Glycol Contactor [Structured Packing] - 1/4

BBS-C-001 / Glycol Contactor Data Sheet (StructuredPacking Data Sheet)

Engineered by:
Document No. BBS-10-W8-DS-001
Project No. 90814
Project Name/Location Pengadaan & Pemasangan Dehydration Unit (DHU) Rev C Prepared P.W
Package Fasilitas Produksi LapanganBambu Besar Date 16-May-19 Checked H.I
End User PT. Pertamina EP BBS & ABS Dev Project Approved M.G
Customer PT Promatcon Tepat Guna

Equipment Tag No. BBS-C-001 Onshore/Offshore Onshore

Equipment Name Glycol Contactor Sour Service No NACE Region NA
Service Wet Natural Gas + Lean TEG Quantity 1 .

DESIGN CONDITION
Packing Type Structured [MellapakPlus 252.Y] Feed Gas Composition
Column Section Imperial Top Bottom [mole fraction]
Vapour Phase Dry Gas-DG1 Feed Gas-WG1 WG1
Op. Pressure [psig] 385.00 390.00 [TEGlycol] 0.000000 0.000000
Op. Temp [F] 120 113 [H2O] 0.003799 0.003799
Molecular Weight 20.73 20.733 [Nitrogen] 0.009400 0.009400
Mass Density [lb/ft3] 1.44 1.485 [CO2] 0.036200 0.036200
Viscosity [cP] 0.01 0.013 [H2S] 0.000000 0.000000
Glycol Mass Flow-Rate [lb/h] 0.09 0.00 [Methane] 0.821801 0.821801
Water Mass Flow-Rate [lb/h] 2.23 * 57.96 [Ethane] 0.055300 0.055300
Hydrocarbon Mass-Flowrate [lb/h] 17,490.27 17,503.53 [Propane] 0.040100 0.040100
Total Mass-Flowrate [lb/h] 17,492.6 * 17,561.50 [Note 4] [i-Butane] 0.010600 0.010600
[n-Butane] 0.010300 0.010300
Liquid Phase Lean TEG-LG1 Rich TEG-RG1 [i-Pentane] 0.004300 0.004300
Op. Pressure [psig] 426.25 390.00 [n-Pentane] 0.002800 0.002800
Op. Temp [F] 126 118 [C6+] 0.005400 0.005400
Molecular Weight 147.06 107.26
Mass Density [lb/ft3] 68.81 68.16 Ʃ Total 1.000000
Viscosity [cP] 12.19 10.73
Surface Tension [dyne/cm] 42.71 43.27
Glycol Mass Flow-Rate [lb/h] 1,078.17 1,078.08
Water Mass Flow-Rate [lb/h] 2.99 58.73 *
Hydrocarbon Mass-Flowrate [lb/h] 0.25 13.51
Total Mass-Flowrate [lb/h] 1,081.41 1,150.32 *

Condensate-DR1

Op. Pressure [psig] 390.00

Op. Temp [F] 113.00
Molecular Weight 18.04
Mass Density [lb/ft3] 54.89
Viscosity [cP] 0.58
Surface Tension [dyne/cm] 68.31
Glycol Mass Flow-Rate [lb/h] 0.00 NOTE :
Water Mass Flow-Rate [lb/h] 0.00 * Total mass flowrate for DG1 and RG1 may be slightly different with flowrate indicated in
Hydrocarbon Mass-Flowrate [lb/h] 0.00 in the HMB and Contactor Datasheet. It is because flowrate indicated in packing data
Total Mass-Flowrate [lb/h] 0.00 sheet is used to describe max. allowable water content as per guarantee figure.
Max. Allowable Press. Drop [psi] 5.0
Section Height [ft] -
Material of Construction 316L

DESIGN CONDITION COLUMN SKECTH

Column ID [ft] 1.48
Packing Height [ft] 13.46 DG1
DG1
Flooding [%] 60-85
System Factor 1.0 LG1 LG1
Pressure Drop [psi/in] 0.0006
Total packing pressure drop [psi] 0.0988
Turndown of Normal Gas Flow [%] 10 (Gas) ; 50 (Liquid-TEG)
Opt. Load for Normal Gas Flow [%] 10-110 WG2 RG1
Required NTU WG1
NOTE
1. Lean TEG Concentration: 99.7 %wt RG1
2. Water content in dry gas specification: <7 lbH2O/MMSCF DR2

3. Max. glycol loss 0.07 USGal TEG/MMSCF

4. Flowrate inclusive of 10% margin. Without Scrubber W/Integral Scrubber
5. Inlet Baffle design shall be provided by column internal vendor OTHERS COLUMN INTERNAL
Type
Inlet Gas Distributor Baffle
Bottom Demister
Chimney Tray Design only
Packing Support Grid
Inlet Liquid Distributor
Top Demister
Cyclonic demister
 Glycol Contactor - 2/4

BBS-C-001 / Glycol Contactor Data Sheet

Engineered by:
Document No. BBS-10-W8-DS-001
Project No. 90814
Project Name/Location Pengadaan & Pemasangan Dehydration Unit (DHU) Rev C Prepared P.W
Package Fasilitas Produksi LapanganBambu Besar Date 16-May-19 Checked H.I
End User PT. Pertamina EP BBS & ABS Dev Project Approved M.G
Customer PT Promatcon Tepat Guna

Equipment Tag No. BBS-C-001 Onshore/Offshore Onshore

Equipment Name Glycol Contactor Sour Service No NACE Region NA
Service Wet Natural Gas + Lean TEG Quantity 1

DESIGN BASIS
Feed Gas-WG1 Rich TEG-RG1 Dry Gas-DG1 Lean TEG-LG1 Condensate-
Operating condition Imperial DR1 Design condition
Temperature [F] 113.00 117.89 120.42 126.00 113.00 Temperature [F] 165
Pressure [psig] 390.00 390.00 385.00 426.25 390.00 MDMT [F] -20
Flowrate [lb/h] 17,561.50 1,150.90 17,492.01 1,081.41 0.00 Pressure [psig] 500
[MMSCFD] 7.70 7.67 Inlet H2O Content
[ft3/min] 197.16 0.28 202.34 0.26 0.00 [lbH2O/MMSCF] 180.7
[ft/s] 1.92 [KgH2O/MMSCM] 2890.8
Outlet H2O Content, Less than
Density [lb/ft3] 1.48 68.16 1.44 68.81 54.89 [lbH2O/MMSCF] 7.0
Viscosity [cp] 0.01 10.73 0.01 12.19 0.58 [ppm.v]
Surface tension [dyne/cm] - 43.27 - 42.71 68.31 Max. glycol loss in
Molecular weight [kg/kgmol] 20.73 107.26 20.73 147.06 18.04 [US Gal/MMSCF] 0.07
p CO2 [psia] 14.65
p H2S [psia] 0.000

COLUMN DIAMETER CALCULATION

Demister Type Top 1st N/A Packing type Structured
Top 2nd Hor-Wiremesh [MellapakPlus 252.Y]
Bottom Hor-Wiremesh Design std. gas flowrate [MMSCFD] 7.70
Derrated K factor [ft/s] 0.32 Design act. gas flowrate [ft3/s] 3.29
Maximum allow. gas velocity [ft/s] 2.15 Design gas load factor, λmax [ft/s] 0.46
Gas volumetric flowrate [ft3/s] 3.29 Design gas superficial velocity [ft/s] 1.92
Min. required area for demister [ft2] 1.53 Volumetric load factor, Q* [ft3/s] 0.49
Required column I.D [ft] 1.39 [ft] 1.16
[m] 0.43 [m] 0.35
Selected column I.D [ft] 1.48 ------> Column cross section area [ft2] 1.71
[m] 0.45 [√lb/ft-s] 2.34

PACKING HEIGHT CALCULATION

Estimation of the Packing Height Required
Lean TEG circulation rate [lb TEG/lb H2O] 19.4
Margin of inlet water content [%] 0
Effective fraction of dehydration, η(with inlet water content inlet margin) 0.96
NTU 4.2
Specific area of a packing [m2/m3] 250
HTU [m] 0.73 [ft] 2.41
Required Packing Height [m] 3.59 [ft] 11.77
Selected Packing Height [m] 4.104 [ft] 13.46

CHIMNEY TRAY DESIGN CALCULATION

Liquid hold on the packing [%] 5.50
Column design With Integral Scrubber Volume liquid hold up on the packing [ft3] 1.27
Chimney-shell area ratio [0.15-0.2] 0.15
Chimney, nom. pipe size [inch] 4
Chimney, nom. pipe schedule STD Levels from btm tray Liq. Vol. Ret. Time
ID of chimney [inch] 4.03 [mm] [inch] [ft3] [min]
[mm] 102.26 Chimney top 900 35.4 4.27 5.06
OD of chimney [inch] 4.50 HHLL 600 23.6 2.85 1.69
[mm] 114.30 HLL 500 19.7 2.37 1.69
NLL 400 15.7 1.90 1.69
Total chimney required cross sectional area [ft2] 0.26 LLL 300 11.8 1.42 1.69
Required number of chimney 2.90 LLLL 200 7.9 0.95 3.37
Selected number of chimney 3 Btm of tray 0 0.00 0.00 0.00
Gas velocity at chimney [ft/s] 12.39
Pressure drop across chimney tray, [psi] 0.06
Actual cross sectional area of chimney [ft2] 0.09
Actual sectional area of total chimneys [ft2] 0.27
Actual chimneys-shell area ratio 0.15
 Glycol Contactor - 3/4

BBS-C-001 / Glycol Contactor Data Sheet

Engineered by:
Document No. BBS-10-W8-DS-001
Project No. 90814
Project Name/Location Pengadaan & Pemasangan Dehydration Unit (DHU) Rev C Prepared P.W
Package Fasilitas Produksi LapanganBambu Besar Date 16-May-19 Checked H.I
End User PT. Pertamina EP BBS & ABS Dev Project Approved M.G
Customer PT Promatcon Tepat Guna

Equipment Tag No. BBS-C-001 Onshore/Offshore Onshore

Equipment Name Glycol Contactor Sour Service No NACE Region NA
Service Wet Natural Gas + Lean TEG Quantity 1

HC CONDENSATE - BOTTOM LIQUID LEVEL ARRANGEMENT/NOT APPLICABLE

Liquid levels from btm T/L [mm] [inch] [ft3]
Top of Weir 700 27.56 3.93
LSHH 0.00 0.00
LAH 600 23.62 3.37
NLL 0.00 0.00
LAL 400 15.75 2.25
LSLL 0.00 0.00
Bottom of Skimming Bucket 250 9.84 2.00
BW; Bucket Width 300 11.81
Note: Normally no flow is expected in the outlet line of HC skimming bucket.
[mm] 900 Chimney tray btm
BOTTOM LIQUID LEVEL ARRANGEMENT
Total Vol. Delta Vol. Ret. Time
Liquid Levels from Btm Head [mm] [inch] [ft3] [ft3] [min] Residence time between levels
HHLL 600 23.62 3.37 0.56 NNF LSHH-LAH NNF
HLL 500 19.69 2.81 0.56 NNF LAH-NLL NNF
NLL 400 15.75 2.25 0.56 NNF
LLL 300 11.81 1.68 0.56 NNF NLL-LAL NNF
LLLL 200 7.87 1.12 1.12 NNF
Bottom T/L 0 0.00 0.00 0.00 NNF LAL-LSLL NNF

Btm Head Volume [ft3] 0.42 [Elliptical 2:1]

[m3] 0.01

COLUMN HEIGHT CALCULATION

Inlet gas distributor design Outlet NOV Std
Selected nozzle nominal size [inch] 6 18 Top Demister-Top Cover Flange W.L [mm] 50
Nozzle schedule HOLD XXS 80.00 Cyclone Height [mm] N/A
Nozzle ID [inch] 4.90 16.11 Top Demister - Inlet Cyclone [mm] N/A
[mm] 124.40 409.24 Top Demister [mm] 200
Nozzle OD [inch] 6.63 Liquid Distributor - Top Demister [mm] 300
[mm] 168.30 Liquid Distributor [mm] 200
Feed gas mass flowrate, gas phase [lb/h] 17561.50 17492.01 Structured Packing Height [mm] 4,104
[kg/s] 2.21 2.20 Chimney Tray to Btm of Packing [mm] 400
Feed gas mass flowrate, liq. phase [lb/h] 0.00 0.00 Chimney Tray Section [mm] 900
[kg/s] 0.00 0.00 Bottom Demister-Chimney Tray [mm] 450
Feed gas vol. flowrate, gas phase [ft3/s] 3.29 3.37 Bottom Demister [mm] 200
[m3/s] 0.09 0.10 Feed Nozzle Center-Bottom Demister [mm] 262
Feed gas vol. flowrate, liq. phase [ft3/s] 0.0000 0.0000 LAHH-Feed Nozzle Center [mm] 634
[m3/s] 0.00 0.00 Bottom T/L - LAHH [mm] 600
Feed gas density mixture [lb/ft3] 1.48 1.44
[kg/m3] 23.78 23.08 Total Height T/L - T/L [mm] 8,300
Feed mixture velocity at inlet [ft/s] 25.12 2.38 27.23 [ft] 27-2.8"
[m/s] 7.66 0.73 Column I.D [mm] 450
Inlet momentum [Pa] 1393.74 12.16 [ft] 1-5.7"
Inlet feed gas device type Inlet Baffle

Pressure Drop Vessel volume [ft3] 47

Inlet device [mbar] 6.97 [m3] 1.34
Bottom demister [mbar] TBA TEG Volume [ft3] 3.17
Chimney Tray [mbar] 4.41 [m3] 0.09
Structured packing [mbar]
Top 1st Demister [mbar] TBA With Integral Scrubber

Top 2nd Demister [mbar] TBA

Outlet Nozzle [mbar] 0.03
Total [mbar] TBA
 Glycol Contactor - 4/4

BBS-C-001 / Glycol Contactor Data Sheet

Engineered by:
Document No. BBS-10-W8-DS-001
Project No. 90814
Project Name/Location Pengadaan & Pemasangan Dehydration Unit (DHU) Rev C Prepared P.W
Package Fasilitas Produksi LapanganBambu Besar Date 16-May-19 Checked H.I
End User PT. Pertamina EP BBS & ABS Dev Project Approved M.G
Customer PT Promatcon Tepat Guna

Equipment Tag No. BBS-C-001 Onshore/Offshore Onshore

Equipment Name Glycol Contactor Sour Service No NACE Region NA
Service Wet Natural Gas + Lean TEG Quantity 1

DESIGN SUMMARY
Design Code ASME SEC.VIII DIV.1
U-Stamp / MIGAS No / Yes
Type Vertical
Fluid name Wet Natural Gas + Lean TEG
Lethal service No
Special service No
Operating temperature [F] 113.0-120.4
Design temperature [F] 165 MDMT -20
Operating pressure [psig] 390
Design pressure [psig] 500 FV Yes
Corrosion allowance [inch] 1/8 For C.S part only
Insulation No [inch] -
Fire proofing [inch] No
Blast load [psig] -
Material of Construction [Note-1]
Shell Top CS
Bottom CS + 316L SS Cladding [Note 1]
Head Cover Flange Top CS
[Elliptical 2:1] Bottom CS + 316L SS Cladding [Note 1]
Internal 316L SS

Flange
Nozzle ID Qty Description
Size (in) Rating Face
N1 1 6 300# RF Gas inlet
N2 1 4 300# RF Gas outlet
N3 1 1 300# RF Lean Glycol inlet
N4 1 1 1/2 300# RF Rich Glycol outlet
N5 1 1 1/2 300# RF Condensate outlet
UC 1 1 300# RF Utility Connection
N6 1 2 300# RF Vent
N7 1 2 (HOLD) 300# RF PSV Inlet

K1A/B 2 1 300# RF Bottom LT/LIC (LLL, HLL)

K2A/B 2 2 300# RF Bottom LT (LLLL/HHLL)
K3A/B 2 1 300# RF Rich Glycol LT/LIC (LLL, HLL)
K4A/B 2 2 300# RF Rich Glycol LT (LLLL/HHLL)
K5A/B 2 3/4 300# RF PDT
K6 1 3/4 300# RF PZT

H1 1 6 300# RF Inspection Hole (Chimney)

H2 1 6 300# RF Inspection Hole (Bottom)

* SkirtHeight (HOLD) [mm] 800

[ft] 2-7.5"
* Total Height T/L - T/L [mm] 8,300
[ft] 27-2.8"
* Column I.D [mm] 450
[ft] 1-5.7"

NOTE(S)
1. CS + 316L Cladd to be applied from bottom head up to 1/3
of structural packing height.
2. All Column removable internals will be supplied by NOV