BO CO THC TP TT NGHIP CNG TY TNHH SXTM UYN PHT

LI CM N

Trong khong thi gian va qua, em c hc tp v chng trnh o

to k s C kh ti Khoa C kh, Trng i hc Bch Khoa thnh ph H Ch
Minh. Em xin gi li cm n chn thnh n Qu Thy C Khoa dy d chng
em tn tnh, chu o, ht lng truyn t nhng kin thc qu bu trong sut qu
trnh hc tp ca em ti trng.

Em xin gi li cm n chn thnh i vi anh Hunh Tun Minh trng

phng K thut, anh Trc t trng t C in to iu kin thun li em
thc tp ti Cng ty.

Cng vi s hng dn ca TS. Phan Tn Tng, thy quan tm v hng

dn cc thc mc trong qu trnh em thc tp ti Cng ty. Em cng xin cm n
cc anh trong phng K thut c in nhit tnh hng dn v gip em
trong sut thi gian thc tp ti Cng ty em c th hon thnh tt bo co
thc tp ny.

Mc d c gng hon thnh bo co thc tp tt nghip vi tt c s n lc

nhng chc chn em s khng trnh khi nhng sai st nht nh. Knh mong s
thng cm v tn tnh ch bo ca Qu Thy C em c th hon thnh c tt
hn.

Thay cho li kt, em xinh knh chc Qu Thy C khoa C kh v cc c ch

anh ch trong Cng ty Uyn Pht di do sc khe, thnh cng.

Trn i Minh

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MC LC:
1. Tm tt ni dung thc tp ................................................................................................................... 4
1.1. Mc tiu thc tp: ........................................................................................................................ 4
1.2. Ni dung thc tp: ........................................................................................................................ 4
1.3. Thi gian thc tp: ........................................................................................................................ 4
1.4. a im thc tp: ........................................................................................................................ 4
1.5. Kt qu thc tp: .......................................................................................................................... 4
2. Tng quan v KCN Tn To v Cng ty TNHH SXTM Uyn Pht ......................................................... 5
2.1. Gii thiu v KCN Tn To ............................................................................................................ 5
2.2. Lch s hnh thnh v pht trin cng ty ...................................................................................... 6
2.2.1. S lc lch s hnh thnh v pht trin: .............................................................................. 6
2.2.2. Nng lc sn xut v mt hng ............................................................................................. 7
2.2.3. Th trng tiu th ................................................................................................................ 8
2.2.4. Mc tiu ca cng ty ............................................................................................................. 8
2.2.5 S cng ty ........................................................................................................................ 8
2.2.6. T chc nhn s cng ty ..................................................................................................... 12
3. Quy trnh sn xut bp gas Cng ty ................................................................................................ 13
4. Tm hiu v my dp .......................................................................................................................... 22
4.1. Phn bit dp nng v dp ngui ............................................................................................... 22
4.1.1. Dp nng: ............................................................................................................................ 22
4.1.2. Dp ngui. ........................................................................................................................... 22
4.2. Tm hiu my dp thy lc v my dp kh nn. ........................................................................ 23
4.2.1. S lc v my dp thy lc............................................................................................... 23
4.2.2. Tm hiu v my dp kh nn .............................................................................................. 23
5. Kt lun v kin ngh .......................................................................................................................... 26
5.1. Kt lun: ...................................................................................................................................... 26
5.2. Kin ngh: .................................................................................................................................... 26

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Thut ng:

1. TNHH: Trch nhim hu hn

2. SXTM: Sn xut thng mi
3. KCN: Khu cng nghip
4. TT: Trung tm

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1. Tm tt ni dung thc tp
1.1. Mc tiu thc tp:
- Lm quen vi cng vic thc t, cc vn lin quan n cc yu cu
k thut v c kh trong Cng ty.
- To tnh quan st t thc t kt hp vi kin thc hc a ra
cc quyt nh ng n hoc cc bin php x l thch hp.
- Rn luyn thc chp hnh ni quy cng ty, yu cu ca tp th, kh
nng lm vic nhm cng nh lm vic c nhn.
1.2. Ni dung thc tp:
- Tm hiu v Cng ty TNHH SXTM Uyn Pht.
- Tm hiu cc yu cu k thut lin quan n lnh vc c kh v cc gii
php cho cc yu cu k thut .
- Tm hiu c chi tit mt loi my sn xut trong Cng ty.
1.3. Thi gian thc tp:
- Thi gian thc tp d kin t ngy 19/6/2017 n ngy 30/7/2017.
1.4. a im thc tp:
- Tn Cng ty thc tp: Cng ty TNHH SXTM Uyn Pht.
- a ch: L 16b-18 ng C, KCN Tn To phng Tn To A qun
Bnh Tn Thnh ph H Ch Minh.
- in thoi: (08) 37543922
- M s thu: 0302941483
- Email: up@uyenphat.com.vn
1.5. Kt qu thc tp:
- Hiu c cc yu cu v k thut trong thc t sn xut ca Cng ty.
- Tm hiu c quy trnh sn xut bp gas.
- Tham kho cc ti liu lin quan n thit k cc loi my mc trong
Cng ty.
- Kinh nghim c c trong qu trnh thc tp.

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2. Tng quan v KCN Tn To v Cng ty TNHH SXTM Uyn Pht

2.1. Gii thiu v KCN Tn To

KCN Hin Hu l 161,35ha c thnh lp theo Quyt nh 906/TTg ca Th

Tng Chnh Ph ngy 30/11/1996 v vic ph duyt d n u t xy dng v
kinh doanh c s h tng Khu cng nghip Tn To, huyn Bnh Chnh, TP.HCM,
Quyt nh iu chnh 1566/Q-UBND ngy 01/04/2013;

KCN M Rng 182,55 ha c thnh lp theo Quyt nh 473/Q-TTg ca Th

Tng Chnh Ph ngy 12/05/2000 v vic ph duyt d n u t xy dng v
kinh doanh h tng k thut Khu Cng Nghip Tn To M Rng, TP.HCM, Quyt
nh iu chnh s 1512/Q-UBND ngy 04/04/2008 ca y Ban Nhn Dn Thnh
Ph.

Thi gian hot ng ca cc KCN: KCN Hin Hu: n ngy 17/6/2047, KCN M
Rng: n ngy 16/8/2050.

Nm gn quc l 1A v k cao tc Si Gn Trung Lng, ng trc chnh l gii

30m, ng ni b l gii 20m, in c cp t trm bin p 110/15 KV, m

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bo cung cp in y v n nh, s dng li in quc gia v c nh my

in d phng. H thng nc my thnh ph v h thng iu ha mng li
cung cp ring cho KCN, m bo cung cp y cc nhu cu v nc cho
doanh nghip hot ng. H thng x l nc thi 10.500 m3/ngy m, h
thng x l hon chnh v c u ni n tng doanh nghip.

c nh gi l KCN thnh cng hng u ti Tp. HCM vi t l lp y rt cao,

KCN Hin Hu trn 97,14 % , KCN M Rng 78,02 %. KCN Tn To lun l im
n ca cc nh u t trong v ngoi nc. C mt trong KCN Tn To cng l c
hi khng nh tn tui ca doanh nghip.

Ngnh ngh u tin thu ht u t:

- Ngnh cng nghip c kh, in, in t.

- Ngnh ch bin nng sn, thy sn,

lng thc thc phm.

- Ngnh ch bin ha m phm, dc

phm.

2.2. Lch s hnh thnh v pht trin cng ty

Cng ty TNHH Sn xut Thng mi Uyn Pht c thnh lp ngy 07/5/2003

vi giy php kinh doanh s 4102015560, nhng bt u hot ng sn xut kinh
doanh t nm 1997 c hnh thnh v pht trin t C s Vn Nam, chuyn sn
xut v mua bn linh kin bp gas

2.2.1. S lc lch s hnh thnh v pht trin:

Cng ty TNHH Sn xut Thng mi Uyn Pht c thnh lp ngy

07/5/2003 vi giy php kinh doanh s 4102015560, nhng bt u hot ng

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sn xut kinh doanh t nm 1997 c hnh thnh v pht trin t C s Vn

Nam, chuyn sn xut v mua bn linh kin bp gas,Cng ty c tr s v nh
xng ti D9/262 Quc l 50, X a Phc, Huyn Bnh Chnh, TP. HCM, c
trn 200 cng nhn vi vn iu l l 30 t ng , n nm 2014 cng ty u t
thm chi nhnh ti L 16B-18 ng C , Khu cng nghip Tn To , Qun Bnh Tn
, Thnh ph H Ch Minh , vi din tch mt bng hn 30.000m2 gm 3 nh xng
sn xut , 1 to nh vn phng , din tch sn xy dng 27.810 m2 , c trn 400
cng nhn vi vn iu l 150 t ng , tng vn u t trn 250 t ng.

2.2.2. Nng lc sn xut v mt hng

Cng ty Uyn Pht c i ng cng nhn nhiu nm kinh nghim , tay ngh
cao , sn phm ca cng ty c sn xut trn dy chuyn my mc , thit b do
Nht , Hn Quc , Singapore , i Loan , Trung Quc sn xut nh :

- H thng gia cng mt knh trn dy chuyn ct , mi , cng lc t

ng
- Dy chuyn in knh t ng
- Dy chuyn trng nung men t ng do i Loan sn xut theo cng
ngh Hn quc
- Dy chuyn sn tnh in t ng do cng ty Singapore sn xut
- Dy chuyn sn xut linh kin bng ng nhp khu t Trung Quc
- 150 my t dp p thu lc t 30 tn 300 tn nhp khu ca Nht
v i Loan
- 40 my c kh ch to khun mu ca Nht , i Loan , Trung Quc

Mt hng kinh doanh ch yu ca Cng ty l :

- Sn xut v bp , khung bp v linh kin bp gas cc loi . Lp rp bp

gas , l nng in , my ht khi
- Chuyn lp rp bp gas , my ht khi thnh phm theo thng hiu
ca cc cng ty thng mi tiu th trong nc v xut khu
- Cung cp knh cng lc : Mt knh , np knh bp gas , knh xy dng ,
knh trang tr

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- Sn xut king bp trng men , hng gia dng bng st trng men . Gia
cng trng men chu nhit cao trn kim loi
- Sn xut v cung cp cc linh kin bng ng
- Gia cng , ch to cc khun mu dp to hnh
2.2.3. Th trng tiu th

Th trng trong nc : Khch hng l nhng cng ty lp rp bp gas c nhn hiu

c nh gi l sn phm cht lng cao nh : Cng ty c phn Tp on
Sunhouse , Cng ty c phn Goldsun Vit Nam , Cng ty TNHH SXTM i Khoa ,
Cng ty c phn thit b nh bp Vi Na (NAMILUX) , Cng ty TNHH TM M Kng
(SAKURA , KIWA) , Cng ty TNHH SXTM Nam Quc HL , Cng ty c phn SXTM
Bluestar , Cng ty TNHH TM VCL , Cng ty TNHH Quc t Vinh Pht ( ICHIBAN ,
DUXTON , SUZUMI ), Cng ty c phn Big Sun Vit Nam , Cng ty TNHH SXTM
Sunhome ..

Th trng ngoi nc : Khch hng l nhng cng ty ang giao dch v

nhiu tim nng cng tc vi cng ty nh : Kein Hing Industry SDN BHD
(Malaysia) , Paloma Co.,Ltd . (Japan) , Taiwan Sakura Co., Ltd (i Loan), Cng ty
TNHH Toho Vina (Korea ).

2.2.4. Mc tiu ca cng ty

Tr thnh nh cung cp linh kin , bp gas , thit b nh bp hng u sn xut ti

Vit Nam . Cng ty Uyn Pht khng ngng ci tin k thut , tng bc t ng
ho dy chuyn sn xut , nng cao cht lng sn phm v y mnh cng tc
chm sc khch hng ngy cng tt hn sn phm mang thng hiu ca Cng
ty s mang n nin tin ng tin cy i vi ngi tiu dng v khch hng kinh
doanh .

Tr thnh Cng ty u tin ti Vit Nam sn xut ra chic bp gas an ton , tit
kim , bn vng s dng 100% linh kin ti Vit Nam.

2.2.5 S cng ty
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Hnh 2.1: S tng quan cng ty

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Hnh 2.2: Tng trt nh xng 1

Hnh 2.3: Tng 1 nh xng 1

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Hnh 2.4: Nh xng 2

Hnh 2.5: Nh xng 3

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2.2.6. T chc nhn s cng ty

Hnh 2.6: Phn b nhn s Cng ty

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3. Quy trnh sn xut bp gas Cng ty

hnh 3.1: Quy trnh sn xut bp gas

Cng ty Uyn Pht nhn gia cng bp gas cho cc i tc (nh Blue Star, Sun Home,
Sakura,MadeForLife,) theo quy trnh cng ngh v yu cu k thut cc i tc a ra.

Cng ty nhp v tole cun, ng, knh kh ln, cc linh kin lp rp khc (nh pin Sony).
King c sn xut bi Cng ty Tin Pht, l cng ty c chung ban gim c vi cng ty
Uyn Pht.

Tole cun c a vo my cn tole, cn phng ri ct t ng thnh cc ming nh

ph hp vi mc ch nguyn cng sau.

Hnh 3.2: Cn v ct tole

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Tole sau khi c ct ra thnh ming s c chuyn n cc my dp, ty vo khun

m sn phm dp c hnh dng, kch thc khc nhau. V dp ngui nn nhng chi tit
cn bin dng khng qu ln hoc dp ct s dng my dp c ng m bng kh nn,
cho tc dp nhanh, cn cc chi tit i hi bin dng ln, c ch cong phc tp
(nh mt trn bp gas) th dng my dp thy lc, cho lc dp ln nhng thi gian dp
chm, ko vt liu ra t t khng b rch, tt.

Hnh 3.3: Dp cnh bp gas bng my dp trc khuu (tri) v dp mt trn bp gas bng my dp thy lc

Cc chi tit dp xong c em i hn im, lc ny bp gas thnh hnh.

Hnh 3.4: Hn im

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Sau khi hn xong, bn thnh phm c a vo dy chuyn sn tnh in t ng.

Cng ty u t cho dy chuyn sn tnh in ny v cc u im: 99% sn c s dng
trit (bt sn d trong qu trnh phun sn c thu hi s dng li), khng cn
sn lt, lm sch d dng nhng khu vc b nh hng khi phun sn hay do phun sn
khng t yu cu, tit kim thi gian hon thnh sn phm. Hn na c tnh ca sn
tnh in l quy trnh c th t ng ha d dng, tui th sn lu, bng mt sn
cao, sn khng b n mn bi ha cht hoc b nh hng ca tc nhn ha hc hay
thi tit.

Hnh 3.5: Dy chuyn sn tnh in t ng

Mt chi tit quan trng trong bp gas l cc chia la lm bng ng (ty vo hnh dng
m thng gi l ng hoa hay ng m, ng chn,). Chi tit ny c cc kha khi
bt gas, hi gas ta ra theo cc kha ny ta nhit u ln trn.

Quy trnh sn xut chi tit ny c t xng ring bit do tnh c th ca vic dp
nng l nhim mi trng khng kh (khi, bi, kim loi nng) v nhim ting n.

ng cy c c t l c ng t ng (t ct thnh cy theo ng di). Nguyn

liu u vo l ng, ly t nhiu ngun nh ng thanh (thi), bi, x ng trong qu
trnh ct, bn thnh phm b li,

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Hnh 3.6: L c ng

Cy ng qua my ct t ng thnh
nhng phi ng nh hn, lm nguyn liu
cho nguyn cng dp nng.

Hnh 3.7: My ct ng cy t ng

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Phi ng c kch thc, hnh dng thch hp c a vo l nung t nhit thch

hp ri a vo my dp nng. S d nguyn cng dp ny phi gia nhit v bin dng
ca chi tit nhiu v chi tit phc tp, th tch, dy phi ln nn khng th dp
ngui.

Hnh 3.8: Dp nng ng

ng sau khi dp nng c em i v sinh bavia, ri em i ra qua ha cht

loi b lp x bm bn ngoi v ngn ng b g. Sau khi ra, ng c chuyn
n khu vc khoan l, cn nu chi tit ng b li nh, s lng t th s c
chuyn qua khu vc tin CNC sa chi tit.

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Hnh 3.9: Ra ng (tri) v khoan l

Cui cng chi tit ng s c sn en mt trn ty theo yu cu mu m. Sau

c nhn vin KCS kim tra cht lng thnh phm ri chuyn qua xng lp
rp.

Hnh 3.10: Sn ng (tri) v ng m thnh phm, ng chn trc khi sn

Chi tit khng nh hng n cng nng ca bp nhng li quyt nh phn ln

gi tr ca bp l mt king. Bp gas tole hin khng cn th trng, phn ln cc
bp gas hin nay u c mt king. Mt king bp gas to nt thm m cho bp
gas, lm cho bp gas c th trang tr nh bp. Mt king bp gas phi chu c
lc va p ln, sng bng, cnh vt mp.

u tin cng ty nhp v nhng tm knh kh ln, sau knh c ct bng my

ct knh t ng thnh nhng tm ch nht nh.
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Hnh 3.11: Ct knh t ng

Cc tm knh ny tip theo c a vo dy chuyn mi mp t ng, ri a

qua khu ct l trn, sao l mi l trn.

Hnh 3.12: Dy chuyn mi mp (tri) v ct l trn

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Cui cng, tm knh sau khi mi mp v khot l s c i qua dy chuyn ra

knh, sn knh, in nhn hiu, ri ng kin chuyn qua xng lp rp.

Hnh 3.13: Knh c sn, in t ng (tri) v sn mp vt th cng

on cui ca quy trnh sn xut bp gas l cng on lp rp, cc chi tit chy
trn bng chuyn ln lt qua cc khu lp rp, kim tra sn phm, sau c
ng thng v cht vo kho, ch tiu th.

Hnh 3.14: Lp rp cc chi tit li vi nhau (tri) ri ng thng

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Hnh 3.15: Nhn vin KCS kim tra cht lng mt mt knh ca bp m trc khi cho lp vo bp

Hnh 3.16: Kho cha sn phm ch i tiu th

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4. Tm hiu v my dp

4.1. Phn bit dp nng v dp ngui

4.1.1. Dp nng:

Khi nim: dp nng l phng php to hnh sn phm m trc khi dp ta phi
gia nhit phi dp ti nhit gn nng chy.

u im: cho ra sn phm c cht lng cao, chnh xc v bng b mt sn

phm p.

Nhc im: dp nng ch p dng cho nhng sn phm nh, sn phm c hnh
dng n gin, nng sut khng cao, khng dng c cho nhng vt liu c
cng cao

ng dng thc t khi thc tp: dp nng l mt cng on trong xng ng, sau
khi u t bp gas c c xong. u t c gia nhit v dp nng to
hnh dng theo mong mun.

4.1.2. Dp ngui.

Khi nim: dp ngui l phng php to hnh sn phm m trc khi dp ta

khng cn gia nhit phi dp.

u im: nng sut cao, qu trnh dp t thao tc.

Nhc im: ch dp c nhng phi c tnh do, hoc cng khng cao, b
dy phi dp khng qu ln, chiu su dp khng ln.

ng dng thc t khi thc tp: dp ngui c p dng phn ln dp cc phi

dng tm, trc khi c hn lp rp thnh bp.

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4.2. Tm hiu my dp thy lc v my dp kh nn.

4.2.1. S lc v my dp thy lc

My dp thy lc:

- Thng dng dp cc phi cn lc ln, v i hi tc di chuyn

ca khun chm phi khng b hng.
- My dp thy lc thng c kch thc kh ln.

Hnh 4.1: My dp thy lc

4.2.2. Tm hiu v my dp kh nn

My dp kh nn:

- Thng dng i vi cc phi i hi lc va v nh. u im l my

hot ng nhanh. Nhc im my kh n
- My dp kh nn thng c kch thc va phi.

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Nguyn l hot ng:

4
2

5
3

Hnh 4.2: Nguyn l hot ng my dp kh nn

ng c 1 quay lm bnh 2 quay theo, bnh c tc dng tch tr nng

lng khi cn dp th ta dng kh nn ng b ly hp 3 li th c cu cam trn trc
4 quay tc ng ln trc 5 ng m khun dp.

Hnh 4.3: C cu cam trn trc

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Van solenoid

Hnh 4.4: Hnh bnh v van solenoid

Hnh 4.5: Cu to van selenoid

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Hnh 4.6: khun dp

5. Kt lun v kin ngh

5.1. Kt lun:
- Qua t thc tp ny, chng em hc hi c nhiu kinh nghim
t sn xut cng nghip thc t, v nguyn cng, v my cng ngh,
v cc thit b, nhng iu cn ch trong mi trng cng nghip
mi hin i hn.
- Thi gian thc tp ngn, nn chng em khng th tm hiu ton b v
sn xut cng nghip, nhng cng tch ly c mt s kin thc
c th gim bt t nhiu kh khan, b ng sau khi ra trng, bc
vo mi trng sn xut cng nghip hin i.
- Di s hng dn tn tnh ca cc thnh vin trong t c in, chng
em thc hin c nhiu cng vic trong cng ty nh: Thay th, lp
t mi h thng cp in ba pha cho nh xng, bo tr h thng bi
trn cho my dp, v sinh, kim tra h thng phng chy cha chy,
sa cha, lp t h thng lm mt cho xng lp rp, Cc cng vic
k trn tuy khng nh hng nhiu n nng sut sn xut, nhng
cng tch ly thm cho chng em kin thc v i sng, cng nh
v cng vic sau ny.
5.2. Kin ngh:

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Nh trnh by vi anh Hunh Tun Minh, bn em c ngh thay i k

thut khoan ng. Hin ti nguyn cng khoan l ng cn cha c t
ng ha, ng dp nng c sn vt lm, nhng khng dp ct l c
nn phi khoan. Nguyn cng khoan ny c ngi th thao tc bng
cch xoay ng ri khoan (v mt chi tit phi khoan nhiu l), thao tc ny
ch khoan mi ln c mt l, sai st, h hng thng xuyn xy ra do
khoan lch l v ch yu da vo tay ngh ngi th. Mi khoan ng l
dng mi khoan dt, bng thp hp kim, c th khoan nhanh th tc
quay trc khoan rt ln (hn 400 rpm), mi khoan rt mau mn, thng th
sau khi khoan 3-4 chi tit l mi khoan s khng cn s dng c na, v
th mt ngi th c sn rt nhiu mi khoan thay, sau cc mi
khoan b mn s c em i mi li. Thi gian thay v mi mt mi
khoan rt lu v vy vic khoan ng thng khng c nng sut.

ngh: s dng my khoan 4 mi khoan hoc nhiu hn ty vo s lng

l cn khoan ca chi tit (hin xng ng c 2 my khoan loi ny
nhng cha a vo s dng). Thay th mi khoan dt hp kim bng mi
khoan rut g cobalt, y l dng mi khoan thch hp nht khoan kim
loi ng tc cao.

Hnh 5.1: mi khoan dt ang dng hin ti

GVHD: TS. PHAN TN TNG Page 27

BO CO THC TP TT NGHIP CNG TY TNHH SXTM UYN PHT

Hnh 5.2: Mi khoan rut g Cobalt 2 li ct

GVHD: TS. PHAN TN TNG Page 28