casting condition daily inspcetion check sheet

※inspection as per Standard, morning , evening at the time of start up (

2times /shift) 。 　　
　×
※as for point 5 & 6 morning start up clean ( 1time/shift) 。 ○
※judgement record method ： view ○ （ OK ）， × （ NG ）， after repair
ok 。
※ at the time of abnormility, quicly inform to patrol inspector and repair
the bad conditon parts 。 component name/ die number
※this inpsection check sheet, was executed on 15.12. 08 。

casting amchine

One with thin treatment device

Thing that enters space inspector

inspection judgement inspection

No inspection confirmation items method standard frequency abnormility treatmet method

water leakage from fie （including no water 2times / per

1 view shift(before start, hose, cuplur change
sleeve） leakage after start)

confirmation of water leakage of jet

2 cool hose view water leakage ↑ Hose damage part repair exchange

no water
3 water leakage from chip cupling part view leakage ↑ injection lot O ring change,
tightening bolt loose correction

special clearence entry

4 biscuit flash thickness tools
of thin method of ↑ Chip sleeve exchange
tool

80×50（ｍｍ）　　
5 biscuit flash scale 　　below ↑ Chip sleeve exchange

6 dirt of PL surface clean execution once/day wipe of with wess

clean the chiller vent with wire

7 chill vent flash, aluminium case adhesio clean execution once/day brush

report to inspection and bad

condition treatement

before start up time ・・・ inspection item1 ～ 5 　

N ｏ 1.2.6.7 処置前後品専用エフの添付
　 500 ｔ～ 800 ｔ　　Ｎｏ 1.2 　 inspection time 3 minutes
　 1250 ｔ～ 3500 ｔ　 Ｎｏ 1.2 　 inspection time 5 minute inspection after stoping
after start up time ・・・ inspection item1 ～ 7 the casting machine
500 ｔ～ 800 ｔ　　Ｎｏ 1.2 　 inspection time 　 3 minutes Sub leader confirmation sign
　　　　　　　 Ｎｏ 7.8 　 inspection time 5 minutes Ｎｏ 3.4.5
1250 ｔ～ 3500 ｔ　Ｎｏ 1.2 　 inspection time 　 6 minutes inspection without stopping
　　　　　　　　　　　Ｎｏ 7.8 　 inspection time 7minutes casting machine
※製品が多数鋳造していて点検出来ない場合は1直で1回点検とする
 2008.12.3　作成　榊原
casting condition daily check procedure sheet, content explanation
water leakage check from die inspection time contents

it is confirmed that water leakage is not because of die( hose, cuplur, cylinder).
before start up after start up
Ａ　water leakage check（specialy inside cavity・
important check when entering in back of the die.

Ｂ　 water leakage check inside the cylinder

when NG
　　（if it is not detailed than also OK）
1 repair the
※for the past trouble of clloing water floating from the gate area water leakage
※When leakage buchbuch type voice was coming
Ａ Ｂ Ｃ (It is not assumed that the sleeve gets cold. )
Ｃ　water leakage check from the cavity
　　（if it is not detailed than also OK）

※ confirmation of water
leakage（fix. moving） ※look inside the cylinder and chec※ok even if not detailed check ※in cooling inspection check the cooling in manual

500ｔ～800ｔ　　　
　3 minute　　　
confirmation of passage of jet cool 　　1250ｔ～3500 contents
ｔ　　　　　5
minute ・confirmt the passage of jet cooling
　（seen, at the time of not seen）

Ａ　check whether water is flowing or not in returning

when NG
2 　　（confirm the chock of the jet cool） repair the
water leakage
　　（water quantity was not checked）

Ｂ　confirm the passage one by one

Ａ Ｂ 　　（confirm the chock of the jet cool）
　　（water quantity was not checked）

※ check the return of the jet cool （ fix.

moving ） ※check the water flow in each jet cool

dirt of PL surface contents

･Dirt on PL side is wiped off by Wess.

　　※ certainly execute

1spray the trial lubrication oil in the PL surface of die

6 ① ② execution

2 wipe the PL side with the Wess

･Dirt on PL side is wiped off in Wess.

　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　※
※ use trial lubrication oil clean the PL surface with the wiase（fix・moving）

aluminium case and flash of chil vent part contents

chill vent flash, alumi case adhesion

　　※ certainly execute
　
1 use trial use lubrication oil, and wire bursh carefully

7 execution
　
2 apply trial lucrication oil in the chill vent part
① and wipe of aluminium with the file and wise

②
　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　　※clean
※apply trial use lubrication oil and use file the chill vent part (GF) with file（fix・moving）

water leakage from the chip culping part inspection time contents

water leakage from chip cupling part

1.It is confirmed that there is no water leakage

from the chip cupling part
when NG
3 repair the
water leakage
①

※check the water leakage from the chip cupling

biscuit flash thickness contents

・biscuit flash thickness

1 check the flash stuck on the drawing no. 4.

2. take out the stuck flash by the special tool and When NG
4 change
do the inspection while check the flash thickness cylinder chip
① casting machine is operating.
②

※check the flash stuck in this area ※ check by tool

contents contents

・ biscuit flash

confiramation of ①　check the flash stuck in the drawing

flash in 2 places 　　（check the tip of the part）
check the flash height of the back
5 of the injection
①
※flash behind the ② ②　take out the stuck casting by special tool
injection
check width and height
width 80 and height 50 mm less