. ruplure nlve$ @o o y b. u&d obe,
After beilg ln sdie, it hs to b replaed by r mw on,
This it a Ky Spsre l1en.