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    Pradeep Lakum
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    The document is a Procedure Qualification Record (PQR) that: - Authorizes welding using SMAW and SAW processes in all positions for single-V groove welds between 2-3mm root openings on SA-542M-TYPE-B-CL-4 steel, with a filler metal of E9015-B3 or EB3R. - Specifies welding parameters like a DCEP current of 140-180A, voltage of 26-30V, preheat of 150°C, and interpass temperatures not exceeding 275°C. - Records the test results passed visual, tensile, and macroetch tests, qualifying the procedure.

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    PQR FORMAT

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    The document is a Procedure Qualification Record (PQR) that: - Authorizes welding using SMAW and SAW processes in all positions for single-V groove welds between 2-3mm root openings on SA-542M-TYPE-B-CL-4 steel, with a filler metal of E9015-B3 or EB3R. - Specifies welding parameters like a DCEP current of 140-180A, voltage of 26-30V, preheat of 150°C, and interpass temperatures not exceeding 275°C. - Records the test results passed visual, tensile, and macroetch tests, qualifying the procedure.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    66 views3 pages

    PQR

    Uploaded by

    Pradeep Lakum
    The document is a Procedure Qualification Record (PQR) that: - Authorizes welding using SMAW and SAW processes in all positions for single-V groove welds between 2-3mm root openings on SA-542M-TYPE-B-CL-4 steel, with a filler metal of E9015-B3 or EB3R. - Specifies welding parameters like a DCEP current of 140-180A, voltage of 26-30V, preheat of 150°C, and interpass temperatures not exceeding 275°C. - Records the test results passed visual, tensile, and macroetch tests, qualifying the procedure.

    Copyright:

    © All Rights Reserved
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    of 3

    PROCEDURE QUALIFICATION RECORD

    (PQR)

    PROCEDURE QUALIFICATION RECORD


    Authorized by : welding engineer
    Revision No: R0
    Welder: ABCD
    PQR NO: 12340
    Test Date : Test Date :
    Welding Process: SMAW + SAW

    PQR JOINT TYPE


    Test Assembly: REF. DRG.
    Position : ALL
    Groove Type: SINGLE ‘V’
    Root Opening: 2 to 3 mm
    Root Face: 1 to 2 mm
    Groove Angle: As per drawing
    Backing: Yes
    Backing Type : NA
    Back gouging: yes
    Back gouging Method : Gouging
    Technique: Stringers Weave

    ELECTRICAL CHARACTERISTICS
    Current: DCEP
    Transfer Mode (SAW): Globular Spray

    BASE METAL
    welded to Material SA-542M-TYPE-B-CL-4
    Specification:
    Grade :

    FILLER METAL
    AWS Specification: E9015-B3 , EB3R
    AWS Classification :

    SHIELDING
    Single Mixture NA
    Composition:
    Flow rate : NA

    PREHEAT/INTERPASS
    Preheat/Inter pass 175
    Temperature (Min):
    Inter pass Temperature 275
    (Max) :
    PROCEDURE QUALIFICATION RECORD
    (PQR)

    WELDING PARAMETERS

    WELDING Groove welding


    PARAMETERS
    process GMAW
    Consumable type ER 100S-G
    Consumable size 1.2 DIA
    Batch no. 4/2618
    (2WAG28412M)
    Shielding gas Ar + Co2(80% + 20%)
    Flow rate 15 to 20
    Backing gas -
    Backing gas flow rate NA
    current 140-180
    Current (type & polarity) DCEP
    voltage 26-30
    Bead length NA
    Travel speed -
    position 3G
    Preheat temp. 150˚
    Inter pass temp 200˚
    DHT YES
    DHT temp. & time 350 ˚ TO 400 ˚ C for 4
    hours min.

    TEST RESULTS
    VISUAL EXAMINATION
    Test Assembly Number One Test Assembly Number Two
    Pass Fail (AWS D1.4, Clause 4.4)
    Comments: the spaceman no: 0 pass in all examination and you can use this
    parameter in process

    TENSILE TEST
    Test Assembly Number One Test Assembly Number Two
    Pass, Fail (AWS D1.4, Clause 6.3.7.2)

    MACROETCH TEST
    Test Assembly Number One Test
    Assembly Number Two
    Pass, Fail (AWS D1.4, Clause
    6.3.7.3)
    PROCEDURE QUALIFICATION RECORD
    (PQR)
    Welder’s Name : ABCD
    Stamp No: -
    Test conducted by (Laboratory): QA department
    Test Number : 0

    We, the undersigned, certify that the statements in this record are correct and that the
    welds were prepared and tested in accordance with the requirements of AWS
    D1.4/D1.4M:2011, Structural Welding Code—Reinforcing Steel.

    Specimen No: 0
    Width Thickness Area: 76 mm
    Ultimate Tensile Load(lbs.)
    Ultimate Unit Stress(psi)
    Character of Failure and Location
    Specimen No. Results Remark

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