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Vietnam2016 PDF
Vietnam2016 PDF
www.equipceramic.com
Equipceramic
trn ton th gii
Cng ty chng ti EQUIPCERAMIC, S.A.
t ho tham d Trin lm Ceramitec nm
2015, c h tr bi tng trng ng
k ca doanh thu chng ti. Ba nm va
qua EQUIPCERAMIC m rng hot
ng trn khp th gii v thc hin chin
lc mi m rng th trng n cc
a im u t mi vi nhiu trin vng
kinh doanh th v.
24 NH MY
HON CHNH
26 D N
CI TO
Cn tip tc ....
Inside: ERBIL - KURDISTAN - IRAQ El Moumtaza Cc hot ng ca EQUIPCERAMIC L sy nhanh th h mi BARNA 2.0 EQUIPCERAMIC GIAO NH
MY MI CHO Altrapco ng l nung bc x thp bn ngoi L sy tng khng kh YAMAMA My ct vi thit b vt mp trn nhiu mt NOVACERAMIC
i ng thng mi Equipceramic New orders 2016
e-mail: info@equipceramic.com
www.equipceramic.com
Makeram
MT NH MY C NHT TI NGA.
D n c lp t
vi h thng hin
i da trn robot
vi lp trnh phn
mm ph hp c
thit k c bit
cho nh my ny.
Equipceramic, S.A. va hon thnh xy
dng mt cng trnh mi cho Stroys ervis ti
Mamadish, Tatarstan (Nga). Nh my m i ny
c tn Makeram, c th sn xut mt l ot cc
sn phm t st v hinhg dng cc n hau.
Vic lp t c tin hnh ngay s au khi
hp ng c k gia STROYSERVIS v
Equipceramic ti cng trng xy d ng nh
my vo ma xun nm 2013. Nh my c
khai trng ng vo ngy 6 thng tm nm
2014 v thu ht c s ch ca mi ngi
xung quanh, c bit l ch tch nc Cng
Ha Tatarstan.
Hin ti, d n ny khng c i th ti Nga v
n c th c xem l d n hin i nht ti
khu vc nh vo vic vn hnh t ng ha
ng ch v h thng robot c lp t
bi Equipceramic. N c thit k mt cch
chnh xc m bo c th x l sn phm
tt nht nhm t sn phm cht lng cao
v cung cp s linh hot cn thit trong vic
chuyn i t nh dng ca mt sn phm
sang nh dng khc mt cch nhanh chng
v n gin.
Lp t cc mch gim st qu trnh ton din
cho php c th iu khin t xa hot ng
ca cc b phn sn xut khc nhau, v cc
ng dng ca cng ngh vin tin sng to
cho php can thip hoc kim sot hoc hot
ng t xa, nu n c lp t.
Qu trnh sy
Qu trnh sy c thc hin trong mt l
sy lin tc bao gm qut tun hon kh
hnh nn hin i ht khng kh t ng dn
chnh v t trn nh ca l sy x n thng
ng t c kh ng u trn tt
c cc sn xe sy. Nhng qut tun hon
khng kh ny c th xoay v c b tr ti
nhng khong cch khc nhau c c
mt h thng thng gi hon ho, p ng
cc iu kin nhit ng cn thit cho mt
l sy kh cht lng: tc khng kh cao
ng u v hng khng kh song song
vi ton b b mt rng nht ca gch
c sy kh.
Khng kh nng cho l sy n t mch thu
hi kh thi t l nung v t mt s my pht
in ph tr b sung. Khng kh c phn
phi bi mt s ng ng chy trong ton
b chiu di ca l sy. L sy c chia
thnh bn phn, mi phn cho php iu
khin t ng: nhit v p sut kh. Dng
lu lng kh sy c th c iu chnh
trong mi phn ca l sy mt cch t ng.
L sy c trang b thit b in t iu
khin: lu lng u vo v nhit ca
khng kh nng, lu lng u vo v thot
ra ca khng kh nng trong mi phn phn
b cng nh nhit khng kh v m.
Qu trnh nung
Qu trnh sy c thc hin trong mt l
sy lin tc bao gm qut tun hon kh
hnh nn hin i ht khng kh t ng dn
chnh v t trn nh ca l sy x n thng
ng t c kh ng u trn tt
c cc sn xe sy. Nhng qut tun hon
khng kh ny c th xoay v c b tr ti
nhng khong cch khc nhau c c
mt h thng thng gi hon ho, p ng
cc iu kin nhit ng cn thit cho mt
l sy kh cht lng: tc khng kh cao
ng u v hng khng kh song song
vi ton b b mt rng nht ca gch c
sy kh.
Khng kh nng cho l sy n t mch thu
hi kh thi t l nung v t mt s my pht
in ph tr b sung. Khng kh c phn
phi bi mt s ng ng chy trong ton
b chiu di ca l sy. L sy c chia
Qu trnh nung
Qu trnh nung c thc hin trong l
nung FT. Xe gong c s dng nh
cng c h tr qu trnh nung.
L tin nung c lp t chy song song
vi l nung. Xe gong cht gch i n l
tin nung gim kh m d v ngn
chn m thu hi bi gch trc a
vo l tin nung. Theo cch ny, gch nm
trong iu kin thch hp nht cho vic tin
hnh nung.
Bn trong l, gch c nung nng bi i
lu v n c chuyn theo hng ngc
li n ng dn kh t qu trnh t chy
m bo nung ng nht trn ton b gch.
Cng vi mc ch ny, mt qut iu ha
kh c lp t, do trnh s phn
tng kh t v m bo vic nung c
thc hin ng nht v ng u nhit
trong ton b l.
L nung c cung cp thit b iu khin
v x l vic ct gc cnh ti a ha cc
ng cong nung trn mi b mt ca gch.
N cho php xc nh nh dng ca gch
v p dng ng nung ph hp nht. N
cng cho php sa i khi chuyn t mt
ng cong khc gip tit kim nng lng
ng k v tng cht lng sn phm
nung. H thng ti tn c lp t
gim st ton din v ton b qu trnh.
BT U VN HNH NH MY GCH
HILAL VI KH NNG SN XUT
1200 TN/NGY TI ERBIL KURDISTAN - IRAQ
North Crescent Investment, mt cng ty quan
trng Jordan - da trn Sinokrot Group,
tin tng hp tc vi Equipceramic vi
d n mi xy dng cng trnh
vi kh nng sn xut 1200
tn/ngy gch l v gch
rng nhiu l trong
nm 2013.
Sau mt nm ri hot ng vi
cng cao, cng trnh lp rp
n lc hon thin v cuc nghim thu
u tin ch va mi bt u.
y l mt trong nhng nh my ln
nht vi mt l nung trong vng Trung
ng v trn th gii. Nh my mi
ny nm Erbril ti Bc Irag c
trang b cho vic sn xut ba loi gch
khc nhau: gch l, gch rng nhiu l
v khi gch c.
My ct gch v h
thng cht v d gch
i sy
Nh my bao gm hai dy chuyn ct:
mt cho gch l v mt cho gch rng
nhiu l. C hai dy chuyn s dng
chung my ct chnh th nht v robot
cho vic cp gch n my ct th hai.
H thng cht v d gch ca xe sy
c thit k linh hot nht cng nh
nhanh chng nht t c sn
xut theo yu cu v cho php cht
c nhiu loi gch khc nhau.
L SY EQC
EFFICENCE
L sy EQC EFFICENCE, c thit
k bi Equipceramic, c cung cp
vi cng ngh hin i bt nht. N bao
gm nm khu vc khc nhau vi ch
iu khin ring, nm phng trn v
sc nng 15,000,000 Kcal/h.
Di: 125.5 m.
Rng: 26.5 m.
S ng ray: 7.
Cng sut: 294 xe.
L sy EQC EFFICENCE cho php
chu trnh sy 30 v 45 gi vi h thng
iu khin v kim sot hon ton t
ng cho vic sn xut ba loi gch
khc nhau.
Xe sy c ch to
bng cht lng cao, m
thp v chng c th ti 120 n
240 mm chiu cao gch.
L nung
L nung c thit k bi
EQUIPCERAMIC S.A. , c chun
b v trang b c bit t qu trnh
sn xut cao cc loi gch khc nhau
m vn m bo c nung tt
nht cho mi loi gch.
y l l nung ln c trang b vi
cng ngh tin tin nht , my mc
cht lng cao vi s vn hnh linh
hot v bn cao. N c th p ng
hon ho nhu cu sn xut ca nh
my NORTH CRESCENT.
Di: 202.5 m
Rng: 9 m.
Cao: 1.7 m.
Cng sut: 36 xe.
c im chnh ca l nung l: xy
dng vng chc, lp rp ti ch v
la chn chnh xc ca vt liu chu
la c p dng cho tng phn l
nung p ng s ph hp vi tnh
cht ca t st c s dng trong
qu trnh ny.
My gp gch v ng
gi
Nh my NORTH CRESCENT c
trang b vi my gp gch v bao gi
ln bao gm:
Lp rp my gp kh nn c tnh nng
xoay cho vic ti thnh phm.
Mt dy chuyn bao gi mng co kp,
mi dy chuyn bao gm:
Mt h thng t ng xp gch
thnh cc lp b, my qun theo
chiu ngang c trang b vi mt
my ct, hai my bao gi mng
phim dc, mt h thng gp np
mng v mt khung co mng phim.
Lp t s c cung cp h thng
cho tt c cc loi gch.
El Moumtaza, l nh my sn
Dy chuyn ng gi
v bao b
Chun b v nghin t
st
Sau khi phn tch k lng trong
phng th nghim cc nguyn liu
c s dng, Equipceramic khuyn
El Moumtaza v qu trnh p dng cho
vic chun b v nghin t st v cc
thit b cn thit cho khu ny. Sn
phm cui cng c cht lng cao lun
l mc tiu chnh.
Giai on nghin kh da trn cng
ngh hin i c la chn cui
cng. S lp t l sy t st c
ch c bit, t st c chuyn
n qu trnh sn xut vi m ph
hp nht. t st c nghin trong
mt my nghin ba t c kch
thc ht tt nht hnh thnh sn
phm sn xut.
Dy chuyn ct v ti
thnh phm
Giai on sy
u ra ca my n gch, ct t st c
a vo ct v cc khi sau khi ct s
c dn n hai my p c cung cp sn
Giai on nung
iu u tin hng u trong d n
ny chnh l cam kt thnh phm cui
cng t cht lng hon ho. V th,
Equipceramic, Equipceramic chn
s dng khung ch U bng vt liu
chu la nh l cng c h tr trong
cng on nung bi v chng cho php
mu sc v cht lng ng nht trn
ton b cc khi xp.
Dy chuyn gp v xp
ngi dng ch U
t c cht lng cao nh khch
hng mong mun, chng ti quyt nh
lp t robot cho khu vc xp v gp
ngi thnh khi ch U. iu ny m
bo x l sn phm chnh xc v nh
nhng v v th s t c nhng
thnh phm cht lng cao.
Cc hot
ng ca
Cc d n ang trong giai on vn hnh th:
BRIQUETERIE ALTRAPCO:
BATI CHAOUIA:
MEHSAS (MNTB):
GROUPE LAZREG:
BENAZZOUZ:
Aures:
Khamane:
YAMAMA COMPANY:
BC Fella:
PROGEC-MAC II:
BISKRYA:
MOUSSAOUI:
D n bao gm xy dng hon ton mt nh my
sn xut gch l. Nng sut sn xut: 175,000 tn/
nm. D n ti Bordj Bou Arreridj-Algeria.
D n bn giao:
COMEP:
ENNADJAH 2:
ZAO
STROYSERVIS:
D n cha kha trao tay bao
gm l sy bn lin, mt l nung
FT v r-bt cho dy chuyn gp
v xp gch. Kh nng sn xut
60,000,000 gch/nm. D n ti
Mamadish - Kazan - Russia.
HEUMIS:
D n bao gm dy chuyn ng
gi hon chnh cho kin gch
1200x1200 mm c ng ai
khng pallet v bao gm mt khu
vc lu tr t ng vi cu trc.
D n ti Baba Ali Algeria.
L sy nhanh th h mi
BARNA 2.0
EQUIPCERAMIC GIAO NH
MY MI CHO Altrapco
Equipceramic hon tt n hng ca Algeria - cng ty
Briqueterie Altrapco bn giao nh my xy dng d n trn c s
cha kha trao tay trong thi gian c tnh ban u.
Li ch ca l sy
BARNA
Nng sut sn xut ln ti 1,200 tn/
nm, gii hn nng sut sn xut ca
my n gch hin ti,ngha l tit
kim rt ng k v chi ph u t lin
quan n sn xut. Ch yu l xem
xt rng cc cng ngh sn c cho
n nay ch c th t tc sn xut
tng t bng cch ci t hai l sy
s dng nh thit b h tr lm kh.
Chui nhng chic xe ca l sy
mi ng c y bi hai b y xe
Chu k sy kh di hn nhng l sy gong bng thy lc v mt xe trung
truyn thng, do cho php sn xut chuyn ph trch kt ni 2 ng.
gch block.
ng sy c cch nhit khi khng
n gin ha cc yu cu cng trnh kh trong phng bng 2 ca t
bi v n c hnh thnh nh l m- li vo v mt ca thot ra cn
khng kh phng lt vo l sy bng
un mu xy dng c bn do gim
cch hnh thnh phng cch nhit.
gi thnh cng nh giai on thc thi.
Khu vc bc xp c lp , bao gm cc
khu vc lu tr trnh b gin on
pht sinh t vic dng li xy ra bt
k giai on no ca dy chuyn sn
xut. H thng ny m bo lu lng
sn xut lin tc v do nng sut
sn xut cao hn.
M t k thut
L sy nhanh BARNA bao gm 2 ng
song song cnh nhau thng qua dng
khng kh nng hng i din ti
xe ch gch c sy kh. Nhng
xe ch ny chy ni ui nhau cho
n ht chiu di ca ng sy kh.
Trn nguyn tc c bn c p dng
tng t nhng l sy truyn thng,
nhng chic xe ca l sy Barna c
thit k lun gi c mt khong
cch ging nhau v vy khng kh c
nhiu thi gian lm nng ln, do
ci thin kt qu sy kh.
thng li tt ti kho lu tr t st
cho php cung cp t st trc tip
khng cn s dng kho lu tr t st,
nu cn.
Kt qu ca vic trn l giao ti ch
trn bi my n p nh hnh t
st vo ct vi hnh dng sn phm
c sn xut.
Ct t st nh hnh c giao
n my ct v qu trnh ct hon tt
trong my ct a dng loi gch ni ra
c sn phm cui cng. Cc my
ct c cung cp vi nhng thit b
yu cu ct c hai loi sn phm
nh: gch trn v gch l.
L sy
Chiu cao ng bn trong: 2.6 m
Tng di:118.8 m
Chu k sy: 5.5 h
XP GCH
Sn phm em i nung t trn nhng
xe gong bng 2 robot. Robot mang li
s linh hot cn thit xy dng 2
m hnh thit lp khc nhau ty thuc
vo sn phm c sn xut. Gch
trn c xp thnh 4 kin trn xe
nung v gch l xp thnh 5 kin.
CHUN B T ST,
NH HNH V CT
i vi d n ny, Equipceramic
cung cp v t vn v cc thit b ph
hp nht cho vic dy chuyn chun b
t st ca n v ny, theo cc thuc
tnh c th ca t st Altrapco s s
dng nh l nguyn liu th.
t st s c x l ti khu vc
chun b t st bng cch p dng
phng php mi na t bao gm
mt my nghin s cp v my nghin
vn theo 2 my nghin trc ln t
c kch thc mn theo yu cu cho
vic nh hnh t st tt nht.
Nh my c trang b vi mt kho t
st cho vic cp v lu tr, m bo
lu lng cung cp t st v ng
nht trn ln t c sn phm
cht lng cao cui cng. Lu rng,
i vi d n ny, chng ti lp t h
L NUNG GAUD
Chiu di: 153.9 m
Chiu rng bn ngoi: 7.1 m
Qu trnh sy c thc hin trong
l sy Barna. N l mt dy di qut
sy ni m vic sy c thc hin
trong 2 ng chng ln nhau thng
qua nhng xe ch gch chy ngc
hng vi dng khng kh sy.
L sy BARNA cho php sn phm t
ch sy semi-rapid t cht lng
cao v cung cp h thng iu khin
tin tin thit lp chnh xc thng s
thch hp nht sy kh sn phm
mt cch hon ho. Mc d c
trang b cng ngh cao,thit k cc
thnh phn c kh ca n rt n gin
v yu cu bo dng cp thp..
Mt trong nhng li ch chnh ca l
sy BARNA da trn h thng xp d
gch ca n. Bao gm hai khu vc bc
d ring bit vi khu lu tr qu
trnh sn xut khng b gin on bi
nhng im dng xy ra bt k cng
on no ca dy chuyn sn xut.
H thng ny cho php lu lng sn
phm lin tc v do lng nng
sut sn sut cao hn.
GP V NG GI
Qu trnh gp v ng gi c thc
hin bng 2 robot lm bao b loi
Tunisian vi chiu su thay i a
dng mang li ch cho cc xe ti bc
d vi kch thc khc nhau.
Dy chuyn gp c thit k cho
php: d hng trc tip ca xe ng
gi trn phn ui bng ti hoc giao
n dy chuyn ng gi.
Dy chuyn ng gi thc hin qun
ai bng my qun ai hai ai dc v
ngang. Hai khong trng t pha
di lp ng gi v vy c th vn
chuyn bng xe fork hoc xe ti nng
x l.
ng l nung bc
Hp ng ln ca Rp Saudi
cng c v th ca Equipceramic
trn trng quc t.
x thp bn ngoi
L loi l nung p ng nhu cu duy tr ni lm vic nhit va
phi mc d iu kin kh hu khc nghit.
L loi l nung p ng nhu cu duy tr
ni lm vic nhit va phi mc
d iu kin kh hu khc nghit.
Mc ch l nhit lm vic trong
nh my ,trng hp nh my gch,
khng qu 50 C l nhit xc nh
bi mt s quc gia nh nhit gii
hn trong mi trng lm vic.
Trong tt c cc loi thit b c lp
t trong nh my sn xut gch hoc
mi ngi, l nung l mt ngun nhit
quan trng, cung cp nhiu nhit hn
ti nh my bi 2 l do chnh:
Nhit bn trong cao (trong
khong 1000 C)
B mt bc x ln do kch thc ln
l l do ti sao,nu mc ch l gi
nhit va phi trong nh my,cn
ch c bit n h thng thit k
v vt liu cch nhit ca l nung.
Trng hp c th ny yu cu pht
trin d n mi gi bc tng bn
ngoi l nung 50 C mc d nhit
khng kh bn ngoi t 45 C,iu
ni ln s khc nhau gia nhit
khng kh v nhit bc tng bn
ngoi ch l 5 C. Hn na, cn gim
vic tiu th nng lng so vi l nung
truyn thng.
V vic gim nhit tng bn
ngoi l nung, b sung b cch nhit
cho tng l khng bi v n lm
D n mi k kt vi cng ty
Yamama cho gch nung
Ngy nay, nh vo cht lng cao, cng ty tr thnh mt trong nhng nh sn
xut vt liu xy dng t st GCC ( Hi ng hp tc vng vnh) v khu vc
Trung ng v EQUIPCERAMIC c giao ph vic xy dng nh my sn
xut mi b tr Nisah.
D n ny c k kt sau nhiu thng phn tch k thut chi tit v tinh chnh
bi i ng chuyn gia k s ca Equipceramic v Yamama. Vi s sng to
ny v thng qua vic phn tch cho php chng ti hnh dung chi tit v nh
my,chnh xc ph hp vi yu cu ca Saudi v kt hp pht trin nhng cng
ngh mi nht.
Hp nht Equipceramic
D n YAMAMA cng c v tr vng chc ca Equipceramic Trung ng, theo
sau l d n vi North Crescent Erbil (Iraq) d kin sn xut 1,200 tn mt
ngy vo thng 2 nm 2015 v d n cho Clayco xy dng Homs (Syria) nm
2009.
Nhng kinh nghim ny ch yu cng c k nng hu cn a phng ca chng
ti v c thm kinh nghim gip khch hng trong vic lp t nhanh chng v
tit kim cho cc nh my ca mnh v t gip khc hng trong vic t c
li nhun nh k vng u t.
Mt mt, tng v cch nhit trn nh tng ln bng cch p dng gii php
xy dng tng trung gian v phun bt. Mt khc, thay i h thng thng gi
i chiu l kha cnh tt nht.
L l sy bn lin tc trang b qut tun hon kn hnh nn.
T tri sang phi: ng Emad Al Zamil, Tng Gim c cng ty gch Yamama, ng Francisco
Pain, Gim c iu hnh Equipceramic, ng Abdulah Al Zamil, Ch tch cng ty gch
Yamama v ng Joan Carles Cerdan, Trng phng kinh doanh quc t Equipceramic.
Xem xt ch k gn y ca hp ng i din bi ng Abdulah Al Zamil, Ch tch cng
ty gch Yamama v ng Joan Carles Cerdan, Trng phng kinh doanh quc t ca
Equipceramic.
My ct vi
thit b vt cnh
trn nhiu mt
C IM CHNH
EQUIPCERAMIC LP T
THIT B MI CHO L NUNG
TRNG MEN SN XUT TI
NOVACERAMIC
Equipceramic, S.A. c mi quan h hp tc rt tt vi Ceranor, mt trong nhng nh my sn
xut quan trng nht trong ngnh cng nghip t st ti Ty Ban Nha t nhiu nm trc v
lun lun da trn c s i tm s hon ho.
CT T ST
GCH RA
H thng y cc ct t st xp
thnh hng v a vo my ct
thit b vt cnh tc ng n cnh trn
ca sn phm.
CT GCH
t c s canh chnh hon ho
gia ct rnh v ct thnh vin gch,
ct t st c nng bng tm bng
chng ma st v hai cnh bn c
vt cnh trc khi c ct.
Ct gch theo nghing dc ci
thin s xm nhp trong bn t.
su ct gch cng nh v tr ca
con ln vt cnh c th c iu
chnh theo cc kch thc v cc nh
dng vt khc nhau.
My ct gch c trang b vi bo tr
thn thin, con ln vt cnh v mt h
thng t ng lm sch khu ct gch,
lun lun m bo lm sch trong
khu ct
B I KHUNG
CT C TH DCH
CHUYN
Mt trong nhng tnh nng chnh ca
thit b mi ny l b i khung ct c
th dch chuyn. Nh khung ny, trong
trng hp gch v, my ct gch c
th c t ng thay i v chng c
th c thay th m khng dng li
qu trnh sn xut.
i ng thng mi
September 2016
Equipceramic
4 Gim c d n
6 Qun l trang web v lp t
12 K s d n c kh
www.equipceramic.com
ng Eric de Bruijn
Jaroslav Jiskra
Francesc Balmon
ng Abel Alconchel
Kinh T V Ti C Cu Ti Chnh
Thnh Vin Hi ng Qun Tr
3 K s d n quy hoch.
Technician team
September 2016
www.equipceramic.com
in thoi: +7.925.4816146
4 Thit k c kh
7 Thit k l sy v l nung
3 Chuyn gia k thut l nung v l sy
(hoc chuyn gia k thut trong qu trnh
sn xut t st nng)
12 Lp trnh phn mm
Sales team
3 K s d n in.
ng Francisco Pain
Josep Pain - C ng
ng Viviano Massaglia
ng Viviano Massaglia
ng Ali Amrani
Jaouad Lesdif
CEO- C ng Chnh
ng dn dt cc hot ng thng
mi ca Equipceramic t nm 2006.
Josep v i ng ca ng l ng lc
h tr chnh ng sau s pht trin ca
Equipceramic ngy nay.
Mc ch ca d n ny l xy dng
nh my sn xut gch chuyn cung
cp gch l v gch trn nh vi
L nung v l sy s c iu chnh t
ng ha bi phn mm PC EQ c thit
k c bit bi Equipceramic phc v cho
vic kim sot ton din, gim st, trc
quan v iu khin l nung v l sy.
Hin ti, d n ti l nung v l sy ang
c tin hnh thc thi.