ENVIRONMENTAL, HEALTH AND SAFETY RISKS ANALYSIS

Title: Piping Doc. No. / Revision:04

Company: Voltas LTD Analysis Conducted by: L&W-RA Team Mr.Venkatesh,Mr.Sathish,Mr.Muthalli
Site: L&W-I- Gate-Airoli
Approved by: Name: Mr.Ritesh ( L&W-MEP Project manager )
Approved by: Name: Mr. U. M. Patil ( Project manager ) Reviewed by: RA Team Leader Name:

1. Hazards and Risk Identifications 2. Risk Evaluations and Controls

S/n. Activity Description Environmental Aspects / Environmental Impacts / Health Initial Risk Ratings Control Measures Law / Residual Risk Person-In-Charge
Health & Safety Hazards & Safety Risks Compliance Ratings (PIC)
L S R L S R

1 Stacking of Pipe E - Nil E - Nil

H- Nil H- Nil
S- Improper Stacking S-Injury to person 4 2 8(M) 1.stacking of pipes below 1meter . Yes 2 2 4(L) Engineer / Supervisor
. 2.Barricade the area, slip protection

2 Shifting of Pipe at E - Nil E - Nil

different Elevation H- Nil
S- improper tying of pipes
Malfunctioning of lifting
equipment, Dislocation of load
H- Nil
S--Injury to person,Property damage
4 2 8(M) 1.Area cordoned, Ensure Tying of pipes correctly. Yes 2 2 4(L) Engineer / Supervisor
2.Use of certified inspected tool & tackles,
Ensure fitness certificate of lifting equipment.
3.Authorized operator & signal man, Use of
guide rope.
4.Use of additional slings.
5. Inspection of Lifting tools & tackles & lifting
equipment before tying & lifting,
6.Gathering of minimum persons,
Very slow movement of load shifting.
7. Desired elevation to be marked.

3 Scaffold Erection E - Nil E - Nil

H- Nil
S- Falling of material and
person from height
H- Nil
S--Injury to person,Fracture,Bruises.
4 2 8(M) 1.Erection of scaffolds as per the standard Yes 2 2 4(L) Engineer / Supervisor
dimension, area barricading, Use of PPE .
Use of tag.
2. Scaffold erection to be done under supervision
of Certified scaffold inspector.
3. Holding of scaffold material till erection.
4. Use of Fall arrester.
5.Ensure entire scaffold joints are ok &
scaffold is locked with firm structure.

4 Alignment of Piping E - Nil E - Nil

and Support H- Nil H- Nil
S- Falling of material and S--Injury to person,Fracture,Bruises. 4 2 8(M) 1. Holding of pipe by proper support to avoid rolling. Yes 2 2 4(L) Engineer / Supervisor
person from height 2.Use of chain pulley block for holding,
3. Provision of life line, Safety net, Use of PPE
4.Use of multiple chain pulley blocks with

5 Welding of Joints E - Uses of Welding Rod
H- Fumes , UV Rays
S-Fire ,Electrical hazards
6 Grinding Activity E - Nil
H - NIL
S-Loose cable
S- Flying particles
S-Use of electric power
S-Cables lying on access
7 Welding and Cutting Activity E - Uses of Welding rod
H - Generation of Hazardous
Gases
S- Generation of sparks
dequate capacity.
5. Use of pipe puller to shift the pipe,
ends covered .
E - Welding stub 4 2 8(M) 1. Proper Collection & Disposal. Yes 2 1 3(L) Engineer / Supervisor
H- Inhalation of fumes , Eye Injury 4 2 8(M) 1.Use of welding face shield Yes 2 2 4(L) Engineer / Supervisor
2.Use of PPE, Nose mask 0
S- Burn, Electric Shock , Fire 4 2 8(M) 1. Ensure proper earthing of welding M/C & job, Yes 2 2 4(L) Engineer / Supervisor
2. Functioning of ELCB.
3.Use of fire blanket,
4.Barricading the area,
5.Work area free from combustible material,
6. Fire Extinguisher stand by.
7.Use of PPE, Nose mask
8. Ensure work area, job & welding torch are
dry also ensure welder is not wearing wet
clothing & his body is dry, Make welding
booth with proper ventilation.
9.Keep Power cut off switch near to job.
E - Nil
H - NIL
S-Overheating & burning of cables, 3 4 12(M ) 1.Cable is checked for its tightness by worker . Yes 2 2 4(L) Engineer / Supervisor
fire hazard. before starting the job.
S- Eye injury 3 4 12(M) 1.Use of safety goggles shall be ensured. Yes 2 2 4(L) Engineer / Supervisor
2.Wheel guard of the machine shall be ensured.
3.Area cordoning shall be ensured.
4.Grinding wheel inspection for expiry date
will be ensured.
S-Electrocution 4 2 8(M) 1.Grinding machine shall be inspected prior to Yes 2 2 4(L) Engineer / Supervisor
work.
2.Metal body machine shall be discarded
from the site.
3.Power cable shall be routed through
30 mA RCCB ONLY.
4. Cable joints shall be avoided and use of plug
and sockets shall be ensured. For power tapping.
S-Tripping hazard 4 2 8 (M ) 1.Cable routing is done away from the pathway. Yes 2 2 4(L) Engineer / Supervisor
E - Welding Stub 4 2 8(M) 1. Proper Collection and disposal Yes 2 1 3(L) Engineer / Supervisor
H- Inhalation of toxic fumes 4 2 8(M) 1.Welding/cutting shall be allowed only in open, Yes 2 2 4(L) Engineer / Supervisor
well ventilated place .
2.Use of nose mask shall be ensured.
S- Fire hazards 3 4 12(M) 1.All the welding/cutting operation shall be Yes 2 2 4(L) Engineer / Supervisor
controlled by hot work permit.
2.Remove all the combustible materials
from the hot work area.
3.No cutting set with out cylinder trolley will

S-Use of Electricity
be allowed at site.
4.Flash back arrester at both end( cylinder and
cutting torch) shall be ensured.
5.Safe and stable platform with arrangement
to contain welding/cutting flux, shall be ensured.
6.Suitable fire extinguisher shall be ensured
7.Prior tool box talk to the workmen.
at work spot.
S-Electrocution 4 2 8(M) 1.Power cable shall be routed through Yes 2 2 4(L) Engineer / Supervisor

8 Working at Height
30mA RCCB..
2.No cable joints without cable connector.
3.Daily inspection of cables and cable joints
by site electrician.
S-Fall of cylinder during shifting S-Explosion/personal injury 4 2 8(M) 1.Use of cylinder trolley with chain lock . Yes 2 2 4(L) Engineer / Supervisor
for cutting set.
S-Leakage of gas cylinder/ S-Fire /explosion 4 2 8(M) 1.Keep leaking cylinders away from the site. Yes 2 2 4(L) Engineer / Supervisor
cutting hoses. 2.Check cutting hose prior to use.
3.In case of fire, isolate cylinder and try to
take it to open place.
E-NIL E-NIL
H- Nil H- Nil
S-Falling from hieght S- Laceration bruises, broken bones, 4 2 8(M) 1.Ensure use of PPE's like Safety shoes, . Yes 2 2 4(L) Engineer / Supervisor
fatality. safety helmet.
2. Use of double lanyard safety belt
3.Safe and stable working platform with
handrail shall be ensured.
4.Provision of life line to anchor Safety Harness
5. Safe access should be ensured .
6.Conduct safety briefing to workers
before work starts .
7.Prior tool box talk to the workmen.
8.Competent supervision must be ensured
all the time..

Likelihood (L) Severity (S) Risk Rating (R) Required Action

1 <Improbable> - Extremely unlikely to occur 1 <Minor> - Minor: No lost time / NOT significant, Minor Pollution Index Rating
2 <Remote> - Unlikely to occur 2 <Appreciable> - minor injury; Damage to flora ,fauna 1-7 Low No Action Required
3 <Occasional> - Could possibly or known to occur 3 <Serious> - serious injury; Kills flora , fauna 8 - 14 Medium Action Required
4 <Probable> - Likely to occur more than once 4 <Major> - 1 fatality; Resource depletion, Resource Waste 15 - 19 High Find Alternative Method

5 <Frequent> - Common or repeating occurrences 5 <Catastrophic> - Multiple fatality; > 20 - 25 Very High NOT Acceptable / Stop
Work