CNG TY C PHN CAO SU THI DNG

1.Mc ch v yu cu
.

vn dng nhng kin thc c hc ti trng, thy c to iu kin cho

chng em c thc tp ti cng ty c phn cao su Thi Dng. Chng em xin cm n

thy c nhit tnh gip chng em.
Ti cng ty c phn cao su Thi Dng, chng em c hc rt nhiu t thc
tin m by lu nay chng em ch c hc trn l thuyt. l nh vo ban lnh o ca
cng ty to iu kin thun li cho chng em hc hi, tm hiu v cng vic sn xut ca
cng ty cng nh v s hnh thnh v pht trin ca cng ty. Chng em cng xin cm n
nhng anh ch k s trc tip hng dn chng em. Bn cnh chng em xin cm n
cc c ch, cc anh ch cng nhn.

2.Ni dung chnh

2. 1

Lch s hnh thnh v pht trin ca n v sn xut:

Khi mi thnh lp cng ty c tn l Cng ty TNHH cao su Thi Dng Tng
Lai thnh lp theo giy php s 41020 14364 do S K hoch v u t TPHCM cp
ngy 10 thng 03 nm 2003.
n khong gia nm 2006, cng ty chuyn i thnh Cng ty c phn vi tn gi
mi l Cng ty c phn Cao su Thi Dng theo giy php s 4103005008 cp ngy 13
thng 07 nm 2006.
Cng ty c tn giao dch l: THAI DUONG RUBBER JOINT STOCK COMPANY.
Ngnh ngh kinh doanh: sn xut, mua bn cc loi sn phm, nguyn vt liu cao
su nha.
Nm 2004, cng ty t chng ch ISO 9001 phin bn 2000 nn tt c cc sn
phm cng ty sn xut ra u c kim sot cht ch qua tng cng on.
T ngy thnh lp n nay, bng s n lc, sng to ca chnh ni lc cng ty
cng vi cc ngun vn t bn ngoi, cng ty mua sm nhiu trang thit b, my mc
mi cng nh tu b, sa cha cc my mc hin c ca cng ty m bo cng vic sn
xut c lin tc v ngy cng tt hn.
c bit t khi chuyn i thnh cng ty c phn, cng ty i mi cng tc t
chc v qun l nhm c c mt b my qun l gn nh, linh hot v hiu qu. i
ng lao ng c ch trng, khuyn khch bi dng kin thc, nng cao nng lc chuyn
mn v tay ngh.
2.2

Thng tin v cng ty:

a ch cng ty: L 4 ng s 7 Khu Cng nghip Tn To Bnh Tn

TPHCM.
in thoi : (08)7540507, Fax: (08)7540508
-Cc sng lp vin gm :Nguyn Vn Th
Hong Ngc Yn
Giang Ngc Tun
Trn Minh Khi
Nguyn Vn Nng
Do ng : Nguyn Vn Th lm Gim c
Cc vic thanh ton, quyt ton c thc hin thng qua ti khon m ti
Ngn hng Cng thng, Ngn hng Nng nghip, Ngn hng ACB, Ngn hng
Techcombank chi nhnh Khu Cng nghip Tn To. Ti sn ca cng ty c mua bo
him ti cng ty bo him Nh Rng.
2.3 Quy m ca cng ty:
Nh xng:4000m2

Vn phng:150m2
Lao ng:
+ Tng s lao ng nam: 150 ngi
+ Tngslao dngn: 45 ngi

2.4 Cc sn phm chnh (ph ) ca cng ty :

Sn phm : Nt cao su chng n
M t sn phm : Nguyn liu : Silicon Rubber
cng : 40 50 Shore

Tn sn phm : Silicon rubber gasket

M t sn phm : Nguyn liu : Silicon rubber
cng: 40 50 Shore

Tn sn phm: Silicone rubber parts

M t sn phm : Nguyn liu : Silicon rubber
cng: 40 50 Shore

Tn sn phm : Silicone rubber membrance

M t sn phm : Nguyn liu : Silicon rubber
cng: 40 50 Shore

Sn phm : Nt cao su chng n

M t sn phm : Nguyn liu : Silicon Rubber
cng : 40 50 Shore

Sn phm : Silicon rubber parts

M t sn phm : Nguyn liu : Silicon Rubber
cng : 40 50 Shore A

Sn phm : Football Heat

M t sn phm : Nguyn liu : Silicon Rubber
cng : cng: 455 Shore A
Ni trn nc
Sn phm : Tennis head
M t sn phm : Nguyn liu : Cao su thin nhin
cng : cng: 455 Shore A
Ni trn nc

Sn phm : Turnup
M t sn phm : Nguyn liu: Cao su thin nhin
cng : cng: 455 Shore A

Sn phm : Orange golf head

M t sn phm : Nguyn liu : Cao su thin nhin
cng : cng: 455 Shore A
Ni trn nc

Sn phm : Rubber Foot

M t sn phm : Nguyn liu : Cao su thin nhin
Sn phm : Tm cao su chng chu
M t sn phm : Nguyn liu : Nitril rubber
cng : 355 Shore A

Sn phm : Cao su khp ni

M t sn phm : Nguyn liu : Nitril rubber
cng : 65 70 Shore A

Sn phm : Oring
M t sn phm : Nguyn liu : Nitril Rubber
cng : 65 75 Shore A
Sn phm : Handle rubber
M t sn phm : Nguyn liu : Nitril Rubber
cng : 55 65 Shore A

Sn phm : Long n xe gn my
M t sn phm : Nguyn liu : Cao su thin nhin
cng : 80 90 Shore A

Sn phm : Nt chn cao su

M t sn phm : Nguyn liu : Cao su thin nhin
cng : 7075 Shore A

Sn phm : A1 Sure Seal

M t sn phm : Nguyn liu : Nitrile rubber
cng : 603 Shore A

Sn phm : As Tyton
M t sn phm : Nguyn liu : EPDM Rubber
cng :
- Phn cng : 853 Shore A
- Phn mm : 553 Shore A
Kch thc : DN100 n DN750

Sn phm :Blue Brute

M t sn phm : Nguyn liu : SBR Rubber
cng :
- Phn cng : 8085 Shore A
- Phn mm : 4550 Shore A
Kch thc : DN80 n DN450
Sn phm : Body Gasket
M t sn phm : Nguyn liu : EPDM Rubber

 cng : 7075 Shore A

Kch thc : DN80 n DN900

Sn phm : Ezigib
M t sn phm : Nguyn liu : EPDM Rubber
cng : 7075 Shore A
Kch thc : DN80 n DN250

Sn phm : Gibault
M t sn phm : Nguyn liu : EPDM Rubber
cng : 553 Shore A
Kch thc : DN50 n DN750

Sn phm : Inner & outer disc

M t sn phm : Nguyn liu : Cao su thin nhin
cng : 603 Shore A
Kch thc : DN114
Sn phm : Rubber gasket for PVC pipes
M t sn phm : Nguyn liu : Cao su thin nhin
cng : 505 Shore A
Kch thc : DN100 n DN900

Sn phm : Pancollar seal

M t sn phm : Nguyn liu : Cao su thin nhin
cng : 505 Shore A
Kch thc : DN100

Sn phm : Plastyt gasket

M t sn phm : Nguyn liu : EPDM Rubber
cng :
- Phn cng : 853 Shore A
- Phn mm : 553 Shore A
Kch thc : DN100 n DN45
Th trng tiu th chnh l M, c, hin ti cng ty ang gi mi quan
h mt thit vi cc tp on ln nh :
+ Hultec Asia Pacific Pty.,LTD, Australia.
+ GWM GmbH, Germany.
+Canine Hardware, USA.
+Terramix S.A, Costarica.
3.Ngun nguyn liu s dng trong nh my

3.1

Cao su :
a. Cao su thin nhin (NR):
* c tnh chnh :
Tg khong 75oC, nhit s dng 60oC n 70oC
bn v tnh bt dnh cao su sng cao, nhit sinh ni thp
*

Nguyn liu s dng trong nh my :

SVR 3L, 5L, 10, 20 do cng ty cao su Daklak cung cp cao su dng khi vi trng lng
33Kg1/3.

Hnh 2.1 Cao su thin nhin SVR 3L (tri) v SVR 10 (phi)

b. Cao su SBR:
*
c tnh chnh :
L loi cao su tng hp c s dng rt
rng ri.
Tg khong 55 oC, nhit s dng 50oC
n 80oC
Tnh cht gia cng d, nhit sinh ni cao
hn NR, tnh bt dnh km.
Cng lc thp nu khng n, khi c
n tng cng th tnh cht ngang cao su thin
nhin.
c bit khng mn v un gp cao.

Hnh 2.2 Cao su SBR 1778

* Nguyn liu s dng trong nh my :

SBR1778 ca cng ty LG Chemical

(Hn Quc) do cng ty Hip Thnh Pht

cung cp, khi lng 1050Kg/1container(35Kg)

Intol 1502 SBR Euoprene dng bnh mu vng do Polimeri Europa Co., Ltd.
SBR 1009.
c.

Cao su BR :

c tnh chnh :
C nhiu dng khc nhau, thng s dng dng cis1,4 Tg khong 105 oC n
90oC. Nhit s dng 80oC n 80oC.
C nhit sinh ni rt thp v tnh khng

mn rt cao.
Kh gia cng, kh bm trc.
* Nguyn liu s dng trong nh my
Kumho KBR 01 dng bnh 35kg ca Korea
Kumho Petrochemical Co., Ltd.
BR 1208
Hnh 2.3 Cao su BR loi Kumho KBR 01

d. Cao su NBR :
*

c tnh chnh :
Tg khong 45oC n 9oC, khong nhit

s dng 40oC n 130oC ty vo hm lng

acrylonitril. Thng hm lng acrylonitril 1850%.
Tnh cht c hc tt, tnh khng du dung
mi tt ty vo hm lng acrylonitril.
*

Kh phn tn lu hunh, tnh bt dnh km.

Nguyn liu s dng trong nh my
KUMHO KNB 35L, 40H dng bnh khi

lng 25Kg, c mu vng sa do

Petrochemical Co., Ltd (Hn Quc).

Kumho

Hnh 2.4 Cao su NBR loi KNR 35L

NBR 3250 (HOH) LG Chemical, Hn Quc.

e. Cao su EPDM :
*

c tnh chnh :

Tg t 60oC n 50oC.Nhit s dng 50oC n 150oC.

Phn trm bt bo ha in t 310%.
Khng cn do c, s dng phng php trn ngc, tnh bt dnh km.
Khng lo ha tt, chu c acid, baz lng.
*

Nguyn liu s dng trong nh my :

Keltan 314, 4703 dng bnh mu trng c, Keltan K8340A mu trng sa,
khi lng 25kg, do DSM (H Lan).
Buna EP T3950, do Lanxess Buna LLC, Orange.
Buna EP T6650 dng bnh mu trng, khi lng 35kg.

Hnh 2.5 Cao su EPDM loi 8340A (tri) v Buna EP T6650 (phi)

f. Cao su Butyl :
* c tnh chnh :
75oC n 67oC.Nhit s
Tg t

dng

50oC n 110oC, n 150 oC nu s dng h lu ha

nha.
Chng thm kh tt; khng lo ha, ozon tt;
chu nc chu baz tt.
Tnh gia cng kh phi trn nng, kh phn
tn ph gia, tnh bt dnh km.

Hnh 2.6 Cao su Butyl 301 ca Lanxess

Nguyn liu s dng trong nh my :

Lanxess Butyl 301, dng bnh mu vng ti khi lng 34Kg, Lanxess Inc.,
Canada.
BIIR Bayer BromoButyl X2, dng bnh mu vng khi lng 25Kg, ca Bayer
Chemical Co.,Ltd.
CIIR Bayer Chlorobutyl 1240, dng bnh mu vng khi lng 25kg , ca
Bayer Chemical Co.,Ltd.
g. Cao su Cloprene :
*

c tnh chnh :
Tg t 43oC n 45oC. Nhit s dng

40oC n 100oC.
Tnh bt dnh tt, cng lc cao su sng
thua NR.
Tnh chng chy tt, khng du dung mi
tt, khng ozon tt.
C th lu ha bng ZnO, xc tin

thioure hoc lu hunh.

*

Hnh 2.6 Cao su Butyl 301 ca Lanxess

Nguyn liu s dng trong nh my :

Baypren 110 dng bnh mu vng, khi lng 25Kg.

h. Cao su Silicon :
*
c tnh chnh :
Cao su silicon c khong nhit s
dng rt rng t 65oC n 315oC. Kh nng
chu nhit rt cao c th lm vic bnh
thng 205oC t 2 n 5 nm trong khi cc

Hnh 2.8 Cao su Silicon Silastic HC 811060

cao su khc b hng.

Cao su silicon khng mi khng v khng c khng b vy bn v khng b n

mn. Sn phm trong sut.

H lu ha dng peroxide.
*

Nguyn liu s dng trong nh my :

Silastic HC 811070, Silastic HC 811060, Silastic HC 811050, Silastic HC 8110

40 ca Ling Dao Silicon Co.,Ltd (Trung Quc) do Cng ty Uyn Vi cung cp.
Silicone RHODORSIL MM 2830U.
Bluestar Silicones
i. Cao su v nha khc :
Cao su Hypalon GP 504 dng bnh mu trng c
Cao su Krynac 3345 dng bnh 25Kg, c mu vng.
TPR 951F dng ht mu xm en, dng bao khi lng 25Kg
Neoprene DD080604 ca DuPont Performance Elastomere (USA) vi dng bao
25Kg.
Cao su WRT (Neoprene) dng ht mu trng c bao 25kg
Phenolic Resin dng cc mu vng, bao 25kg.
Cao su MA 435.
Bt ph EVA.
k.

Cao su dng Pat :

y l hn hp ca cao su vi cc ph gia (ngoi tr xc tin v lu hynh) theo

n pha ch sn. Hn hp ny c trn trn my trn kn trc vi thi gian v nhit

c quy nh. Sau khi trn kn xong, th hn hp c chuyn qua my trn h vi ln
sau c ct thnh tm phng ty theo kch thc yu cu hoc c qun thnh
cun vi khi lng nht nh.
u im ca cao su dng Pat l tit kim c thi gian cn trn, c th cn
trn ti nh my hoc nh n v khc chuyn gia cng, phn tn c ph gia ng
u, ph gia n nh, thm t vi cao su tt, vic vn chuyn s d dng hn. Mt
s dng Pat ti nh my :
Pat 457(cn ti cng ty cao su Bn Thnh).
Pat 627( cn ti cng ty cao su Bn Thnh, cng ty cao su Thun Pht).
Pat 5857(cng) (cng ty cao su Bn Thnh, Lai Kh, CAOSUMINA, Thun
Pht, Vn Thi)

Pat 5557(mm) dng tm mu en (cng ty cao su Bn Thnh, CAOSUMINA).

Pat Nitril 40H, Pat Nitril Flangetyte.
Pat en Flangetyte Neoprene
Pat cao su chu du.
Pat mu vng ngh, cam 8040, , cnh sen, xanh dng, tm dng cun.

Hnh 2.9 Pat cao su dng tm v dng cun

3.2.

Xc tin

Cn gi l cht gia tc lu ha, y l cc cht hu c c tc dng tng tc

lu ha, s dng vi hm lng nh c kh nng gim thi gian hay h nhit gia nhit
gim t l s dng cht lu ha v ci thin cht lng
sn phm.
a. H Mercapto :
* c tnh chung :
L loi xc tin nhanh
Mm lu ha rng, cho sn phm lu ha khng lo
ha nhit tt.
* Chng loi dng trong nh my :
-MBT(Vulkacit M) dng bt mu trng c bao 25kg
Hnh 2.10 Xc tin MBTS
b. H Sulfenamide :
MBTS (DM) dng bt mu vng bao 20Kg.

*. c tnh chung :
Xc tin nhanh, an ton.

Thi gian tin lu ha di, tc lu

ha nhanh, mm lu ha rng cho sn phm
mudul ln.
*. Chng loi dng trong nh my :
Vulkacit CZ/EG (CBS) Lanxess. Hnh 2.11 xc tin TBBS(tri) v xc tin
TMTD(phi)
TBBS (NZ) Santocure.
c.

H Thiuram :
*. c tnh chung :
Xc tin cc nhanh.
Tc lu ha cao, nhng mm lu ha hp nn thng kt hp vi xc tin h

sulfenamide
*. Chng loi dng trong nh my :
TMTD.
d.

H Dithiocarbamate :
*. c tnh chung :
Xc tin rt nhanh.
Thi gian t lu ngn,

tc lu ha nhanh, mm lu
ha hp
*. Chng loi dng trong nh my:
ZDBC(Vulkacit LDB) Flexsys
American dng bt mu trng, bao 20kg

Hnh 2.12 Xc tin ZDBC (tri) v DPG (phi)

e. H Guanidine :
y l xc tin c hat tnh trung bnh. C tnh baz, khi kt hp cc xc tin c
tnh acid th tc lu ha tng ln mnh m, sn phm c c tnh tt.
DPG1020607 Flexsys American dng bt mu trng ng.

3.3

Tr xc tin :
y l nhng cht ph tr gia tc cho qu trnh lu ha, tng cng hot tnh xc

tin.
Oxide kim loi: ZnO white seal 99,8% , Chemetal (Malaysia), ZnO Tazo, ZnO Activity,
ZnO Teco , ZnO RA (NC 105) bt mu trng, bao khi lng 25kg
MgO dng bt mu trng.
PbO dng bt mu , tuy nhin c c tnh nn t dng.
Hay cc acide bo ngoi tc dng tr xc tin cn tc dng ha do:
Stearic Acid dng ht mu trng, c ng gi bao 25Kg
Stearate Zinc Sun Ace Kakoh (PTE) LTO Singapore.

3.4 Cht lu ha :
Lu hynh dng bt mn
mu vng, bao 20kg
Peroxide Dicumyl dng ht
khng mu.

3.5 Ha do :

Hnh 2.13 Cht lu ha lu hunh (tri) v

dicumylperoxide (phi)

a. Tc dng chnh :
Gip cho qu trnh gia cng cao su c d dng, ci thin qu trnh n cn ca
cao su.
Lm mm do v h thp nht ca cao su. b.
Ha cht dng :
Struktol A86, A82 dng ht mu en xm, WB 16 Flakes, EF 44 ht mu vng,
WB 212 ht mu trng c, bao 25Kg.
Nha thng dng cc mu vng trong.
Du parafin nht thp TELURA 630, ca Esso dng lng mu trng phuy
208kg

Du DOP dng lng mu trng, phuy 200kg, ca cng ty ha cht LG Vina

Du Nuflex 222B dng lng mu trng
Ha do 150 DT2 dng lng, mu vng, phuy 200kg
Du P140 lng, mu xanh nht phuy 200kg
Du Flexon 815
Du P550
Du NA80
Du Chlorez 700E/Hordaresin l du parafine clo ha 70% trong dung mi thm
hoc dung mi clo ha, c dng dng du ha do v cng l ph gia chng chy cho
cao su.

3.6 Phng lo :
Tc dng chnh l phng lo di tc dng ca cc tc nhn bn ngoi nh oxi,
ozon, nhit , nh sng, s mi, cc kim loi nng c hi. Thng gp nht l 3 loi
sau:
Phng lo oxi: oxi l tc nhn chnh tham gia hu ht cc loi lo ha ca cao su do
to peroxide dn ti s ct mch phn t. C ch phng lo l ngn chn hnh thnh cc
gc t do hoc kt hp gc t do to hp cht bn, lm cho qu trnh lo ha chm
li.
Phng lo ozon: do ozon c hot tnh mnh nn tc kch vo ni i hnh thnh
lp ozonide cng dn trn b mt cao su. C ch phng lo ozon l cc cht ny phn

ng nhanh vi ozon nhanh hn cao su, ngn chn s ph hy ozonide, cch ly b mt

cao su vi ozon.
Phng lo nhit: di tc dng nhit cao hoc trong thi gian tip xc di s
gy s ct mch, cc cht phng lo c kh nng hp thu nhit v chu nhit cao, hn ch
s ct t mch trong qu trnh gia cng v s dng.
Cc cht phng lo thng dng thuc 2 h amin v phenolic. Ha cht phng lo
dng nh my nh sau :
Vulkanox BHT (2,6ditertbutylparacresol) dng ht mu trng bao 20kg. Tc dng
chng lo ha nhit v oxi.