Assignment I

Submitted by:
Muhammad Awais
17-MME-S2-316
Submitted to:
Dr. Kamran
Subject:
Welding and Joining Processes

Department of Metallurgy & Materials Engineering

University of the Punjab
 WPS
WPS no.
Welding Procedure Specification Rev: 00
WPS for Martensitic steel
Applicable Code: ASME SEC IX Welding process: MIG
Joint Type
Joint Signal bavel groove
Backing NO .

(Yes/No)
Backing type N/A
Single bevel Branch: 70 0-750± 2.50
Position
Position 3G/All position
Weld progression NILL

Base Metal
Grade ASTM ASTM C645 Thickness 10mm
Base metal Qualified P.No.: 8 or Equivalent, ASTM A312 Gr.304 or Equivalent
Filler Material
Electrode Consumable electrode Spec. No. (SFA) SFA - 5.19
Electrode Flux (Class) NA AWS No. (Class) ERA70S6
Flux Trade Name NA F.No./ A.No. 6/1
Consumable Insert NA Size of Filler Metals 10mm
Welding Parameters
PREHEAT(QW-406) POST WELD HEAT TREATMENT(QW-407)
Preheat Temperature Ambient Heating Rate N/A
(Min.)
Min Inter-pass 250 degree Celsius Holding Temperature Range N/A
Temperature
Preheat Maintenance Holding Time Range N/A
NO Cooling Rate N/A
(Yes/No)
Percentage and composition
GAS (QW-408):
Gas(es) Composition Flow Rate
Shielding Argon and carbon dioxide 90% +10% 10 – 14LPS
Trailing N/A N/A N/A
Backing N/A N/A N/A
PURGING up to hot NILL
pass
Electrical Parameters
Current AC or DC: DC Polarity: DCEN Ampere Range: 160-220 A Voltage Range: 20-40 Volts
Tungsten Electrode Size and Type NILL

Mode of Metal transfer for MIG SPRAY ARC

Electrode/Wire feed speed range N/A

 PQR
WPS no.
Procedure qualification Record Rev: 00
WPS for Martensitic steel
Applicable Code: ASME SEC IX Welding process: MIG
Joint Type
Joint Signal bavel groove
Backing (Yes/No) NO .
Backing type N/A
Single bevel Branch: 70 0-750± 2.50
Position
Position 3G/All position
Weld progression NILL

Base Metal
Grade ASTM ASTM C645 Thickness 10mm
Base metal Qualified P.No.: 8 or Equivalent, ASTM A312 Gr.304 or Equivalent
Filler Material
Electrode Consumable electrode Spec. No. (SFA) SFA - 5.19
Electrode Flux (Class) NA AWS No. (Class) ERA70S6
Flux Trade Name NA F.No./ A.No. 6/1
Consumable Insert NA Size of Filler Metals 10mm
Welding Parameters
PREHEAT(QW-406) POST WELD HEAT TREATMENT(QW-407)
Preheat Temperature (Min.) Ambient Heating Rate N/A
Min Inter-pass Temperature 250 degree Celsius Holding Temperature Range N/A
Preheat Maintenance Holding Time Range N/A
NO Cooling Rate N/A
(Yes/No)
Percentage and composition
GAS (QW-408):
Gas(es) Composition Flow Rate
Shielding Argon and carbon dioxide 90% +10% 10 – 14LPS
Trailing N/A N/A N/A
Backing N/A N/A N/A
PURGING up to hot pass NILL
Electrical Parameters
Current AC or DC: DC Polarity: DCEN Ampere Range: 160-220 A Voltage Range: 20-40 Volts
Tungsten Electrode Size and Type NILL

Mode of Metal transfer for MIG SPRAY ARC

Electrode/Wire feed speed range N/A

 TEST RESULTS
VISUAL TEST RESULTS

TENSILE TESTS
Failure
Type and
Results Location
Specimen Yield Yield Tensile Tensile
No. Width Thickness Area Load Strength Load Strength

GUIDED BEND TESTS

Type and Figure Number Results

WELDER’S NAME: ID or SS No.

TESTS CONDUCTED BY: LAB TEST No.
We the undersigned certify that the statements in this record are correct and that the test welds were
prepared, welded, and tested in accordance with the requirements of AWS D18.3.
MANUFACTURER OR CONTRACTOR
DATE BY
Please Print Signature